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TRANSCRIPT
Conveyor Design Manual
® ®
Roller Transfer Plates
Rexnord, Rex, TableTop, MatTop, HP and Marbett are trademarks of Rexnord Industries, Inc. All rights reserved.
® ®
Introduction / Safety Considerations 4
Features and Benefits 6
Components 7
Assembly / Mounting Options 11
Width Modularity
Length Modularity
Location 16
Positioning Related to Sprocket
Photos 17
TABLE OF CONTENTS
Modular Transfer Plate with Roller Design Manual
DM-RTP- 4 Modular Transfer Plate with Roller Design Manual
® ®
Contact Rexnord Application Engineering if you need assistance at 262.376.4800
Marbett® Roller Transfer Plates are an innovative way to smoothly convey products from one conveyor to the next. Rexnord Industries is proud to announce our line of modular roller transfer plates . We offer a variety of styles and combinations to create the best head-to-tail and 90° product transfers. Converting from dead plates to modular roller transfer plate components turn sliding friction into rolling friction and minimize stranded products on transfers between production runs. Marbett® Roller Transfer Plate Modules are available in 4 styles and 2 widths, 3.3 in & 4.5 in. Each style has a choice of multiple small HP™ rollers, or single polypropylene rollers on stainless steel shafts. Modules with a nose can be used to transfer small or light products, where as the styles without the nose are ideal for big and heavy products. All modules assemble easily using standard 1/4 -20 bolts tightened from the top of the conveyor. The Marbett® Roller Transfer Modules are designed to be assembled and mounted next to each other to provide easy head to tail and 90° transfers with almost any TableTop® or MatTop® chain. Thank you for choosing Rexnord.
INTRODUCTION
Multiple Rollers Single Rollers
® ®
Modular Transfer Plate with Roller Design Manual
PRODUCT SAFETY: Products designed and manufactured by Rexnord are capable of being used in a safe manner; but Rexnord cannot warrant their safety under all circumstances. PURCHASER MUST INSTALL AND USE THE PRODUCTS IN SAFE AND LAWFUL MANNER IN COMPLIANCE WITH APPLICABLE HEALTH AND SAFETY REGULATIONS AND LAWS AND GENERAL STANDARDS OF REASONABLE CARE; AND IF PURCHASER FAILS TO DO SO, PURCHASER SHALL INDEMNIFY REXNORD FROM ANY LOSS, COST OR EXPENSE RESULTING DIRECTLY OR INDIRECTLY FROM SUCH FAILURE. SAFETY DEVICES: Products are provided with only safety devices identified herein. IT IS THE RESPONSIBILITY OF PURCHASER TO FURNISH APPROPRIATE GUARDS FOR MACHINERY PARTS in compliance with MSHA or OSHA Standards, as well as any other safety devices desired by Purchaser and/or required by law; and IF PURCHASER FAILS TO DO SO, PURCHASER SHALL INDEMNIFY REXNORD FROM ANY LOSS, COST OR EXPENSE RESULTING DIRECTLY OR INDIRECTLY FROM SUCH FAILURE.
SAFETY CONSIDERATIONS
DM-RTP- 6 Modular Transfer Plate with Roller Design Manual
® ®
FEATURES AND BENEFITS
Creates a smooth product transfer between conveyors
Easy head-to-tail and 90° product transfers
Provides rolling friction
HP™ material reduces friction and noise
Stainless steel shafts for durability
Easy mounting, standard 1/4-20 bolts can be inserted into the modules
• Modules hold bolt heads so nuts can be easily tightened
Full modularity in both longitudinal and transversal directions
Modules are designed to snap together, so it is possible to use less screws in light applications
Modules can be mixed or matched for different lengths and widths
Easy to adjust
Easy to retrofit
Easy to clean
Heavy duty design
DM-RTP- 7 Modular Transfer Plate with Roller Design Manual
® ®
Side Module with Nose
Part 567
L2
1.11"
1.54"
2.06"
0.84
"0.
04"
0.50"ø0.43"
L1
Standard 1/4-20 Bolt(Not Included)
COMPONENTS
Transfer Roller shown in multiple rollers
2.66 3.35 567-6887923.82 4.53 567-6873822.66 3.35 567-6888223.82 4.53 567-699002
Part & Code
Side Module with Nose
Multiple Rollers
Single Roller
Description Roller Type L1 (in) L2 (in)
DM-RTP- 8 Modular Transfer Plate with Roller Design Manual
® ®
Center Module
COMPONENTS
Part 568
1.0"
0.50"
0.53"0.46"
0.04
"0.
84"
ø0.4
3"
L2
L1
Standard 1/4-20 Bolt(Not Included)
Transfer Roller shown in multiple rollers
2.66 3.35 568-6059123.82 4.53 568-6874022.66 3.35 568-6034023.82 4.53 568-699022
Part & Code
Center ModuleMultiple Rollers
Single Roller
Description Roller Type L1 (in) L2 (in)
DM-RTP- 9 Modular Transfer Plate with Roller Design Manual
® ®
Side Module without Nose
COMPONENTS
Part 569
0.92"
0.49"
0.50"
0.84
"0.
04"
ø0.43"
1.44"
L2
L1
Standard 1/4-20 Bolt(Not Included)
Transfer Roller shown in multiple rollers
2.66 3.35 569-6059223.82 4.53 569-6873922.66 3.35 569-6034123.82 4.53 569-699012
Part & Code
Side Module without Nose
Multiple Rollers
Single Roller
Description Roller Type L1 (in) L2 (in)
DM-RTP- 10 Modular Transfer Plate with Roller Design Manual
® ®
Side Module with Nose
COMPONENTS
Part 672
Transfer Roller shown in multiple rollers
2.66 3.35 672-6874123.82 4.53 672-6874322.66 3.35 672-6990323.82 4.53 672-699042
Part & Code
Side Module with Nose
Multiple Rollers
Single Roller
Description Roller Type L1 (in) L2 (in)
DM-RTP- 11 Modular Transfer Plate with Roller Design Manual
® ®
ASSEMBLY / MOUNTING OPTIONS
Part 567
Part 567 Part 568
* = Variable using none or some center module Part. 568
• Mounting with ¼-20 bolts
• Mounting socket head cap screws
Side and center modules can be combined in a variety of configurations to match unique transfer requirements. Using a combination of side modules with nose and center module
DM-RTP- 12 Modular Transfer Plate with Roller Design Manual
® ®
Using a combination of side modules without nose and center module
ASSEMBLY / MOUNTING OPTIONS
• Mounting with ¼-20 bolts
• Mounting socket head cap screws
Part 569
Part 569 Part 568
* = Variable using none or some center module Part. 568
Bottom View
DM-RTP- 13 Modular Transfer Plate with Roller Design Manual
® ®
Width Modularity • Multiple components assembled side-by-side
ASSEMBLY / MOUNTING OPTIONS
DM-RTP- 14 Modular Transfer Plate with Roller Design Manual
® ®
Length Modularity • Head to tail transfer using 2 side modules with nose (820 chain and NS820 -21T sprocket)
ASSEMBLY / MOUNTING OPTIONS
• Head to tail transfer using 2 side modules with nose and 4 center modules (820 chain and NS820 -21T sprocket)
Part 567
Part 567
Part 567 Part 567
Part 568
DM-RTP- 15 Modular Transfer Plate with Roller Design Manual
® ®
Length Modularity • 90° Transfer
ASSEMBLY / MOUNTING OPTIONS
Part 567
DM-RTP- 16 Modular Transfer Plate with Roller Design Manual
® ®
LOCATION
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
LPC
279
--
1.97
2.69
2.20
2.73
2.44
2.77
2.67
2.81
--
--
3.38
2.92
--
3.86
2.99
4.09
3.02
4.33
3.06
4.81
3.12
5.28
3.18
5.52
3.21
5.76
3.24
--
6.23
2.26
--
6.71
3.35
7.19
3.40
--
815,
881
--
--
--
--
--
0.98
2.49
--
1.21
2.54
--
1.44
2.59
--
1.67
2.63
1.91
2.68
2.14
2.72
--
2.38
2.76
--
2.62
2.80
--
2.85
2.84
3.09
2.88
--
820,
831
--
--
--
--
--
1.02
2.53
--
1.25
2.58
--
1.48
2.63
--
1.71
2.67
1.95
2.72
2.18
2.76
--
2.42
2.80
--
2.66
3.90
--
2.89
2.88
3.13
2.92
--
HP
M82
0-
--
--
--
--
-1.
102.
52-
-1.
332.
57-
-1.
562.
61-
-1.
792.
662.
032.
702.
262.
74-
-2.
502.
78-
-2.
742.
83-
-2.
972.
863.
212.
90-
-82
1-
--
--
--
--
--
--
--
--
--
--
--
-4.
463.
134.
933.
20-
-5.
413.
26-
-5.
883.
32-
-6.
363.
38-
--
-H
PM
821
--
--
--
--
--
--
--
--
--
--
--
--
2.05
2.70
2.28
2.75
--
2.52
2.79
--
2.76
2.82
--
2.99
2.86
--
--
LBP
821
--
--
--
--
--
--
--
--
--
--
--
--
2.52
2.79
2.75
2.82
--
2.99
2.86
--
3.23
2.90
--
3.46
2.93
--
--
843
--
--
--
--
--
--
--
0.68
2.60
0.76
2.62
0.83
2.64
0.91
2.66
0.99
2.69
1.15
2.73
1.31
2.77
1.39
2.79
1.47
2.81
--
1.63
2.85
--
1.79
2.88
1.95
2.92
--
845
--
--
--
--
--
--
--
0.68
2.51
0.76
2.54
0.83
2.56
0.91
2.58
0.99
2.60
1.15
2.64
1.31
2.67
1.39
2.69
1.47
2.71
--
1.63
3.31
--
1.79
2.78
1.95
2.81
--
863,
963
--
--
--
--
--
--
--
1.48
2.89
1.60
2.92
1.71
2.95
1.83
2.98
1.95
3.01
2.19
3.07
2.43
3.12
2.55
3.14
2.67
3.17
--
2.90
3.22
--
3.14
3.27
3.38
3.31
--
880,
879
--
1.61
2.62
1.84
2.67
2.08
2.71
2.31
2.75
--
--
3.02
2.87
--
3.50
2.94
3.73
2.97
3.97
3.01
4.45
3.07
4.92
3.13
5.16
3.16
5.40
3.19
--
5.87
3.27
--
6.35
3.31
6.83
3.36
--
HP
M88
0-
-1.
692.
641.
922.
682.
162.
722.
392.
76-
--
-3.
102.
88-
-3.
582.
953.
812.
984.
053.
024.
533.
085.
003.
145.
243.
175.
483.
20-
-5.
953.
28-
-6.
433.
316.
913.
37-
-88
2-
-1.
692.
641.
922.
682.
162.
722.
392.
76-
--
-3.
102.
88-
-3.
582.
953.
812.
984.
053.
024.
533.
085.
003.
145.
243.
175.
483.
20-
-5.
953.
26-
-6.
433.
316.
913.
37-
-H
PM
882
--
1.77
2.65
2.00
2.70
2.24
2.74
2.47
2.78
--
--
3.18
2.89
--
3.66
2.96
3.89
3.00
4.13
3.03
4.61
3.09
5.08
3.15
5.32
3.18
5.56
3.21
--
6.03
3.27
--
6.51
3.32
6.99
3.38
--
LBP
882
--
2.25
2.74
2.48
2.78
2.72
2.82
2.95
2.86
--
--
3.66
2.96
--
4.14
3.03
4.37
3.06
4.61
3.09
5.09
3.15
5.56
3.21
5.80
3.24
6.04
3.27
--
6.51
3.32
--
6.99
3.38
7.47
3.43
--
1050
Mag
netfl
ex-
--
--
--
--
--
--
--
-2.
162.
72-
-2.
472.
78-
-2.
952.
85-
--
--
--
--
--
--
-4.
543.
08-
-10
50TA
B-
--
--
--
--
--
--
--
-2.
162.
72-
-2.
472.
78-
-2.
952.
85-
--
--
--
--
--
--
-4.
543.
08-
-LP
C10
50-
--
--
--
--
--
--
--
-2.
492.
86-
-2.
802.
92-
-3.
283.
00-
--
--
--
--
--
--
-4.
873.
23-
-10
55 M
agne
tflex
--
--
--
--
--
--
--
--
2.32
2.75
--
2.63
2.80
--
3.11
2.88
--
--
--
--
--
--
--
4.70
3.10
--
1055
TAB
--
--
--
--
--
--
--
--
2.32
2.75
--
2.63
2.80
--
3.11
2.88
--
--
--
--
--
--
--
4.70
3.10
--
LPC
1055
--
--
--
--
--
--
--
--
2.65
2.89
--
2.96
2.95
--
3.44
3.02
--
--
--
--
--
--
--
5.03
3.26
--
1863
--
--
--
--
--
--
--
1.49
2.70
1.61
2.73
1.72
2.76
1.84
2.78
1.96
2.81
2.20
2.85
2.44
2.90
2.56
2.92
2.68
2.94
--
2.91
2.98
--
3.15
3.02
3.39
3.06
--
1873
--
--
--
--
--
--
--
1.49
2.70
1.61
2.73
1.72
2.76
1.84
2.78
1.96
2.81
2.20
2.85
2.44
2.90
2.56
2.92
2.68
2.94
--
2.91
2.55
--
3.15
3.02
3.39
3.06
--
1843
--
--
--
--
--
--
--
0.68
2.51
0.76
2.53
0.83
2.55
0.91
2.57
0.99
2.59
1.15
2.63
1.31
2.66
1.39
2.68
1.47
2.70
--
1.63
2.74
--
1.79
2.77
1.95
2.80
--
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
VH
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
inin
LBP
1503
--
--
--
--
0.47
2.36
--
--
--
--
--
--
--
--
--
1.59
2.62
--
--
--
--
--
--
2.34
2.75
1505
, 150
6-
--
--
--
-0.
412.
35-
--
--
--
--
--
--
--
--
-1.
532.
61-
--
--
--
--
--
-2.
282.
7415
05 R
ubbe
rTop
™-
--
--
--
-0.
502.
37-
--
--
--
--
--
--
--
--
-1.
622.
62-
--
--
--
--
--
-2.
372.
7620
10, 2
011,
201
62.
042.
70-
-2.
672.
81-
-3.
292.
91-
--
--
-4.
563.
09-
--
--
--
--
--
--
--
--
--
--
--
--
-21
00-
--
--
-1.
062.
511.
222.
541.
372.
57-
--
--
--
--
-2.
322.
75-
--
--
--
--
--
--
--
--
--
-47
05, 4
706
--
--
--
--
--
2.50
2.78
--
2.97
2.86
--
3.45
2.93
--
3.92
3.00
4.40
3.06
4.87
3.13
--
5.35
3.19
--
5.82
3.24
--
6.30
3.30
6.78
3.35
--
5705
, 570
6-
--
--
--
--
-2.
502.
78-
-2.
972.
86-
-3.
452.
93-
-3.
923.
004.
403.
064.
873.
13-
-5.
353.
19-
-5.
823.
24-
-6.
303.
306.
783.
35-
-H
PM
5705
--
--
--
--
--
2.59
2.80
--
3.06
2.87
--
3.54
2.94
--
4.01
3.01
4.49
3.08
4.96
3.14
--
5.44
3.20
--
5.91
3.25
--
6.39
3.31
6.87
3.36
--
5935
, 593
6-
--
-0.
512.
38-
--
--
--
--
--
--
--
--
--
--
-2.
182.
732.
302.
75-
--
--
--
--
--
-59
661.
322.
56-
--
--
-2.
262.
74-
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
-59
95, 5
996,
599
8-
-2.
762.
83-
--
-3.
822.
99-
-4.
533.
08-
--
-5.
603.
22-
--
--
--
--
--
--
--
--
--
--
--
-60
852.
172.
72-
-2.
792.
83-
--
--
--
--
-4.
683.
10-
--
--
--
--
--
--
--
--
--
--
--
--
-69
38-
--
-0.
582.
39-
--
--
--
--
--
--
--
--
--
--
-2.
252.
742.
372.
76-
--
--
--
--
--
-75
26-
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
-1.
603.
88-
--
--
-77
05, 7
706,
770
8-
--
--
--
--
--
--
--
-1.
932.
68-
-2.
242.
74-
-2.
722.
82-
--
--
--
--
--
--
-4.
313.
05-
-77
05 R
ubbe
rTop
™-
--
--
--
--
--
--
--
-2.
122.
72-
-2.
432.
77-
-2.
912.
85-
--
--
--
--
--
--
-4.
503.
08-
-77
25, 7
726
--
--
--
--
--
--
--
--
1.93
2.68
--
2.24
2.74
--
2.72
2.82
--
--
--
--
--
--
--
4.31
3.05
--
7956
--
--
--
--
--
--
--
--
2.57
2.79
--
--
--
--
--
--
--
4.55
3.08
--
--
--
--
--
8505
, 850
6-
--
-0.
512.
38-
--
--
--
--
--
-1.
342.
57-
--
-1.
822.
66-
-2.
182.
732.
302.
75-
-2.
542.
792.
663.
18-
--
--
-96
08-
--
--
--
--
--
--
--
--
--
--
--
-7.
043.
38-
--
--
--
--
--
--
--
--
-
1519
2729
3228
268
910
1131
2425
Chai
n N
umbe
r
Num
ber O
f Tee
th O
n Sp
rock
et 2123
1617
1812
1314
Chai
n N
umbe
r
Num
ber O
f Tee
th O
n Sp
rock
et8
910
1112
1314
1524
2516
1718
1931
32
Rex®
Tab
leTo
p® C
hain
s
Rex®
Mat
Top®
Cha
ins
2627
2829
2123
• Po
sitio
ning
of m
odul
e in
rela
tion
to s
proc
ket
• D
ash
deno
tes
this
is n
ot a
sta
ndar
d sp
rock
et s
ize.
Con
tact
App
licat
ion
Engi
neer
ing
for l
ocat
ion
dim
ensi
ons
DM-RTP- 17 Modular Transfer Plate with Roller Design Manual
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PHOTOS
Single roller modules used to transfer product from Rex® 3004 MatTop® chain to Rex® 7705 RubberTop™ MatTop® chain .
Multiple roller modules used to transfer product from Rex® 7703 MatTop® chain to Rex® 7705 MatTop® chain.
8rxRTPdm-en Sep-05
AUSTRALIA Rexnord Australia Pty. Ltd.Picton, New South WalesPhone: 61.2.4677.3811Fax: 61.2.4677.3812
BRAZIL Rexnord Correntes Ltda.Sao Leopoldo - RSPhone: 55.51.579.8022Fax: 55.51.579.8029
CANADARexnord Canada Ltd.Scarborough, OntarioPhone: 1.416.297.6868Fax: 1.416.297.6873
CHINARexnord ChinaShanghai, ChinaPhone: 86.21.62701942Fax: 86.21.62701943
EUROPERexnord NV/SAMechelen, BelgiumPhone: 32.70.22.33.66Fax: 32.70.22.33.67
Rexnord Marbett, S.r.L.Correggio (RE), ItalyPhone: 39.0522.639333Fax: 39.0522.637778
Rexnord FlatTop Europe b.v.s-Gravenzande, NetherlandsPhone: 31.174.445111Fax: 31.174.445222
LATIN AMERICARexnord International, Inc.Milwaukee, WisconsinPhone: 1.414.643.3000Fax: 1.414.643.3222
MEXICORexnord S.A. de C.V.Queretaro, Qro.Phone: 52.442.218.5000Fax: 52.442.218.1090
SINGAPORERexnord International, Inc.Singapore City, SingaporePhone: 65.6338.5622Fax: 65.6338.5422
UNITED STATESEastern Service CenterAtlanta, GeorgiaPhone: 1.770.431.7200Fax: 1.770.431.7299
Central Service CenterGrove City, OhioPhone: 1.614.675.1800Fax: 1.614.675.1898
Southern Service CenterArlington, TexasPhone: 1.817.385.2800 Fax: 1.817.385.2873