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Rotork Middle East
Product Ranges and Service Facilities
Redefining Flow Control
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Contents
Rotork is the global market leader in valve automation and flow control. Our products and services are helping organisations around the world to improve efficiency, assure safety and protect the environment.
We strive always for technical excellence, innovation and the highest quality standards in everything we do. As a result, our people and products remain at the forefront of flow control technology.
Uncompromising reliability is a feature of our entire product range, from our flagship electric actuator range through to our pneumatic, hydraulic and electro-hydraulic actuators, as well as instruments, gear boxes and valve accessories.
Rotork is committed to providing first class support to each client throughout the whole life of their plant, from initial site surveys to installation, maintenance, audits and repair. From our network of national and international offices, our engineers work around the clock to maintain our position of trust.
Rotork. Redefining flow control.
Section Page
Complete Actuation Solutions 3
Rotork Middle East Site Service 4
Rotork Controls 5
Rotork Fluid Systems 5
Rotork Process Controls 6
Rotork Gears 6
Network Control 7
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Complete Actuation Solutions
Redefining Flow Control
Rotork have kept an operations base in the Middle East for more than 50 years. The modern Rotork Middle East Facility has the capabilities to support all Rotork products in all GCC states and Iraq. We also have factory trained technicians based in all of the Gulf States.
Rotork products are designed and manufactured to the highest possible level of engineering – a principle which drives all areas of our business.
So whether you require electric, fluid power, specialist gear or valve adaption products and services you’ll benefit from the same commitment to quality and technical innovation on which our reputation depends.
Rotork has been at the forefront of actuation technology since 1957 and enjoys an unrivalled reputation for its commitment to the development of leading-edge techniques and processes. Rotork actuators can significantly reduce the cost of plant ownership and frequently offer the most cost effective solution.
Contact Rotork with your operational or safety application requirements. We will work with you from conception to design, from manufacture to installation.
Rotork Middle East RA08LC7 Jebel Ali Free zone PO Box: 262903 Dubai
tel: +971-4-887-6408fax: +971-4-887-6409email: [email protected]
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Rotork Middle East Services
Located in Jebel Ali UAE and Al Khobar Saudi Arabia with modern equipped workshop facilities, Rotork offers full service and overhaul support for all Rotork products including large fluid power actuators.
Rotork Middle East services include adaption design and machining to mount actuators onto new and existing field valves. We can design and fit custom panels and controls for our fluid power actuators. Skilled in-house Rotork technicians also design and build suitable mounted local and remote control systems to client specifications.
Our service teams have extensive experience in field commissioning, overhauling & repair of actuators in the field and providing a complete asset management service. The engineers are highly skilled and trained on all our equipment including those installed in hazardous environments such as offshore.
Customer training is offered at our facilities where we have actuator and system equipment to provide a complete hands on experience.
Emergency and Planned Maintenance
Available for all Rotork actuator, in all areas (including hazardous environments). Planned response for all types of actuator work, including installation, commissioning, upgrading, connection and installation of bus communication systems, troubleshooting and repair of damaged or deteriorating assets.
Actuator Overhauls
After a long service life customers may prefer their actuators to be completely overhauled rather than replacing them with new ones. In our workshops we can completely strip and rebuild actuators, returning them to their original state.
Stock Actuators
We keep a large stock of actuators at our Jebel Ali facility providing a fast track delivery service when required.
Preventative Maintenance
We provide planned annual maintenance contracts, tailored exclusively for the client plant, to enhance the integrity of actuators and their associated valves, resulting in an additional 12 month warranty on the actuators and eliminating unplanned shutdowns. We tailor maintenance programmes depending on the type of actuators, the availability of asset information and the criticality of the plant to maximise up time whilst minimising operating costs.
Retrofitting Actuators to Existing Valves
We have extensive experience in fitting actuators to valves, penstocks and dampers that are already installed as part of existing plant. Whether customers are replacing obsolete actuators, changing power sources or motorising manual valves, we offer a tailor made solution to meet customers’ specific requirements.
Shutdown Outages
We can support customers in making sure that all their actuators are fully operational and that they meet tight shutdown deadlines. We are capable of servicing many actuators simultaneously, for example some customers look for us to remove and overhaul in our workshops over 200 actuators at the same time. We do this, reinstall and commission the actuators and, where requested, carry out additional actuation projects simultaneously to ensure that customers make the most of their plant shutdown time.
Factory Fitting of Actuators to New Valves
The careful assembly of valve and actuator is critical to ensure that an automated valve performs correctly and reliably. Whilst this service is often carried out by valve manufacturers, if there is a need we can provide this service.
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5Redefining Flow Control
Rotork Fluid Systems manufacturing facilities are located in Lucca, Italy; Melle, Germany; Falun, Sweden; Pittsburgh PA and Rochester NY, USA.
Product Ranges include:
CP/GP/GH Range - CP/GP (pneumatic) and GH (hydraulic) are scotch yoke actuators, designed to provide a rotary, quarter-turn movement for either on/off or modulating duty. The rugged design is available in either double-acting and spring-return versions.
Skilmatic EH/SI Range - The EH/SI range are self-contained electro-hydraulic actuators available for both quarter-turn and linear applications. They are suitable for on/off, modulating and emergency shutdown duties and are compatible with all common bus systems.
GO Range - The GO range of pipeline actuators are designed to use pipeline gas as the motive power source. They utilise our robust GH and RH quarter-turn prime movers and are field proven in installations around the world. Control configurations are available to meet virtually any operational requirements.
Heavy-duty valve actuators represent Rotork’s traditional core business – a sector in which the company has become the largest independent manufacturer in the world.
Product Ranges include:
IQ Range - The world's most advanced, inteligent, valve actuator range including the multi-turn, quarter-turn and linear modulating variants. The IQ3 features legendary innovations including Rotork’s unique double-sealed enclosure, ‘non-intrusive’ wireless commissioning, data-logging, bus compatibility, multilingual display and predictive maintenance capabilities.
AWT Range - Sharing the same heritage and mechanical robustness as the IQ Pro actuator, the AWT is engineered for simplified control duties.
ROMpak - A compact direct-drive, part-turn actuator with Bluetooth and bus compatibility.
Rotork Products
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Rotork Gears is a specialist supplier of gearboxes, adaptions and accessories to the international valve and actuator industry with manufacturing plants worldwide.
Rotork Gears provide the widest range of valve gearboxes in the world, they are designed to withstand the harsh challenges of various environments, including subsea and nuclear.
Product Ranges include:
Subsea Range - The WGS range of quarter-turn operators are designed for heavy-duty subsea applications. The operators are equipped with membrane or piston type pressure compensators to balance the pressure and allow them to work at any depth.
Other ranges - Rotork Gears manufacture a large range of multi-turn and quarter-turn gearboxes in aluminium, stainless steel and cast iron suitable for motorisation or manual use.
Rotork Products
With more than 50 years of extensive knowledge and experience, Rotork Process Controls has provided products and services worldwide for virtually every industrial valve actuator application.
Product Ranges include:
CVA Range - Designed for continuous modulating control in the process industries the CVA provides exceptional positioning and dynamic performance. CVA is the direct equivalent of pneumatic spring diaphragm actuators with advanced features that can be used for the precise controlling of control valves with very low power consumption and fail safe action on loss of power and signal. Actuator calibration, configuration and interrogation are performed non-intrusively using wireless Bluetooth® communications. Linear and quarter-turn outputs available.
CMA Range - Suitable for almost all linear, quarter-turn and rotary control valve and pump applications requiring exact position control and unrestricted continuous modulation.
GPSA Range - A smart actuator for the process industries that includes its own PI process controller. Linear and multi-turn outputs available.
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Network Control
All Rotork actuators are compatible with a wide range of communication and process controls systems by including the appropriate option card. The actuator reports status feedback, via the field highway, to the overall plant control system (DCS or PLC) and valve control commands are actioned.
Our own Pakscan system compliments the open systems from Foundation Fieldbus, Profibus, Modbus and DeviceNet. Innovative technology together with expert bus system knowledge ensures that Rotork can always provide the ideal solution for the control system.
Product Ranges include:
Pakscan Range - The Pakscan system provides the vital link between valve actuator and supervisory control. It is an intelligent, reliable, high integrity, fast and easy to install network between field equipment and the control room.
The Pakscan system is explained in depth in PUB059-030.
Profibus® - Profibus is a leading international network protocol for high speed data automation and control communications. The Rotork Profibus DP interface card provides comprehensive control and feedback data about the valve and actuator.
Foundation Fieldbus® - Widely accepted for use in process control systems. It’s primary feature is the ability to distribute control away from the central DCS.
Modbus - The most popular process communication protocol in use, with the widest acceptance and highest number of applied systems of any automation protocol.
DeviceNet® - An Open Network Standard for communication networks using the main features of CAN bus. The Rotork DeviceNet interface module provides easy access to actuator process control and feedback information.
HART® - (Highway Addressable Remote Transducer) is a process control communication protocol based upon the Bell 202 telephone communication standard and uses the FSK (frequency shift keying) principle.
Rotork Instruments manufactures specialist products for flow control, pressure control, flow measurement and pressure measurement, offering one of the largest varieties of precision pneumatic and electro-pneumatic control devices available for process, machine tool, robotic and OEM applications.
Product Ranges include:
PPR Series - Pneumatic Pressure Regulators. Highly accurate output pressure control, even with fluctuating supply pressure, temperature, or vibration.
EPT Series - Electro-Pneumatic Transducers. Convert electrical input signal (mA or VDC) to proportional pneumatic output.
PVB Series - Pneumatic Volume Boosters. Maintain signal pressure accuracy while boosting output flow.
PR Series - Pneumatic Relays. Perform mathematical functions on one or more input signals to result in a single regulated pneumatic output.
Rotork Products
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Rotork plcBrassmill Lane, Bath, UK
tel +44 (0)1225 733200fax +44 (0)1225 333467email [email protected]
Rotork Middle EastJebel Ali Free Zone, Dubai
tel +971-4-887-6408fax +971-4-887-6409email [email protected]
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Redefining Flow Control
PUB000-061-00Issue 04/13
As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com
The name Rotork is a registered trademark. Rotork recognises all registered trademarks. The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Rotork is under license. Published and produced in the UK by Rotork Controls Limited. POWTG0413
www.rotork.comA full listing of our worldwide sales and service network is available on our website.
Middle East Agents:
Universal TechnicalKhalifa StreetP.O. Box 4399Abu DhabiU.A.E
tel +971-2-626-9970email [email protected]
Aeradio Technical Services WLLP.O. Box 26803Industrial Business UnitManamaBahrain
tel +973-1-770-6459fax +973-1-770-6444email [email protected]
Comet Co. LtdBuilding Number 1, 3rd FloorSaeed Al-Mufti Street, Al SweifiehP.O. Box 851844Iraq
tel +962-6-582-0430fax +964-6-581-0593email [email protected]
Pipeline Supply Company LLCP.O. Box 1896AzaibaOman
tel +968-2-449-2517fax +968-2-459-3643
Riyam Engineering & Services LLCP.O. Box 1931Postal Code 112Oman
tel +968-2-459-5536fax +968-2-459-3643email [email protected]
PetrotecAAB (Toyota) Tower8th Floor, P.O. Box 16069Airport Road, DohaQatar
tel +974-4-441-9603fax +974-4-441-9604email [email protected]
Technical Company for Oil & PowerServices WIIP.O. Box 830537Jordan
tel +962-6-581-9982fax +962-6-582-5818email [email protected]
Kuwait Maritime & Mercantile Co K.S.C.P.O. Box 78Near Central BankArabian Gulf StreetKuwait
tel +965-2-244-1481fax +965-2-244-1486email [email protected]
Abdul Razzak Itani & Sons Co.Itani Bros BuildingEl Solh Avenue, TakieddineBeruitLebanon
tel +961-1-864-824fax +961-1-864-732email [email protected]
Rotork Arabiac/o Alhugayet GroupAl Hugayet Tower, Ground FloorP.O. Box 31671, Al-Khobar 31952Saudi Arabia
tel +966-3-849 6699fax +966-3-849-6655email [email protected]
Al-Khouja CompanyAl Aasha St.Al Khouja BuildingP.O. Box 5315Syria
tel +963-3-121-2439fax +963-3-122-37867email [email protected]
Safir Services LimitedP.O. Box 7080Hadda ZoneStreet # ZeroYemen
tel +967-1-420-740fax +967-1-420-739email [email protected]