ROCOLcare®

It’s Lubrication Managed

Performance you can trust

Increased Efficiency

Risk Reduction

Rationalisation

Full Audit Compliance

Training

TPM Compatible

What is ROCOLcare® ?ROCOLcare is the premium service package for the food, clean and associated industries that offers the following features and benefits;

Increased Efficiency-Increaseslubricantefficiency,improvementsinplantproductivityandreductionincosts.

Risk Reduction-Establishesallyourlubricantrequirementsandensurescontaminationfreelubrication.

Rationalisation-Rationalisesyourlubricantusageandreducesyourstockholdingonsite.

Full Audit Compliance–ROCOL®istheUK’sfirstISO21469:2006certifiedlubricantsmanufacturer.ISO21469isagloballyrecognisedhygienecertificationthatticksanimportantboxforauditorsasitprovidescredible,independentassurancethatallROCOLproductsareformulated,manufacturedandsuppliedhygienicallyandsafely.

Training–bestpracticelubricationtrainingisavailable.

ROCOLcare® customers; Enjoy peace of mind–assurancethatyouandthe

lubricationexpertsareworkingtogetherinpartnership

Achieve operational excellence–efficienciesareincreasedthroughtheROCOLpreventativeandproactiveapproachtolubricationmanagement

Assurance of full traceability–AllROCOLproductsaredeveloped,manufactured,passedthroughastringentQCprocessanddespatchedfromtheROCOLUKmanufacturingsite.

TPM Compatible ROCOLcareismodular

andcanbeintegratedintoyourcontinuousimprovementprogramme

LOOKFORTPMLogothroughoutthisbrochure

1.0 FOODLUBE® PRODUCTS

5.0 TRAINING

3.0 LUBRICATION MANAGEMENT

7.0 SERVICE ENGINEERING

2.0 SURVEY

6.0 TECHNICAL SUPPORT

4.0 PLANT MANAGEMENT

ROCOL® is committed to:

1.0 FOODLUBE® PRODUCTS

Development

Acomprehensiveproductrangeisavailable-fullrangeofaerosols,greases,hydraulic,compressorandgearoils,anti-seize,assemblyandcorrosionprotection.

Thisensurescompletefoodsafetyacrosseveryapplication.

ROCOLcanbeusedasthesinglesourcelubricantsupplier.

Innovationinnewproductsisofmajorimportance.PUROL™isthecompany’sfirstNSF-H1and3Hregisteredfoodgradegreasefordirectcontact.

ROCOLhaswithintherange

-NSFH1forincidentalcontact

-NSFH2fornocontact

-NSF3Hfordirectcontact

Diligence

ROCOLisproudtouseNSFastheindependentauditingbodyforallfoodgradeproducts-nocompromise.

ISO21469 Certification–ensurestraceability-isagloballyrecognisedhygienecertificationthatticksanimportantboxforauditorsasitprovidescredible,independentassurancethatallROCOLproductsareformulated,manufacturedandsuppliedhygienicallyandsafely.Fullauditcomplianceformajorsupermarkets,EuropeanFoodSafetyInspectionService(EFSIS)andBritishRetailConsortium(BRC).

What is ROCOL® FOODLUBE®?AllproductsintheROCOLFOODLUBErange:

AreISO21469Certified

AreNSFH1registeredforincidentalfoodcontact

AremanufacturedonlyfromF.D.Alistedingredients

Donotcontainmineralhydrocarbons

Donotcontaingeneticallymodifiedingredients

Donotcontainnutoilsorsyntheticglycerides/estersderivedfromnutoils.

FOODLUBE® PRODUCTS 1.0

Dedication

ROCOLisdedicatedtomanufacturingpremiumquality,highperformancelubricants–superiorperformanceequalsimprovedefficiencies,reduceddowntimeandcosts.

AllROCOLlubricantsaredevelopedandmanufacturedattheUKmanufacturingfacility.

Research&Development-onsitelaboratoriesandscientifictestingfacilities.

QualityControl–onsiteQualityAssuranceDepartmentensuresconsistencyacrossallproducts.

Despatch–deliveryfromtheonecentrallocation.

The Customised Lubrication Survey: Isabespokesurveyofalltheindividualplant

lubricationrequirements–thismatcheseveryapplicationwiththecorrectspecifiedproduct

Isadetailedphotographic/visualsurveyofthefullmanufacturingfacility

Alltheinformationiscompiledandpresentedinacustomisedfolder

Thisin-depthsurveyisrecognisedbyauditbodiese.g.EFSISorBRC

ThesurveyiscarriedoutbyalocalROCOL®LubricationSpecialist

ALLROCOLSalesEngineersareofahighcalibre-qualifiedengineerswhoarefocussedonimprovedefficienciesforthecustomerandreducingcosts.

The Lubrication Survey results in:

Therightlubricant,correctapplication–resultinginefficientusage

Lubricationfrequenciesextended

Rationalisationofthelubricantsused

Recommendationsonbestpracticeapplicationmethods&efficientlubricationfrequencies

Plantefficiencywithreduceddowntime

Auditcompliance.

TPM Compatible Developingautonomous

maintenancestandards

Developingselfmanagedlinestaff

ImprovinglineavailabilityandOEE

2.0 SURVEY

The ROCOLcare® FolderAllROCOLcarecustomersreceivetheirownfolder.Thisfoldercanbeusedasaworkingdocumentandanessentialtoolintheaudittrail.

Survey-containshardcopiesoftheinitialcomprehensivesurveyandcanbeupdatedregularlywiththeongoingcompletedlubricationtaskreports

Archive–thisfoldernowbecomesanarchivingdocumentandcanbeusedasanauditmaster

Information–allrelevantROCOL®specificinformationcanbestoredinonedesignatedarea.e.g.technicalbulletins,datasheetsandotherrelevantinformation.

ROCOLcare® SoftwareAllROCOLcarecustomershaveaccesstoanon-linewebbasedbespokeROCOL®lubricationmanagementsoftwaresystem;

Sentineliseasytouse,intuitivesoftware

Nodownloadsoradditionalsoftwareisrequired

Usershaveaccesstoanuptodate,livelubricationmanagementschedule

Morethanoneusercanaccessthescheduleatthesametime

Allinformationandreportscanbeviewedonlineorinaprintableversion.

Secure,militarygradesecurityactivated

Sentineloffersmanybenefitsandhelpsachieveamoreefficientlubricationmanagementprogramme;

Scheduling–daytodaymanagementofalllubricationtasks

LubricationHistory–offeringaccesstoacompleteaudittrail

Reports/KPI’s–instantaccesstobespokeprintableandonlinereports.

LUBRICATION MANAGEMENT 3.0

Stores Management and Handling

Storagecabinetsandstorageunits–aselectionofROCOLstorageoptionsareavailablegivingeasyaccesstoROCOLproductsandmaintainingstocksarethecorrectlevels.

Lubricantequipment–ROCOLoffersROCOLcarecustomersadviceandprovidesthecorrectequipmentthatshouldbeusedforefficientandsafeusewhenhandling,transportingandapplyinglubricants.

Signage and Labelling

Equipmentlabellingforlubricationease–everylubricationpointcanbelabelledwithmetaldetectablelabelsindicatingthecorrectlubricanttouse.

Signageindicatingapplication&product–bespokecustomersignagecanbedesigneddemonstratingwhichROCOLproductshouldbeusedonthecorrectapplication.

Standard Operating Procedure (SOP)

Wallboardsthatvisuallysimplifytheselectionofthecorrectlubricantfromthestoresdemonstratedthroughdetailedphotographyshowingthespecificmachinelubricated.

Anti-Slip Flooring and Line Marking

ROCOLoffersacompleteon-sitesafetysurveyandcompleterangeofproductstopreventpotentialslips,tripsandfalls.

Waste Disposal

Preferentialrateswithregisteredwastedisposalcompanies.

Lubrication Equipment

Preferentialratesforlubricationequipment.Automatic Datasheet Uploading

ElectronicautomatednotificationofthelatestTDSorMSDS.

ROCOL®drives‘BestPractice’plantmanagementandcanimprovebusinessperformanceforallROCOLcare®customersthroughaprofessionalandstructuredapproachtoPlantManagement.

ROCOLcarecustomersareofferedarangeofservicesincluding;

TPM Compatible Integratingwithautonomous

maintenanceactivity Developingtrainingaids,

onepointlessons(OPL)andwallboards

4.0 PLANT MANAGEMENT

Fundamentals&ImportanceofLubrication

ROCOL®offerscertifiedtrainingforallTechnicalOperatives

ResultinginimprovementstoTechnicalOperatives/Operatorslubricationawareness

Lubricationisanessentialelementofanefficientmaintenanceprogramme–thisisemphasisedinthetraining

ThetrainingprogrammecanlinktoyourStandardOperatingProcedures

Involveshandsonlearning,improvingthelevelofunderstanding,increasingknowledgeandencouragingconfidence.

FlexibleApproachtoworkinginPartnership OnsiteatROCOLHouseTrainingAcademy

Orascheduleoftrainingsessionsatyourfacility

Setupofremotetrainingfacilities

Tailoredforvaryingskillssetse.g.Apprentices,Fitters,Operatorsetc

Adaptstocomplementexistingemployertrainingprogrammese.g.NVQinductionorTPM

ROCOLExperienceandCustomerCommitment

ProfessionalandhighlyqualifiedROCOLtrainers

PremiumstandardoftrainingofferedtoallROCOLcare®customers

IndividuallytailoredprogrammestosuitallTechnicalOperativesrequirementsrangingfrom“TheEssentialPrinciplesofLubrication”to“TrainTheTrainer”courses

TPM Compatible Tailoredtraining

programmesforengineersandoperators

TRAINING 5.0

On & Off Site Support ROCOL®hasaUKbasedmanufacturingand

developmentfacilitywithan“openhouse”policy

AllROCOLproductsaredeveloped,manufactured,passedthroughastringentQCprocessanddespatchedfromtheROCOLUKmanufacturingsite

ROCOLisrenownedforextensivein-houselaboratoriessupportedbyateamofseniorchemistsusingspecialisedlaboratoryequipment

ROCOLtechnicalsupportteam–ismadeupofacombinationofknowledgeablechemistsandprofessionalengineers

ROCOLsalesteamarehighlyskilledengineerswithawealthofindustryknowledgeprovidinginnovativesolutionsforalllubricantapplications

ROCOLofferstechnicalsupportthroughthededicated24hourhelpline

ROCOLPilotPlant–hastheflexibilitytodevelopbespokeproductsdependingontherequirements.

In-houseexpertiseofdealingwithcontaminationissues,fullspectrumandproblemanalysis

Fullrangeoftestingandanalysislaboratoryequipment-ROOTcauseanalysissolutionsoffered

Extensivemechanicallubricanttestingequipmente.g.SaltSpray,Timkin,SRV,EMCORandSKF

Testing & Analysis

6.0 TECHNICAL SUPPORT

ROCOL becomes an integrated part of your engineering team

ROCOL has a dedicated team of Service EngineersAllROCOLServiceEngineers;

Haveawealthofengineeringindustryexpertiseandon-siteknowledge

Arehighlyqualifiedengineersandcanbeusedasanadditionalvaluableresource

Havetheflexibilityoffullorpart–timeservice

HaveSAFECONTRACTORcertificate

HaveSafetyPassAlliance-SPAPassport

Provideacompletelypersonalisedserviceforindividualplantrequirements

Recommendmodificationsandinstallationsforlubricationequipment

Demonstrateaproactiveapproachtopreventativelubricationmanagement

Areskilledinidentifyingproblemsandcreatingbespokesolutions

Providedetailedreportsfollowingeveryvisit

Reportmechanicalfaults

Recommendmodificationsandinstallationsforlubricationequipment

AreskilledtocarryoutinstallationtasksandConditionMonitoring

Suggestandoffersolutionsonenhancementsinworkingpractices

Completeconfidencethatthecorrectlubricantisbeingusedattherighttimeandintherightplace

Assurancethatallpreventativemaintenanceistoppriorityonyourfacility

Peaceofmindthatlubricationmaintenanceprogrammesareeffectiveandefficient.

Scheduled Review Meetings

Agreeandreviewjointlyagreedperformancemeasures

Continuousongoingadviceandassistanceonallpreventativelubricationmaintenance

TPM Compatible Resolving

longstandingefficiencyloss

Supplyingdata&expertadvicetoKaizenactivity

SERVICE ENGINEERING 7.0

ROCOLcare®

It’s Lubrication Managed

ROCOL®ROCOLHouse,Swillington,LeedsLS268BST+44(0)1132322600F+44(0)1132322740

ROCOL®isatrademarkofITWincwww.rocol.com BS EN ISO 9001

Certificate No. FM 12448BS EN ISO 14001

Certificate No. EMS 67596OHSAS 18001

Certificate No. OHS 78173

ROCOL®A division of Ltd

Performance you can trust