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a380 rib boom modification

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DAMAGE MAPPING - SA FAMILY

RIB 3F - BOTTOMMENUT

Carefully remove the fasteners between the front spar and theintersection at rib 2REMOVE FASTENERS

#EXITUS51D1D1MAPPG12A380 WING RIBJuly 17th, 2012Page #BACKGROUNDSTRUCTURE TRAINING MANUALRIB 3F - BOTTOMMENUTREMOVE FASTENERS

It will be necessary to remove fasteners from the vertical fitting between rib 3 fwd fitting and rib 2 to help remove the bottom rib boom and end fasteners.

NOTE: Airbus recommends that up to 50% of the lower fasteners in the vertical fitting can be removed to help remove the end two fasteners in the bottom boom. This will also assist in the refitting of these two fasteners.

#EXITUS51D1D1MAPPG12A380 WING RIBJuly 17th, 2012Page #BACKGROUNDSTRUCTURE TRAINING MANUALRIB 3F - BOTTOMMENUTREMOVE THE BOOM

Separate the boom from the carbon rib web.Use non metallic tools to avoid damage to rib web.

RIB 3 - Bottom Boom Removal#EXITUS51D1D1MAPPG12A380 WING RIBJuly 17th, 2012Page #BACKGROUNDSTRUCTURE TRAINING MANUALRIB 3F - BOTTOMMENUTINSTALL NEW BOOM

Drill and ream the fastener holes for the new rib boom to install.To help with the installation of the lower boom, some fasteners areback drilled, some using a template and two forward drilled

Process:Install New Boom (ref. Markings) Back Drill holes into new boom

#EXITUS51D1D1MAPPG12A380 WING RIBJuly 17th, 2012Page #BACKGROUNDSTRUCTURE TRAINING MANUALRIB 3F - BOTTOMMENUTINSTALL NEW BOOMProcess:Install New Boom (ref. Markings) Back Drill holes into new boom Front Drill the 2 last Holes into new boom,

Holes not yet drill#EXITUS51D1D1MAPPG12A380 WING RIBJuly 17th, 2012Page #BACKGROUNDSTRUCTURE TRAINING MANUALRIB 3F - BOTTOMMENUTINSTALL NEW BOOMProcess:Install New Boom (ref. Markings) Back Drill holes into new boom Front Drill the 2 last Holes into new boom, Remove new boom, On bench: Using Old Boom, transfer drill all indicated holes into a template.

Template

#EXITUS51D1D1MAPPG12A380 WING RIBJuly 17th, 2012Page #BACKGROUNDSTRUCTURE TRAINING MANUALRIB 3F - BOTTOMMENUTINSTALL NEW BOOM

Process:Install New Boom (ref. Markings) Back Drill holes into new boom Front Drill the 2 last Holes into new boom, Remove new boom, On bench: Using Old Boom, transfer drill all indicated holes into a template. On bench/ New Boom: Use the holes already drilled on the new boom as ref.and install templateDrill the last remaining holes into new boom

#EXITUS51D1D1MAPPG12A380 WING RIBJuly 17th, 2012Page #BACKGROUNDSTRUCTURE TRAINING MANUALEND#EXITTHIS PAGE INTENTIONALLY LEFT BLANKUS51D1D1MAPPG12A380 WING RIBJuly 17th, 2012Page #BACKGROUNDSTRUCTURE TRAINING MANUAL