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Rhino� SD3/XD3 Air Motor

Customer Product ManualPart 1610312−03

Issued 6/18

NORDSON CORPORATION • AMHERST, OHIO • USA

For parts and technical support, call the Industrial CoatingSystems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice.Check http://emanuals.nordson.com for the latest version.

Part 1610312−03 � 2018 Nordson Corporation

tents

Table of ContentsSafety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals 1. . . . . . . . . . . . . . . . . .Personal Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

High-Pressure Fluids 2. . . . . . . . . . . . . . . . . . . . .Fire Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Halogenated Hydrocarbon Solvent Hazards 4.Action in the Event of a Malfunction 4. . . . . . . . . . .Disposal 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Theory of Operation 6. . . . . . . . . . . . . . . . . . . . . . . . .

Repair 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Consumable Items 7. . . . . . . . . . . . . . . . . . . . . . . . . .Replace the Main Air Valve 8. . . . . . . . . . . . . . . . . . .

80-, 100-, and 125-mm Air Cylinders 8. . . . . . . .160- and 200-mm Air Cylinders 9. . . . . . . . . . . .

Replace the Pilot Valve 10. . . . . . . . . . . . . . . . . . . . . .Replace the Air Cylinder 11. . . . . . . . . . . . . . . . . . . . .

Air Requirements 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preventative Maintenance 14. . . . . . . . . . . . . . . . . . . .Parts 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using the Illustrated Parts List 15. . . . . . . . . . . . . . .Air Motor Packaged Kits 15. . . . . . . . . . . . . . . . . . . . .80-, 100-, and 125-mm Air Motor 16. . . . . . . . . . . . . .160- and 200-mm Air Motor 19. . . . . . . . . . . . . . . . . .Air Motor Valve Kits 21. . . . . . . . . . . . . . . . . . . . . . . . .Pilot Valve Kits 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cylinder Kits 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tools 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Schematic 22. . . . . . . . . . . . . . . . . . . . . . . . .

Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:

Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001

NoticeThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2017. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.

Trademarks

Nordson, the Nordson logo, and Rhino are registered trademarks ofNordson Corporation.

All other trademarks are the property of their respective owners.

Change Record i

Part 1610312−03� 2018 Nordson Corporation

Change RecordRevision Date Change

01 8/17 Released.

02 6/18 Added 200-mm air motor.

03 6/18 Updated air motor BOM.

Change Recordii


Rhino� SD3/XD3 Air Motor 1


Rhino� SD3/XD3 Air Motor

Safety Read and follow these safety instructions. Task- and equipment-specificwarnings, cautions, and instructions are included in equipmentdocumentation where appropriate.

Make sure all equipment documentation, including these instructions, isaccessible to persons operating or servicing equipment.

Qualified Personnel Equipment owners are responsible for making sure that Nordson equipmentis installed, operated, and serviced by qualified personnel. Qualifiedpersonnel are those employees or contractors who are trained to safelyperform their assigned tasks. They are familiar with all relevant safety rulesand regulations and are physically capable of performing their assignedtasks.

Intended Use Use of Nordson equipment in ways other than those described in thedocumentation supplied with the equipment may result in injury to personsor damage to property.

Some examples of unintended use of equipment include

� using incompatible materials

� making unauthorized modifications

� removing or bypassing safety guards or interlocks

� using incompatible or damaged parts

� using unapproved auxiliary equipment

� operating equipment in excess of maximum ratings

Regulations and Approvals Make sure all equipment is rated and approved for the environment in whichit is used. Any approvals obtained for Nordson equipment will be voided ifinstructions for installation, operation, and service are not followed.

Rhino� SD3/XD3 Air Motor2


Personal Safety To prevent injury follow, these instructions.

� Do not operate or service equipment unless you are qualified.

� Do not operate equipment unless safety guards, doors, or covers areintact and automatic interlocks are operating properly. Do not bypass ordisarm any safety devices.

� Keep clear of moving equipment. Before adjusting or servicing movingequipment, shut off the power supply and wait until the equipmentcomes to a complete stop. Lock out power and secure the equipment toprevent unexpected movement.

� Relieve (bleed off) hydraulic and pneumatic pressure before adjusting orservicing pressurized systems or components. Disconnect, lock out,and tag switches before servicing electrical equipment.

� While operating manual spray guns, make sure you are grounded.Wear electrically conductive gloves or a grounding strap connected tothe gun handle or other true earth ground. Do not wear or carry metallicobjects such as jewelry or tools.

� If you receive even a slight electrical shock, shut down all electrical orelectrostatic equipment immediately. Do not restart the equipment untilthe problem has been identified and corrected.

� Obtain and read Safety Data Sheets (SDS) for all materials used.Follow the manufacturer’s instructions for safe handling and use ofmaterials, and use recommended personal protection devices.

� Make sure the spray area is adequately ventilated.

� To prevent injury, be aware of less-obvious dangers in the workplacethat often cannot be completely eliminated, such as hot surfaces, sharpedges, energized electrical circuits, and moving parts that cannot beenclosed or otherwise guarded for practical reasons.

High-Pressure Fluids High-pressure fluids, unless they are safely contained, are extremelyhazardous. Always relieve fluid pressure before adjusting or servicing highpressure equipment. A jet of high-pressure fluid can cut like a knife andcause serious bodily injury, amputation, or death. Fluids penetrating theskin can also cause toxic poisoning.

If you suffer a fluid injection injury, seek medical care immediately. Ifpossible, provide a copy of the SDS for the injected fluid to the health careprovider.



The National Spray Equipment Manufacturers Association has created awallet card that you should carry when you are operating high-pressurespray equipment. These cards are supplied with your equipment. Thefollowing is the text of this card:

WARNING: Any injury caused by high pressure liquid can be serious. Ifyou are injured or even suspect an injury:

� Go to an emergency room immediately.

� Tell the doctor that you suspect an injection injury.

� Show him this card

� Tell him what kind of material you were spraying

MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIAN

Injection in the skin is a serious traumatic injury. It is important to treat theinjury surgically as soon as possible. Do not delay treatment to researchtoxicity. Toxicity is a concern with some exotic coatings injected directly intothe bloodstream.

Consultation with a plastic surgeon or a reconstructive hand surgeon maybe advisable.

The seriousness of the wound depends on where the injury is on the body,whether the substance hit something on its way in and deflected causingmore damage, and many other variables including skin microflora residingin the paint or gun which are blasted into the wound. If the injected paintcontains acrylic latex and titanium dioxide that damage the tissue’sresistance to infection, bacterial growth will flourish. The treatment thatdoctors recommend for an injection injury to the hand includes immediatedecompression of the closed vascular compartments of the hand to releasethe underlying tissue distended by the injected paint, judicious wounddebridement, and immediate antibiotic treatment.

Fire Safety To avoid a fire or explosion, follow these instructions.

� Ground all conductive equipment. Use only grounded air and fluidhoses. Check equipment and workpiece grounding devices regularly.Resistance to ground must not exceed one megohm.

� Shut down all equipment immediately if you notice static sparking orarcing. Do not restart the equipment until the cause has been identifiedand corrected.

� Do not smoke, weld, grind, or use open flames where flammablematerials are being used or stored.

� Do not heat materials to temperatures above those recommended bythe manufacturer. Make sure heat monitoring and limiting devices areworking properly.



Fire Safety (contd)

� Provide adequate ventilation to prevent dangerous concentrations ofvolatile particles or vapors. Refer to local codes or your material SDSfor guidance.

� Do not disconnect live electrical circuits when working with flammablematerials. Shut off power at a disconnect switch first to preventsparking.

� Know where emergency stop buttons, shutoff valves, and fireextinguishers are located. If a fire starts in a spray booth, immediatelyshut off the spray system and exhaust fans.

� Shut off electrostatic power and ground the charging system beforeadjusting, cleaning, or repairing electrostatic equipment.

� Clean, maintain, test, and repair equipment according to the instructionsin your equipment documentation.

� Use only replacement parts that are designed for use with originalequipment. Contact your Nordson representative for parts informationand advice.

Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system thatcontains aluminum components. Under pressure, these solvents can reactwith aluminum and explode, causing injury, death, or property damage.Halogenated hydrocarbon solvents contain one or more of the followingelements:

Element Symbol Prefix

Fluorine F “Fluoro-”

Chlorine Cl “Chloro-”

Bromine Br “Bromo-”

Iodine I “Iodo-”

Check your material SDS or contact your material supplier for moreinformation. If you must use halogenated hydrocarbon solvents, contactyour Nordson representative for information about compatible Nordsoncomponents.

Action in the Event of a Malfunction If a system or any equipment in a system malfunctions, shut off the systemimmediately and perform the following steps:

� Disconnect and lock out system electrical power. Close hydraulic andpneumatic shutoff valves and relieve pressures.

� Identify the reason for the malfunction and correct it before restarting thesystem.

Disposal Dispose of equipment and materials used in operation and servicingaccording to local codes.



Description See Figure 1 and refer to Table 1 for a description of the Rhino� SD3/XD3air motor components.

NOTE: Installation and operation are dependent on the unloader andapplication. Refer to the system documentation for detailed information.

10016282_160

Main Air Control Valve

PilotValve

Figure 1 Rhino SD3/XD3 Air Motor (160-mm Air Motor Shown)

Table 1 Air Motor Components

Item Description

Main AirControl Valve

Controls the air motor shaft movement by shifting aspool; the spool exhausts air on one side of thepiston and directs air pressure to the opposite side ofthe piston.

Pilot Valve Controls the direction of the air motor shaft.



SpecificationsRefer to Table 2 for the theoretical ratio of the air motor piston to thehydraulic section piston. All hydraulic sections have a material output of190 cc per cycle.

Table 2 Specifications

Theoretical Ratio Air Motor Cylinder

6:1 80 mm

10:1 100 mm

15:1 125 mm

25:1 160 mm

40:1 200 mm

Theory of OperationSee Figure 2.

The air motor drives the hydraulic section. A five-port, three-position (5/3)main air control valve controls the direction of the air motor shaft movement.

When the air motor piston moves up and down, the proximity sensor detectsa magnet on the piston. The proximity sensor sends momentary signals toa pilot valve. The pilot valve sends a positive continuous signal to the mainair motor control valve for each direction of travel.

10016282_160

Main Air Control Valve

Figure 2 Air Motor (160-mm Air Motor Shown)



RepairWARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation.

� Read and understand this entire section before repairing this equipment.Some repairs can be made without breaking down the air motor.

� Relieve all pressure to the unloader before performing repairprocedures.

� If necessary, contact a local Nordson representative with questionsabout these procedures.

Consumable ItemsRefer to Table 3 for a list of consumable items for repair procedures.

Table 3 Consumable Items

Item Part Application

Never-Seez� 900344Apply to threads of applicable parts

Loctite� Threadlocker Blue 242� 900464

Mobil SHC� 634 156289 Lubricates O-rings during assembly



Replace the Main Air ValveNOTE: The main air valve can be replaced without removing the air motorfrom the unloader.

80-, 100-, and 125-mm Air CylindersSee Figure 3.

1. Remove the two screws securing the bracket to the manifold. To ensurethe tubing stays connected, rotate the pilot valve bracket and assembly,as if it were on a hinge, just enough to be able to remove the main airvalve from the manifold.

2. Remove the four screws securing the main air valve to the manifold.

3. Remove the main air valve and gasket (not shown in Figure 3).

4. Install the new main air valve to the manifold using the four new screws.

NOTE: The replacement gasket and four screws are included in thenew valve kit.

5. Reinstall the pilot valve bracket and assembly to the manifold with thetwo screws.

10016282_125

*Pilot valve bracket and assembly shown out of position

*Pilot Valve

PilotValve

Main Air Valve

Main Air

Manifold

Valve Screw

Gasket notshown

BracketScrew

Figure 3 Replacing the Main Air Valve (125-mm Air Motor Shown)

NOTE: For clarity, tubing not shown.



Replace the Main Air Valve(contd)

160- and 200-mm Air CylindersSee Figure 4.

1. Remove the four screws securing the main air valve to the manifold.

2. Remove the main air valve and gasket (not shown in Figure 4).

3. Install the new main air valve to the manifold using the four new screws.

NOTE: The replacement gasket and four screws are included in thenew valve kit.

10016282_160

Manifold

Main Air Valve

Main AirValve Screw

Gasket notshown

Figure 4 Replacing the Main Air Valve (160-mm Air Motor Shown)




Replace the Pilot ValveSee Figure 5.

NOTE: The pilot valve can be replaced without removing the air motor fromthe pump.

NOTE: The procedure is the same for all air cylinder sizes.

1. Disconnect the tubing from the pilot valve (tubing not shown in Figure 5).

2. Remove the two pilot valve assembly screws securing the pilot valveassembly to the bracket.

3. Install the new pilot valve assembly to the bracket using two screws.

4. Reconnect the tubing.

10016282_160

Pilot ValveAssembly

Pilot ValveScrew

Bracket

Figure 5 Replacing the Pilot Valve (160-mm Air Motor Shown)




Replace the Air CylinderSee Figure 6 and refer to Tables 4 and 5.

NOTE: The procedure is the same for all air cylinder sizes.

NOTE: A 75-lb (68-kg) capacity lifting device is required to remove the aircylinder.

NOTE: The air motor mounting plate, contained outside of the air motorassembly, is not shown.

1. Remove the button head screws (6) securing the top cover (5) to the aircylinder (7).

2. Remove the two socket head screws (1) securing the manifold (2) to theair cylinder (7).

3. Remove the manifold (2), four O-rings (3, 4), and top cover (5).

4. Remove the four lock nuts (9) securing the air cylinder to the air motormounting plate. Do not discard the lock nuts.

5. Refer to Table 4. Install the appropriate lifting eye bolt in one of thefemale threads of the tie rods (10) on the air motor.

6. Use the lifting device to remove the air cylinder (7).

7. Install the eye bolt into the new air cylinder (7).

8. Install a new air cylinder (7) to the air motor mounting plate.

9. Apply adhesive to the threads on the end of the set screw (8) thatthreads through the air motor mounting plate and into the air motor,approximately 1 in. across the threads.

10. Insert a hex key into the set screw (8) and thread it into the air motoruntil bottomed. Refer to Table 5 for torque specifications.

11. Remove the hex key and thread the lock nut (9) onto the set screw (8).Reinsert the hex key to prevent the set screw from rotating whiletightening the lock nut. Refer to Table 5 for torque specifications.

12. Remove the eye bolt.

13. Install four new O-rings (3, 4) onto the manifold (2).

14. Reinstall the two socket head screws (1) securing the manifold (2) to theair cylinder (7).

15. Replace the top cover (5) with the button head screws (6).

Table 4 Eye Bolt Specification Chart

Theoretical Ratio Air Motor Cylinder Eye Bolt

6:1 80 mm M10 x 1.5

10:1 100 mm M10 x 1.5

15:1 125 mm M12 x 1.75

25:1 160 mm M16 x 2.0

40:1 200 mm M16 x 2.0



Table 5 Set Screw and Lock Nut Torque Specifications

TheoreticalRatio Air Motor Thread Size Set

ScrewsLockNuts

6:1 80 mmM10 x 1.5 36 in-lb 15 ft-lb

10:1 100 mm

15:1 125 mm M12 x 1.75 50 in-lb 25 ft-lb

25:1 160 mmM16 x 2.0 10 ft-lb 55 ft-lb

40:1 200 mm

10016282_160

1

3

4

5

6

7

8*

2

10

*Not contained within the air motor assemblies.

9*

Figure 6 Replacing the Air Cylinder (160-mm Air Motor Shown)

1. Socket head screw2. Manifold3. O-ring4. O-ring

5. Top cover6. Button head screw7. Air cylinder

8. Set screw*9. Lock nut*

10. Tie rod female thread




Air RequirementsSee Figure 7. The minimum instantaneous flow rate must be at least 175SCFM at 60 psi for rapid air motor direction changes. This flow rateminimizes material pressure loss during pump shifts.

100psi

80psi

60psi

40psi

20psi

100psi

80psi

60psi

40psi

20psi

100psi

80psi

60psi

40psi

20psi

100psi

80psi

60psi

40psi

20psi

100psi

80psi

60psi

40psi

20psi

Figure 7 Air Requirement Charts



Preventative Maintenance WARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation.

NOTE: It may be necessary to adjust frequencies due to the facilityenvironment, process parameters, material being applied, or experience.

NOTE: The frequencies listed in Table 6 are only guidelines. Alwaysperform preventative maintenance procedures according to specific facilitymaintenance schedules.

Refer to Table 6 for a preventative maintenance schedule.

Table 6 Preventative Maintenance Schedule

Item Task Time to Complete Frequency

Main Air Motor Control Valve Replace 15 min 8,000,000 pump strokes

Pilot Valve Replace 15 min 8,000,000 pump strokes

Cylinder Replace 1 hr 8,000,000 pump strokes



Parts To order parts, call the Nordson Industrial Coating Systems CustomerSupport Center at (800) 433-9319 or contact your local Nordsonrepresentative.

Using the Illustrated Parts List Numbers in the Item column correspond to numbers that identify parts inillustrations following each parts list. The code NS (not shown) indicatesthat a listed part is not illustrated. A dash (—) is used when the part numberapplies to all parts in the illustration.The number in the Part column is the Nordson Corporation part number. Aseries of dashes in this column (−−−−−−) means the part cannot be orderedseparately.The Description column gives the part name, as well as its dimensions andother characteristics when appropriate. Indentations show the relationshipsbetween assemblies, subassemblies, and parts.

� If you order the assembly, items 1 and 2 will be included.

� If you order item 1, item 2 will be included.

� If you order item 2, you will receive item 2 only.

The number in the Quantity column is the quantity required per unit,assembly, or subassembly. The code AR (As Required) is used if the partnumber is a bulk item ordered in quantities or if the quantity per assemblydepends on the product version or model.

Letters in the Note column refer to notes at the end of each parts list. Notescontain important information about usage and ordering. Special attentionshould be given to notes.

Item Part Description Quantity Note— 0000000 Assembly 11 000000 � Subassembly 2 A2 000000 � � Part 1

Air Motor Packaged KitsRefer to Table 7 for the part numbers for packaged air motor kits.

Table 7 Air Motor Packaged Kits

Part TheoreticalRatio Description

1612095 6:1 KIT, air motor, Rhino, SD3/XD3, 80 mm







80-, 100-, and 125-mm Air MotorSee Figure 8 and refer to the following parts list.

10016282_125

1

23

910

13

15

16

17*

18

19

23

22

21

20

8

4

5

7 6

14

11

12

*Item 17 replaced by item 13for 80- and 100-mm air motors.

Figure 8 Rhino SD3/XD3 80-, 100-, and 125-mm Air Motors (125-mm Air Motor Shown)




Item Part Part Part Description Qty Note— 1611236 — — MODULE, air motor, 80 mm 1— — 1611152 — MODULE, air motor, 100 mm 1— — — 1611153 MODULE, air motor, 125 mm 1

1

−−−−−− — — � CYLINDER, air, 80 mm-bore 1— −−−−−− — � CYLINDER, air, 100 mm-bore 1— — −−−−−− � CYLINDER, air, 125 mm-bore 1

2941151 — — � O-RING, Viton�, 0.688 x 0.875 x 0.094 2

— 940024 940024 � O-RING, −118, Viton, 0.862 x 0.103, brown 2

31611797 — — � O-RING, Viton, 13 mm inside diameter x 1.5 mm 2

— 940151 940151 � O-RING, Viton, 0.563 x 0.688 x 0.63 2

4

−−−−−− — — � MANIFOLD, valve, supply, air motor, 80 mm 1— −−−−−− — � MANIFOLD, valve, supply, air motor, 100 mm 1— — −−−−−− � MANIFOLD, valve, supply, air motor, 125 mm 1

5 −−−−−− −−−−−− −−−−−− � SCREW, socket, M12 x 1.75 x 40, Class 12.9, per ISO 4762 2

61612089 — — � MUFFLER, pneumatic, R ¼, 40 dB 2

— 1082141 1082141 � MUFFLER, R ½, 40 dB 2

7

−−−−−− — — � VALVE, air, 5/3, 1 1— −−−−−− — � VALVE, air, 5/3, 2 1— — −−−−−− � VALVE, air, 5/3, 3 1

8 −−−−−− −−−−−− −−−−−− � BRACKET, pilot valve, air motor, 80−125 mm 1

9 −−−−−− −−−−−− −−−−−− � SCREW, button, socket, M4 x 0.7 x 12, Class 12.9,per ISO 7380 2

10 −−−−−− −−−−−− −−−−−− � VALVE, air, 5/2, ⅛ 1

11 −−−−−− −−−−−− −−−−−− � SCREW, socket, cap, M3 x 0.5 x 25, Class 12.9, per ISO 4762 2

12 1612093 1612093 1612093 � VENT, breather, sintered, R ⅛ 213 1611581 1611581 1611581 � ELBOW, male, 4 mm tube x R ⅛ 7 A14 −−−−−− −−−−−− −−−−−− � CONNECTOR, plug-in elbow, 4 mm 315 972930 972930 972930 � PLUG, push-in, 8 mm, plastic 1

16 −−−−−− −−−−−− −−−−−− � MANIFOLD, pneumatic, 3 x 4 mm outsidediameter, 2 x 8 outside diameter, tube 1

17 — — 1611585 � CONNECTOR, male, with internal hex, 4 mm T x R ⅛ 2

18 −−−−−− −−−−−− −−−−−− � SCREW, socket, cap, M4 x 0.7 x 18, Class 12.9, per ISO 4762 2

19

973592 — — � PLUG, O-ring, straight thread, −5, port per ISO 11926−1 4

— 973574 — � PLUG, O-ring, straight thread, −6, port per ISO 11926−1 4

— — 973221 � PLUG, O-ring, straight thread, −8,port per ISO 11926−1 4

Continued...



80-, 100-, and 125-mm Air Motor (contd)

Item Part Part Part Description Qty Note

20 973576 973576 973576 � PLUG, O-ring, straight thread, −2, port per ISO 11926−1 2

21 972398 972398 972398 � CONNECTOR, male, internal hex, 4 mm T x M5 422 −−−−−− −−−−−− −−−−−− � MUFFLER, M5 223 1606903 1606903 1606903 � SENSOR, proximity, magnetic 2

NS 900464 900464 900464 � ADHESIVE, Loctite Threadlocker Blue 242,removable, 50 m AR

NS 156289 156289 156289 � LUBRICANT, Mobil SHC 634 ARNS 900431 900431 900431 � ADHESIVE, pipe/thread/hydraulic sealant AR

NS 1610259 1610259 1610259 � TUBING, polyurethane, 4 mm outside diameter,black 3.06 ft

NOTE A: Quantity 5 for 125-mm air motor.

AR: As Required

NS: Not Shown



160- and 200-mm Air MotorSee Figure 9 and refer to the following parts list.

10016282_160

1

2

34

56

16

17

7

11

12

13

20

1514

10

248

22

18 19

2123

9

8

Figure 9 Rhino SD3/XD3 160- and 200-mm Air Motors (160-mm Air Motor Shown)




160- and 200-mm Air Motor (contd)

Item Part Part Description Quantity Note— 1611239 — MODULE, air motor, 160 mm 1— — 1612110 MODULE, air motor, 200 mm 1

1−−−−−− — � CYLINDER, air, 160-mm bore 1

— −−−−−− � CYLINDER, air, 200-mm bore 1

2941161 — � O-RING, Viton, 0.750 x 0.938 x 0.094 2

— 941261 � O-RING, Viton, 1.375 x 1.563 x 0.094 2

3 940191 940191 � O-RING, Viton, 0.813 x 0.938 x 0.063 2

4 −−−−−− −−−−−− � MANIFOLD, valve, supply, air motor, 160−200 mm 1

5 −−−−−− −−−−−− � SCREW, socket, M12 x 1.75 x 40, Class 12.9, per ISO 4762 2

6 1612088 1612088 � MUFFLER, pneumatic, R ¾, 40 Db 2

7 −−−−−− −−−−−− � VALVE, air, 5/3, 4 1

8 1611581 1611581 � ELBOW, male, 4 mm tube x R ⅛ 49 −−−−−− −−−−−− � FITTING, male elbow, 4 mm T x M5 1

10 973221 973221 � PLUG, O-ring, straight thread,−8, port per ISO 11926−1 4

11 973576 973576 � PLUG, O-ring, straight thread, −2, port per ISO 11926−1 2

12 −−−−−− −−−−−− � CONNECTOR, plug-in elbow, 4 mm 3

13 −−−−−− −−−−−− � SCREW, socket, cap, M4 x 0.7 x 18, Class 12.9,per ISO 4762 2

14 972398 972398 � CONNECTOR, male, with internal hex, 4 mm T x M5 315 1607015 1607015 � MUFFLER, M5 216 1606903 1606903 � SENSOR, proximity, magnetic 217 972930 972930 � PLUG, push-in, 8 mm, plastic 118 −−−−−− −−−−−− � BRACKET, pilot valve, air motor, 160−250 mm 1

19 −−−−−− −−−−−− � SCREW, button, socket, M4 x 0.7 x 12, Class 12.9, per ISO 7380 2

20 −−−−−− −−−−−− � MANIFOLD, pneumatic, 3 x 4 mm outside diameter, 2 x 8 outside diameter, tube 1

21 −−−−−− −−−−−− � VALVE, air, 5/2, R ⅛ 122 1612093 1612093 � VENT, breather, sintered R 1/8 223 −−−−−− −−−−−− � CONNECTOR, male, 4 mm T x R ⅛ 3

24 −−−−−− −−−−−− � SCREW, socket, cap, M3 x 0.5 x 25, Class 12.9,per ISO 4762 2

NS 900464 900464 � ADHESIVE, Loctite Threadlocker Blue 242,removable, 50 m AR

NS 156289 156289 � LUBRICANT, Mobil SHC 634 ARNS 900431 900431 � ADHESIVE, pipe/thread/hydraulic sealant ARNS 1610259 1610259 � TUBING, polyurethane, 4 mm outside diameter, black 2.56 ft

AR: As Required

NS: Not Shown



Air Motor Valve KitsThe air motor valve kit includes the air motor valve, gasket, and mountingscrews. Refer to the following parts list.

Part Description Air Motor Size1611708 KIT, valve, air, 5/3, 1 80 mm1611751 KIT, valve, air, 5/3, 2 100 mm1611752 KIT, valve, air, 5/3, 3 125 mm1611753 KIT, valve, air, 5/3, 4 160, 200 mm

Pilot Valve KitsThe pilot valve kit includes the pilot valve and attached fittings. Refer to thefollowing parts list.

Part Description Air Motor Size1611754 KIT, valve, air, 5/3, pilot, 80−125 mm 80, 100, 125 mm1611755 KIT, valve, air, 5/3, pilot, 160−200 mm 160, 200 mm

Cylinder KitsThe cylinder kits include the cylinder and replacement O-rings. Refer to thefollowing parts list.

Part Description Note1611766 KIT, cylinder, air motor, Rhino, SD3/XD3, 80 mm1611767 KIT, cylinder, air motor, Rhino, SD3/XD3, 100 mm1611768 KIT, cylinder, air motor, Rhino, SD3/XD3, 125 mm1611769 KIT, cylinder, air motor, Rhino, SD3/XD3, 160 mm1612224 KIT, cylinder, air motor, Rhino, SD3/XD3, 200 mm

ToolsRefer to the following parts list.

Part Description Note1611971 TOOL, magnet, air motor



Pneumatic Schematic

10016282

24

315

2

4

3

15

2

3 1

2

3 1

2 4

14

1212 14513

AIR IN

X

X

Figure 10 Rhino SD3/XD3 Air Motor Pneumatic Schematic

rhino sd3/xd3 air motoremanuals.nordson.com/automotive/zfiles/1610312.pdf · toxicity. toxicity is...

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