richard schouten bu-manager consulting, incubator & asset ... · omm 2. asset types column...

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Digitizing the process industry Richard Schouten BU-Manager Consulting, Incubator & Asset Health Center

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Page 1: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

Digitizing the process industry

Richard SchoutenBU-Manager

Consulting, Incubator & Asset Health Center

Page 2: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

P3601LEWA PUMP

Health - 93,786% failure in 9 days

Valve change requiredEfficiency 63%

@Plant plan repair – earliest possibility 8hrs repair

@P3601 repair possible @13/09/2017 start 06:30

@EAM schedule TL3601-Valve @13/09/2017

@P3601 order 20173901 complete, repair scheduledTechnician #999008 requested

@AEM @P3601 job accepted

StatusSpecificationsEventsLocationHealthBenchmarkOptimizationLiveSimulateTraining

Health – 36% failure in 730 days

@999008

@EAM @Plant order 20173901 closed

Page 3: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

Sustainability

(De)socialization

MegaTrends

?Electrification

Digitization

Individualization

Maximization

Page 4: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

Industry 4.0

Source: PWC

Page 5: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

Big Data?

• Volume

• Unstructured

• Unable to process

• Another word for Advanced Analytics

Page 6: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

Big Data in the Industry

Synergy

Page 7: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

The Eco-system

Page 8: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

Benefits & Consequences

• Safety performance

• Increased output

• Quality improvement

• Energy reduction

• Efficiency increase

Page 9: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

Issues

Page 10: Richard Schouten BU-Manager Consulting, Incubator & Asset ... · OMM 2. Asset Types Column Compressor ¼71K2205 Borealis OMA -J Cooling Tower Extruder Fan Heat Exchanger -J Incinerator

Where is Sitech?

• Asset Health Center• 30 models

• Approx. 224 equipments monitored

• Development SAHC V2.0

• Mobiles 4 Maintenance

• Develop & Test LoRa Sensors

• 3D Scheduling (SPIE)

• Robotics / Drones

• Intelligent LED Lightning

Developments:

• Always!