Page 1 of 3

Layout ExampleAlloy Luggage Tray comes in assorted sizes from 2 - 4 Crossbars, 3 - 6 Planks.

Important: Please read these instructions carefully prior to installation. Pleaserefertoyourfittinginstructiontoensurethattheroofracksareinstalledinthecorrectlocations. Checkthecontentsofkitbeforecommencingfitmentandreportanydiscrepancies.

Max Load Capacity: Max permissible load is dependent on vehicle carrying capacity. Note that in off road conditions, the load limit must use a safety factor of 1.5. Eg: If maximum allowable load is 150kg (330lbs), 150/1.5 = 100kg (220lbs).Read through instructions before installation. If you are unsure or have any questions, refer to the dealer or place of purchase.Recommendations:Itisessentialthatallboltconnectionsbecheckedafterdrivingashortdistancewhenyoufirstinstallyourcrossbars.Bolt connections should be checked again at regular intervals ( once a week is enough, depending on road conditions,usage,loadsanddistancestravelled).YoushouldalsochecktheAlloyTrayeachtimeitisrefitted.Makesure to fasten your load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible. Use non stretch ropes.Please remove Crossbars/ Alloy Trays when putting vehicle through an automatic car wash.Never use side rails as tie off points.Vehicle sensitivity to cross winds and behaviour in curves and breaking may be altered when transporting loads on the roof. It is recommended to take extreme care when driving and braking.Load Ratings:Maximumpermissibleloadisvehiclespecific,checkvehicleownershandbook.AlthoughtheAlloyTraysaretestedand approved to AS1235-2000, Off road conditions can be much more rigorous. However, increasing the number of crossbarsdoesnotincreasethevehiclesmaximumpermissibleroofloading.Note for Dealers and Fitters: This is a two person installation. Lifting the Alloy Tray to the roof requires assistance. It is your responsibility to ensure instructions are given to the end user or client.Rhino-Rack3 Pike Street, Rydalmere, Document No: RS50 Fit Time: 45minNSW 2116, Australia. Prepared By: Kayle Everett Issue No: 04(Ph)(02)96384744 AuthorisedBy:ChrisMurty IssueDate:03/09/2015(Fax)(02)96384822

These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.

Rhino-Rack Alloy Tray Vortex/ Sports Bar Fit

Download your Vehicle Fitment Sheet Individualfitmentsheetsexistforeveryvehicleandtraysizeavailable.FitmentsheetscanbecheckedontheRhinoRackWebsiteunder‘FitMyCar’.Simplyselectthemakeandmodelofthevehicle,selectthePioneertrayof choice and click on instructions:

http://www.rhinorack.com.au/fit-my-car/select-vehicle

Page 2 of 3 Page 3 of 3

Place a securing lock tab plate in the cross bar between each Plank. Place the securing knob into the securing lock tab plate. Rotate the channel nut 90° with the allen key provided. Repeat till all Planks are secured to the cross bar.

Rhino-Rack Alloy Tray Vortex/ Sports Bar Fit Rhino-Rack Alloy Tray Vortex/ Sports Bar Fit3InsertthePlankExtrusionsintothetray.Attacheach

PlankwithtwoM6SecurityBoltsandtwoSpringWashers using the Allen key provided. Please note there aretwoPlankExtrusionswithslots.Thesearetobepositioned on the far left and right hand side of the tray.

2 Remove the rubber strip.

4 SlideaM8x30mmsquareheadboltintothecross-bar. Repeat this till all these parts are used. Place aMetalbracketineachPlasticSideRailHousing.PlacetheAlloytrayontopofthevehiclesotheM8bolts protude though the metal bracket. Place a Flat Washer,aSpringWasherandaM8EyeNutoneach bolt.

Adjust the Alloy Tray on the cross bars so that dimension ‘A’isequalanddimension‘B’isequal.Tighten the eye nuts to secure the Alloy Tray to the cross bars, make sure the eye nuts are paral-lel to the cross bars as shown.

=

=

===

=

= =

5

6

AA

BB

BB

AA

1 2 34*

5

67*

8*

9

10

11*

12*

13*

15*

14*

Item Component Name Qty Part No.1 Side Rail Assembly 2 -2 PlankExtrusion(with2slots) 2 -3 PlankExtrusion(withnoslots) 3-6 -4* MetalBracket 4-6 C1295 5mm Allem Key 1 H011/H0136 Front/RearRail 2 -7* M8SpringWasher 4-6 W0198* M8FlatWasher 4-6 W0209 M6SpringWasher 6-12 W00410 1/4”10mmScrew 8 B04611* M8EyeNut 4-6 C07912* M6x16mmBolt 6-12 B06113* M8x30mmSquareHeadBolt 4-6 B13014* Securing Knob 4-12 M13715* Securing Lock Tab Plate 4-12 M13616 Fitting Instruction 1 RS-50

Parts List

InsertthetwoFrontRailExtrusionsintotheSideRailAssemblies.InsertthescrewswithaPhilipsHeadScrewDriverasshown.

1

Tools Required:

Philips Head Screw Driver.MeasuringTape.

* Note: Items sold separately in fit kit.

Kit Component NameEK2 AT FIT KIT 2 BAR SUIT EURO BAR

HK23 ATFITKIT2BAR3PLANK-H/DHK24 ATFITKIT2BAR4PLANK-H/DHK35 ATFITKIT3BAR5PLANK-H/DHK36 ATFITKIT3BAR6PLANK-H/DHK45 ATFITKIT4BAR5PLANK-H/D

S400-FK1 S400 FIT KIT SEE NOTES FOR APPLICATION

Fit kits are required to fit Rhino-Rack Alloy Trays to your vehicle. Refer to table below or http://www.rhinorack.com.au/fit-my-car/select-vehicle

Instructions

Kit Component NameSK23 AT FIT KIT 2 BAR 3 PLANK- SUIT AERO BASK24 AT FIT KIT 2 BAR 4 PLANK - SUIT AERO BSK35 AT FIT KIT 3 BAR 5 PLANK - SUIT AERO BSK36 AT FIT KIT 3 BAR 6 PLANK - SUIT AERO BSK45 AT FIT KIT 4 BAR 5 PLANK - SUIT AERO BTK24 AT FIT KIT 2 BAR 4 PLANK SUIT THULE BARTK25 AT FIT KIT 2 BAR 5 PLANK SUIT THULE BAR