rfq_spt (20110323)

TECHNICAL SPECIFICATION FOR

SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1

S-Tank Engineering Co., Ltd.

S-TANK ENGINEERING

REQUISITION (CONSTRUCTION)

for

SPHERICAL TANKS

of

JG SUMMIT NAPHTHA CRACKER PROJECT

in

BATANGAS, PHILIPPINES

Client : JG SUMMIT Petro. Corp. STE Requisition No. : STE-RFQ-SPT-02-001

Mar. 23. 2011


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

CONTENTS

1. Tank Item List

2. Scope of Work and Supply

3. General Assembly Drawings

4. Project Schedule

5. Painting Specification


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

1. Tank Item List


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

1. Tank Item List

[Base Case] – ASME SEC.VIII, Div.1

No Item Product Type Qt'y

(sets)

Unit

Capacity

Per Tank

(m3)

Size Main

Material Dia(mm) HT (mm)

(G.L to CL)

1 C-3011 Ethylene

Off-Spec Sphere 1 2,378 16,560 11,280 SA537-CL1+S5

2 C-3012 C3/LPG Sphere 1 310 8,400 7,200 SA516-70

[ Note ] : Please refer to General Assembly Dwgs. for more information in detail


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

2. Scope of Supply and Work


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

2. Scope of Supply and Work [ Classification ] : ( S ) Mark means STE’s scope ( V ) Mark means Vendor’s scope ( X ) Mark means out of STE’s scope

2.1 Scope of Supply

( S ) Tank proper

( S ) Internal and external accessories indicated on data sheets ( S ) Internal support ( S ) All parts directly welded to equipment ( S ) Clips for platform/ladder/pipe supports directly welded on tanks or tank columns ( S ) Davits for manholes ( S ) Anchor bolts, nuts & washers and templates ( S ) Platforms, stairways, walkways, ladders and handrails ( S ) Internal ladder (if required) ( S ) Fixed Water Spray System piping, nozzles to be installed on tanks ( S ) Tank support columns with bracings and fire proofing lugs ( S ) Earth lugs (A240-304) ( S ) Name plates (A240-304) with brackets ( S ) Settlement check lugs (if required) ( S ) Stilling well pipes with nozzles and pipe supports for level indicators ( S ) Bolts/nuts, clamps, gaskets for internal ( S ) Fitting for transportation (if required) ( S ) Blind flanges together with bolts, nuts and gaskets for blinded manholes and nozzles ( S ) Special tools and jigs for site assembling, operation and maintenance ( V ) Blind flanges together with bolts, nuts and proper gaskets for hydrostatic test ( V ) Painting material for tank proper and platform & stairway ( V ) Welding consumables with welding rod at shop and site ( V ) Consumables for erection including grouting ( V ) Jigs and tools for construction ( V ) Heavy Equipment for construction ( V ) Corrosion inhibitor for hydrostatic test (if required) ( V ) Test plates for welder and welding procedure qualification and production test ( S ) Spare parts for construction, pre-commissioning for blind flanges ( S ) Spare parts for commissioning and start-up for blind flanges ( S ) Spare parts for two(2) years operation for blind flanges (by option)


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

2.2 Scope of Work

( S ) Mechanical design (strength calculation, stress analysis and design) ( S ) Detail fabrication drawings (General assembly, all kinds of appurtenance drawings) ( S ) Loading data and anchor plan for foundation ( S ) Other necessary documentations including ITP, erection procedure, etc.) ( S ) Design of riser pipes, ring pipes and connector for spray nozzles ( S ) Material procurement ( S ) Mechanical guarantee ( S ) Provision for as-built drawings and documents ( S ) Fabrication at shop ( S ) Surface preparation and painting at shop as per painting specification ( V ) Site construction ( V ) PWHT (as per ASME Code) ( V ) WPS with PQR and production test ( V ) PQT and WPQT ( V ) NDE at shop and site (RT before site PWHT and UT after site PWHT) ( V ) Inspection & test at shop and site, water drainage and drying work ( V ) Touch-up painting and site as per painting specification ( V ) N2 gas charge work ( V ) Third party inspection (excluding its fee) ( S ) Submittal of packing list (packing volume, size and weight, etc.) ( S ) Packing and protection ( S ) Inland transportation in Korea ( V ) Unloading of material at site ( V ) Temporary work of utility for construction and test ( V ) Dimensional check and acceptance of foundation including minor adjustment work ( V ) Hydrostatic test at site and water drainage as “broom clean condition” ( V ) Internal cleaning to make sure (by water jet) ( V ) Settlement checking during hydrostatic test ( V ) Grouting for tank foundation ( V ) Government approval in accordance with local regulation and law ( S ) Documentation for purchaser’s government approval ( V ) Tank calibration


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

2.3 Out of Scope

( X ) Civil and tank foundation

( X ) Electrical ( X ) Instruments (level indicator, thermometers, pressure gauge and etc.) ( X ) Gas heat detection system (if required) ( X ) Connecting bolts, nuts and gaskets for companion flanges ( X ) Insulation material and Insulation work ( X ) Fire proofing on column and body ( X ) N2 gas for N2 charging ( X ) Inland transportation in Philippines ( X ) Ocean freight ( X ) Customs clearance and taxes & duties ( X ) Cabling and wiring materials for permanent ( X ) All valves including safety relief valve ( X ) Blind flanges with bolts, nuts and gaskets for test ( X ) Customs clearance and duties ( X ) Electricity for construction (will be provided to the main panel by Client) ( X ) Hydro-test water (will be supplied to the first block valve by Client)


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

3. General Assembly Drawings


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

4. Project Schedule

Project Name : Spherical Tank for JG Summit NCC Project Date : Dec. 20. 2010

1. MILESTONES

2. ENGINEERING -

-

-

3. PROCUREMENT -

-

-

4. PRE-FABRICATION -

- Upper Column Assembly

- Manhole & Nozzle Assembly

- Lower Column & Brace Fab.

-

-

5. OCEAN FREIGHT -

6. CONSTRUCTIONPreparation

- Material and Tool-Consumable Prepare of on site

- Temporary Facillties & shop welder test

Q'ty Weight

I.D(m) H(m) Set Ton

- C-3011 SPT 16.56 11.28 1 522

Erection

Welding

PWHT

Hydro. Test

Painting

- C-3012 SPT 8.40 7.20 1 75

Erection

Welding

Hydro. Test

Painting

PROJECT MASTER SCHEDULE

DESCRIPTION 2010 2011 2012 Remarks12 1 2 3 612 1 2 38 9 10 11

Strength Calculation All Item

Body Detail Drawing All Item

4 54 5 6 7

Steel Shape 405Ton

Others Material 63Ton

Accessory Detail Drawing All Item

Steel Plate 2,652Ton

Others Accessories

1st Shipment 597Ton

Shell Plate Forming 2,368Ton

Water Spray & Internal Piping

S-Tank Engineering Co.,Ltd.

Gr. Item No TypeTank Size

ERECTION STARTFABRICATION START 1ST SHIPMENT HYDRO TEST START MECHANICAL COMPLETE


SPHERICAL TANKS

DATE : Aug. 11, 2010 REV. 1


S-TANK ENGINEERING

5. Painting Specification

PROJECT NAME : <DIC> Spherical Tank for JG Summit NCC Project

P R I C E F O R M'11. 01. 26 (Rev.0)


UnitCapacityof Tank

DesignPressure C.A Shell

Thickness Q'TY W/T Erection FieldPWHT

Sitepainting

SiteInspection

andTest

(ExcludingH.T

Water)

FireProofing

N2Chargin

g

TankCalibration

SubTotal( C )

Total

I.D H m^3(Ton) (Barg) (mm) (mm) SET (TON) (USD) (USD) (USD) (USD) (USD) (USD) (USD) (USD) (USD)

1 C-3011 EthyleneOff-Spec.

ASME Sec.VIII, Div.12007Ed.2009Ad.

16.56 11.28 2,378 SA537-CL1+S5 21.0 1.5 70.5~72.5 1 555

2 C-3012 C3/LPGOff-Spec.

ASME Sec.VIII, Div.12007Ed.2009Ad.

8.40 7.20 310 SA516-70 16.5 1.5 29.0 1 75

2 630 Total

RemarksITEM NO.NO Product AppliedCODE

TankSize(m) Main

Material

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