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TRANSCRIPT
This manual is to be used by qualified appliance technicians
XP6612003Revision 1
March 2004
XF9D* 90% Gas Furnace
This manual replaces XP6612003.
TM
HEATING & AIR CONDITIONING
Service Parts
Copyright ©2003-2004 Xenon Heating and Air Conditioning
Models and manufacturingnumbers in this manual
P1249602FXF9D0703AP1253302FXF9D0703BP1249604FXF9D0904AP1253304FXF9D0904BP1249606FXF9D1155AP1253306FXF9D1155B
Important InformationXenon is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Xenon also recommends contacting an authorized technician and using authorized factory parts.
2Copyright ©2003-2004 Xenon Heating and Air Conditioning
For assistance, please contact:Consumer Information Line1607 Wilson ParkwayFayetteville, TN 37334866-936-6621-Telephone931-438-4827-Facsimilecustomersupport@xenonac.com-E-mail
XP6612003 1Rev.
IndexFunctional Parts List
Revision 1 Adds XF9D*B models.
Illustration and Parts
...................................................................................................
...................................................................................................
Views shown are for parts illustrations only, not servicing procedures.
6 - 15
4 - 5
AR - As RequiredNA - Not AvailableNS - Not Shown00000000 - See NoteQTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1)M - Model Example (M1) (If M Code not shown, then part is used on all Models)
Text Codes:
Example M1 - Model#1 P__________ M2 - Model#2 P__________ M3 - Model#3 P__________
Expanded Model and Color Nomenclature:
3 XP6612003 1Rev.
Functional PartsPartNo: Description:
10735102 BECKETT BURNER (QTY AR)20190601 BLOWER-I.D. D6879740 CAPACITOR (M3, M6)D6879746 CAPACITOR (M1, M2, M4, M5)10207718 CONTROL-INTEG 10735201 FLAME-SENSOR 20200908 HARNESS-WIRING (BLOWER) 20276006 HARNESS-WIRING (MAIN) 20194407 HT EX ASSY 3B (M1)20194417 HT EX ASSY 3B (M4)20194408 HT EX ASSY 4B (M2)20194418 HT EX ASSY 4B FUR (M5)20194410 HT EX ASSY 5B (M3)20194419 HT EX ASSY 5B FUR (M6)20165703 IGNITOR 20162906 LIMIT (PRIMARY) (M1, M4)20162904 LIMIT (PRIMARY) (M2, M5)20162907 LIMIT (PRIMARY) (M3, M6)10123519 LIMIT-RESET MAN (AUXILIARY) (QTY 2)10123534 LIMIT-RESET MAN (ROLLOUT) (M2, M5)10123517 LIMIT-RESET MAN (ROLLOUT) (M1, M3, M4, M6)10759311 MOTOR, BLOWER 1/2 HP (M3, M6)10759310 MOTOR, BLOWER 1/2 HP (M1, M4)10759309 MOTOR, BLOWER 1/2 HP (M2, M5)10716003 ORIFICE (QTY AR)10690402 SWITCH-INTERLOCK DOOR 20197306 SWITCH-PRESSURE (QTY 2)C6349703 TRANSFORMER RF000144 VALVE GAS D6723319 WHEEL, BLOWER (M1, M4)D6723320 WHEEL-BLOWER (M2, M5)D6723311 WHEEL-BLOWER (M3, M6)
4XP6612003 1Rev.
Functional PartsPartNo: Description:SPECIAL PARTS20373204 INSTR-INSTALL 20373303 MANUAL-USER 20353501 NAMPLATE-XENON XP6612003 PARTS MANUAL 10261301S SCREEN-VENT (M4, M5, M6)10261302S SCREEN-VENT (M4, M5, M6)XS6600001 SERVICE MANUAL 20373405 SPEC SHEET 10195512 STNDPIPE BAG ASSY XT6612006 TECHNICAL MANUAL (M1, M2, M3)20315607 WARRANTY
Expanded Model and Color Nomenclature
M1 - XF9D0703A P1249602F
M2 - XF9D0904A P1249604F
M3 - XF9D1155A P1249606F
M4 - XF9D0703B P1253302F
M5 - XF9D0904B P1253304F
M6 - XF9D1155B P1253306F
5 XP6612003 1Rev.
Cabinet Assembly
291
111
191
111 151
321
371
81
281
181
231
171
181
171
201
311
401
901
451
601
491621
491
511
511
741
331
21
6XP6612003 1Rev.
Cabinet AssemblyRef.
PartNo: Description:
Ref.No:
PartNo: Description:
Image 1:
NAMPLATE-XENON 2035350121HOSE-DRAIN 2020190281STNDPIPE BAG ASSY 10195512151SCREW-MACH (QTY 4)M0204317171RETAINER-SCREW (QTY 4)M0273904181DOOR-ACCESS (M3, M6)20177407191
DOOR-ACCESS (M1, M4)20273101191DOOR-ACCESS (M2, M5)20273102191DOOR-BLWR (M1, M4)20177304201DOOR-BLWR (M2, M5)20177305201DOOR-BLWR (M3, M6)20177306201RAIL-FILTER 10368501231COUPLING-FA (QTY 2)20049701281SNAP-BUSHING CLR 11104001281SNAP-BUSHING CLR 11104002291
GASKET-DECK (M1, M4)20339301311GASKET-DECK (M2, M5)20339302311GASKET-DECK (M3, M6)20339303311NUT-U SPEED (QTY 4)91000301321COVER-HV BOX 10736201331SCREW-SM #8-5/8 (QTY AR)M0219918341PIPE-FLUE FA 20190504371BUSHING-W/SEAL M0571302401PLUG-BUTTON (QTY 4)M0570804491
PLUG-BUTTON M0570802501PLUG-BUTTON (QTY 2)M0570803511SCREW-SM (QTY AR)M0219916551GROMMET (QTY 2)A4691701601PLUG-TAN BUTTON (QTY 2)M0310328621BUSHING-SNAP (QTY 2)M0571002741SCREW-SM (QTY 2)M0216529901HOSE-PRESSURE SW 16" (COVER) (M1, M4)B1410301NS HOSE-PRESSURE SW 18" (COVER) (M2, M5)B1410304NS
HOSE-PRESSURE SW 22" (COVER) (M3, M5, M6)
B1410316NS
HOSE-PRESSURE SW 8" (ID BLOWER) B1410311NS
Expanded Model and Color NomenclatureM1 - XF9D0703A P1249602F
M2 - XF9D0904A P1249604F
M3 - XF9D1155A P1249606F
M4 - XF9D0703B P1253302F
M5 - XF9D0904B P1253304F
M6 - XF9D1155B P1253306F
7 XP6612003 1Rev.
Blower Assembly
Image 1
Image 2
562
471481
401 461
161 21
211
211
211
191
521
211
41261
141281
231
291
251
151
181
521
21181
221
171 121
81
8XP6612003 1Rev.
Blower AssemblyRef.
PartNo: Description:
Ref.No:
PartNo: Description:
Image 1:
STRAP-CAPACITOR A341050121GROMMET (QTY 4)A400270141RAIL-BLWR SIDE (QTY 2)2017510181CUT OFF (M1, M4)C6121803121CUTOFF (M2, M5)C6121806121CUTOFF (M3, M6)C6121807121
BAND-MTR MOUNT 10441601141ARM-MTR MOUNT (QTY 4)10441501151CAPACITOR (M3, M6)D6879740161CAPACITOR (M1, M2, M4, M5)D6879746161WHEEL, BLOWER (M1, M4)D6723319171WHEEL-BLOWER (M3, M6)D6723311171WHEEL-BLOWER (M2, M5)D6723320171MOTOR, BLOWER 1/2 HP (M2, M5)10759309181MOTOR, BLOWER 1/2 HP (M1, M4)10759310181
MOTOR, BLOWER 1/2 HP (M3, M6)10759311181ASSY, BLOWER HSG 11X (M1, M4)11185809191HSG WELD-11X10 (M3, M6)11185811191HSG WELD-11X9 (M2, M5)11185810191SCREW-SM (QTY AR)M0219916211SCREW-TR (QTY 6)M0253516221SCREW-TC (QTY 4)M0221461231SCREW-MACH M0267144251WASHER-FLAT (QTY 4)M0274008261
NUT-KEPS M0282015281TIE-ELEC LG M0321202291CONTROL-INTEG 10207718401BRACKET-CONT 10746205461SCREW-SM (QTY 2)M0216536471TRANSFORMER C6349703481LIMIT-RESET MAN (AUXILIARY) (QTY 2)10123519521SCREW-SM (QTY AR)M0219916551
Image 2:
SCREW-SM #8-5/8 (QTY AR)M0219918562
Expanded Model and Color NomenclatureM1 - XF9D0703A P1249602F
M2 - XF9D0904A P1249604F
M3 - XF9D1155A P1249606F
M4 - XF9D0703B P1253302F
M5 - XF9D0904B P1253304F
M6 - XF9D1155B P1253306F
9 XP6612003 1Rev.
Cabinet Assembly
171391
281
301
551
541
521
531
551111
141721
241611
271
581
11231
561221
561281
31 781
771421
311741
171
151
551
161561
551
101
551
391
81151
101791
391121
91591
81 561
551
9991
9991
10XP6612003 1Rev.
Cabinet AssemblyRef.
PartNo: Description:
Ref.No:
PartNo: Description:
Image 1:
BASEPAN-C'FLOW (M1, M4)2027350111BASEPAN-C'FLOW (M2, M5)2027350211BASEPAN-C'FLOW (M3, M6)2027350311CLAMP-HOSE (QTY 4)A332600821DECK-BLWR (M1, M4)2019021331DECK-BLWR (M2, M5)2019021431
DECK-BLWR (M3, M6)2019021531HT EX ASSY 3B (M1)2019440751HT EX ASSY 3B (M4)2019441751HT EX ASSY 4B (M2)2019440851HT EX ASSY 4B FUR (M5)2019441851HT EX ASSY 5B (M3)2019441051HT EX ASSY 5B FUR (M6)2019441951PANEL-BACK (M1, M4)2027320481PANEL-BACK (M2, M5)2027320581
PANEL-BACK (M3, M6)2027320681INSUL-HT EX (M1, M4)C641590791INSUL-HT EX (M2, M5)C641590891INSUL-HT EX (M3, M6)C641590991RAIL-DECK (M1, M4)20191301101RAIL-DECK (M2, M5)20191302101RAIL-DECK (M3, M6)20191303101COVER ASSY (M1, M4)20194513111COVER ASSY (M2, M5)20194514111
COVER ASSY (M3, M6)20194515111RAIL-SIDE (QTY 2)20191601121PANEL-L SIDE 20193406141PANEL-R SIDE 20193306151INSULATION (M1, M4)20006601161INSULATION (M2, M5)20006602161INSULATION (M3, M6)20006603161INSULATION-SIDE (QTY 2)20006604171SWITCH-INTERLOCK DOOR 10690402221
PIPE-FLUE FA 20190504231ELBOW DRAIN 20171801241BLOWER-I.D. 20190601271SWITCH-PRESSURE (QTY 2)20197306301BOX-HIGH VOLT 10736102311COUPLING-FA (QTY 2)20049701361SEALER-PLASTIC M0275521391BUSHING-SNAP A4554801421GROMMET-PIPE M0501301451
SCREW-SM (QTY 2)M0218154521WASHER-FLAT (QTY 4)M0270544531SCREW-SM (QTY 2)M0216716541SCREW-SM (QTY AR)M0219916551SCREW-SM (QTY 5)M0211530581SHIELD ID BLWR 11165107591SCREW-SM (QTY 2)M0218153721BUSHING-SNAP (QTY 2)M0571002741WASHER-CUP M0270001771
SCREW-TC M0227803781GASKET (QTY 2)20194604791
GASKET (M1, M4)20194601811GASKET (M2, M5)20194602811GASKET (M3, M6)20194603811GASKET-COIL (M1, M4)204044019991GASKET-COIL (M2, M5)204044029991GASKET-COIL (M3, M6)204044039991
Expanded Model and Color NomenclatureM1 - XF9D0703A P1249602F
M2 - XF9D0904A P1249604F
M3 - XF9D1155A P1249606F
M4 - XF9D0703B P1253302F
M5 - XF9D0904B P1253304F
M6 - XF9D1155B P1253306F
11 XP6612003 1Rev.
Partition Tube and Manifold Assemblies
Image 1
Image 2
321
371551551
651
52
152
72
62
152
32
152
42152
12 52
92
22
12XP6612003 1Rev.
Partition Tube and Manifold AssembliesRef.
PartNo: Description:
Ref.No:
PartNo: Description:
Image 1:
SHIELD-ORF (M1, M4)11072202321
SHIELD-ORF (M2, M5)11072203321SHIELD-ORF (M3, M6)11072204321LIMIT (PRIMARY) (M2, M5)20162904371LIMIT (PRIMARY) (M1, M4)20162906371LIMIT (PRIMARY) (M3, M6)20162907371SCREW-SM (QTY AR)M0219916551SCREW-SM #8-7/8 (QTY 2)M0211020651
Image 2:
IGNITOR 2016570312VALVE GAS RF00014422ORIFICE (QTY AR)1071600332FLAME-SENSOR 1073520142
LIMIT-RESET MAN (ROLLOUT) (M1, M3, M4, M6)
1012351752
LIMIT-RESET MAN (ROLLOUT) (M2, M5)1012353452MANIFOLD (M1, M4)2019640262MANIFOLD (M2, M5)2019640362MANIFOLD (M3, M6)2019640462BECKETT BURNER (QTY AR)1073510272BRKT-BURNER 3B (M1, M4)2019040792BRKT-BURNER 4B (M2, M5)2019040892BRKT-BURNER 5B (M3, M6)2019040992SCREW-SM (QTY AR)M0219916152
Expanded Model and Color NomenclatureM1 - XF9D0703A P1249602F
M2 - XF9D0904A P1249604F
M3 - XF9D1155A P1249606F
M4 - XF9D0703B P1253302F
M5 - XF9D0904B P1253304F
M6 - XF9D1155B P1253306F
13 XP6612003 1Rev.
Recoupe Coil Assembly
Image 1
Image 2
41
101
61
41
31
61
52 82
11262
32
12
22
142
72
14XP6612003 1Rev.
Recoupe Coil AssemblyRef.
PartNo: Description:
Ref.No:
PartNo: Description:
Image 1:
COVER-FRONT (M1, M4)20170802A31COVER-FRONT (M2, M5)20170902A31COVER-FRONT (M3, M6)20171002A31GASKET-COIL (M1, M4)2040440141GASKET-COIL (M2, M5)2040440241GASKET-COIL (M3, M6)2040440341
PLUG-TUBE (QTY 4)M032680461SCREW-SM #10-5/8 (QTY AR)M0211031101
Image 2:
COUPLING-RUBBER (QTY 2)1025430312CLAMP-HOSE (QTY 4)A332600822CLAMP-HOSE (RED) (QTY 2)M011920732PLUG-BUTTON M057080452HOSE-DRAIN 2020190162TUBE-DRAIN (QTY 2)2020180172
DRAIN TRAP 2017170182DRAIN-ANGLE 20214202112CLAMP-HOSE (GREEN) (QTY 3)M0119205142
Expanded Model and Color NomenclatureM1 - XF9D0703A P1249602F
M2 - XF9D0904A P1249604F
M3 - XF9D1155A P1249606F
M4 - XF9D0703B P1253302F
M5 - XF9D0904B P1253304F
M6 - XF9D1155B P1253306F
15 XP6612003 1Rev.