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now and in the future World Investment Casting Market Review 2013 Ronald Williams Richard Hirst The Blayson Group Ltd JFS Investment Casting Seminar Tokyo Japan September 2013

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Page 1: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

World Investment Casting Market Review 2013

Ronald Williams

Richard Hirst The Blayson Group Ltd

JFS Investment Casting Seminar

Tokyo Japan

September 2013

Page 2: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Introduction

• The latest IMF global growth forecast cut to 3.1% for 2013 – Slower growth in developing economies will restrict growth

impact in advanced economies in 2014

• The continuing poor global economic situation means that understanding the performance of the investment casting industry is essential to foundries

• This review of global markets gives a summary for 2012 and estimates likely results for 2013

Page 3: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Acknowledgements

The data used for this presentation has been provided by the following organisations, whose help and contribution is gratefully appreciated

ICI (Investment Casting Institute, United States)

CAEF (Casting Association of European Foundries)

CFA (China Foundry Association)

JFS (Japan Foundry Society)

EICF (European Investment Casters’ Federation)

cmf (Cast Metals Federation, UK)

ABIFA (Brazilian Foundry Association)

Individual contributors

The information given is based on official figures together with best estimates where statistics are not available. No legal responsibility is accepted for information, advice given or opinions expressed

Page 4: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Agenda

• World Investment Casting Sales 2012

• Market Sector Analysis

• Market Sector Review

• 2012 Summary

• Estimates for 2013

Page 5: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

World Investment Casting Sales 2012

• The final figures for 2012 indicate a total sales value of US$11.6 Billion

– Overall increase of only 2% compared to 2011

– North America and China outperformed all other regions

• There is a clear split in performance between the major market sectors

• Growth continues to be in the aerospace sector

• Automotive very poor in Europe, disappointing in Asia

Page 6: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

World Sales by Region 2002 – 2013 (US$M)

Page 7: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Sales by Region 2012 (US$M)

North America 41%

Europe 22%

China 23%

Asia 12%

Others 2%

• Some regions outperforming others

• Tends to be sector dependent

• Sales higher in regions strong in High Added Value

• North America strengthens position as leading market

• China overtakes Europe

Page 8: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

2012 Investment Casting Sales by Sector (US$M)

0

500

1000

1500

2000

2500

3000

3500

4000

N America Europe China Asia Other Markets

High Added Value

Automotive

Other Markets

Page 9: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Investment Casting Sectors 2012

55%

15%

30% High Added Value

Automotive

Other Markets

Page 10: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Investment Casting Sector Trend

• Aerospace strong growth continues

• Automotive results mixed but turbocharger wheels increasing

• Commercial castings market flat

0

1000

2000

3000

4000

5000

6000

7000

8000

2011 2012 2013 est.

High Added Value

Automotive

Other Markets

Page 11: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Aerospace

• Paris Air Show again very successful

– Airbus new sales for 466 aircraft worth US$69 Billion – Boeing sold 442 aircraft valued at more than US$66 Billion

• High level of investment in China and Russia to develop their industries

– Both developing new aircraft – Aiming at lucrative single-aisle market – Estimated worth US$20 Trillion over next 20 years

• Dreamliner now in service

• Airbus A350 first flight June 2013

Page 12: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Industrial Gas Turbines

• A mixed picture with regional variation

• North America seeing increased demand for medium size turbines

– Large 60 cycle frame orders flat

– Percentage of IGT increasing

• European market remains at a low level though some improvement being seen

– New tooling being ordered

• Demand for increased generation capacity in developing economies should offer an improving future for IGT

Page 13: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Defence

• Continuing economic pressures resulting in need for governments to reduce spending

– Cuts in North American and European Union defence budgets implemented

• Russia investing in replacement for ageing MIG fleet

• Analysts suggest that the global defence market will contract over the next two years

Page 14: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Automotive

• North America vehicle sales up by 14% in 2012

– Smaller models with greater fuel efficiency

• European demand for new vehicles declining

– Due to more durable vehicles and falling ownership

– Manufacturing capacity being cut

– UK an exception

• India vehicle sales down

– Cars -8%, commercial -15%

• Investment casting sales are increasing

– Greater use in fuel efficient vehicles

– Turbocharger wheel potential for increases

Page 15: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Other Sectors

Medical

• Joint replacement business increasing

• Casting applications increasing for surgical instruments, injury stabilising appliances, diagnostic equipment

Commercial

• Overall sales are steady

– Some regions performing better than others

• Oil industry demand for cast parts increasing

Page 16: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

2012 Summary

• Overall a good performance by investment casting in the face of continuing economic difficulties

• Aerospace responsible for sales growth

• All other sectors are essentially flat

• Large variations between individual regions

Page 17: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Prospects for 2013

• Latest market data for Global investment casting sales suggests total sales for 2013 of US$12.2 Billion

– An increase of 4.4% over 2012

• Aviation is driving investment casting growth around the World and seems set to continue this trend for several years

• Cutbacks on infrastructure projects and the continuing poor global economic situation are restricting all other sectors

• The effect is that High Added Value castings are currently dominant in the global investment casting industry

Page 18: Ronald Williams Richard Hirst The Blayson Group Ltd · • Automotive results mixed but turbocharger wheels increasing • Commercial castings market flat 0 1000 2000 3000 4000 5000

now and in the future

Thank You