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    Simulation and Analysis of  Simulation and Analysis of  

    Equally Distributed Flow for UseEqually Distributed Flow for Use

    in Ultrasonic Atomizationin Ultrasonic Atomization

    Lindsay RogersUniversity of Wisconsin, Platteville

    Mechanical Engineering

    Dr. Chen S. TsaiUniversity of California, IrvineDeart!ent of Electrical Engineering and Co!"ter Science

    Dr. Shirley C. TsaiCalifornia State University, Long #each

    Deart!ent of Che!ical Engineering

    http://www.nsf.gov/crssprgm/reu/list_result.cfm?unitid=10006http://www.nsf.gov/crssprgm/reu/list_result.cfm?unitid=10006http://www.uci.edu/http://www.nsf.gov/crssprgm/reu/list_result.cfm?unitid=10006

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    #ac$gro"nd

    %lications Medical& P"l!onary Dr"g Delivery

     Thin, Even Sray Coating

    Material Science MEMS 'a(rication )hotoresist coating*

    +anoelectronics )deosition of cond"ctor !aterial*

    istory

    #"l$ Metal-(ased Ultrasonic +e("lier In$-/et Printer +oles )dro-on-de!and*

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    0vervie1 The +ole

    'o"rier orn& half-1avelength design andvi(ration a!lit"de !agni2cation of t1o

    Constant cross-sectional area of innerchannel er!its cascading horns

    +ole olders laced at nodes allo1ingroer vi(ration

    3-'o"rier orns

     Transd"cer Drive Section

    +odal #ar

    +ole

    older

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    Ultrasonic %to!iationMechanis!

    Pieoelectric late e4cited,ca"sing the for!ation of astanding longit"dinal1ave thro"gho"t 5"id

    Li6"id iss"es fro! nole,creating thin 2l! at ti1ith caillary 1avegenerated on li6"ids"rface

    0eration at resonanceca"ses 1ave insta(ilityand (rea$s li6"id intodros "on e7ection

    Dro sieuniform

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    %dvantages

    Can oerate at higher fre6"encies thanconventional "ltrasonic noles 1hilere6"iring less electric drive o1er

    S!aller, !ore "nifor! dros Red"ction in overall sie

    Integration

    %rrays of !"ltile noles Co!(ine ieoelectric late alication 1ith

    nole fa(rication rocess

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    %rray of +olesIncrease Prod"ction of Monodiserse Drolets

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    Manifold

    S"ly e6"ally distri("ted5"id 5o1 to each nole

    Man"fact"red on sa!e

    1afer as nole array 0ti!ie ara!eters

    incl"ding&

     /"nction %ngles Length of straight sections

    and overall length

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    Si!"lation %+S8S, 2nite ele!ent soft1are

    Utilied rogra! code instead of grahicallydra1ing ro2le for ease of controlling ara!eters

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    %nalysis

    Proced"re Model a range of channel ro2les (y varying

    oti!iation ara!eters

    %c6"ire 'EM sol"tions )velocity, ress"re dro*

    9ector Plot of 9elocity Conto"r Plot of Press"re

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    %nalysis

    o1 res"lts interreted 9is"ally st"dy lots )velocity, ress"re*

    Mini!ie overall ress"re-dro

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    Res"lts

    45

    90

    20 3545 50 60 75 85 90 115

    0

    20

    40

    60

    80

    100

    120

    Pressure (Pa)

    beta (degrees)

    alpha (degrees)

    Pressure v s Y-Junction Angles of 4 Channe l Array

    100-120

    80-100

    60-80

    40-60

    20-40

    0-20

    alpha

     beta :; 3< =< ; ?< @< A; BB<

    =< B;=.:?A @?.@:= @3.: @;.?;: @;.==3 @B.=A< @:.=: A=.3>:

    >< A? ?@.>?> ?=.3@3 ?3.;@= ?B. ?3.:AB @.:: ?;.>>3 >A.B< >@.@A3 >A.A=3 ?;.@>@ @:.@B>

    A; A;.?;: ?=.:BB >A.ABA >@.>: >?.B;A >>.@< >?.A;: >@.@:A @;.??=

    B;; A;.:? >A.=?> >@.B?? >>.>>> >>.=;? >[email protected]@< @;.33B

    BB; A;.A.?= >@.==B >>.A3 >>.>?B >?.?:3 >@.>=@ @;.

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    Closing Tho"ghts Silicon-(ased nole

    created 1hich rod"ces!onodiserse dros

    Manifold of !icro5"idicchannels si!"lated andoti!ied

    '"rther 1or$ (eing

    cond"cted on channels1ith !ore than t1o(ranch angles andarrays 1hich dont follo1:n attern ):, =, @, B>*

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    %c$no1ledge!ents

    Professors Chen and Shirley Tsai

    rad"ate St"dents +ing Wang

    E"gene "ang

    +ational Science 'o"ndation

    IM-SURE Progra!

    Said Sho$air )!a7or ros* .P. Li

    oran Mati7asevic

    IM-SURE articiants