rough - bsaunitsingles.com...4a 0124 41 0638 40,0415 1a-7851 41-0663 4t 0223 t+0-o294 1+0 0148...

PROVISIONAL SPARE PARTS

CATALOGUE

FOR

B4O ROUGH RIDER

MODEL

www.bsaunitsingles.com

11 1328

4l-075241-07-55*

t t-IlJ I I

4t-0767*7l 13381

41-0801

47-32t3

82-8893

97-2s28

37-t66441-6000

37-2090

4l-602200- 3l 53

00-3264

41-0752

4l -051324-0732

40 3292

4t-0043

40-0019

PROVISIONAL SPARE I}ARTS C.dTALOGUE FOR

B.S.A. B4O ROUG}T RIDER MODEL MOTOR-CYCI,E

COMPLETE ASSEMBLIES

Per SetI

Description

II

1

I

t

1

I

I

I

iI

I

i

I

Engine/gearbox unitCrankcase complete

Flywheel and connecting r-od assembly

Flywheel and connecting rod assen-rbly

Connecting rod/crankpin assenbly

Connecting rod/crankpin assembly

Oil pump complete

Clutch con-rplete

Frame complete

Front fork complete

Front rvheel complete

Rear wheel complete

Front hub r,vith spindle and bearings

Rear hub with spindle and bearings

Decarbonising gasket set

Full overhaul gasket set

ENGINE/GEARBOXCrankcase with fixed fittingsCamshaft bush

Crankcase bearing

Layshaft bearing

Cylinder holding-down stud

Clankcase stud top (front and rear.)

III1

4

2

*Fitted up to engine number H.C.B40 514M.

tFitted from engine number H.C.B40-515M.


2

40-0020

67-1236

66,3074

40-0394

3t-0222

40_.OO24

29-3857

4t-305441-0034

41-0802

41-0624

41-A706

2+0724

4V0025

41,0325

4r-0155*

7 t-123-11

41-0756*

71-12091

41-0157*

7t,t191i41-0758*

7 t-t20'71

4l-0564"71-1198t

40-0043

4t-0760

4l-0764*7I-t20514l-0'165*

71-11991

Description

Crankcase stud (rear)

Crankcase dowel

Crankcase inner cover hollow dowel

Crankcase inner covet solid dowel

Oil sump stud

Oil union stud

Mainshaft bearing

Mainshaft oil seal

Crankcase bolt

Oil pump stud

Oil pump scavenge valve

Oil pump stud dowel

Crankcase bearing

Crankcase oil seal

Generator fixing stud

Flywheel and connecting rod assembly

Flywheel and connecting rod assembly

Flywheel assembly (drive-side)

Flywheel assembly (drive-side)

Engine shaft (drive-side)

Engine shaft (drive-side)

Flywheel assembly (gear-side)

Flywheel assembly (gear-side)

Engine shaft (gear-side)

Engine shaft (gear-side)

Flywheel screwed plug

Crankpin complete

Connecting rod complete

Connecting rod complete

Connecting rod big-end bush

Connecting rod big-end bush

*Fitted up to engine number H.C.B40-514M.tFitted from engine number H.C.840-515M.


Per Set

66-0492

70-7850

40-0064

40 0065

40 0066

40 0069

41 0761*

7l I 3381

41-0569

4l -0560

42-s864

68-0325

41 0567

41-0565

47-004t

47-0042

47 0043

41 0090

41 0089

4t 0091

41-0092

41-0093

41-0094

41-0098

41-0099

I

ias reqd.

as reqd.

as reqd.

as reqd.

1

1

I

I

I

I

I

1

1

1

I

1

I

1

1

1

1

I

1

Description

Connecting rod small-end bush

Connecting rod needle roller bearing

Bearing and fiywheel shnn (.003")

Bearing and flywheel shim (.005")

Bearing and flywheei shini ('010')

Bearing and fl1,wheel shirn ('015')

Connecting rod with big-end assembly

Connecting rod r,vith big-end asseurbly

Crankshalt pinion

Gear-side engine shalt key

Cear-sidc engine shaft nut

Cear-side engine shalt washer

Oil pump driving worn'r-wheel

Oil pump worm thrust washer

Piston complete (standard)

Piston complete (f tl mm.)

Piston con-rplete (* I mm.)

Piston ring, plain (standard)

Piston ring, plain (!/2mm.)Piston ring, plain (-l-1 mm.)

Piston ring, taper (standard)

Piston ring, taper (f t/2 rnm.)

Piston ring, taper (f I mm.)

Piston scraper ring (standard)

Piston scraper ring (f I mm.)

xFitted up to engine number H.C.B40-514M.I

+Fitted lrom engine nurnber H.C.840-515M.


Part No. Description

Piston scraper ring (f 1 mm.)

Gudgeon pin

Gudgeon pin circlip

Push rod complete

Camshalt complete

Camshaft gear key

Tappet complete

Crankcase scavenge cover

Crankcase scavenge cover gasket

Crankcase scavenge cover nut

Cylinder barrel

Cylinder barrel base gasket

Cylinder barrel stud

Cylinder barrel stud nut

Cylinder barrel stud washer

Cyiinder head complete

Valve guide (inlet)

Valve guide (exhaust)

Carburetter stud (left-hand)

Carburetter stud (right-hand)

Cylinder head stud (short)

Cylinder head stud (medium)

Cylinder head stud (long)

Cylinder head dowel

4i-0100

4i-0101

66,0954

41-0028

40-0671

40 0118

40-0392

4t 0620

67-1288

40 0414

41-0065

70 8299

4r-4044

24,5160

16-0012

70,8 r 88

41-0017

41-0021

47-0026

47-0048

40 0r3l

40-0t27

40-0t29

66-30',74


4A 0124

41 0638

40,0415

1A-7851

41-0663

4t 0223

t+0-O294

1+0 0148

40-4292

40 0296

41-0176

40-0417

68 0289

t5 5155

02 4443

02-a525

68 01s5

24-0s63

40 01-56

40-0157

40 0l58

4A-0162

40 0159

40-0208

Cylinder head stud

Cylinder head gasket

Rocker box

Rocker box joint washer

Carbulettel clistance piece

Carburetter adapto!'

R.ocker spindle

Rocker spindle O-ring

I nlet rocker complete

Exhaust rocker complete

Exhaust valve lifter lever

Exhaust valve lifter

Exhaust valve lilter O-ring

Exl.iaust valve lifter washer.

Exhaust valve lifter ]ever nut

Exhaust valve lifter lever washer

Rocker adjusting pin

Rocker adjusting pin nut

Rocker spring

Rockel thrust washer

Rocker spring thrust washer

Rocker oil leed pipe nut

Rocker oil feed pipe washer

Rocker box inspection cover


40-0056

4V0295

2+6040

02-a923

40-0209

02-0525

29,3242

41-0031

40-0r82

41,0298

4t-0022

41-0023

68-0931

68-0475

4A,0t69

40-0171

4c-0t6'l

4l-0801

41-0803

41-0608

40-1015

41-0603

40-1016

4l-0604

Description

Rocker box inspection cover gasket

Inspection cover retaining screw

Rocker box nut

R.ocker box nut washer

Rocker box nut

Rocker box nut washer

Rocker box nut

Valve inspection cap

Valve inspection cap washer

Rocker oii feed pipe

Inlet valve

Exhaust valve

Valve spring bottom cup

Valve spring (outer)

Valve spring (inner)

Valve spring top collar

Valve spring collet

Oil pump complete

Oil pump body

Oil pump spindle housing

Oil pump spindle

Oil pump spindle gear

Oil pump feed gear (driven)

Oil pump scavenge gear (driving)


Part No. Per Set

4 t -0605

4l-0606

67-139 I

4 r-0609

02-0051

24 A978

4l -0804

40 0414

68-0938

67- l 505

40 0387

61-1498

90 0241

4C-0376

40 0385

97-2704

4t-0735

68-0598

02-0049

36-0382

40-0483

02,0130

02-0a49

02-0923

1

I

I

1

I

i

I

2

2

I

I

I

I

I

I

I

1

2

I

I

4

4

4

7

Description

Oil pump scavenge gear (driven)

Oil purnp driven gear spindle

Oil purnp botrom plate

Oil p';mp screw

Oil pump spindle gear nut

Oil pump spin:lle gear washer

Oil pun"rp gasket

Oil pump mounting nut

Oil pump stud washer

Pressure release valve plug

Pressure release valve spring

Pressure release valve washer

Pressure release valve ball

Crankcase non-return valve screw

Cra n kcasc non-r.eturn valvc spring

Crankcase non-return valve ball

Crankcase oil pipe union

Crankcase oil pipe union O-ring

Crankcase oil pipe union nut

Crankcase oil pipe union washer

Cylinder holding-down nuts

Cylinder holding-down washer

Crankcase stud nut

Crankcase stud washer


65-1238

41-0664

65 1417

75-6s94

19 7603

19-7621

40-0210

40 0325

40-0326

40-0327

19-1261

19-t262

19 8019

40-9190

40 0414

414673

29-20s4

292053

40-0705

4l-0148

4I-0146

41-0519

40,0222

90-0011

1

1

1

2

1

1

1

as reqcl.

as reqd.

as reqd.

i

I

1

I

-l

I

I

1

I

I

2

i

1

I

Description

Carburetter flange washer

Carburetter flange joint washer'

Carburetter flange joint washer

Carburetter stud nut

Spark plug (Champion N5)

Spark plug cover (Charnpion WC.187)

Engine sprocket (23 teeth)

Engine sprocket distance piece (.324")



Alternator complete (RM.21)

Altemator stator (Lucas 54021161)

Alternator rotor (Lucas 5402116'7)

Alternator lead clip

Stator inounting nut

I{otor key

Rotol washer

R.otor nut

Alternator lead grommet

Stator distance piece (large)

Stator distance piece (small)

Inner timing cover conplete

Camshaft bush

Gearbox rnainshalt bearing


Part No.

40-.0028

16-0528

40 3276

40.-3277

40 a679

40 0977

40-3289

40 3218

40-4229

40-0235

76-02t0

11,07 t 5

ta 78?-9

51-2641

57 2642

66-3014

19 1852

l9 1853

76,0290

68 0331

70-788 i

40 0682

40-0680

16-4n6

Descriptiott

Camshaft bush peg

Mainshalt bearing spring ring

Kickstart quadrant stop

Kickstart quad!'ant stop cilclip

Camshal't oil seal

Crankshalt oil seal

Footchange return spring anchor pin

Kickstart return spring anchor pin

Inner timing cover screrv (short)

lnnel timing cover screw (bottom front)

Inner timing cover screw

Contact breaker cable grommet

Outer tin.ring col er

Kickstart spindle oil seal

Kickstart spindle bush

Tin.ring cover dowei

Contact breaker plate complete

Auto-advance unit complete

Auto-advance unit bolt

Auto-advance unit washer

Contact breaker plate pillar bolt

Contact breaker plate bolt washer

Contact breaker cover

Contact breaker cover screw


10

70-1882

40 0723

76-0546

40,0234

40 0229

40-0236

40-0235

40 0228

40-0668

90-5268

02-0525

02-2894

47-00i 1

70-8075

70 8076

47-0044

70-'7968

40-0239

70-7856

40-0715

40-0234

40-0229

40-0248

40-0740

Descriptiott

Contact breaker cover gasket

Contact breaker lead sleeve

Outer tirling cover screw

Outel timing cover screw

Outer timing cover screw



Outei' timing cover screw

Outer timing cover oii filler plug

Contact breaker lead clip

Contact breaker lead clip washer

Outer timing cover oil filler plug washer

Primary chain cover

Primary chain cover sleeve screw

Primary chain cover oii revel screw

Oil level screw washer

Primary chain cover plug (breather)

Primary chain cover plug washer

Primary chain cover gasket

Primary chain cover plug (non-breather)

Primary chain cover screw (long)

Primary chain cover screw (short)

Primary chain cover drain screw

Primary chain cover drain screw washer


10 3789

40 0241

40 0213

4t -0424

l9 86i3

68 0B39

68 0840

16 4116

68 0383

47-0063

4t 0143

4A--04t4

15 0251

02 0525

4A 3254

40 3007

40,-3103

40 3301

40-3019

40 3119

40 3120

40 3258

41 3068

4t-3091

I]

I

I

I

4

I

1

i

I

1

I

I

t

I

1

tus reqd.

as reqd.

as reqd.

I

1

I

Descriptiott

Primary chaincase back oil seai housing

Oil seal hor,rsing gasket

Primary chaincase bacl< oil seal

Oil seal housir.rg screw

Priurary chain (-)(" x 70 nitch Duplex)

Clra incase inspeciion cover'

Clraincase inspection cover gasket

Chaincase inspection cover screw

Rear chain oiler

Rear chain oiler stucl

Primary chain tensioner

Chain oiler stud i) ut

Inner timing cover oil breatirer pipe

Chain oiler stud washer'

Gearbox mainshalt with bush

Clutch push rod bush

N4ainshaft third gear (25 teeth)

Mainshaft first gear (17 teeth)

Spacer (' 075")

Spacer' ( 071")

Spacer ( ' 081")

Layshaft spacing shim

Layshalt with top gear (14 teeth)

Layshaft second gear (30 teeth)


Part No.

41-3078

40.-3101

41 3099

40-3299

40,3262

41 3061

41-3045

90 5074

40 3020

40,3126

40,3127

57-2643

40-3292

40-3219

40,3272

40 3271

40-3273

40-3251

'76-0271

40-32'75

4A-3032

40-31 13

40-3t12

40-3294

4t-3072

41,3074

I

1

1

I

1

i

2

I

as rer1d.

as reqd.

as reqcl.

1

I

I

I

iI

I

I

1

1

1

I

t

as reqd.

as reqd.

Destr ipl ion

Layshaft circlip

Mainshalt second gear (20 teeth)

Layshalt third gear (25 teeth)

Laysl-raft first gear complete (33 teeth)

Layshaft first gear bush

Mainshaft top gear complete (22 teeth)

Mainshaft top gear bush

l,4ainshalt fclt washer

Gearbox thrust lvasher (.093")

Cearbox tl'rrust washer (.098")

Gearbox thlLrst washer (. 103")

Kickstart spindle

Kickrtart spind le needle bearing

Kicksiart ratchet

Kicksialt latchet pinion bush

Kickstart ratchet pinion

Kickstart ratchet spring

Mainshalt lockrvasher

Mainshaft nut

I(ickstart return spring

Selector fork spindle

Selector fork (mainshaft)

Selector lork (layshaflt)

Camplate complete

Layshalt thrnst washer ( 078'/.080' 1.98112.032m.m.1

Layshaft thrust washer ('083"/.085" 2.108/2.159 m.m.)


40-3291

60-2724

40 3042

40-3043

40,3044

40 3045

40-3321

40 3323

40-3155

40-3059

40-3061

40-3193

40 3194

40- 1033

40 1034

6B-:J 168

57-27 50

40-3282

40-3283

65 2593

41-3094

40-312r

40-3051

4U3013

Description

Camplate spindle

Camplate spindle spiit pin

Camplate spring

Cantplate spring backing

Camplate spring screw

Cam platespring screw lockwasher

Gearchange quadrant con-rpiete

Quadlant plunger keeper. plate screw

Quadlant plunger spring

Quadrant plunger spring peg

Quadrant return spring

Quadrant plunger

Quadrant plunger keeper plate

Gearbox dipstick

Cearbox drain plug

Gearbox drain plug O-ring

Clutch lever complete

Clutch operating rack

Clutch operating pinion

Ciutch push rod ball

Gearbox sprocket (15 teeth)

Gearbox sprocket lockwasher

Gearbox sprocket nut

Gearchange pedal


t4

42-6554

89-3208

5'7 2764

57-2646

s7-2650

40 3084

40 3085

91-2704

57,27 59

02 2579

02-2580

02-2s78

47,32t3

4V320t

40-3 i 50

41-3209

47-3214

40-32A6

4A-3207

40 32t0

40-3330

4t-3212

4I-3210

40-3220

1

1

1

1

1

1

I

I

I

1

1

I

I

I

1

I

I

25

1

1

4

8

1

5

Description

Cearchange pedal bolt

Gearchange pedal rubber

I(icl<start crank cor-nplete

Kickstart folding pedal

Kickstart crank only

Kickstart pedal bolt

Kickstart pedal spring

Kickstart pedal ball

Kickstart pedal rubber

Kickstart crank cotter

I{ickstart crank cotter washer

Kickstart crank cotter nut

Ciutch complete

Clutch hub

Clutch hub key

Clutch spider

Clutch chainwheel (52 teeth)

Clutch chainwheel ro11er

Clutch inner retaining plate

Clutch outer retaining plate

Clutch retaining plate screw

Clutch drive and rebound rubber

Clutch centre

Clutch driven plate t


l5

Parr No.

4A 3T3

4l-3091

40 3218

41-3215

40-3222

4A 3n0

02-2395

40 3227

40 3234

4A-3221

40 3265

41 0175

36-0382

02 0049

40-061 5

65-5663

02 2t3B

41-4145

4

4

4

4

I

Descriptiott

Clutch driving plate

Clutch spring

Clutch spring cup

Clutch spring nut

Clutch pressure plate

Clutch adjuster sct'ew

Clutch adj r-rster screw nut

Clutch retaining nut

Clutch retaining nut washer

Clutch retaining nut lockwasher

Clutch pr-rsh lod

Engine steady bracket

Steady blacket to rocker box rvasher

Steady bracket to rocker box nut

Engine steady stay

Bolt, stay to frame and bracket

Washer, stay to frame and bracket

Nut, stay to frame and bracket

1

I

1

I

1

i

1

2

2

1

2

2

2


B.S.A.Part No.

19-2398

19-3093

19-3094

i9-3095

19-3096

t9-3097

19 309B

t9-31l3

19,2873

19 3l 10

19-3101

t6

CARBUR.ETTER

Description

Carburetter complete

Screw and washer for top cap

Mixing charnber top cap

Throttle valve spring

Throttle needle clip

Throttle needle (position 2)

Throttle valve (size 3)

O-ring, throttle and air screw

Pilot air screw

Throttle stop screw

Main iet ( 130 c.c.)

Pilot jet (20 c.c.)

Needle jet (. 106)

Jet holder

Float

Screw and washer for float chamber'

Petrol pipe banjo bolt

Petrol filter

Float chamber body

Float needle

Float spindle

Float chamber gasket

Carburetter to air cleaner adapter

AmalPart No.

L.62614

626-086

622 064

622-061

622-067

622-063

622-064

622-082

622 076

622-011

376-100

r24 026

622-019

622,080

622 069

622-086

622,078

376493

622-0s0

622-068

622-07

622473

19-3102

19-3093

19,3103

19-3048

19-3132

19-3 i 05

t9-31t6

19-3106

4l-0223


-

l7

l9-3090

4t 2007

4A-6022

02-0923

7r 1280

82,9208

02 0803

02-2903

02 0046

8 3- 1759

42-6901

76-42t2

40-4080

02-2138

4l-4105

I

I

I

Carburetter body

O-r'ing, carburetter flange

Plug lor top cap

FR1{FTE AND FITTINGS

Engine shield complete

Bolt, shield to frarne bracket

Washer, shield to lrame bracket

Exhaust pipe complete

Silencer complete

Bolt

Washer

Nut

Silencer to lrame

Frame complete

Front engine mounting bolt

Real enginc nrounting bolt

Front engine spacer

Engine rnounting bolt washer

Rear engine mounting nut

L.626

622 101

4-137r''

part is only-Where.no^ B.S.A. paft number is quoted for carburetter parts, theavailable lrom the rnakers.

I

2

2

i

I

1

I

I

I

I

I

I

5

I


18

42-44',75

65,4t49

40-4251

a2-2t38

40.4238

4A-4241

47,42t4

424343

42-4364

19-1431

l9-7428

B2-8933

4t-4105

03-1399

42-4475

022138

Per Set

2

2

I

I

1

2

1

1

i

2

2

2

2

2

2

2

Description

Engine mounting nut, front and bottom

Steering head cup

Bottom engine mounting boit

Bottom engine bolt spacer

Srvinging arm assembly

Swinging arm silent bloc

Swinging alm spindle

Swinging arrn spindle nut

Swinging arm spindle washer

Rear darnper complete (Girling 64054804)

Rear damper spring

R.ear damper dust cover

Rear damper bottom fixing nut

Bolt, damper top fixing

Nut, damper top fixing

Washer, damper top fixing

AIR. CLEANER

Air cleaner body

Air cleaner element

Element outer cover complete

Element cover plate

Element cover plate bolt

Eiement cover plate bolt washer

Air cleaner outer cover

414624

47-7807

4t-4639

41 4633

2t-6t75

82-9020

414627


19

4t 4643

68-9223

68-9226

68 9227

4'/-1817

68-808i

64-6054

02-0923

47 9010

03-1156

02 0923

40-4909

47-7822

47-78t6

41,'78t9

4t-4648

4t-4647

68-0588

83-t716

68-4597

82-9004

47-4534

47,4529

Description

Flinge pin

"Oddie" fastener stud

"Oddie" lastener rubber washer

"Oddie" fastener rubber washer (:/a")

Front fixing clip

Clip distance piece

Front fixing bolt

Front fixing boit washer

Top fixing clip (-"1

Top fixing bolt

Top fixing bolt washer

Top distance collar

Air cleanel to carburetter connecting tube

Connecting tube clip

Connecting trfte clip (l/a")

Filter

Filter retaining spring

Filter O-ring

BATTERY CARRIER,

Battery carrier complete

Carrier base rubber

Strap hook

Battery strap

Battery cover


20

47,4535

02 0923

42-4476

02-1354

02 0525

82-9020

42,9169

02-0923

42-4476

02 {)049

4t 472r

68-4708

4r-4726

4l-4725

03 1346

15-0039

60 2722

41-9012

40,4750

4t-4759

47-4791

4t-4t05

404956

2

2

2

1

I

I

I

1

I

I

Description

Stud, carrier to frame cross tube

Washer, carrier to lrame cross tube

Nut, carrier to frame cross tube

Stud, carrier to frame bracket

Washer, carrier to frame bracket

Washer, carrier to frame bracket

Bolt, carriet strut to engine plate

Washer, carrier strut to engine plate

Nut, carrier strut to engine plate

Locknut, carrier strut to engine plate

CENTR.E STAND, PROF STAND, HANDLEBAR

Centre stand complete

Centre stand spring

Centre stand pivot bar

Centre stand spacer

Spring washer, fixing stand pivot

Washer, fixing stand pivot

Split pin, fixing stand pivot

Grease nipple

Prop stand leg

Prop stand swivel pin

Prop stand tension spring

Prop stand swivei pin nut

Handlebar complete

1

I

1

I

1

2

2

2

1

I

i

1

1


21

FRONT FORKS

Per Set Description

Front lork assembly complete

Sliding tube (lefrhand)

Sliding tube (right-hand)

Fork end cap

Bolt, cap to lork end

Spring washer, cap to lork end

Fork sleeve (lelt-hand)

Fork sieeve (right-hand)

Fork beliows

Headlamp bolt rvasher

I{eadlamp spacer

Fork sealing washer (steel)

Fork sealing washer (rubber)

Fork drain plug

Fork drain plug washer

Fork shaft

Fork bottom bush

Fork top bearing

Fork shaft plug

Fork shaft plug washer

Fork oil seal holder

Oil seal holder O-ring

Fork oil seai

J

97 2528

97-2547

97,2545

o7 l{,40

42-5084

35 0033

97-2559

97 2558

97-2513

68 5104

58-5108

41-5064

47-s065

41 5t41

68-5197

68-5t44

65-s424

29-5347

97-2709

29-5338

97 2s14

97-2682

65-5451

I

I

I

2

4

4

i

I

2

2

2

4

2

2

2

2

2

2

2

2

2

2

2

I


22

Description

29,5322

68-5134

89-5036

97,2525

27-5135

64-6016

40-5143

40-5t44

97-2704

40 5145

40-5018

4t-5t46

65-5332

972526

2t-0785

l4-0303

40,5090

65-5333

6B-5056

15-5155

4t-5t24

4l-5144

4l-5135

97-2688

2

2

2

1

I

I

I

I

40

1

1

2

2

I

2

2

I

2

4

4

2

2

2

2

Fork sealing tape

Fork top spacer

Fork spring

Fork top yoke

Bolt, top yoke clip

Nut, top yoke clip

Fork top cone

Fork bottom cone

Steering head ball

Steering head dust cap

Steering head sleeve cap

Fork shaft top nut

Fork shalt top nut washer

Fork bottom yoke

Bolt, bottom yoke

Nut, bottom yoke

Brake cable guide

Handlebar clamp

Handlebar clamp bolt

Handlebar clamp bolt washer

Fork damper tube

Fork damper tube bush

Fork damper tube bush circlip

Fork damper tube bolt


23

41 5143

41-5t40

4t-5139

41-5t34

40-0414

41,5145

68-5143

02-0049

68 5170

68-517 r

68 9428

4A-9134

02-0923

29-9388

36-0382

02 0049

02-0923

42-4476

68-9429

Description

Fork damper tube circlip

Fork damper valve collar

Fork damper valve

Fork damper valve seat

Fork damper valve seat nut

Fork damper tube bolt washer

Fork damper rod

Fork damper rod nut

Fork oil sealing washer

Fork oil seal retainer

Diode heat sink

Bolt, heat sink to bottom yoke

Washer, heat sink to bottom yoke

Distance piece, heat sink to bottom yoke

Lockwasher, heat sink to bottom yoke

Nut, heat sink to bottom yoke

Washer, heat sink to bottom yoke

Nut, heat sink to bottom yoke

Diode retaining clip

F'RONT WTINEL

Front wheel with spindle and bearings

Front hub with spindle and bearings

Front rim (WM2-18)

Front wheel spoke

37-1664

37-2090

37-2093

37*1497

I

1

I

40


24

42-s812

42 5819

42-5820

57 0280

42,5822

42-6335

3'7-1474

37-148r

3'7-164r

37-130r

37 1639

5+4301

54-4306

37,2069

7 5-5529

37 2000

31-2027

t4-0403

41,6073

4t-60'16

19-7711

42-5840

41-6078

42-5841

02-0510

82-9020

024443

40

2

I

I

I

1

I

I

1

1

1

1

I

1

1

I

I

I

I

I

2

r6

2

2

I

t

1

Description

Spoke nipple

Front hub bearing

Flont hub dust cover

Front hub dust cover circlip

Bearing backing ring

Bearing retaining ring

Grease retaining washer (right-hand

Grease cap (left-hand)

Flont wheel spindle

Front brake anchor plate

Front blake fulcrum pin

Fulcrum pin washer

Fulcrum pin nut

Front brake cam spindle

Brake lever return spring

Front brake lever

Cam spindle nut washer

Cam spindle nut

Leading blake shoe

Trailing brake shoe

Brake shoe lining

Brake lining rivet

Brake shoe pivot pad

Brake shoe spring

Screw

Spring washer

Nut

II

I Brake cable to lever


Part No.

31 1640

42 5842

37-2210

47 -6AA0

4r-6022

42 6312

42-601.2

42 6011

27-6810

68 9575

41 6015

65-5884

67 6A21

65-5836

65-5887

41 6021

68-6142

68 6081

4I-60i9

4t-6082

19-9212

41-6032

68-6066

l)

Description

I

I

I

20

20

40

i

2

1

1

I

I

1

I

1

1

I

1

I

I

Brake cable abutnent

Front wheel spindle nut

Cover plate (left-hand)

RE1"R WHBET,

Rear wheel rvith spindle and bearings

Rear hub with spindle and bearings

Rear wheel rim (WM3-18)

Rear rvheel spoi<e (right-hand)

Rear v,,heel spoke (left-hand)

Spoke nipple

Security bolt

Rear hub bearing

Bearing thrust washer

Bearing spindle sleeve

Hub felt washer

Felt lvasher

Felt washer outer

Hub end cover

Hub bearing letainer

Spindle distance piece, inner (right-hand)

Spindle distance piece, outer (right-hand)

Speedorneter gealbox (2 to 1)

R.ear hub flxed spindle

Fixed spindle nut

retaining flng

ring


26

Descriptiott

41-6017

67 6033

67-6034

67-6051

42 60t9

67 6038

02-0452

68-6135

41 6090

41-6091

68-6095

24-8784

41-6093

68 6133

65-51I t

24-70A0

31-2226

28-2080

65,5940

t9 7711

35-6436

6s-5904

42-6045

15-0431

I

I

1

I

1

6

6

3

1

I

10

10

I

1

I

1

1

1

2

2

l4

2

1

I

Brake drum bearing

Brake drum bearing shim

Bearing spring ring

Hub shell washer

Driving flange

Brake drum rrounting bolt

Brake drunt mounting nut

Brake drum bolt lock plate

Rear brake drum

Rear chainwheel (49 teeth)

Chainwheel bolt

Chainwheel bolt spring washer

Brake cover plate

Brake fulcrurr pin

Fulcrum pin washer

Fulcrum pin nut

Brake cam spindle

Cam grease nipple

Rear brake shoe

Rear brake lining

Brake lining rivet

Brake shoe spring

Rear brake lever

Washer, lever to brake cam


66,4108

02,0440

41 6098

68-6t34

4t 6094

67 1r7l

02-0861

02,0522

02 0449

42-4094

40 6033

40-6040

02,0923

424476

90 6579

90-6580

82-8392

82-8393

40-6592

27-6037

24-8784

02-0049

2+6'770

24-8'784

27

Per Set Description

Lockwasher, lever to brake carn

Nut, lever to brake cam

Rear hub spindle

Bral<e lever return spring

Brake anchor strap

Bolt. anchor slrap to swirrging arm

Washer. anchor strap to swinging arm

Spring washcr. anchor srrap to swinging alrn

Nut. anchor strap to sr.l inging arm

Distance washer, anchor strap to swinging anr-r

Rear wheel adjustet-

Adjuster end cap

Adjuster washer

Adjuster nut

NTUDGUARDS

Front mudguard, with number plate holes

Front mudguard, less number plate holes

Front Stay

Bridge stay

Bottom stay

Bolt, stays to bridge lug

Washer, stays to bridge lug

Nut, stays to bridge lug

Bolt, bridge stay to fork

Washer, bridge stay to fork

I

1

I

I

I

I

1

1

1

I

2

2

2

2

I

1

I

1

1

2

2

2

2

2


28

Part No. Descriptiot't

Nut, bridge stay to fork

Bolt, front and bridge stays to mudguard

Nut, front and bridge stays to mudguard

Washer, front and bridge stays to mudguard

Bolt, bottom stay to mudguard

Nut, bottom stay to rnudguard

Washer, bottorn stay to mudguard

Bolt, botton-r stay to fork end

Washer, bottom stay to fork end

Lockwasher, bottom stay to fblk end

Nut, bottom stay to fork end

Rear mudguard

Bolt, mudguard to lrarne bracket

Washer, mudguard to flame blacket

Nut, mudguard to lrame bracket

Radius washer, mudguard to frame bracket

Bolt, mudguard to top rail

Nut, rnudguard to top rail

Washer, mudguard to top rail

Wiring grommet

Support rail complete

Bolt, mudguard to bottom rail

Nut, mudguard to bottom rail

Washer, mudguard to bottom rail

02 0049

02-0204

02-239s

82-9020

28-2338

24,5160

24-8784

02-1934

02 0923

36-0382

02-t6r6

40 6816

02-1354

27,8s60

42-3249

40-6790

28 2338

42-4476

21-8560

67 6839

82-8266

28-2338

424476

27-8560


29

Part No.

68 6802

28 2338

42 4416

27 8560

90 -6721

2t 5102

29 0541

27-8550

24 7178

a2-2395

82 9020

68 5823

31 4222

40 g4l!,

76-0lc I

47 68A6

68 6835

40,0246

02 0244

4A-0411

27-8560

29-3319

68-6832

Per Set Description

Support rail bracket

Bolt, blacket to support

Nut, brackei to support

l*/asher, bracket to support rail

Rear number plate

Nut. nurnber plate bottom hxing

Washer, number piate bottom fixing

Washer, nurrrber plate bottom fixing

Bolt. rrLrrrrbel plaie top tiring

Nut. nunrbcr llate toI Rxirrg

Washer', nunrber plate top {ixing

Tail lamp support

Tail lanrp support stud

Support stud nut

Support stud washer'

Nun.rber plate bracket

Tail Iamp support plate

Screw, lamp to support

Bolt, bracket to mudguard

Nut, bracket to rnudguard

Washer, bracket to mudguard

Lockwasher, iamp to support

Support stud rubber washer

rail

rail


30

41-1013

47 9102

4t '7007

02-1925

02-t967

40-6030

03-0111

30-0196

4t-7031

42 5836

6A-2683

41-7008

6B 0065

2r-5102

15-t3t2

65 6274

4t-7009

47,7005

47 7003

29-0541

o2,lo2'7

Description

REAR BRAKE CONTROL

Rear brake pedal

Grease nipple, brake pedal

Brake pedal lulcrurn pin

Fulcrum pin nut

Fulcrum pin rvasher

Fulcrurn pin bolt

Fulcrum pin bolt washer

F'ulcrum pin bolt plain washer

Rear brake rod complete

Brake rod pivot pin

Split pin, brake lod pivot

Brake pedal stop

Brake pedal stop nut

Brake rod spring nut

Brake rod spring

Brake rod swivel pin

Brake rod adjuster nut

Brake pedal return spring

Blake pedal adjuster bolt

Adjuster bolt washer

Adjuster bolt nut


31

Per Set Description

FOOTRESTS

Footrest (right-hand)

Footrest (leflt-hand)

Footrest bolt (right-hand)

Footrest stud (left-hand)

Footrest washer

Footrest nut

Footrest rubber

Pillion footrest bracket (right-hand)

Bo1t, bracket to frame

Nut, bracket to lrame

CI{AINGUARD

Chainguard complete

Bo1t, chainguard to swinging arm front

Spring washer, chainguard to swinging arm front

Nut, chainguard to swinging arm front

Bolt, chainguard to swinging arm

Washer. chainguard to swinging arm

Spring washer, chainguard to swinging arm

4I-4863

83 0256

40-4081

4t 4865

27-5616

41,4105

40-4850

4t 4835

40-6022

42-4476

1

I

1

I

2

2

2

I

3

3

4I-.7',713

02-0220

82-9020

02,2395

6',7 -lt7 t

02-2138

02-0522


Per Set

32

47-8038

75,8014

47 8036

a2 0923

68-0065

41 8010

4i-8011

42,8011

02 0537

a2-0049

02-0923

42 8010

68-80 r 8

68,8i 10

42-8052

41 8057

41 B01t

82-8885

Description

Nut, chainguard to swinging arm

PETROL TAI\*K

Petrol tank rvith fixed fittings

Petrol ta-nk fillel cap

Still-ening plate

Washer, plate to tank

Nut, plate to tank

Bolt, tank mounting

Distance tube. tank mounting

Rubber, tank raounting

Washer, tank rnounting

Nut, tank mouniing

Washer, tank mounting

Petrol tank top grommet

Support rubber (front)

Support rubber (rear)

Anti-roll rubber

Petrol tap

Petrol tap washer

Petrol pipe complete

OIL TANK

Oil rank with fixed fitrings

Oil tank fiiter plug

Fiiter plug O-ring

Oil feed pipe spring

83-1773

47 83'13

68 0610

41-8344

1

I

1

I


3l

Part No. Description

Oil leed pipe, tank to crankcase

Oil return pipe, filter to oil tank

Rocker feed pipe

Oil return pipe, crankcase to filter

Fiiter plug screw

Fiiter plug screw washer

Cil pipe clip, filter to tank

Oil pipc clip, crankcase to filter

Oil pipe clip, tank to cranlccase

Oil tank filler cap

F'iller cap washer

Hobbs f;iter adaptor

Hobbs filter elbow

Flobbs fiiter elbow nut

Hobbs elbow washer

Tubing sleeve

Tubing nut

Connecting tube

Connecting tube (angled)

Tank iocating rubber

Tank mounting rubber

tsolt, tank to top frame bracket

Washer, tank to top frarne bracket

Distance piece, tank to top frame bracket

6B-8383

82 8899

47-8397

82 8900

67 8313

02-4514

68 3343

68-8382

68 8382

68-8368

67 0A42

82-8901

1l-8312

41-83 i 3

4l 83i4

41-8315

4i-8316

4t-8317

82-8902

68 8315

68-8334

65 4784

02-0537

68-8317


34

42 4476

82-8903

19-4s90

42 6554

02-0525

40-0414

82 8904

19-8695

66-9049

90-9024

90-9237

68-9168

40,8645

65-8502

4'/-8s30

47 8531

29-8813

29,88t4

60-0940

60-0934

60-2473

40-8650

60-0945

I

I

I

2

2

2

1

1

1

1

I

2

2

I

1

I

1

,|

1

9

4

I

I

Description

Nut, tank to top lrame bracket

Oil lilter (British oil filters F8.994)

Oil filtei element

Bolt, filtel mounting

Washer, filter mounting

Nut, fi1ter mounting

Bracket, hlter mounting

F{ANDI-EBAR CONTROLS

Throttle control (dull chrome)

Rubber grip (left-hand)

Front brake lever

Clutch control lever

Screw, levers to handlebar

Nut, levers to handlebar

Throttle control cable

Front brake cable

Clutch control cable

Exhaust lifter controi

Exhaust lifter cable

SUNDR.IES

Rear chain (%" x 1/q' x 99 pitch)

Rubber cable clip (large)

Rubber cabie clip (small)

Tyre inflator

Battery vent pipe


Part No.

35

Description

66 -8340

19-2181

19 2183

19-9080

19-9086

82 8283

68-94t5

16 0543

68-94 r 8

24 7068

02-4047

02-t354

02-0525

24,0978

19-1836

19 t115

19-1735

19,17'76

19-A976

19,0946

t9-0979

l9-1245

Vent pipe clip

SPEEDOMETER AND F'ITTINGS

Speedometer head (m.p.h.) Smiths SSM5001/03

Speedometer head (k.p.h.) Snriths SSM5001/04

Speedometer trip shalt Smiths 4l/140/203/10

Speedometer cable (66')

Speedometer mounting plate

Speedometer n.rounting rubber cup

Cup fixing screw

Cup fixing bush

Cup fixing washer'

Cup fixing nut

Bolt, bracket to top yoke

Washer, bracket to top yoke

Spring washer, bracket to top yoke

ELECTR.ICAL EQINPMEI\T

Ignition coil (Wipac 08415)

Rectifier (Lucas 49072.4)

Zener diode (Lucas 54048288)

Battery PUZ5A (Lucas 54027029)

Headlamp with harness (Lucas)

Headlamp only

Harness only

Stop-tail lamp (Lucas L.679)


36

19-2069

t9-0214

19-0916

82-8314

19-0980

68-9614

l9-7635

47-9UA

19-177 5

19 1823

19-t'747

02-0204

02-0525

02-2395

68-9629

19-1166

68-9630

47-9t68

47-9011

02-t354

4A-0414

47,9033

47-9024

82-909s

Descriptian

Ilorn (Lucas)

Horn push/dipper switch (Wipac 16714)

Stop light switch (Lucas 34.815)

Stop liglit lead (Lucas 54953386)

Speedometer earth lead (Lucas 54941726)

Rectifier nut (Lucas 156596)

Srippressor (Lucas 78112)

Stop larnp switch cable clip

Ignition switch (Lucas 31899)

Hightension lead, resistive cable (Lucas 54950538)

Condenser (Lucas 54441582)

Bolt, condenser mounting

Washer, condenser mounting

Nut, condenser mounting

Double Lucar blade (Lucas 54190108)

Speedometer light lead (Lucas 54953389)

Lucar blade (Lucas 864980)

Stop-tail lanrp screw (Lucas 144920)

Horn niounting bracket

Bolt, horn to bracket

Nut, horn to bracket

Horn mounting nut

Coil clamp

Horn bracket locating plate


02-0204

82 9020

02-239s

42 4574

02-1096

82 8307

68-9304

B3- 1769

42 4476

02-4923

82 8816

47 6903

47-6924

47 6920

4t-6912

47 6911

47-6921

47-6925

47-6926

28-2338

Per Set

37

Description

Boit, clamp to frarne

Spring washer, clamp to lrame

Nut, clan'rp to frarne

Screw, stop switch to flarne

Washer, stop switch to lrame

Tail lanrp lead tube

Ignition lock and key (Wilmot Breeden)

SINGLE SEAT

Single seat with fixed fittings

Rear fixing nut

Rear fixing washer

Rear support bracket

PANNIER AND CARRIER - (lo order onlv)

Pannier frame complete

Pannier support bracket (leff and right-hand)

Pannier bag complete

Pannier stay

Pannier bracket

Pannier frame loop

Pannier bracket top (left-hand)

Pannier bracket top (right-hand)

Bolt, bottom bracket front (right-hand)


38

Per Set Description

Nut, bottom bracket front (right-hand)

Bolt, pannier to bottom bracket (left-hand only)

Nut, panniel to bottom bracket (left-hand only)

Bolt (left-hand), bottom brackets 47 6911112 to frame

Washer, bottom brackets 41-6911112 to frame

Nut, bottom brackets 47-6911I 12 to frame

Bolt (riglrt-hand), bottom brackets 47-6911112 to frame

Bolt, loop tube to frame

Washer, loop tr-rbe to frame

Nut, loop tube to frame

Bolt, loop tube to pannier top

Washer, loop tube to pannier top

Nut, loop tube to pannier top

Bolt, pannier to top bracket

Washer, pannier to top bracket

Nut, pannier to top bracket

Bolt, loop tube to pannier bottorn

Nut, loop tube to pannier bottom

Rear mudguard support rail

Bracket, rail to frame

Boit, rail to lrame and mudguard

Washer, rail to frame and mudguard

Nut, rail to frame and mudguard

Rear damper top fixing bolt

Tail lamp mounting

68-0065

28,2338

68 0065

15-2018

02-0923

42 4476

15 1355

03-1 1s6

02 0923

68 0065

28-2338

02 0923

68-0065

28-2338

02 0923

68-0065

28,2338

68-0065

82-8266

68*6802

28-2338

02-0923

75-6594

40-6910

68-6822

i

1

I

1

2

2

1

2

2

2

2

4

2

2

2

2

2

2

1

2

4

4

4

2

I


rough - bsaunitsingles.com...4a 0124 41 0638 40,0415 1a-7851 41-0663 4t 0223 t+0-o294 1+0 0148...

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