rick - let's talk quality gonzales qa oper resume 2019.pdf · title rick author tcg created...
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M I C H A E L G O N Z A L E S 953 Watson Ave. Simi Valley CA 93065 • 805-791-5756 Cell • [email protected]
My website: www.LetsTalkQuality.com
QUALITY MANGEMENT SYSTEMS / OPERATIONS / EHS / LEADERSHIP
AAEERROOSSPPAACCEE –– DDEEFFEENNSSEE –– AAUUTTOOMMOOTTIIVVEE –– IINNDDUUSSTTRRIIAALL
“Result-focused and versatile leader with proven track record for Transformation.”
C A R E E R H I S T O R Y & P E R F O R M A N C E
CPI Antenna Systems Division, CAMARILLO. CA 2018 – PRESENT CPI designs, develops L-Band to W-Band frequencies antennas with experience in telemetry, comms, EW and radar antenna systems
QUALITY ASSURANCE MANAGER
Key Activities / Accomplishments: Responsible for implementation and compliance with the new AS9100 D
o Achieved Certification to ISO9001:2015/AS9100D on Sept 2019 from bsi Responsible for AS9100D Quality Management System requirements (Process Control, Documentation Control, Quality Control,
Regulatory compliance, Continuous Improvement, Supplier Control, Internal Audits, Review, Issue & Respond to Customer CARs, ICARs, SCARs and Disposition NCs. Conduct Contract reviews, Review configuration control drawings, Lead MRB, Reduce COPQ, Lead and support Risk Based Thinking, Meet Quality Objectives)
Assist with FMEAs, FRACAS, Warranty, Failure investigation and Root Cause Analysis. Monitored customer metrics and implemented problem solving tools, such as 5-Whys and Cause and Effect Diagrams Review and Support New Product Integration Monitored delivery performance of Supply Chain partners, including outside processing, raw materials internal goods
Vision, leadership, coaching and team building expertise to ensure continuous
business growth while using and adhering to QMS, Company, Regulatory and
Statutory requirements.
Successfully championed a Process Improvement project using Lean tools and
principles (Flowcharts, CS VSM & FS VSM, RCCA), data collecting, team building
and training (that is sustainable) that reduced warranty returns from 4.0% to
0.5%.
Developed and implemented Production Part Approval Process (PPAP) that
meets level 5 requirements (19 Elements).
Developed and implemented an Environmental Management System through
awareness, team building and training (that is sustainable) that meet and exceed
the ISO 14001 Environmental standard and attained certification through NQA
registrar with recognition by EPA.
Demonstrates broad strengths in:
AS9100D / ISO9001:2015
PPAPs: ITAF 16949 / AS9145
IPC 610 / IPC 620
FAA
EHS / OSHA / ISO 14001
Internal Process Improvement
RCCA / 8D / Risk Based Thinking /FMEA
Operations / Mfg. Management
Facilities/Maintenance
Supply Chain Optimization
Lean/ Six Sigma Deployment
• Dynamic Team Building
• Transformational Leadership
MICHAEL GON ZALE S PAGE TWO
WABTEC CORP. MOORPARK, SAN FERNANDO CA / ELKHART AND HEBRON IN. 2007 – 2018
Turbonetics/PTE: Manufacturer of Turbochargers for Military, Industrial and Performance applications
Ricon: Manufacturer of Bus Windows, Ramps and Lifts
DIRECTOR OF QUALITY and OPERATIONS for TURBONETICS
CONTINUOUS IMPROVEMENT MANAGER for TURBONETICS & RICON SAFETY ENVIRONMENT MANAGER for TURBONETICS, RICON & PRECISION TURBO & ENGINE
Key Activities / Accomplishments:
Responsible for TEAM SAFETY, Quality Management System requirements, Process Control, Documentation Control, Regulatory compliance, Facility/Maintenance (working with Contractors for facility build-outs, growth, permits and maintenance)
Scheduling, Planning, Continuous Improvement, Supplier Control (Domestic and International), Review, Issue & Respond to PPAP's, CAR's, SCAR’s & PAR's and Disposition NCMR's. Contract review and Program Manager for the General Atomics (UAV) Military Predator program. Responsible for FMEAs, Warranty, Failure investigation and Root Cause Analysis.
Lead Daily GEMBA WALKS Corporate CABOOSE award for Zero Injuries and Safe Facility Reduced rework and scrap costs by 35%
Implemented a PPAP
Improved Quality and Delivery performance (Sustained) to Customer from 77% to 100% (Both Quality & Delivery).
Achieved ISO 9001:2008 Certification in July 2010.
Awarded Platinum Supplier Rating from Caterpillar for implementing SQEP to Six Sigma Project requirements.
Corporate award for being one of the Safest Wabtec facilities for 2013 Interfaced with Customers and internal technical team, to address product performance issues impacting fielded reliability Key player in developing strategy and implementation plan to improve Customer Satisfaction with improved costs, quality and
delivery reliability, while reducing overall inventory and cost Responsible for Program Management of overseas customers, and handling of export licensing and shipping paperwork Interfaced with Government Customer on performance of award term metrics/supply chain performance/risk mitigation Knowledge of DFAR, ITAR and EAR requirements Responsible for compliance and audit of Customer and Government property Close interface with Supply Chain to mitigate quality and delivery risk that could affect commitments to customers
MEGGITT THERMAL SYSTEMS, SIMI VALLEY, CA (CLOSED, NOW RSA ENGINEERING) 2005 - 2007
Manufacturer of Ducting and Hardware for Military and Private Industry
QE SUPERVISOR, EHS MANAGER, CONTINUOUS IMPROVEMENT COORDINATOR
Key Activities / Accomplishments:
Responsible for all phases of in-house inspection (including metrology lab). Internal and Supplier Auditing. Supplier Source for all
Dimensional, Mechanical, Electrical testing, Special Process, Welding and Assembly (including environmental testing). Assisted
in maintaining the requirements of AS9100. Submit and review corrective actions. Review contracts, planning and PO's for Quality
Clauses and requirements.
Administers and maintains corporate environmental, safety and health programs to provide a safe working environment for
employees and associates and ensures compliance with federal and state regulations defined by ISO 14001, OSHAS 18001 and
OSHA. Administers and maintains corporate environmental programs to ensure compliance with federal and state regulations
defined by the EPA & DOT. Leads accident and injury investigation team. Provides training on all CAL-OSHA required and company-
mandated safety and health training. Maintains all local safety and maintenance records, including documentation, facility
inspection records, operating permits, accident files and training records. Maintains working relationship with facility
management by communicating and involving them in the safety and facilities programs. Conducts regular safety/facility audits to
detect existing /potential accident & health hazards and quality of maintenance worked performed, including Risk Assessments.
Review Quality Assurance Contracts for Quality and EMS requirements. Issue, review Nonconforming reports, CAR's and PAR's.
MICHAEL GON ZALE S PAGE THREE
Kirkhill-TA Co, Santa Clarita, CA: Aerospace Fasteners (Peter Wang) *2005
*Contract Position (1 month): Quality Engineer
SPIN FORGE EL SEGUNDO, CA (COMPANY CLOSED) 2002 - 2005
Manufacturer of Missile casings and DoD Components
Quality Control Manager, Safety Coordinator
Activities / Accomplishments:
Responsible for all phases of in-house inspection and Quality Assurance Activities including Mag, Penetrant and X-Ray inspection. Purchase Order/ Contract and Planning review and acceptance. Assure that all phases of AS9100 requirements are met. Research and Troubleshoots production system challenges and devise improvement (Using SPC Techniques). Meet and exceed customer requirements and Satisfaction. Implement a Quality Management System that meets or exceeds AS9100. SAFETY IS NUMBER ONE: Assured all OSHA, Regulatory and Safety processes to protect the TEAM was number 1 priority. Directed the Weekly Safety team and assured current and new Work Cells where Safe and Compliant with TEAM Involvement!
ULTRAMET PACOIMA, CA 2001 - 2002
Manufacturer of Advanced Material Processing CVD Quality Engineer
Activities / Accomplishments:
Responsible for writing and implementing Procedures and Work instructions (to support the development and implementation of ISO 9001:2000). Perform internal and supplier audits. Research and Troubleshoot production system malfunctions and devise improvement. Review planning prior to release. Reviews all design drawings and changes, operation sheets, process procedures, test procedures, procurements, quality manuals, and inspection analyses to ensure that the divisions and customer’s quality requirements are met on assigned products, programs, areas, and functions. Quality Engineering for all MRB decisions.
KAISER MARQUARDT VAN NUYS, CA (CLOSED, RELOCATED TO WASHINGTON) 1988 - 2001
Manufacturer of Rocket Engines (Space Shuttle & Satellites / NASA, Gov’t & Private) Quality Control Manager, Safety Coordinator
Activities / Accomplishments:
Responsible for all phases of in-house inspection (including metrology lab). Internal and Supplier Auditing. Supplier Source for all Dimensional, Mechanical, Electrical testing, Special Process, Welding and Assembly (including environmental testing). Assisted in maintaining the requirements of AS9100. Submit and review corrective actions. QE representative for field duties during overhaul and repair of Space Shuttle RC thrusters at KSC Florida for NASA. Planning review and acceptance. Monitor and maintain Cleanroom requirements. FAA approved QA representative. Review and submit final data packages (Test, Certifications, DD-250’s and pertinent documentation to DCMC, NASA, Military and private industry.
ELLISON ENGINEERING PACOIMA, CA 1984 - 1988
Manufacturer / Machine Shop for Aerospace Parts Quality Control Manager
Activities / Accomplishments:
Implemented and maintained Mil-I-45208 and Mil-Std-45662A (Included writing QC Manual).
ROTO-MASTER NORTH HOLLYWOOD, CA (Company Closed) 1976 - 1984
Manufacturer of Aircraft and Industrial Turbochargers Warehouse Forman / Assembly Lead / QA
Activities / Accomplishments:
Pull, Assembly, Inspect, Test and Ship orders per Customer Orders
Certified FAA Repairman (Cert# 2334594)
MICHAEL GON ZALE S PAGE FOUR
E D U C A T I O N & P R O F E S S I O N A L D E V E L O P M E N T
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P R O G R A M S / S O F T W A R E