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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Four Degree Of Freedom parallel manipulator

    - Kinematics

    Vinu.K.S

    Mechanical

    ME

    6337-410-091-07147

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Contents

    SlNo

    Description PageNo

    1 Background 32 Types of Parallel manipulator 4

    3 Kinematic analysis of 4 dof parallel manipulator 4a Inverse Kinematics 5b Direct Kinematics 6

    c Velocity Equation and Jacobian 7d Singularity analysis 8e Workspace analysis 9

    f Conclusion 94 References 13

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    1.Background

    A generalized parallel manipulator is a closed-loop kinematic chain mechanism

    whose end-effectors are linked to the base by several independent kinematic chains.The definition of parallel manipulator is open: it includes for instance redundant

    mechanisms with more actuators than the number of controlled degrees of freedom of

    the end-effectors, as well as manipulators working in cooperation.

    1.1Characteristics of parallel manipulatora.) At least two chains support the end-effectors. Each chain contains at least

    one simple actuator. There is an appropriate sensor to measure the value of the

    variables associated with the actuation (rotation angle or linear motion).

    b.)The number of actuators is the same as the number of degrees of freedom of

    the end-effectors.

    c.)The mobility of the manipulator is zero when the actuators are locked.

    1.2 Interesting aspect

    i ) minimum of two chains allows us to distribute the load on the chains

    ii) the number of actuators is minimal.

    iii) the number of sensors necessary for the closed-loop control of the mechanism

    is minimal.

    iv) when the actuators are locked, the manipulator remains in its position;this is an important safety aspect for certain applications, such as medical robotics.

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    1.3 Classification based on degree of freedom

    The commonly used types are three, four, five and six degrees of freedom.

    3 D.O.F. MANIPULATORS

    Manipulators with 3 degrees of freedom in translation are extremely useful for pick-and-

    place and machining operations. The most famous robot with three translation degrees

    of freedom is the Delta. Another member of this family is the Star robot with the

    notable difference that the Star is over-constrained (each leg restricts two rotational

    degree of freedom of the platform) while the Delta is not.

    Another interesting member of the same family is the Orthoglide robot, developed for

    machine-tool application .The main interest of this robot is that it presents relatively

    homogeneous kinematic performances in its useful workspace.

    4 D.O.F. MANIPULATORS

    It is not possible to design a 4 d.o.f. with identical legs. Hence such a design will have to

    rely either on a passive constraint mechanism, a specific geometry of the legs, different,

    legs, less than 4 legs, or a specific mechanical design. In 1975, Kovermans realised a

    flight simulator mechanism based on a passive constraint system. The degrees of

    freedom are the three rotations and one translation about the z axis. One way to have

    the same chains is to use flexible legs, as proposed by Rebman. Using less than 4 legs

    may also lead to a manipulator with 4 d.o.f., either with an appropriate actuation

    scheme.

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Koevermans flight simulator H4 robot

    which uses various clever configurations of the platform to get 4 d.o.f., 3 translations

    and one rotation, with a design that allows for large rotation ability.

    5 D.O.F. MANIPULATORS

    Robots with 5 d.o.f will also have to rely on passive constraint mechanisms, specificgeometries or design. Such a structure is of particular interest in the machine-tool fieldfor so-called five-axis machining. Indeed 6 d.o.f. are not strictly necessary for machining

    as the rotation of the spindle adds a degree of freedom.

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    6 D.O.F. MANIPULATORS

    There are mainly three kinds PUS, RUS and UPS kinematic chain. Motion simulators

    are mainly six degree of freedom systems. Eg include Stewart Platform, Kappel platform

    etc.

    The realizations of 6 degrees of freedom fully parallel manipulators are based on the

    use of 6 generators of the motion group. These work with chains of the RRPS,

    RPRS,PRRS, RRRS types.

    Hexa glide robot used as machine tool Flexibility in the motion of prismatic joint.

    Advantages of parallel Manipulator

    Parallel manipulators have high stiffness, larger load capacity, low inertia, high

    accuracy, High velocity, high acceleration, no accumulation of positional error. Hence

    they are suitable candidate for industrial purposes.

    List of 4 dof mechanisms

    1. 4 UPU 17. RURR

    2. 4 PUU 18. RURP

    3. RRRU 19. RUPR

    4. RRPU 20. PURR

    5. RPRU 21. RUPP

    6. PRRU 22. PURP

    7. RPPU 23. PUPR

    8. PRPU 24. UPRR

    9. PPRU 25. UPRP

    10.RRUR 26. UPPR

    11.RRUP

    12.RPUR

    13.PRUR

    14.RPUP

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    15.PRUP

    Description of PUU configuration

    The figure shows PUU configuration with A, B, C, D, a, b, c and d represent the centres

    of the Hooke joints. The manipulator consists of a

    universal (UPU) in movable platform (rectangle ABCD), a base and four fixed length

    limbs which connect the movable platform at point A,a Hooke joint and connect the

    base at point a, b, c and d with a Hooke joint and a prismatic joint, The lengths of the

    limbs are li (i=1,2,3,4). The four prismatic joints are active joints and are located on

    three parallel rails where the distances are k and n, respectively. So, the manipulator

    can have large workspace along rails. A reference frame (O-XYZ) is established with

    start point O of the first rail being taken as origin . The x-axis is coincident with the rail,

    the z axis is perpendicular to the base and Y-axis satisfies right hand rule.

    A body fixed coordinate system P-uvw is created with geometry centre P of the movable

    platform being taken as origin, u axis is parallel to side AB, the v axis is parallel to side

    AD and the w axis is perpendicular to movable platform.

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Top view of configuration

    Side view of configuration

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Front view of configuration

    Inverse Position analysis

    Inverse position analysis of parallel manipulator is concerned with the

    determination of the displacements of the four active prismatic joints when the position

    and orientation of the movable platform are given.

    In order to simplify the analysis we suppose that l1 is equal to l2. Because point

    P(x,y,z)T

    is the geometrical centre of the movable platform and side AB is parallel to the

    X-axis,

    xA=xD = x-L.

    xB=xC = x+L. (1)

    yA=yB = y-H*Cos (2)

    yC=yD = y+H*Cos

    zA=zB = z-H*Sin (3)

    zc=zD = z+H*Sin

    Let Sin be represented asS and Cos : C

    abBA is a quadrangle - isosceles trapezoid.

    xa + xb =2x.

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Constraint Equation

    Fixed length of kinematic chain

    aB=bA=l1 , cD=l3, dC=l4

    (xB xa)2 + yB2 + zB2 =l12

    (xA xb)2 + yA

    2 + zA2 =l1

    2

    (xC xd)2 + (yC k)

    2 + zC2 =l3

    2

    (xD xc)2 + (yD n)

    2 + zD2 =l4

    2

    Substituting (1), (2), (3) in (5)

    (x+L xa)2 + (y-H*C)2 + (z-H*S)2 =l1

    2

    (x+L xb)2 + (y-H*C)2 + (z-H*S)2 =l1

    2

    (x+L xd)2 + (y-H*C-k)2 + (z+H*S)2 =l3

    2

    (x+L xd)2

    + (y-H*C-n)2

    + (z+H*S)2

    =l42

    Solving for xa,xb,xc,xd

    xa = x + L [l12(y-H*C)

    2(z-H*S)

    2]

    xb = x - L [l12(y-H*C)

    2(z-H*S)

    2]

    xc = x - L [l42(y-n+H*C)

    2(z+H*S)

    2]

    xd= x - L [l32(y-k+H*C)

    2(z+H*S)

    2]

    Forward Position Kinematics

    With known set of actuated inputs to find position and orientation of platform. Used for

    control, motion planning and calibration purposes.

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Given xa, xb, xc, xd

    Define f1= (xB xa) = L + (xbxa)/2

    f2 = (xC xd) = L -xd+ (xb +xa)/2

    f3 = (xD xc) = L -xc+ (xb +xa)/2

    Substituting (2),(3) and (11) into (5)

    f12 + yB

    2 + zB2 = l1

    2 (12)

    f22 + (yc-k)

    2 + zc2 = l3

    2 (13)

    f32+ (yc-n)

    2+ zc

    2= l4

    2(14)

    Subtracting (13) from (14)

    yc = (l32 - l4

    2 f22 + f3

    2 + n2 -k2)/2*(n-k) = f4

    zc = (l32- f2

    2- (yc-k)

    2)

    = f5

    positive value of zc is considered

    Now yB = yc2*H* C and zB = zc2*H* S

    yB = f42*H* C (16)

    zB = f52*H* S

    Velocity Equations

    Closed form solution of inverse kinematics is differentiated

    Eqn (7),(8),(9) and (10)

    Rearranging these equations give

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Parallel manipulator Jacobian is given as

    Singularity Analysis

    - Loss of Controllability

    - Degradation of natural stiffness

    Det JA = 0

    xa-2*L-xb =0 or z = y*tan

    First condition implies aB parallel to limb bA.

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Second condition implies

    plane abBA is coincident with moving platform

    Large tilting angle about X-axis

    Det JB = 0 implies

    x+L-xa =0

    x+L-xb =0

    x-L-xc =0

    x+L-xd =0

    which means one of the four limb is perpendicular to rail,any pair of limbs are mounted

    crossly

    Workspace analysis

    For a given manipulator analysis of volume and shape of workspace. This part is used

    for industrial application .

    From inverse kinematics we get

    (x-x1)2 + (y-y1)

    2 + (z-z1)2 = l1

    2

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    (x-x2)2

    + (y-y2)2

    + (z-z2)2

    = l12

    (x-x3)2 + (y-y3)

    2 + (z-z3)2 = l3

    2

    (x-x4)2 + (y-y4)

    2 + (z-z4)2 = l4

    2

    x1=xa-L , y1=H* C, z1=H* S,

    x2=xb+L ,y2=H* C, z2=H* S,

    x3=xd-L , y3=k- H* C, z3=-H* S,

    x4=xc+L , y4= n-H* C, z4=-H* S,

    Specifying (xa,xb,xc,xd) and orientation

    Constant Orientation workspace

    Region that can be reached by reference point (P) on movable platform

    Enveloping regions generated by four spheres.

    centre of spheres roll on four lines parallel to three tracks

    i denotes acute angle between ith limb and rail track

    constraint equation is for limbs min i max

    1 = tan-1[(yB

    2+zB

    2)]1/2/(xB - xa)

    2 = tan-1[(yA

    2+zA

    2)]1/2/(xb - xA)

    3 = tan-1[(yD n)

    2+zA

    2)]1/2/(xc - xD)

    4 = tan-1[(yc k)

    2+zc

    2)]1/2/(xC - xd)

    Reachable Work space

    Region that can be reached by reference point with at least one orientation.

    x1=xa-L, y12+ z1

    2 = H2

    x1=xb+L, y22+ z2

    2 = H2

    x3=xd-L, (y3k)2+ z3

    2 = H2

    x1=xc+L, (y4n)2 + z4

    2 = H2

    Envelope of 4 cylinders

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    Conclusion

    4 PUU configurations are suitable for industrial application because of the following

    reason which has been obtained through kinematic analysis.

    large tilting angle.

    Larger workspace along the rail.

    Closed form solution for inverse and direct kinematics problem.

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    Kinematics of Four Degree Of Freedom Parallel Manipulator

    References

    1. Kinematic Analysis Of a Novel 4-DOFs Parallel Manipulator- Jianfeng Yuan and

    Xianmin Zhang.(Proceedings Of IEEE International Conference on information

    Acquistion August 2006)

    2 Mechanism Analysis Of a Novel four degree of freedom Parallel Manipulator

    Based on larger Workspace Hairong Fang, Jianghong Chen.(Proceedings Of

    IEEE International Conference on automation and Logistics August 2009).

    3 Singularities of Parallel Manipulators a geometrical treatment-Guanfeng Liu,

    Yunjiang Lou (IEEE transactions on Robotics and Automation)