rockwell tmc solution
TRANSCRIPT
-
7/27/2019 rockwell tmc solution
1/8
Global Solutions
Turbomachinery control expertise
-
7/27/2019 rockwell tmc solution
2/8
Increasing competitive pressures in the process industries havedriven dramatic changes in the operational needs o process
plants, utilities and pipelines. Faced with the ongoing need to
reduce start-up time, increase turbomachinery cycles, and get
the most out o your assets, with less money and ewer people,
is a challenge.
Rockwell Automation has the hands-on experience and a wide
range o successul installations amassed over the years and has
supplied thousands o turbomachinery control systems around
the world.
With our coordinated turbomachinery control systems you canachieve optimized train control which helps ef ciency, reducing
the time and costs required to support and maintain the system.
In addition, the Rockwell Automation solution helps:
zImprove unit stability and responsivenesszOperate closer to the control limits, increasing productionzPrevent surge, overspeed and associated damagezAutomate startup and shutdownzProvide improved operational lexibility
and increased plant perormance
zProvide a concise view o keyturbomachinery parameters
Proven Control Technology and Application Expertise
2
integrated solutions
-
7/27/2019 rockwell tmc solution
3/8
Worldwide LeaderAs a worldwide leader in the eld o high integrity automation
systems, our portolio includes designing and building some
o the largest systems used in gas plants, reneries,
petrochemical plants, oshore, subsea, pipelines and other
similar production acilities. With over 40 years experience
in saety and turbomachinery (TMC) control systems,
Rockwell Automation will design and implement controls
or your most demanding applications.
Fully integrated solutions provide you with a host o user
benefts to increase productivity, perormance, protection, andultimately protability, throughout the whole project lie cycle.
Maximize Your ROI
The success o your business relies on the ability to achieve the
most out o your turbomachinery assets. Rockwell Automation
has the products and people to give you the competitive edge
and maximize your Return on Investment (ROI). Our systems
control turbine machinery precisely, helping to increase ef ciency
and reliability, and save money and energy resources.
Total System Responsibility
Our dedicated global team o proessionals can assume
responsibility or an entire package, including compressor/
turbine control specication, project management, system design
and manuacture, test, start-up, commissioning, training and
continued support.
Review o the Entire Train
Our approach to interactive turbomachinery control includes
the study o the entire process/pipeline, rom the compressor
to the driver to the surrounding process. Each solution is adapted
to your requirements to achieve precise and ef cient operations.
Fully Integrated Turbomachinery Solutions
TechnologyFrom small sel-contained products based on industry
standard hardware, to large-scale plantwide systems in
simplex, redundant or Triple Modular Redundant (TMR)
platorms, we oer versatile turbomachinery solutions.
Whether your application is a small steam turbine
governor, a large turbine-driven compressor train, or an
entire process plant, Rockwell Automation has the right
size solution.
-
7/27/2019 rockwell tmc solution
4/8
Compressor and Turbine ControlFeatures and Benefts
Compressor ControlAdvanced surge control
Operating point tracking, look-up table curve t, adaptive
gain, etc., all contribute to the ability o saely operating
the compressor close to the surge limit line.
Incipient surge detection/control SurgeGard
SurgeGard detects the instabilities that occur as a precursor
to surge. The incipient surge detection is independent o
the compressor perormance map. SurgeGard provides or
a wider operating window, permits close operation to theactual surge line, identies/corrects shits in the surge line
and acilitates surge point testing.
Integrated process/capacity control
Standard solutions oer coordinated action between
perormance control and anti-surge control. Simple selection
o capacity control type (suction pressure, discharge pressure,
pressure ratio, ow, etc.).
Load-sharing optimization
Combination o equal-distance load balancing and loadoptimization results in maximum load share ef ciency.
Fallback algorithms
Allows or continued operation in the event o a critical
transmitter ailure (critical transmitters include ow, suction
pressure and discharge pressure).
Turbine ControlTurbine speed control
Fast processing time allows the turbine governor unctions
to be incorporated into the control system simpliying
hardware providing a totally integrated solution.
Turbine overspeed protection
Integrated yet segregated overspeed protection or your
turbine increases uptime and simplies hardware. Up to
nine independent speed inputs and six discrete outputs
provide overspeed and over acceleration protection or yourturbine train.
Automated start-up, sequencing and shutdown
Startup/shutdown sequences, process interlocks, purge
and warm-up cycles can be incorporated and coordinated
between stages/sections, and the process. The process can
be put on-line quickly and consistently.
Auxiliary controls
Lube and seal oil systems, process auxiliaries and saety
interlocks can easily be incorporated into the system.
Process interlocks
Communications between control and machinery protection
applications within our solutions are easy to establish and with
capacity or thousands o I/O points process interlocks are easy
to implement.
Control strategy fexibility
Extensive library o control unctions allows to add a custom-
dened strategy and to adapt to eld conditions.
advanced control4
-
7/27/2019 rockwell tmc solution
5/8
Rockwell Automation turbomachinery control not onlyenhances established rotating equipment control, but also oers
benets or turbomachinery automation applications.
Our pre-engineered application conguration is at the leading
edge o control and inormation technology technology
that incorporates both amiliar and strikingly new concepts.
The unctionality o these concepts is shown by outstanding
perormance despite being hidden by the pre-congured
application simplicity.
The exibility o this turbomachiner y automation system allows
or the integration o many types o applications:
Centriugal/axial compressor control
Anti-surge control, load sharing and optimization, process
decoupling and capacity control or turbine and motor
driven machines.
Steam turbine control
Speed control, startup/shutdown sequencing, critical speed
avoidance, overspeed protection, extraction ow or
pressure regulation.
Gas turbine control
Single or multi-shat, uel control, startup/shutdown sequencing,
temperature control, machine protection, including Fire & Gas.
Total Range o Turbomachinery Controls
We provide
a clear, concise
view of key
turbomachinery
parameters.
-
7/27/2019 rockwell tmc solution
6/8
Fully-Integrated Control or the EntireTurbomachinery Train Maximizes Reliability
and E ciency o Turbomachinery and Process
Complete Integration
A completely integrated solution oers you improved
perormance control, better inormation visualization and
asset condition monitoring, as well as awless interace
with the general process control (DCS, PCS, SCADA) and
inormation systems.
Range o TechnologyWith multiple control platorms, we can recommend the
one most suited or your needs based on standards and
your application requirements. We oer a ull range o
options rom pre-engineered package solutions or simple
compressors and steam turbines to the systems solutions
or an entire turbomachinery train.
A Total Solution
From consultancy services and startup assistance, to taking
responsibility or specialist sub-systems supplied by others,
Rockwell Automation is the comprehensive source or your
turbomachinery automation needs.
6
reliability
-
7/27/2019 rockwell tmc solution
7/8
expertise
At Your Service
An integral part o every solution is dedication to
customer services, such as:
zProject managementzComplete system designzStart-up and commissioning assistancezComprehensive problems diagnosticszFactory and on-site trainingYou can count on excellent turbomachinery control
solutions and outstanding customer service.
System Panels
For turbomachinery control systems mounted in reestanding
cabinets, choose rom pre-congured system panels or
small packaged solutions. Both help reduce engineering
and maintenance costs, increase reliability o operation and
reduce lead times due to ull turnkey responsibility.
Rockwell Automation can provide the detailed requirements
you need or each phase o your project.
-
7/27/2019 rockwell tmc solution
8/8
Publication ICSTT-BR003B-EN-P February 2012 Copyright 2012 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Allen-Bradley, Listen. Think. Solve., Rockwell Sotware, SurgeGard and Installed Based Evaluation are trademarks o Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property o their respective companies.
Bringing You a World o Experience
Through Solutions & Services
Your business has complex challenges. But your ultimate
goal is likely a simple one: to run a proftable, sae andsustainable operation. Reaching that goal is easier with
Rockwell Automation at your side.
Our aim? To provide your organization with the solutions
and services you need to maximize production throughout
your automation liecycle rom design and installation through
operation and migration.
Delivering Value and Confdence
When you work with Rockwell Automation, you engage a supplier ocused on listening to you and
learning about your issues and objectives. Then, we apply our domain expertise, global execution abilityand certifed project management methodology to help you create and execute innovative solutions
that meet or exceed your business goals.
Our know-how spans a wide range o industries and includes complete solution delivery capabilities
that complement and enhance our product oerings. Whether your automation challenges are centered
on discrete, process or saety control, drive systems, energy management, inormation or sustainable
production, we will draw on our in-house expertise and collaborative resources to deliver repeatable,
scalable and maintainable solutions on time and within budget.
In addition, we will assess your entire operation and recommend the right mix o services to help increase
productivity, optimize plant assets and improve overall fnancial perormance across your enterprise.
Oerings include:
Know that you can rely on our team to provide a ull scope o capabilities to deliver the solutions and
services you need both now and in the uture.
Asset Management
Consulting & Assessment
Engineered Packages & Panels
Integration & Turnkey Services
Main Automation Contractor (MAC)
Maintenance & Repair
Migration Services
Online & Phone Support
On-Site Services
Project / Program Management
Systems Design
Training