rick - let's talk quality gonzales qa oper resume 2019.pdf · title rick author tcg created...

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M ICHAEL G ONZALES 953 Watson Ave. Simi Valley CA 93065 • 805-791-5756 Cell [email protected] My website: www.LetsTalkQuality.com QUALITY MANGEMENT SYSTEMS / OPERATIONS / EHS / LEADERSHIP AEROSPACE DEFENSE AUTOMOTIVE INDUSTRIAL “Result-focused and versatile leader with proven track record for Transformation.” C AREER H ISTORY & P ERFORMANCE CPI Antenna Systems Division , CAMARILLO. CA 2018 PRESENT CPI designs, develops L-Band to W-Band frequencies antennas with experience in telemetry, comms, EW and radar antenna systems QUALITY ASSURANCE MANAGER Key Activities / Accomplishments: Responsible for implementation and compliance with the new AS9100 D o Achieved Certification to ISO9001:2015/AS9100D on Sept 2019 from bsi Responsible for AS9100D Quality Management System requirements (Process Control, Documentation Control, Quality Control, Regulatory compliance, Continuous Improvement, Supplier Control, Internal Audits, Review, Issue & Respond to Customer CARs, ICARs, SCARs and Disposition NCs. Conduct Contract reviews, Review configuration control drawings, Lead MRB, Reduce COPQ, Lead and support Risk Based Thinking, Meet Quality Objectives) Assist with FMEAs, FRACAS, Warranty, Failure investigation and Root Cause Analysis. Monitored customer metrics and implemented problem solving tools, such as 5-Whys and Cause and Effect Diagrams Review and Support New Product Integration Monitored delivery performance of Supply Chain partners, including outside processing, raw materials internal goods Vision, leadership, coaching and team building expertise to ensure continuous business growth while using and adhering to QMS, Company, Regulatory and Statutory requirements. Successfully championed a Process Improvement project using Lean tools and principles (Flowcharts, CS VSM & FS VSM, RCCA), data collecting, team building and training (that is sustainable) that reduced warranty returns from 4.0% to 0.5%. Developed and implemented Production Part Approval Process (PPAP) that meets level 5 requirements (19 Elements). Developed and implemented an Environmental Management System through awareness, team building and training (that is sustainable) that meet and exceed the ISO 14001 Environmental standard and attained certification through NQA registrar with recognition by EPA. Demonstrates broad strengths in: AS9100D / ISO9001:2015 PPAPs: ITAF 16949 / AS9145 IPC 610 / IPC 620 FAA EHS / OSHA / ISO 14001 Internal Process Improvement RCCA / 8D / Risk Based Thinking /FMEA Operations / Mfg. Management Facilities/Maintenance Supply Chain Optimization Lean/ Six Sigma Deployment Dynamic Team Building Transformational Leadership

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Page 1: Rick - Let's Talk Quality GONZALES QA OPER RESUME 2019.pdf · Title Rick Author TCG Created Date 7/15/2019 6:52:41 PM

M I C H A E L G O N Z A L E S 953 Watson Ave. Simi Valley CA 93065 • 805-791-5756 Cell • [email protected]

My website: www.LetsTalkQuality.com

QUALITY MANGEMENT SYSTEMS / OPERATIONS / EHS / LEADERSHIP

AAEERROOSSPPAACCEE –– DDEEFFEENNSSEE –– AAUUTTOOMMOOTTIIVVEE –– IINNDDUUSSTTRRIIAALL

“Result-focused and versatile leader with proven track record for Transformation.”

C A R E E R H I S T O R Y & P E R F O R M A N C E

CPI Antenna Systems Division, CAMARILLO. CA 2018 – PRESENT CPI designs, develops L-Band to W-Band frequencies antennas with experience in telemetry, comms, EW and radar antenna systems

QUALITY ASSURANCE MANAGER

Key Activities / Accomplishments: Responsible for implementation and compliance with the new AS9100 D

o Achieved Certification to ISO9001:2015/AS9100D on Sept 2019 from bsi Responsible for AS9100D Quality Management System requirements (Process Control, Documentation Control, Quality Control,

Regulatory compliance, Continuous Improvement, Supplier Control, Internal Audits, Review, Issue & Respond to Customer CARs, ICARs, SCARs and Disposition NCs. Conduct Contract reviews, Review configuration control drawings, Lead MRB, Reduce COPQ, Lead and support Risk Based Thinking, Meet Quality Objectives)

Assist with FMEAs, FRACAS, Warranty, Failure investigation and Root Cause Analysis. Monitored customer metrics and implemented problem solving tools, such as 5-Whys and Cause and Effect Diagrams Review and Support New Product Integration Monitored delivery performance of Supply Chain partners, including outside processing, raw materials internal goods

Vision, leadership, coaching and team building expertise to ensure continuous

business growth while using and adhering to QMS, Company, Regulatory and

Statutory requirements.

Successfully championed a Process Improvement project using Lean tools and

principles (Flowcharts, CS VSM & FS VSM, RCCA), data collecting, team building

and training (that is sustainable) that reduced warranty returns from 4.0% to

0.5%.

Developed and implemented Production Part Approval Process (PPAP) that

meets level 5 requirements (19 Elements).

Developed and implemented an Environmental Management System through

awareness, team building and training (that is sustainable) that meet and exceed

the ISO 14001 Environmental standard and attained certification through NQA

registrar with recognition by EPA.

Demonstrates broad strengths in:

AS9100D / ISO9001:2015

PPAPs: ITAF 16949 / AS9145

IPC 610 / IPC 620

FAA

EHS / OSHA / ISO 14001

Internal Process Improvement

RCCA / 8D / Risk Based Thinking /FMEA

Operations / Mfg. Management

Facilities/Maintenance

Supply Chain Optimization

Lean/ Six Sigma Deployment

• Dynamic Team Building

• Transformational Leadership

Page 2: Rick - Let's Talk Quality GONZALES QA OPER RESUME 2019.pdf · Title Rick Author TCG Created Date 7/15/2019 6:52:41 PM

MICHAEL GON ZALE S PAGE TWO

WABTEC CORP. MOORPARK, SAN FERNANDO CA / ELKHART AND HEBRON IN. 2007 – 2018

Turbonetics/PTE: Manufacturer of Turbochargers for Military, Industrial and Performance applications

Ricon: Manufacturer of Bus Windows, Ramps and Lifts

DIRECTOR OF QUALITY and OPERATIONS for TURBONETICS

CONTINUOUS IMPROVEMENT MANAGER for TURBONETICS & RICON SAFETY ENVIRONMENT MANAGER for TURBONETICS, RICON & PRECISION TURBO & ENGINE

Key Activities / Accomplishments:

Responsible for TEAM SAFETY, Quality Management System requirements, Process Control, Documentation Control, Regulatory compliance, Facility/Maintenance (working with Contractors for facility build-outs, growth, permits and maintenance)

Scheduling, Planning, Continuous Improvement, Supplier Control (Domestic and International), Review, Issue & Respond to PPAP's, CAR's, SCAR’s & PAR's and Disposition NCMR's. Contract review and Program Manager for the General Atomics (UAV) Military Predator program. Responsible for FMEAs, Warranty, Failure investigation and Root Cause Analysis.

Lead Daily GEMBA WALKS Corporate CABOOSE award for Zero Injuries and Safe Facility Reduced rework and scrap costs by 35%

Implemented a PPAP

Improved Quality and Delivery performance (Sustained) to Customer from 77% to 100% (Both Quality & Delivery).

Achieved ISO 9001:2008 Certification in July 2010.

Awarded Platinum Supplier Rating from Caterpillar for implementing SQEP to Six Sigma Project requirements.

Corporate award for being one of the Safest Wabtec facilities for 2013 Interfaced with Customers and internal technical team, to address product performance issues impacting fielded reliability Key player in developing strategy and implementation plan to improve Customer Satisfaction with improved costs, quality and

delivery reliability, while reducing overall inventory and cost Responsible for Program Management of overseas customers, and handling of export licensing and shipping paperwork Interfaced with Government Customer on performance of award term metrics/supply chain performance/risk mitigation Knowledge of DFAR, ITAR and EAR requirements Responsible for compliance and audit of Customer and Government property Close interface with Supply Chain to mitigate quality and delivery risk that could affect commitments to customers

MEGGITT THERMAL SYSTEMS, SIMI VALLEY, CA (CLOSED, NOW RSA ENGINEERING) 2005 - 2007

Manufacturer of Ducting and Hardware for Military and Private Industry

QE SUPERVISOR, EHS MANAGER, CONTINUOUS IMPROVEMENT COORDINATOR

Key Activities / Accomplishments:

Responsible for all phases of in-house inspection (including metrology lab). Internal and Supplier Auditing. Supplier Source for all

Dimensional, Mechanical, Electrical testing, Special Process, Welding and Assembly (including environmental testing). Assisted

in maintaining the requirements of AS9100. Submit and review corrective actions. Review contracts, planning and PO's for Quality

Clauses and requirements.

Administers and maintains corporate environmental, safety and health programs to provide a safe working environment for

employees and associates and ensures compliance with federal and state regulations defined by ISO 14001, OSHAS 18001 and

OSHA. Administers and maintains corporate environmental programs to ensure compliance with federal and state regulations

defined by the EPA & DOT. Leads accident and injury investigation team. Provides training on all CAL-OSHA required and company-

mandated safety and health training. Maintains all local safety and maintenance records, including documentation, facility

inspection records, operating permits, accident files and training records. Maintains working relationship with facility

management by communicating and involving them in the safety and facilities programs. Conducts regular safety/facility audits to

detect existing /potential accident & health hazards and quality of maintenance worked performed, including Risk Assessments.

Review Quality Assurance Contracts for Quality and EMS requirements. Issue, review Nonconforming reports, CAR's and PAR's.

Page 3: Rick - Let's Talk Quality GONZALES QA OPER RESUME 2019.pdf · Title Rick Author TCG Created Date 7/15/2019 6:52:41 PM

MICHAEL GON ZALE S PAGE THREE

Kirkhill-TA Co, Santa Clarita, CA: Aerospace Fasteners (Peter Wang) *2005

*Contract Position (1 month): Quality Engineer

SPIN FORGE EL SEGUNDO, CA (COMPANY CLOSED) 2002 - 2005

Manufacturer of Missile casings and DoD Components

Quality Control Manager, Safety Coordinator

Activities / Accomplishments:

Responsible for all phases of in-house inspection and Quality Assurance Activities including Mag, Penetrant and X-Ray inspection. Purchase Order/ Contract and Planning review and acceptance. Assure that all phases of AS9100 requirements are met. Research and Troubleshoots production system challenges and devise improvement (Using SPC Techniques). Meet and exceed customer requirements and Satisfaction. Implement a Quality Management System that meets or exceeds AS9100. SAFETY IS NUMBER ONE: Assured all OSHA, Regulatory and Safety processes to protect the TEAM was number 1 priority. Directed the Weekly Safety team and assured current and new Work Cells where Safe and Compliant with TEAM Involvement!

ULTRAMET PACOIMA, CA 2001 - 2002

Manufacturer of Advanced Material Processing CVD Quality Engineer

Activities / Accomplishments:

Responsible for writing and implementing Procedures and Work instructions (to support the development and implementation of ISO 9001:2000). Perform internal and supplier audits. Research and Troubleshoot production system malfunctions and devise improvement. Review planning prior to release. Reviews all design drawings and changes, operation sheets, process procedures, test procedures, procurements, quality manuals, and inspection analyses to ensure that the divisions and customer’s quality requirements are met on assigned products, programs, areas, and functions. Quality Engineering for all MRB decisions.

KAISER MARQUARDT VAN NUYS, CA (CLOSED, RELOCATED TO WASHINGTON) 1988 - 2001

Manufacturer of Rocket Engines (Space Shuttle & Satellites / NASA, Gov’t & Private) Quality Control Manager, Safety Coordinator

Activities / Accomplishments:

Responsible for all phases of in-house inspection (including metrology lab). Internal and Supplier Auditing. Supplier Source for all Dimensional, Mechanical, Electrical testing, Special Process, Welding and Assembly (including environmental testing). Assisted in maintaining the requirements of AS9100. Submit and review corrective actions. QE representative for field duties during overhaul and repair of Space Shuttle RC thrusters at KSC Florida for NASA. Planning review and acceptance. Monitor and maintain Cleanroom requirements. FAA approved QA representative. Review and submit final data packages (Test, Certifications, DD-250’s and pertinent documentation to DCMC, NASA, Military and private industry.

ELLISON ENGINEERING PACOIMA, CA 1984 - 1988

Manufacturer / Machine Shop for Aerospace Parts Quality Control Manager

Activities / Accomplishments:

Implemented and maintained Mil-I-45208 and Mil-Std-45662A (Included writing QC Manual).

ROTO-MASTER NORTH HOLLYWOOD, CA (Company Closed) 1976 - 1984

Manufacturer of Aircraft and Industrial Turbochargers Warehouse Forman / Assembly Lead / QA

Activities / Accomplishments:

Pull, Assembly, Inspect, Test and Ship orders per Customer Orders

Certified FAA Repairman (Cert# 2334594)

Page 4: Rick - Let's Talk Quality GONZALES QA OPER RESUME 2019.pdf · Title Rick Author TCG Created Date 7/15/2019 6:52:41 PM

MICHAEL GON ZALE S PAGE FOUR

E D U C A T I O N & P R O F E S S I O N A L D E V E L O P M E N T

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