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1 RGO ONE Automatic Antenna Tuner Operating manual Rev. 1.01b

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  • 1

    RGO ONE Automatic Antenna TunerOperating manual

    Rev. 1.01b

  • 2

    RGO ONE internal ATU option is compact plug & play module that allows non resonant (off resonant) antennas to be connected to RGO ONE output and used on most HF bands. Variety of antennas can be used: coaxial fed dipoles, verticals, yagis and loops. With proper transformer connected a balanced feedlines/antennas can be used. Circuit topology uses L-C (series L – shunt C) configuration, relay switched L bank of 7 components and C bank of 8 components giving 128x256=32768 possible combinations. Capacitor bank can be either connected as LoZ or HiZ configuration (C switched to transceiver or antenna side) which doubles possible tuning steps. RGO ONE main board microcontroller instantly monitors and tunes loads within assigned safe SWR limits. In order to protect board components, tuning of outside SWR limits is not allowed. Parameters from successful tuning are stored in dedicated memory locations where smart tuning algorithm can easily and fast acquire them when needed. Antenna tuner option when installed is right on the RX/TX path and on receive acts as additional selective filter/transformer for signals coming from the antenna.

    Introduction

    Specifcations:

    - Tuning range Z = 8 - 300 Ω - L-C tank circuit Series L bank (128 values); Shunt C bank (256

    values) switchable in LoZ/HiZ configuration - L-C ranges L~0 - 8.4µH in 128 steps; C~0 – 2500pF in 256

    steps - SWR Range Up to 6:1 for bands 80-10m; Up to 4:1 for 160m

    band. (SWR protection for higher values). - Memory locations 98 segment memories cover all HF amateur

    bands 1.8 – 29.7MHz - Tuning Time 3÷9sec. typical for initial tune-up (80/160m

    higher);

  • 3

    2. When ATU is properly installed and menu 34 is on - TUN icon on LCD is permanently lit.

    4. Once SWR criteria (SWR1.2) a second long press of XMT button within 1.5 sec from previous tuning activates fine tune TUNEprocedure. ATU will try to refine the combinations of L/C in order to obtain better SWR.

    7. Tuning process can be stopped any time by pressing PTT/paddle/keyer lines or XMT buttonTUNE

    1. Activate ATU (if installed) in menu 34. Turn parameter on. When this parameter is off - ATU is in bypass mode L=0; C=0; HiZ.

    ATU operation

  • 4

    Relays are controlled over RGO ONE main board microcontroller which monitors SWR and frequency and take actions according to operator's request. In order to reduce current drain on receive relays are supplied via R4. On transmit R4 is shortened and all relays are supplied with nominal current.

    All capacitors in RF tank circuit are multilayer ceramic high voltage 1000V(2000V) C0G type. Inductors are wound over MICROMETALS ™ metal powder T68 and T50 torroids. L1 and L2 are air wound inducrtors.

    To reduce RF stray and EMI inside RGO ONE chassis, ATU board is well shielded.

    SCHEMATICSATU board consist of U1 - MCP23017 16bit I²C expander, U3, U4 - ULN2803 relay

    drivers, DPDT relays RL1 – RL16 Fujitsu NA-12W and L-C tank components L1 – L7 and C1 – C13. T1 and T2 shorten resistor R4 which increase relays current and speed to nominal value.

    Page 1 of 1 (05-Apr-2020)

    ATU_151016005 - ATU

    A A

    B B

    C C

    D D

    8

    8

    7

    7

    6

    6

    5

    5

    4

    4

    3

    3

    2

    2

    1

    1

    AUTOMATIC ANTENNA TUNER

    1J1

    GND

    1J2

    1J5

    1

    TO MB

    J3

    13V

    GND

    GND

    SDA_A

    T

    ATU

    ST

    1 2 3 4 5 6 7 8 9 10

    ATU JP1

    SCL_AT

    3V3

    GND

    GND

    GND

    L10.05uH

    CU 0.8MM

    T50-2

    L20.1uH

    L30.22uH

    L40.45uH

    L51uH

    L62.2uH

    L74.4uH

    C110p

    GND

    C220p

    GND

    C339p

    GND

    C439p

    GND

    C539p

    GND

    C682p

    GND

    C782p

    GND

    C8160p

    GND

    R1

    SMD

    10k

    SDA_ATSCL_AT

    1

    2

    CX1

    ATUIN #11

    GND

    1

    2

    CX2

    ATUOUT #10

    GND

    C9160p

    GND

    C10330p

    C11330p

    GND GND

    C12620p

    C13620p

    GNDGND

    12SCK

    13SDA

    10VSS

    9

    VDD

    15A0

    16A1

    17A2

    18RST

    19INTB

    20INTA

    21GPA0

    22GPA1

    23GPA2

    24GPA3

    25GPA4

    26GPA5

    27GPA6

    28GPA7

    1GPB0

    2GPB1

    3GPB2

    4GPB3

    5GPB4

    6GPB5

    7GPB6

    8GPB7

    U1 MCP23017

    GNDGND

    3V3

    3V3

    3V313V

    10COM

    118C

    127C

    136C

    145C

    154C

    163C

    172C

    181C

    11B

    22B

    33B

    44B

    55B

    66B

    77B

    88B

    9GND

    U3

    ULN2803ADW

    10COM

    118C

    127C

    136C

    145C

    154C

    163C

    172C

    181C

    11B

    22B

    33B

    44B

    55B

    66B

    77B

    88B

    9GND

    U4

    ULN2803ADW

    C16

    100n

    GND

    13V

    GND

    13V

    C17

    100n

    GND

    1

    12

    RL1.A

    9

    43

    510

    8

    RL1.B

    9

    43

    510

    8

    RL2.B

    1

    12

    RL2.A

    9

    43

    510

    8

    RL3.B

    1

    12

    RL3.A

    9

    43

    510

    8

    RL4.B

    1

    12

    RL4.A

    9

    43

    510

    8

    RL5.B

    1

    12

    RL5.A

    9

    43

    510

    8

    RL6.B

    1

    12

    RL6.A

    9

    43

    510

    8

    RL7.B

    1

    12

    RL7.A

    9 4351

    0

    8

    RL8.B

    1

    12

    RL8.A

    9 4351

    0

    8

    RL9.B

    1

    12

    RL9.A

    9 4351

    0

    8

    RL10.B

    1

    12

    RL10.A

    9 4351

    0

    8

    RL11.B

    1

    12

    RL11.A

    9 4351

    0

    8

    RL12.B

    1

    12

    RL12.A

    9 4351

    0

    8

    RL13.B

    1

    12

    RL13.A

    9 4351

    0

    8

    RL14.B

    1

    12

    RL14.A

    9 4351

    0

    8

    RL15.B

    1

    12

    RL15.A

    1

    12

    RL16.A

    943 5

    10 8

    RL16.B

    T1

    ZXM62P02E6

    1 2

    3T2

    PDTC114ET

    R2

    SMD

    1k

    R3SMD

    4k7

    GND

    13V

    ATUST

    R4SMD33R/1W

    C18

    100n

    GND

    RL1 RL2 RL3 RL4 RL5 RL6 RL7 RL8 RL9 RL10 RL11 RL12 RL13 RL14 RL15 RL16

    RL1RL2RL3RL4RL5RL6RL7

    RL8RL9RL10RL11RL12RL13RL14RL15

    RL16

    RL1-RL16

    FUJITSU NA12WMINI RELAY

    GND

    GNDGND

    C141u

    C151u

    AWG20

  • 5

    PCB layouts

    Top view

    Bottom view

  • 6

    Name Alias Shape Qnty Part info

    C1 10P $R1206 1 C1206 2000V C0G

    C2 20P $R1206 1 C1206 2000V C0G

    C3 39P $R1206 1 C1206 2000V C0G

    C4 39P $R1206 1 C1206 2000V C0G

    C5 39P $R1206 1 C1206 2000V C0G

    C6 82P $R1206 1 C1206 2000V C0G

    C7 82P $R1206 1 C1206 2000V C0G

    C8 160P $R1206 1 C1206 2000V C0G

    C9 160P $R1206 1 C1206 2000V C0G

    C10 330P $R1206 1 C1206 2000V C0G

    C11 330P $R1206 1 C1206 2000V C0G

    C12 620P $R1206 1 C1206 2000V C0G

    C13 620P $R1206 1 C1206 2000V C0G

    C14,C15 1U $R0805 2 C0805 1.0uF 16V X7R SAMSUNG

    C16,C17,C18 100N $C0805 3 C0805 100nF 50V X7R SAMSUNG

    CX1 ATUIN_#11 coax.pads 1 coax cable RG-404 length 8cm

    CX2 ATUOUT_#10 coax.pads 1 coax cable RG-404 length 8cm

    J1,J2,J3,J5 HDR_1 HOLE 4 screw M3x6 lock washer 3mm

    JP1 ATU HDR1X10_2MM 1 HARWIN - M22-2512005 1/2 cut

    L1 0.05UH COIL0.05 1 air wound inductor

    L2 0.1UH COIL0.1 1 air wound inductor

    L3 0.22UH T50-2 1 micrometals torroid core T50-2

    L4 0.45UH T50-2 1 micrometals torroid core T50-2

    L5 1UH T50-2 1 micrometals torroid core T50-2

    L6 2.2UH T68-2 1 micrometals torroid core T68-2

    L7 4.4UH T68-2 1 micrometals torroid core T68-2

    R1 10K $R0805 1 R0805 10K 1%

    R2 1K $R0805 1 R0805 1.0K 1% YAG/ASJ

    R3 4K7 $R0805 1 R0805 4.7K 1% YAG/ASJ

    R4 33R/1W R2512 1 R2512 33R 1% YAG/ASJ

    RL1-RL16 NA-12W-K DPDT relay 16 NA-12W-K

    T1 ZXM62P02E6 $TRA_SOT23_6 1 ZXM62P02E6

    T2 PDTC114ET DIGITRANSISTOR 1 PDTC114ET

    U1 MCP23017 SSOP28 1 MCP23017-E/SS

    U3,U4 ULN2803 SO18 2 ULN2803ADW SMD

    ATU parts list

    Page 12: ATUPage 34: Schematics5: layoutPage 6