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TRANSCRIPT
ISRO-NRSC-STSG-RFP-002
Request for Proposal (RFP) for
Supply, Installation and Commissioning
Of
TRI-BAND (S,X,Ka) DATA RECEPTION SYSTEM FOR LEO SATELLITES
AT
ANTARCTICA
Jun, 2016
Satellite Tracking Systems Group Satellite Data Reception & Ingest Systems Area
National Remote Sensing Centre Balanagar, Hyderabad
RFP for Tri-band Data Reception System
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Contents
1 INTRODUCTION ............................................................................................................................................. 4
2 GENERAL INSTRUCTIONS FOR SUBMISSION OF PROPOSAL ............................................................................ 5
3 SYSTEM DESCRIPTION .................................................................................................................................... 7
3.1 RF SYSTEMS ................................................................................................................................................ 12 3.1.1 Antenna & Feed System ............................................................................................................. 12 3.1.2 Data Reception chain ................................................................................................................. 14 3.1.3 Tracking Chain ........................................................................................................................... 15 3.1.4 S-band TTC Chain ....................................................................................................................... 16
3.2 ANTENNA CONTROL SERVO SYSTEM ................................................................................................................. 18 3.2.1 Servo Control Unit ...................................................................................................................... 18 3.2.2 Antenna Control Unit ................................................................................................................. 19 3.2.3 Station Control Computer .......................................................................................................... 22
3.3 MECHANICAL SYSTEMS .................................................................................................................................. 24 3.3.1 Antenna mechanical system ...................................................................................................... 24 3.3.2 Antenna Mechanical considerations .......................................................................................... 26 3.3.3 Structural analysis ...................................................................................................................... 27 3.3.4 Mechanical Details ..................................................................................................................... 28
4 SCOPE OF THE WORK ................................................................................................................................... 29
5 TERMS & CONDITIONS ................................................................................................................................. 30
5.1 ELIGIBILITY CRITERIA ...................................................................................................................................... 30 5.2 DESIGN REVIEWS .......................................................................................................................................... 30 5.3 DELIVERY SCHEDULE AND INSTALLATION ............................................................................................................ 30 5.4 ACCEPTANCE TEST PLAN ................................................................................................................................ 31 5.5 TRAINING & DOCUMENTATION ....................................................................................................................... 32 5.6 WARRANTY ................................................................................................................................................. 32 5.7 COMPREHENSIVE MAINTENANCE ...................................................................................................................... 33 5.8 SUPPLY OF CRITICAL SPARES ............................................................................................................................ 33 5.9 VISIT TO VENDOR SITE ................................................................................................................................... 34 5.10 PAYMENT TERMS .......................................................................................................................................... 34 5.11 LIQUIDATED DAMAGES .................................................................................................................................. 34 5.12 EVALUATION CRITERIA .................................................................................................................................... 34 5.13 INSURANCE .................................................................................................................................................. 35 5.14 ARBITRATION AND JURISDICTION ...................................................................................................................... 35 5.15 FORCE MAJEURE........................................................................................................................................... 35
ANNEXURE-1: LIST OF CRITICAL SPARES ............................................................................................................... 36
ANNEXURE-2: COMPLIANCE STATEMENT ............................................................................................................ 37
ANNEXURE-3: PRICE BID FORMAT ....................................................................................................................... 39
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List of Figures
Figure 1: Function Block Diagram of Data Reception Station (RF chain) .............................................. 13 Figure 2: Function Block Diagram of Data Reception Station (Antenna Control Servo System) .......... 20 Figure 3: Station Control Computer Configuration ............................................................................... 22 Figure 4: Details of existing pile foundation ......................................................................................... 25
List of Tables Table 1: Vendor details ........................................................................................................................... 5 Table 2: Overall Technical Specifications of Data Reception Station ..................................................... 7 Table 3: Hot redundant Systems ........................................................................................................... 10 Table 4: Electrical Specifications ........................................................................................................... 10 Table 5: Indoor Unit Environmental Specifications .............................................................................. 10 Table 6: Outdoor unit Environmental specifications ............................................................................ 11 Table 7: Antenna Control servo modes ................................................................................................ 21
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1 Introduction
National Remote Sensing Centre (NRSC) is one of the Centres of Indian Space Research
Organisation (ISRO) under the Department of Space, Government of India. The prime
responsibility of NRSC is to acquire data from different remote sensing satellites, product
generation & dissemination as well as application development, aerial services and capacity
building.
NRSC has established Antarctica Ground Station for Earth Observation satellites (AGEOS) in
Dec, 2012 to receive data from different Indian Remote Sensing Satellites at Larsemann Hills
(690S & 760E), Antarctica in collaboration with National Centre for Antarctica & Ocean
Research (NCAOR), Ministry of Earth Sciences, India. Its main role is to meet the data
acquisition requirements of beyond NRSC Shadnagar Ground station visibility. AGEOS
facility contains
(a) Multi mission 7.3 Meter S/X band Data Reception system with TTC capability
(b) C-band 7.5 M Data Communication Antenna to transfer the data to NRSC, Shadnagar
in near real-time using 36 MHz Intelsat link.
(c) Control room with two container space at Bharathi Station, Larsemann Hills to
accommodate RF, communication and computer systems
The AGEOS facility has Voice over IP, Video conference and Internet facility. The Station is
operated in fully automated environment and accessible from NRSC, Shadnagar for remote
monitoring and control. However, two NRSC engineers are stationed at AGEOS to support
Station operations and maintenance activities.
ISRO is planning to launch multiple remote sensing satellites for cartographic applications.
These satellites transmit data to ground in Ka-band (25.5–27.0 GHz) and X band (7.9-8.5
GHz) with signals in Right Hand Circular Polarization (RHCP) and Left Hand Circular
Polarization (LHCP) simultaneously. These satellites also transmit telemetry data in S band
(2.2-2.3 GHz) through RHCP & LHCP. Accordingly, NRSC is planning to augment AGEOS
facility with Ka-band Data Reception System for LEO satellites.
The RFP document defines the Statement of Work (SOW) and specifications of S, X, Ka band
Data Reception system for LEO satellites to be installed at Antarctica. The objective of this
RFP is facilitating vendors to participate in the bidding process for the supply, installation
and commissioning of S, X, Ka-band reception system for LEO satellites.
The proposal submitted in response to this RFP should be in conformity with the
requirements/specifications laid down in this document. The proposed system shall be
installed at Bharathi Station, Larsemann Hills Antarctica and it will be operated along with
existing 7.3 Meter S/X band Data Reception System. In Antarctica, where space and power
are crucial the proposed systems needs to be space and power efficient. Also, It should cater
to multi mission data reception in S, X & Ka bands and transmit capability in S-band for TTC
support.
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2 General Instructions for submission of Proposal 2.1 Vendors must fill the detailed clause wise Compliance statement as per Annexure-2
in the Technical bid. Similarly, the vendor has to fill the price bid as per Annexure-3
which is enclosed in the RFP. Also the vendor has to enclose the dummy price bid
(without price details) to the Technical bid. Vendor to ensure compliance for supply
of all line items. Vendor should not include price details in the Technical bid. If price
details are indicated in Technical bid the proposal will be rejected. The vendor has to
invariably quote for all the line items in the price bid.
2.2 The proposals (Technical and Price bids) submitted must be valid for 180 days from
the tender due date
2.3 Vendors are encouraged to provide as much details as possible including the
company profile and experience, details of similar works done for other customers,
technical reference material and any other material as deemed to fit in the format
(not limited to) given below. The same shall be uploaded in the ‘Documents solicited
from the vendor’ Template in EGPS. Table 1: Vendor details
SL NO Description Details
1. Year of Establishment
2. Vendor’s Area Of Core Competence
3. Infrastructure details (Area, facilities, manpower etc.,)
4. Annual turnover in the last two financial years
5. Vendor should necessarily have the experience in design, installation and commissioning of 7 Meter or above S/X band full motion LEO antenna (with or without Ka-band LEO) at polar stations. (Provide/enclose list of installations with address, installation completion and performance certificate from end user etc.)
6. Vendor should also have proven experience in design and development of Ka band full motion antenna systems (Provide necessary evidence with respect to design, simulation results, product realization, System test results, test facility available and test methodology followed etc.)
7. Quality Management system (QMS) certification
8. Willingness to provide Non-Disclosure Agreement, Confidential agreement on NRSC shared information
2.4 Vendor has to enclose the detailed list of deliverables (Bill of Materials) in the
Technical bid which shall be uploaded in the ‘Documents solicited from the vendor’s
template.
2.5 Place of Delivery: Quotation is to be submitted keeping the place of delivery as CAPE
TOWN, South Africa.
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2.6 Pre-bid meeting: Pre-bid meeting between NRSC and the prospective vendors
interested in submitting proposals will be held at NRSC Hyderabad on 20th July, 2016.
During this meeting, vendors can seek clarifications required by them to generate
proposals. The addendum/corrigendum if any, after the pre-bid meeting shall be
published in NRSC and ISRO websites and will be accessible to all the vendors. The
bid submitted by the vendors must comply with the RFP together with the
addendum/corrigendum published. NRSC strongly recommends participation by the
vendors in pre-bid meeting at their own cost. Those who wish to participate should
send their willingness regarding their participation with name, position, address and
contact details at least four working days in advance before the pre-bid meeting.
Foreign nationals must indicate their nationality, passport details. A scanned copy of
the valid passport along with the valid visa (Business or Conference) should be sent
to Senior Purchase and Stores officer, Purchase Unit-2, National Remote Sensing
Centre, ISRO, Balanagar, Hyderabad-500037, Telangana, India. Email:
[email protected]. in case of any change in the date and venue of the pre-bid
meeting will be displayed in ISRO/NRSC website.
2.7 Interested vendors can be present at NRSC during opening of Technical bids.
Technical bids will be opened in the presence of the attending vendors or their
authorised representatives. Authorised representatives must carry a proper
identification proof and an authorisation letter. The commercial bids will be opened
in the presence of the attending vendors or their authorised representatives on a
date that will be notified individually to the vendors whose technical bids are found
to be suitable.
2.8 All valid technical bids will be evaluated for their suitability by a committee at NRSC
and the decision of the committee shall be final for accepting / rejecting any of the
bids.
2.9 The technical information and other details shared by NRSC shall remain exclusive
property of NRSC. Vendor shall make no attempt to unlawfully reveal, misuse or
encroach upon the data/information provided by NRSC.
2.10 All communications should be addressed to:
Senior Purchase & Stores officer, Purchase Unit-2
National Remote Sensing Centre, ISRO, Balanagar, HYDERABAD, Telangana, 500 037, INDIA Phone : +91 40 2388 4065, 2388 4066 Fax : +91 40 2387 8695 E-mail : [email protected]
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3 System Description S, X, Ka band Data Reception system consists of Antenna, Feed, Radome, Tracking pedestal,
Antenna platform, RF systems, Baseband systems, Servo control system and TTC chain. The
ground station shall have a G/T of 35.5 dB/°K in Ka-band, 32 dB/°K in X-band and 19 dB/°K in
S-band at 5° EL. The Reception system should be capable of receiving dual circular polarized
signals simultaneously in S, X & Ka bands. The operating frequency range is 25.5 to 27.0 GHz
in Ka band, 7.9 to 8.5 GHz in X-band, 2.2 to 2.3 GHz in S band reception. S band systems shall
have simultaneous transmission and reception facility. The proposed Data Reception system
shall meet the specifications over the total operating frequency range for all three bands as
specified in Table 2.
Table 2: Overall Technical Specifications of Data Reception Station
SL NO PARAMETERS SPECIFICATIONS
1. (a) Configuration Dual reflector, dual shaped , Cassegrain for X & Ka; Prime focus or Cassegrain for S-band;
(b) Main Reflector and its surface accuracy
Shaped Parabola with not more than 7.5 meter diameter and less than/equal to 0.30 mm RMS in assembled & operational condition
(c) Sub reflector and its surface accuracy
Suitable shaped diameter with less than 0.05 mm RMS
2. Frequency Range
(a) Ka-Band Receive 25.5 to 27.0 GHz
(b) X band Receive 7.9 - 8.5 GHz
(c) S-Band Rx 2.2 to 2.3 GHz
(d) S band Tx 2.025-2.120 GHz
3. Feed Polarization
(a) Ka band Data Reception (Rx) : RHCP & LHCP simultaneous Track Rx RHCP & LHCP selectable
(b) X band Data Reception(Rx): RHCP & LHCP simultaneous Track Rx RHCP & LHCP selectable
(c) S band Receive Data Rx RHCP & LHCP simultaneous Track Rx RHCP & LHCP simultaneous
4. S Band
(a) Tx/Rx Isolation (b) Tx polarization (c) Tx EIRP
120 dB min RHCP & LHCP switchable 53 dBW min
5. On Axis Axial Ratio/ Cross polarization
(a) Ka band ≤ 1.0 dB
(b) X band ≤ 1.0 dB
(c) S band ≤ 1.5 dB
6. G/T dB/0K (with Radome)
(a) Ka band at 25.5 GHz 35.5 or better at 5° EL @ 23 °C, clear sky
(b) X band at 7.9 GHz 32.0 or better at 5° EL @ 23 °C, clear sky
(c) S band at 2.2 GHz 19.0 or better at 5° EL @ 23 °C , clear sky
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SL NO PARAMETERS SPECIFICATIONS
7. First Side Lobe Level S, X & Ka band
14 dB down or better from the beam Peak
8. S, X & Ka band Tracking mechanism
Single Channel Monopulse
9. Down Conversion
(a) Ka band Data channel Ka band to 1.2/2.4 GHz IF
(b) X band data channel Single ( X band to 720 MHz)
(c) Ka, X, S Track & S data Single or Dual
10. Acquisition/Manual modes Standby, Ready, Manual , Slew, Designate
11. Tracking modes (with built in auto diversity)
Program, S Auto, X auto, Ka Auto track
12. Auto tracking Accuracy (for satellite orbit height of 400 km and Zenith pass)
Ka band: 0.025° for C/No more than 80 dBHz X band: 0.035° for C/No more than 80 dBHz S band: 0.04° for C/No more than 65 dBHz
13. Pointing Accuracy and Position resolution
Better than 0.07° and 0.0010
14. Type of mount Fully steerable EL over AZ over Train axis
15. Train axis tilt Minimum 6° wedge with programmable orientation
16. Drive configuration AZ & EL axis: Dual drive in Counter-torque Train axis: Single/dual
17. Maximum Tracking Velocity 15°/sec in AZ ; 10°/sec in EL; 5°/sec in Train
18. Maximum Tracking Acceleration
6°/sec² in AZ; 5°/sec² in EL; 2°/sec2 in Train
19. Antenna Coverage
AZ : ± 360o; EL : -1o to+180o Train : 0 to +180° in CW; 0 to -180° in CCW
21 Dual channel Demodulator (Sub system)
20. Input IF frequency Selectable between 720 MHz & 1.2 /2.4 GHz
21. Modulation schemes BPSK/QPSK/OQPSK/8PSK
22. Per channel maximum Bit rate capability of each IF at 720 MHz with coding
BPSK : 320 Mbps QPSK and its variants : 640 Mbps 8 PSK : 960 Mbps
23. Per channel Maximum Bit rate capability of each IF at 1.2/2.4 GHz with coding
BPSK : 500 Mbps QPSK and its variants : 1000 Mbps 8 PSK : 1500 Mbps
24. Decoding as per the CCSDS Standard (Programmable), for data rates specified with 720MHz and 1.2/2.4 GHz IF
1. Differential decoding. 2. Viterbi (Convolution) - Single & Dual decoders. 3. 4D-TCM (Multi-TCM) decoding 4. LDPC decoding
25. Acquisition range Programmable up to ± 1 MHz
26. Output data and clock signals (true and inverted)
BPSK : Data and Clock QPSK : 1. I Data, Q Data, I Clock, Q Clock 2. Merged data (I+Q) and merged clock 8 PSK : 1. Three data streams (I, Q, Z) and clock 2. Merged data (I+ Q+Z) and merged clock
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SL NO PARAMETERS SPECIFICATIONS
27. Output logic Simultaneous ECL & LVDS for data & clock signals
28. Data format Selectable from NRZ-L, NRZ-M, NRZ-S.
29. Input/output Connectors SMA (F)/ SMA(F) for ECL; RJ45 for LVDS
TTC Processor (Sub system)
30. Telemetry
(a) IF frequency (b) Dynamic Range (c) Modulation schemes (d) Modulation codes (e) Demod Sub-Carrier frequency (f) Data Rates (g) Coding supported
70 MHz -20 to -100 dBm PCM/PSK/PM, PCM/BPSK, PCM/QPSK, PCM/PM and PCM/FM NRZ-L,M,S and Bi-Ø-L,M,S 1-1024 KHz 250 bps – 1 Mbps RS, Viterbi (1/2)-CCSDS standard
31. Ranging
(a) Coherent (b) Ranging Technique (c) Major Tone (d) Minor Tones (e)Range Accuracy (3 sigma)
2 way Sine wave tone Up to 500 KHz selectable Selectable format 30 m RSS at 27 dB Hz SNDR with 100 KHz MRT
32. Doppler
Coherent Resolution
2 way 0.01 Hz
The functional block diagram of Data Reception Station (RF chain) is shown in Figure 1. In
order to achieve better overall system performance, the location of RF units (hub/raiser/
pedestal/ control room) may be proposed by the vendor. Vendor shall indicate the
advantage of the proposed changes with reference to Figure 1.
The tracking system shall have the capability to track the Low Earth Orbit (LEO) satellites of
400 KM orbit onwards without any keyhole. In view of narrow beam width in Ka band the
mechanical, RF, Servo system design should be taken care to achieve the desired pointing
and tracking accuracies. The system shall operate in fully automated environment and it
shall have full autonomy to meet any contingency requirements. Also it shall have hot
redundancy with capability to swap the modules/units remotely based on fault diagnostics
through GUI in case of failures. The required hot redundant systems are given in Table 3.
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Table 3: Hot redundant Systems
SL NO Description Hot redundancy
1. Ka-band down converter 1 additional unit/channel
2. X-band down converter 1 additional channel
3. S-band Data down converter 1 additional channel
4. S-band Up converter 1 additional channel
5. S-band (data RCP) LNA 1
6. S-band (data LCP) LNA 1
7. SSPA 1
8. TTC Processor 1
The approximate distance between the control room and antenna pedestal would be 320
meter. The vendor should supply and lay suitable cables of required length through cable
trench. The supply and installation of cable trench is also the responsibility of the vendor.
The signal and the power cables have to be bunched separately in a single cable trench.
Also, necessary cabling between control room and pedestal has to be laid to extend the
internet and IP phone facility at pedestal room.
Electrical and Mechanical characteristics of proposed Reception system shall comply with
the EIA standard. The outdoor and the indoor components of the Antenna System shall be
designed and built to comply with the following electrical requirements:
Table 4: Electrical Specifications
SL NO Parameter Value
1. Single phase 230 V AC +/- 10 % 50 Hz (Phase to Neutral)
2. Three phase 400 V AC+/- 10 % 50 Hz (Phase to Phase) 230 V AC+/- 10 % 50 Hz (Phase to Neutral)
The station shall be installed close to coastal area, hence necessary saline environment
protection shall be provided to the outdoor units. The operational life of the Data Reception
System is expected to be at least 10 years. Vendor shall also ensure the availability of spares
(including drive, RF components, bearings and other moving parts of the antenna & control
system) during this period. The equipment used shall have the capability to the following
environmental conditions. The indoor and the outdoor components of the Antenna System
shall be designed and built to comply with the following environmental requirements as
shown in Table 5 and Table 6.
Table 5: Indoor Unit Environmental Specifications
SL NO Parameter Value
1. Operating temperature 10 to +300 C
2. Storage temperature -20 to +400 C
3. Humidity 20 to 80% RH non condensing
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Table 6: Outdoor unit Environmental specifications
SL NO Parameter Value
1. Operating temperature -40 to +200 C
2. Storage temperature -20 to +400 C
3. Humidity 20 to 100% RH with condensing
4. Wind Speed with Radome Operational Gusting Survival
60 KMPH 80 KMPH 250 KMPH
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3.1 RF Systems
RF Systems comprises of Antenna & Feed, LNA, feed electronics, up/down converters,
demodulators, tracking receiver, Fiber Optic transceivers, modulators, TTC processor and
SSPA. Vendor shall ensure that output Signal levels of each sub system are within the
dynamic range of the subsequent sub system. The receive system shall have built-in
provision for end-end testing and performance evaluation in long loop. One Spectrum
Analyzer of 3.2 GHz required to monitor the RF systems performance. All the configurable
subsystem/units including spectrum analyzer should have remote control interface to
support remote operation.
3.1.1 Antenna & Feed System
The Antenna system shall have main reflector in parabola shape and a suitable sub reflector
for X/Ka feed in Cassegrain configuration. It also should have suitable configuration for S
band feed to meet S band G/T.
S, X and Ka band feeds mounted on antenna shall be designed for maximum data chain G/T
for the respective frequency bands. A Low Noise Amplifier with best possible Gain and Noise
temperature shall be used to meet specified G/T. Any G/T degradation in Ka band due to
thermal effects of main reflector and backup structure shall overcome with suitable
compensation techniques. Waveguides shall be used with suitable coating to achieve low
loss in Ka band feed. All the feed components including LNAs are to be housed in a
pressurized enclosure to prevent moisture. Dehydrator is required for feed equipment in
order to address moisture related issues. One additional LNA is required in S band of data
chain per polarization to serve as hot redundant.
The system shall utilize suitable design which enables the simultaneous data reception in
both polarizations for all bands. Test signal injection for all the bands shall be made
available through a test coupler prior to LNA to carryout loop checks. Separate data and
tracking ports are to be provided. Both X and Ka bands should have provision to select any
one polarization at a time for tracking and it should be available remotely through TCP/IP.
The S band data and tracking feed should perform reception, auto tracking and transmission
functions. The S band system should be capable of transmitting a minimum EIRP of 53 dBW.
The feed shall provide simultaneous RHCP & LHCP outputs for both data and tracking. S
band feed shall have the capability to transmit in either of the circular polarizations based
on selection. The feed should have suitable filtering to reject high power transmit signals
and other cellular based signals operating in this range.
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Figure 1: Function Block Diagram of Data Reception Station (RF chain)
S Band down Converter
(2 Channel)
IF 2.2-2.3 GHz
IF 2.025-2.120 GHz
70 MHz
X band up conversion (2 Channel)
S band down converter (Tracking)
Ka band down converter (Tracking)
X band down converter (Tracking)
TLT
Tracking receiver
Ka band feed & feed electronics
Ka band Up conversion
K
÷
X
K X
+
X band feed & feed electronics
X band down conversion (2 Channel)
S Band down converter ( Tx MON)
÷
S band up converter
Coupler
SSPA
S band feed & feed electronics
Ka band Down conversion
F I B E R
O P T I C L I N K
F I B E R
O P T I C L I N K
LHCP
RHCP
IF Matrix
Dual input Demodulator-1
Dual input Demodulator-2
Dual input Demodulator-3
Three channel
Modulator
TTC processor
Spectrum analyzer
(*) AZ EL Tracking errors
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3.1.2 Data Reception chain
In Ka band, received signals in each polarization will be either QPSK/8PSK modulation. In
each polarization there will be maximum of three carriers spread over 1500 MHz spectrum.
Received Ka band data signals over 1500 MHz RF spectrum should be down converted to
Intermediate Frequency (IF) at 1.2/2.4 GHz. The IF signals at 1.2/2.4 GHz is driven to Control
room through fiber optic link for further down conversion/demodulation.
3.1.2.1 Data Up/Down Converters
Ka Band Up/Down Converter: Data signals from RHCP & LHCP feed ports should be down
converted from Ka band [25.5-27.0 GHz] to 1.2/2.4 GHz using a down converter. These sub
systems can be placed near to the feed to reduce the cable loss. Ka band data down
converter outputs at 1.2/2.4 GHz from pedestal should be driven through Fiber Optic link to
the control room. For receiving any frequency within 1500 MHz provision shall be made
available either in down conversion or demodulator. The unit should be remotely monitored
and controlled as it would be located in the pedestal or hub. One additional channel in
down converter is required to serve as hot redundant. Three Test Up converters are required
to perform Long Loop checks in Ka band.
X Band Up/Down Converter: This unit should have 2 channels for up conversion and 2
channels for down conversion with built in synthesizer. It should provide up / down
conversion signals from 720 MHz to 7.9 - 8.5 GHz and vice versa. The output of this up
converter is fed as long loop signal to 30dB loop coupler in RHCP and LHCP polarization. For
both down converter and up converter there should be a switching arrangement either
within the unit or outside the unit for selecting LHCP signal or second carrier of RHCP signal.
One additional channel is required for in down converter to serve as hot redundant. Two
Test up converters are required to perform Long Loop checks in X-band
3.1.2.2 FO link, IF Matrix, Data Demodulators
FO link should have sufficient number of channels to route data IF of all three bands from
pedestal to control room and vice versa. The Fiber optic channels should have frequency
range up to 3.2 GHz to accommodate complete 1500 MHz IF bandwidth centered at 1.2/2.4
GHz. The outputs of the Fiber optic link are connected to second stage down
converter/Demodulators. Vendor should supply the required Fiber Optic (FO)
transmitter/Receiver modules mounted on chassis at pedestal & Control room. Fiber optic
link should cater for an approximate distance of 320 Meter.
IF Matrix should have sufficient number of input ports to route Ka, X, S band Data IF, TTC
Processor (Tele command) and modulator outputs. Similarly it should have sufficient
number of output ports to connect it to demodulators, Two TTC processors (including
redundant), spectrum analyzers and Up converters. It should be of non-blocking
configuration with better than 70 dB isolation. It should not introduce any BER degradation
in any of the three bands. Suitable RF Power dividers/directional couplers should be
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provided with in the unit to route the IF to multiple out ports like demodulators and
spectrum analyzer simultaneously.
Three Dual channel Demodulators are required to receive data in Ka/X band. Each
Demodulator unit should be capable of demodulating two separate IF input signals in X & Ka
bands. The unit should be capable of demodulating the individual channels employing BPSK,
QPSK, UQPSK, OQPSK, 8 PSK modulation techniques with Differential decoding, Viterbi
Decoding-Single & Dual decoders, 4D-TCM, (Multi-Trellis Coded Modulation) decoding, LDPC
decoding, Enable/Disable of all the above Decoding and provide merged/ split outputs. All
the programmable parameters of the demodulator should have provision to monitor and
control through TCP/IP. The basic unit should have the provision to get upgraded for higher
data rates (continuous programmability is essential). The enhancement of per channel data
rate capability up to 2.0 Gbps in QPSK through Software license upgrade is preferred to
meet the future requirements.
Each of the dual channel demodulator unit should have one built in RF modulator for long
loop checks. System should have provision to use all three modulator outputs
simultaneously for long loop checks. It also should have provision to modulate either with
internal PRBS data or with external data source. It should generate a suitable IF to carryout
long loop checks in both X and Ka-bands. The unit should be capable of performing
BPSK/QPSK/8PSK modulations up to maximum data rates as specified in demodulator specs.
Also the modulator has provision to accept external data and clock inputs (as per
modulation scheme) in parallel/serial mode.
3.1.3 Tracking Chain
The system shall track the satellite in Ka or X band auto track mode using single channel
mono pulse technique with S band auto track and program track as backup modes. Tracking
in Ka band where half power beam width is approximately 0.1° is very critical. Tracking
accuracy in the order of 0.025° is required for successful acquisition and tracking of remote
sensing satellites. Single channel mono pulse tracking shall be adopted for efficient tracking.
Signal loss at Ka band is generally high, so sufficient care should be taken in realizing the
feed and components at Ka band to achieve required pointing and tracking accuracies.
3.1.3.1 Tracking Down converters
Ka, X & S band tracking down converters should have built in synthesizer to configure any
tracking frequency within the receiver frequency range. Tracking down converter shall have
the provision to down convert receive signals to match the input frequency of tracking
receiver. The output of the tracking down converter shall be the input to the tracking
receiver where simultaneous errors for all the four bands (Ka, X, SR and SL) are generated.
These units should be remotely monitored and controllable as it would be located in the
pedestal or hub.
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3.1.3.2 Tracking receiver
Tracking Receiver should be capable of taking minimum 4 inputs simultaneously and
depending on the signal strengths the unit should decide on which band to track i.e. auto
diversity facility should be employed. The auto error (AZ & EL) output of this unit is to be fed
to the servo control system. Tracking receiver should work in both coherent and non-
coherent mode.
3.1.4 S-band TTC Chain
S-band TTC chain should support Telemetry down link, transmit for command uplink,
ranging and Doppler measurement.
The data channel should have tunable up/down converters with 1 KHz step size. It shall have
built in synthesizer to receive any frequency within the S band reception frequency range.
An additional unit has to be configured in hot redundant mode for both Up and down
conversion. A test up converter should be capable of providing simultaneous data and
telemetry test injection. A 100 Watt SSPA located near antenna hub should provide uplink
and ensure reliable satellite commanding. An additional SSPA has to be planned in hot
redundant configuration. The powering On and switchable to redundant unit shall be
through remote GUI. The Uplink shall include a Test coupler and down converter for uplink
sampling and transmit inhibit switch for uplink muting. This unit should have built in
monitoring for forward and reverse power. At the transmitter/SSPA output provision should
be made for terminating the power to load or antenna. The transmitter should have
provision to mute automatically for a given azimuth/elevation mask, which can be
programmable. S band transmitter should comply with ITU standards.
The converter should be configured remotely through TCP/IP interface. Both RHCP & LHCP
telemetry signals from feed should be routed to control room through FO link. Then these
two signals are fed to TTC down converter and then to TTC processor through IF Matrix. A
Test Loop Translator is used for long loop tests, translating uplink frequency down to
downlink frequency. For testing the S band downlink a TLT is connected after the SSPA, and
before LNA. TLT output should be switched off during data reception & S band transmission.
Output of TLT should not affect the S band data reception.
TTC Processor
TTC Processor shall demodulate and reconstruct the TM frames. It should receive two
orthogonally polarized 70 MHz down converted signals, pre-detection diversity combine and
carry out Phase, Frequency, BPSK and QPSK demodulation of the carrier. Additional TTC
processor (input) has to be terminated on IF Matrix.
In case of PCM/PM or FM or BPSK or QPSK modulated signals, it has to carryout bit and
frame synchronization and CCSDS decoding (if required). Modulator shall have the provision
for sweeping the carrier with selectable sweep ranges and rates. It shall also accept the
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external simulation signal for modulation. An external noise generator for simulation at 70
MHz shall also be provided.
1) In case of PCM/PSK/PM modulated signals the unit carry out PSK sub-carrier
demodulation, bit and frame synchronization, for two sub-carriers simultaneously
and make both data streams available as formatted and time tagged on a TCP/IP
(100 Base T) bus. The system will have CCSDS standard De-randomizer, Viterbi and
Reed-Solomon Decoders.
2) The uplink module consists of a CCSDS compatible Tele command encoder/
controller for the generation of CCSDS standard and makes it available as formatted
and time tagged data on a TCP/IP Ethernet bus.
3) In the uplink chain, phase or frequency modulate the internally generated range
tones and the Tele command video or the externally provided ISRO standard Tele
command video, either one at a time or simultaneously, on a 70 MHz carrier and the
70 MHz modulated output will be provided for further up conversion. The command
signals and the PSK sub-carrier modulated.
4) A continuous-tone, ranging system, with major tone of 100 KHz and harmonically
related minor tones up to 8Hz, including programmable tones of Intelsat standard,
for the measurement of slant range. It provides the Range rate information, by
measuring the two-way Doppler shift. The range and the range rate data made
available on the TCP/IP bus after formatting and time tagging.
5) The system accepts 5/10 MHz external frequency reference to which all the signal
sources of different functions will be phase locked.
6) The System should accept IRIG-B time or NASA-36 mod. code for time reference
7) The system shall a simulation and testing function, BER measurement with an
internal base band noise source, for internal and long loop checks
8) The system will have local and remote monitor and control through TCP/IP.
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3.2 Antenna Control Servo System
Antenna Control Servo Systems is a Type-2 closed loop position control. It shall contain train
axis with a minimum of 6° wedge with programmable orientation to meet the high
acceleration and critical tracking accuracy requirements of Ka-band. However, wedge with
70 tilt is preferred. The functional block diagram of Antenna Control Servo System is shown
in Figure 2. It should able to switch from PTS to S auto, PTS to X auto, X auto to Ka auto, S
auto to Ka auto based on the AGC levels.
It shall have access both from the control room and antenna pedestal room. The real-time
satellite pass tracking operations are carried out from the control room. All the sub systems
should have Ethernet interface with TCP/IP protocol for remote monitoring and control. It
also should have hand held Local Control Unit during maintenance from the pedestal with
basic facilities like moving the antenna in manual position/ slew mode, enabling/disabling
power to drives, stopping the antenna movement etc. Main functional subsystems are Servo
Control Unit, Antenna Control Unit and Station Control Computer.
3.2.1 Servo Control Unit
Servo Control Unit (SCU) is a software configurable digital controller to implement position,
velocity and torque bias servo loops. In addition to conventional PID control algorithm, it
shall have required hardware and software features to implement the advanced control
features like feed forward adaptive control schemes etc.
SCU has to perform velocity or position command of the EL/AZ axis depending on the mode
selected from ACU. It performs the digital signal processing of servo loop closures for
position, velocity and torque bias loops and converts auto track receiver errors to antenna
control commands. It must be closer to antenna drive system preferably in the pedestal
room itself to improve its reliability. Whenever antenna touches limits, the respective axis
movement should be stopped at first level and switch off motor power, brakes should be
applied at second level. Encoder & limit switch assembly should use precision gearing
mechanism with anti-backlash facility. SCU reads angle from all three axes through absolute
encoder with SSI interface. Apart from above the Servo Control Unit should have provision
to synchronize the system with NTP server/GPS receiver and built in auto track interface to
read analog AGC and tracking errors from tracking receiver. It should have sufficient digital
inputs and outputs along with required interfaces for implementing all interlocks, safety
limits, travel limits, drive status and monitoring sub systems status.
3.2.1.1 AC brushless servo motors
Motors have to be selected based on the antenna torque & velocity requirements through
appropriate gear box ratio after considering the gear box efficiency, stiffness & torque bias
for all the three axes namely AZ, EL and tilt. Each motor should have built in braking facility
for fail safe operation. The resolver/encoder feedback is used to close the velocity loop
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through SCU. They also should have internal thermal switch with cooling option to give
better performance under high temperature conditions.
3.2.1.2 Antenna Drive System
Antenna drive system consists of drives for azimuth, elevation and train axes. Backlash
should be eliminated by using dual drive with torque bias algorithms in azimuth and
elevation axis. Appropriate care must be taken by using either single or dual drive to
remove backlash in train axis. Each digital drive amplifier must be high efficient 3 phase
Space Vector PWM IGBT based power amplifier to drive the brushless AC servo motor as
specified above. The drives must have built in power supply with all protection circuits,
potential free contacts and Ethernet interface with TCP/IP protocol (or any high end
protocol) for Monitoring & Control. Each of these drives should have the capability to
configure it in velocity/torque mode and also should have provision to monitor current,
velocity, faults etc.
3.2.2 Antenna Control Unit
The Antenna Control Unit must perform the following activities from the control room. It
can be a customized hardware with local front panel or standard Computer. Its connectivity
to SCU in the pedestal room is through Fiber optic link and sufficient redundancy has to be
built into the system to avoid single point failures between ACU and SCU. The main
functions of ACU are
Software Configurable servo loops
Provision to compensate systematic errors of antenna mount, droop, tilt etc.
Real-time satellite pass tracking
Program Track simulation without changing system time
Reading current position of the antenna
Filtering of tracking errors received from Tracking receiver
Automatic selection of single/dual drive satellite pass tracking
Mode control logic to activate different acquisition and tracking modes
Hand crank & Stow lock mechanism
S, X, Ka band auto tracking
NTP based Time Synchronization to ACU
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(*) AZ, EL Tracking
errors
Train position
Velocity
Velocity
EL dual motor
EL dual Gear box
Train motor
Train Gear box
Velocity
Station Control Computer (Server)
Client GUI
NTP time (NRSC system)
Safety limits & interlocks
AZ position
EL Position
Antenna Drive unit
AZ dual motor
Servo Control Unit
AZ dual Gear box
Antenna Control unit
Local Control unit
Figure 2: Function Block Diagram of Data Reception Station (Antenna Control Servo System)
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ACU should have following servo modes for accurate positioning or tracking of the antenna
are shown in Table 7. Table 7: Antenna Control servo modes
Mode Description
Stand by Drives are disabled and brakes are engaged
Manual In Manual mode, the brakes are released, the servo drives are
enabled and motor carries current. The axis movement is
electronically geared to the movement of respective (AZ and EL)
hand wheels. Axis will move as long as its hand wheel is moved.
When hand wheel movement is stopped, axis movement too, is
stopped
Slew In Slew mode, the brakes are released, the servo drives are
enabled and motor carries current. The axis speed is commanded
from the movement of respective (AZ and EL) hand wheels. Even
if hand wheel movement is stopped, the axis keeps moving.
Designate In this mode, User can set the target angle and velocity. The
antenna moves to the specified angle with the specified velocity
Auto track Brakes are released, the servo drives are enabled and motor
carries current, and the axis movement is commanded so as to
make the tracking error zero
Program track In this the antenna is moved as per the preloaded trajectory
3.2.2.1 Antenna Control Software
The antenna control software shall track the satellite in real-time either in auto track or in
program track mode. Auto track is the prime mode of tracking and Program track acts as a
backup. It should have provision to trouble shoot the faults, preventive maintenance,
configuration tasks, configuration backup and restore, fault & status monitoring. The main
functions of the software are
Satellite pass tracking (Auto/program track)
Auto sequence mode of operation for satellite pass tracking
Provision to give offsets to Azimuth, elevation and time during Real time
Receiving the pass schedule files from Station Control Computer
Receiving TLE/SV from internet or from any external system
Computing the antenna look angles
Angle transformation for trained antenna position
Display of safety limits, inter locks, sector position with cable wrap indication, AGC
levels, bull's Eye plot for tracking errors, motor and drive status
real-time satellite pass tracking which include
o Loading ephemeris to Servo control before the pass
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o Positioning the antenna to initial look angle and activating program track
before the pass
o Configuring tracking and servo chain sub systems before the pass
o Real-time satellite pass tracking
o Logging of servo and tracking parameters during real-time in CSV format
o Put the antenna into stand-by position at end of pass
o Generating a pass performance report
Utilities to carryout different servo tests like velocity and acceleration tests, gradient
measurements, S curve, step response in PTS and auto track etc.
Utilities to track Sun/moon/star
Event log with time tag
3.2.3 Station Control Computer
Station Control Computer is a rack-mount computer running in Linux. All the station
equipment should have Ethernet interface with TCP-IP or any high end protocol. These units
are connected to SCC server through an Ethernet switch. All the station equipment is
connected to this server though Ethernet switch and its configuration is shown in Figure 3.
It provides a single point of contact for all remote control operations. The User interface is
through client application, running on Windows platform. System should facilitate remote
station operations from NRSC, Shadnagar. The system should have the capability to
integrate some of the additional NRSC/ISRO systems through TCP/IP for making the systems
in full automation mode. The system should have flexibility to integrate into higher level
customer M &C System.
Data & Tracking Down Converters
Tracking Receivers
Data Demodulators
TTC Processor
ACU GUI Feed electronics & LNA
RF Modulator
Matrix Switches
SCC Server
Data & Tracking Up Converters
Network Switch
Figure 3: Station Control Computer Configuration
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It should support complete station operations in a fully automated environment. The main
functions of Station Control Computer are
Multi mission capability for M & C
All configuration files through XML
Pre pass configuration of the station equipment as per Mission configuration file
Scheduling of passes as per the pass schedule files received from FTP server
Initiates real-time satellite pass tracking
Real-time monitoring and control of different sub systems in the station
Logging of monitoring parameters from station equipment at 100 ms
Display of important parameters on GUI
o Eb/No, IF level, carrier lock, clock lock
o Down converter LO frequencies
o Tracking mode, drive status
o Station configuration of tracking and receive chain
o Upcoming Pass information
Post pass analysis and report generation
TTC processors and related units shall be controlled & monitored remotely from SCC.
Automated G/T measurement
Automated pre pass link checks
Event log
Real time monitoring of antenna movement through a camera and showing the
same in user antenna GUI.
Monitoring and logging of the spectrum on the console.
First level inspection/ troubleshooting through built in diagnostic tools.
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3.3 Mechanical Systems
3.3.1 Antenna mechanical system
The Antenna mechanical system broadly divided into the following categories: 1. Antenna assembly and coverage limits
2. Radome requirements
3. Platform for mounting antenna and Radome
4. Cable trench/duct system
3.3.1.1 Antenna assembly and coverage limits
It consists of pedestal, reflector, Sub reflector assembly & feed assembly. The antenna pedestal
shall be designed to withstand heavy winds, earth quakes, vibrations etc. Antenna Reflector
dish is mounted on a 3 axis mount, which can scan the entire sky from -2°. It consists of (a)
Reflector supporting the Feed and Sub-Reflector through a Quadruped/tripod (b) Antenna
mounting frame attaching the Reflector to a pair of Yoke arms with Counter weight arms (c)
Elevation housing containing the necessary drive system for movement about an Elevation
axis between -2° to 182° (d) Azimuth housing containing the drives to achieve ± 360°
rotation about the Azimuth axis.
3.3.1.2 Radome requirements
The proposed antenna should be covered under Radome to withstand extreme weather
conditions of Antarctica. The Radome will be of impedance matching bolting seamless
system. The Radome is of Space Frame Structure and it has to meet the system
specifications with minimum insertion loss in S, X, Ka bands. The Radome has to sit on
existing pile foundation over antenna platform. The Radome shall protect the antenna
system from heavy wind speeds of 250 KM/hour, temperatures of -400 to 200 C. The material
used shall provide structural strength and rigidity. The outer layer of Radome shall be of
hydrophobic to prevent ice accumulation. All the radome panels to be water tight sealed
using silicon Gasket. It shall be equipped with snow rope, aircraft warning lights, interior
lighting etc. There shall not be any heating for the Radome to control the temperature. The
Radome panels should be easily removable for repair & replacement. Two spare panels of
each type are required to be provided along with panel repair kit to carryout maintenance
and problem if any in due course of time.
3.3.1.3 Platform for mounting antenna and radome
The antenna platform has to be built in compatible to the existing pile foundation to match
and mount the antenna as well as Radome. There are 16 Piles out of which 4 Nos. of 50 mm
diameter GEWI Piles which are designed for a Load of 714 KN and 12 Nos. HEA140 section
Piles which are designed for a load of 608 KN. It shall be the responsibility of the vendor to
fabricate the antenna Platform, match and mount the antenna pedestal as well as Radome
on existing pile foundation. The drawing of piles foundation is shown in Figure 4. A Tool kit
has to be provided along with the system for installation as well as for maintenance.
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Figure 4: Details of existing pile foundation
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3.3.1.4 Cable trench/duct System
A suitable Cable trench/duct system of 320 meter length needs to be designed, fabricated,
which is to be erected at the site about 1.5 meter high from the ground, which can
withstand extreme weather conditions of Antarctica. It will be used for laying and routing
power/data cables between the control room and antenna pedestal. This trench may pass
across existing path ways at one or two places. Hence suitable arrangement has to be made
for Underground cable routing.
3.3.2 Antenna Mechanical considerations
Following aspects are to be kept in mind while designing/fabrication of the structural &
mechanical elements of the antenna system.
1. Accessibility, Reliability, Maintenance and fail safe operations
2. Reduce the weight of the reflector and increased stiffness
3. Antenna deflections are to be within the limits of pointing error and reflector RMS
value at specified wind loads and operational temperatures.
4. Compact and rigid design of AZ/EL/Train axis housings.
5. Overall Surface accuracy of the main and sub reflectors.
6. Axis Alignment between Azimuth and elevation
7. Structural deformation due to wind, Temperature and gravity. The reflector back up
structure strength.
8. Structural stiffness of the reflector has to be estimated
9. The Third axis (Three axis mount) accuracy also contributes for the overall pointing
accuracy that can be achieved in the system.
10. Minimum Gear backlash, less thermal deformation of reflector and encoder alignment
directly to the axis shaft to achieve the overall pointing accuracy.
11. Precise fabrication of mechanical components from reputed suppliers with proper
attention to stiffness of reducers, individual component testing and tight quality
control over tolerances specified.
12. The antenna pointing also depends upon precision structure that provide structural
stiffness in wind and low thermal effects, proper mechanical alignments of critical
components which requires care and skill during field installation.
13. Sub-reflector and feed alignment facility shall be provided as per design.
14. Antenna focusing – antenna focus alignment is very sensitive. Photogrammetric and
computer aided algorithm techniques are to be adopted for the antenna alignment
process along with skilled and experienced technician.
15. Total Antenna Error budget for pointing error has to be made and listed. The overall
pointing error should be less than the specification given in the Table 2.
16. The parameters considered for the pointing error should include all the systematic and
random errors and the error budget Table should be provided by the vendor.
17. Pointing error contribution due to the following factors is also to be accounted.
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Deflection of mount, Reflector and sub reflector due to wind and gravity
Deflection due to thermal effect
Slew ring bearing wobble (Thermal protection and Custom built high precision
bearings)
18. The gear box specifications should include stiffness test also, not considering only the
efficiency.
19. The pedestal errors have to be made barest minimum with optimum design and high
precision machining and quality control.
20. Due to high pointing accuracy requirement, high precision fabrication of mechanical
components and sub-assemblies are to be carried. Stringent tolerance specifications
are to be made, measured and accounted properly.
21. Thermal protection and high Slew Ring precision Bearings (SRB) can be used. High
precision Slew Ring Bearings with low bearing wobble are to be chosen.
22. Provisions for lightening arrestors, aviation lamps and other functional apparatus.
3.3.3 Structural analysis
Structural design and analysis of the antenna system, Radome assembly and platform for
supporting Radome assembly and antenna system assembly has to be carried out and the
results are to be presented during Design review. Structural analysis (not limited to the
following and/or other parts as applicable for the supplied system) has to be supplied along
with the Antenna system supplied to NRSC.
1. Reflector panels, backup structure (stiffeners) of Antenna system considering
operational wind speed of 60kmph, survival wind speed of 250 KMPH and inertial
effects of movements in Azimuth & Elevation directions.
2. Quadruped/Tripod structure for sub reflector assembly and X, Y, Z adjustable frame
3. Feed & wave guides structure.
4. Design check of structural elements for the temperature variations of 0 - 50 0C for
differential temperature variations of 5 °C.
5. Azimuth housing, Train axis housing and elevation housing.
6. Counter weights required to balance the antenna about elevation axis.
7. Interface structures like yoke arm, yoke fixing structure, Antenna mounting frame
8. Manual hand cranking system for all the 3 axes.
9. Design of suitable couplings between gear box and motor including selection of
suitable motors.
10. Suitable Slew Ring Bearings for three axes viz. AZ, Train and EL considering
operational and survival wind load factors of antenna and pedestal structure.
11. Appropriate stow lock system for antenna system.
All the supporting structural systems and backup structure of reflector are to be analyzed
and designed considering the following loads.
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1. Gravity load, Inertia load, Wind loads acting at operational speed of 60 KMPH (in
exposed condition) at any angle of attack considering different orientations for every
10° of angle of attack.
2. Temperature stresses on Reflector structure.
3. Forces (drag & lift side) Torque and moments calculations at reflector vertex level, EL
axis level, AZ bearing level, Train axis level and foundation level to be provided for 60
KMPH (operational), 80 KMPH (gusting) and 250 KMPH (for foundation ).
4. Moment of inertia of Antenna system structure when Antenna pointing Zenith and
horizon.
3.3.4 Mechanical Details
The following details are to be shared during Design Reviews 1. Strength calculations of the reflector panel, backup stiffeners, trusses, central hub,
feed can elevation housing, anchor bolts etc. are to be provided
2. Methods used for manufacturing of the different antenna mechanical sub systems
including Radome and platform are to be brought out.
3. Instruments used for measuring critical dimensions and its inspection of different
antenna mechanical sub systems are to be indicated and its test reports are to be
provided
4. Size of the Antenna Dish, Weight of the Antenna, static and dynamic loads of both
the pedestals, antenna load/Force details etc. are to provided
5. Types of lubricants used in the gear boxes and bearings along with their shelf life and
the periodicity for replacement of lubricating oil to be provided
6. All the structural components are to be coated with suitable anti-corrosion type of
paints and its technical details are to be brought
7. Mechanical properties of materials used in design and for fabrication of structural
members to be provided.
8. Estimation of loads for gravity, wind, inertia and thermal are to be done and details
of the same are to be given in tabular form.
9. Weights of different structural members are to be tabulated
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4 Scope of the work NRSC intends to entrust the task of Supply, installation and commissioning of ‘S, X, Ka-band
Data Reception System for LEO satellites’ to vendor on turnkey basis. The scope of the work
includes design, development, supply and delivery of the system up to Cape Town and
installation & commissioning of the system at Larsemann Hills, Antarctica with onsite
warranty for a period of 3 years.
The vendor response to RFP should contain compliance of understanding the RFP
document, detailed proposal containing both technical and price bid, bill of material, vendor
details and project management plan covering design reviews, test plan, installation
schedules etc.
The Supply and installation of ‘S, X, Ka band Data Reception system for LEO satellites' at
Larsemann hills, Antarctica involve (not limited to) the following minimum activities as
under
Design and Development of antenna system (Payload data reception and TTC)
Supply of the antenna system with the proposed hot redundant configuration
Design, fabrication and supply of Antenna platform and Radome
Supply of cable trench/duct
Factory Acceptance Test
Packing & delivery of all the systems up to Cape town
Installation of antenna system, antenna platform, Radome, cable trench and other
outdoor and control room equipment at Larsemann Hills, Antarctica
Onsite Acceptance at Larsemann Hills, Antarctica
Fully automated Station operations
Remote Station operations from NRSC, Shadnagar
Supply of Critical spares as per Annexure-1.
Warranty and Post warranty Comprehensive maintenance
It shall be the responsibility of the vendor to fabricate the antenna Platform, match and
mount the antenna platform as well as Radome on to the existing pile foundation. Also
Vendor shall accept to integrate any additional NRSC/ISRO systems as per the site
requirements. The required licenses for all hardware and software shall be supplied by
the vendor along with the systems. Vendor has to include schedules for Design Review,
Factory Acceptance Test, On Site Acceptance Test, Training, installation plan and any
other important events in their technical bid.
Note: The list of hot redundant systems Referred in Table-3 shall be treated as a part of
the system and hence the cost of these hot redundant systems should be included in base
system cost.
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5 Terms & conditions
5.1 Eligibility Criteria
5.1.1 The vendor as an entity is fully responsible for supply and installation of ‘S, X, Ka-
band Data Reception system for LEO satellites’. In case of multiple parties, the quote
should be from prime vendor and the authorization letter from other parties have to
be submitted along with the quote. However the overall responsibility lies with the
prime vendor.
5.1.2 Vendor should necessarily have the experience in design, installation and
commissioning of 7 Meter or above S/X band full motion LEO antenna (with or
without Ka-band LEO) at polar stations and having proven performance record of
working at such extreme weather conditions as in Antarctica for at least one season.
(Provide/enclose list of installations with address, installation completion and
performance certificate from end user etc.)
5.1.3 Vendor should also have proven experience in design and development of Ka band
full motion antenna systems (provide necessary evidence with respect to design,
simulation results, product realization, System test results, test facility available and
test methodology followed etc.)
5.2 Design Reviews
Vendor has to plan one design review preferably within two months after receipt of
Purchase Order. Vendor shall provide the detailed technical analysis supporting the
specifications/parameters. Necessary documentation has to be supplied at least two
weeks before the scheduled review. Design review shall be conducted at NRSC by a
committee identified by NRSC, Hyderabad. The decision/recommendation of the
committee is final. During these reviews, vendor has to present design analysis /
simulations / test results on
a) Antenna radiation patterns in S, X & Ka bands
b) G/T analysis and performance for data and tracking chains in S, X & Ka bands
c) LNA gain Sufficiency to sustain maximum permissible satellite flux density as per
ITU/ECSS standards without saturation.
d) Predicted RF signal level diagram for complete chain
e) Output IP3 analysis & input and output dynamic range of each subsystem
f) Thermal & Structural analysis for Ka band G/T performance
g) Pointing and tracking accuracy analysis with & without wind loads
5.3 Delivery Schedule and installation
5.3.1 Vendor has to adhere to the following delivery schedule in order to install the
system at Larsemann Hills, Antarctica by the end of Jan, 2018. Generally the Indian
expedition ship to Antarctica leaves from Cape Town during October every year. It
takes about two weeks to reach Larsemann Hills, Antarctica by ship. Sufficient space
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for keeping containers shall be made available at Cape Town by NRSC. The
consignment loading at Cape Town, may take about one week.
5.3.2 The vendor should ensure that the delivery shall be before 30th Sep 2017. The
scheduled delivery date is indicated keeping in view that the expedition to Antarctica
will happen only once in a year i.e. in the month of October. If the delivery is delayed
beyond 30th Sep, 2017 the vendor has to schedule the delivery only in Sep 2018, as
NRSC does not hold any warehouse etc. at Cape Town for Storage. Accordingly the
delivery period may be stated by the vendor.
5.3.3 The System has to be delivered in Full configuration. Part Supply will not be accepted
by NRSC
5.3.4 Transportation of the system from Cape Town, South Africa to Larsemann hills,
Antarctica is the responsibility of NRSC. The vendor shall be responsible for
installation and commissioning of the S, X, Ka-band Data Reception System at
Larsemann Hills, Antarctica. Based on the system delivery 30th Sep 2017/ 30th Sep
2018, the installation of the system will commence in Nov, 2017/2018 and has to be
completed by the end of Jan, 2018/2019 or the end of summer expedition whichever
is later respectively.
5.3.5 Vendor has to meet the following mandatory site requirements during installation at
Larsemann hills, Antarctica
a) NRSC/NCAOR will provide the crane for lifting the equipment at Larsemann Hills,
Antarctica. However, Vendor shall explicitly mention the infrastructure & logistic
support required at Antarctica to accomplish the task.
b) The vendor must indicate number of persons (subject to a maximum of 5 persons)
and duration of their stay at Antarctica for installation of the systems
c) The vendor shall ensure that the site is kept clean during installation and all the
garbage will have to be disposed OFF as per mandatory requirements of Antarctica
treaty
d) Vendor has to follow all the statutory requirements, safety guidelines and provide
the required safety equipment as per Antarctica Charter
e) The safety of working personnel as well as equipment at Antarctica shall be the full
responsibility of the vendor.
5.4 Acceptance Test Plan
The system shall undergo the acceptance tests as per the mutually agreed Acceptance
Test Plan at the vendor’s site (Factory Acceptance Test-FAT) as well as at installation
site (On Site Acceptance Test-OSAT). The agreed test plan has to be circulated at least
two weeks before the schedule. During FAT, the vendor will be responsible to arrange
for the Tests in the presence of NRSC engineers. Vendor should demonstrate the
functionality in its full configuration with satisfactory performance for final acceptance
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at Larsemann Hills, Antarctica. The tentative test plan shall include
a) Antenna test patterns, Beam width & Gain measurement, Cross Polar isolation,
Feed return loss, Tracking sensitivity, System G/T, Frequency response Test,
b) Maximum Velocity & acceleration tests for each axis, Train axis tilt angle
measurement, verification of maximum elevation with train axis, Antenna travel
limits for each axis, Servo inter locks, servo modes, step response, measurement
of tracking accuracy
c) Long Loop BER Test, Real-time Data downlink performance, TTC Performance.
d) Measurement of wobbling and run out in bearings and backlash of gear box in all
the axes, orthogonality between AZ&EL axes, Verticality of AZ axis and
Horizontality of EL axis, Surface profile accuracy of Main and sub reflector,
Mechanical stopper testing, Leveling of AZ Housing with respect to ground,
Alignment of main reflector, feed and sub reflector central axes including tilt and
offset of sub reflector.
5.5 Training & Documentation
The vendor shall provide Training to maximum of 5 member team identified by NRSC
at Vendor’s site as well as at Antarctica. During training vendor has to provide training
material both hard and soft copies to all participants.
Vendor has to plan 5 Day Training program at Factory and it shall focus on Overview of
the system, configuration and its functionality, interfaces, Operational procedures,
Preventive and corrective maintenance etc.
Vendor also has to plan On Site Training during and after installation at Larsemann
Hills, Antarctica. Here the focus on the training is mainly on Operations and
maintenance, troubleshooting during station breakdown etc.
Necessary documentation has to be supplied at least two weeks before the scheduled
reviews like Design Review, OSAT, FAT etc. Vendor shall also provide the complete set
of System manuals, operational and Maintenance manuals both in hard and soft
copies at site during installation.
5.6 Warranty
1. Onsite Warranty shall start after the installation and acceptance of the system at
Larsemann Hills, Antarctica.
2. Warranty shall be provided for a period of 3 years. Vendor quote shall include the
amount for 3 years of warranty as one lot.
3. Vendor shall provide the standard warranty applicable for each of the sub system
from the date of acceptance and it shall include both material and workmanship
4. Any sub system warranty that the OEM provides for greater than the standard
warranty shall be transferred to NRSC without any additional cost.
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NRSC/ISRO/INDIA Page 33
5. During warranty period the vendor should ensure the system is maintained in
good working condition. The methodology followed by the vendor to ensure the
above has to be clearly indicated in the proposal.
6. NRSC will not insist any On Site Manpower deployment from vendor side during
warranty period. During warranty, vendor has to provide online support for
smooth functioning of station on round the clock basis. However the required
onsite support will be provided by NRSC engineers deputed at Antarctica. To
support the above activity, during warranty
a. Vendor has to provide required training to NRSC engineers who are going to
be deployed at Antarctica for maintenance support every year.
b. During system break down, the available critical spares can be used to bring
the system up.
c. The spares used have to be replaced by the vendor without any additional
charges to NRSC. These spares are to be delivered at Cape Town during
subsequent expedition to Antarctica.
5.7 Comprehensive maintenance
5.7.1 Comprehensive maintenance without man power for a period of two years on yearly
basis after the completion of 3 years of satisfactory warranty period. AMC shall be
concluded if needed by way of separate Purchase Order. The price has to be quoted
as per the Price bid format.
5.7.2 During AMC period the problem has to be attended within 24 hours from the date of
reporting the problem failing which down time compensation at the rate of 0.5% per
day to maximum of 10% shall be levied from your payments. This is in addition to
nonpayment of Comprehensive maintenance charges for delay or break period.
5.7.3 During AMC period the vendor should ensure the system is maintained in good
working condition, including replacement of spares as required without any
additional charges to NRSC.
5.7.4 The vendor has to enclose the maintenance schedules in order to keep the system in
good working condition for continuous data reception.
5.8 Supply of Critical spares
5.8.1 The List of Critical spares referred in Annxure-1 shall be quoted. The cost of these
items will be considered while evaluating price bid for arriving lowest technically
suitable. These spares will be stocked at the Station and are available both during
warranty and Comprehensive maintenance period to ensure the smooth
functionality of the station. However, the vendor should replenish the spares used
before the next immediate expedition without any additional charges to NRSC.
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NRSC/ISRO/INDIA Page 34
5.8.2 Vendor has to demonstrate the functionality of spares along with the system at
factory during Factory Acceptance Test Plan.
5.9 Visit to Vendor Site
NRSC, during technical evaluation, may decide to visit the facility of the vendor (or any
customer site identified by the vendor) at the cost of NRSC to ascertain their
authenticity and capability. NRSC shall have the right to reject the proposal of the
vendor based on its findings during the visit. The vendor should facilitate the above
visit of NRSC team.
5.10 Payment Terms
NRSC normal payment terms are 90% payment after receipt, installation and
acceptance of the system and balance 10% after submission of performance bank
guarantee. However, if any advance payment is required by the vendor, a maximum of
30% of the cost of items (excluding the installation, warranty and training cost) can be
released against bank guarantee for an equivalent amount from a scheduled bank as
per the format provided by NRSC. Interest will be loaded on advance payment as
applicable on the date of opening of the price bid as per the prime lending rate of
Reserve Bank of India for arriving technically suitable lowest. This bank guarantee shall
be valid till the completion of supply and acceptance of the system. NRSC decision in
this aspect shall be final.
Payment towards Warranty can be released against equivalent bank guarantee only.
5.11 Liquidated Damages
5.11.1 For delays attributable to vendor, Liquidated Damages (LD) shall be applicable at
0.5% of total value for every week delay or part there of subject to a maximum of
10% of the order value shall be recovered. Hence delivery period should be clearly
indicated in terms of months after the receipt of Purchase Order.
5.11.2 LD will not be applicable if the delay is attributed to NRSC or other force majeure
conditions.
5.12 Evaluation criteria
a) Vendor has to fill all the columns in the Compliance statement referred in
Annxure-2
b) Vendor has to go through the RFP document and give the compliance with
respect to complete document and not limited to Compliance Statement
c) Vendor has to fill all the columns in specification template (3 tables)
d) Vendor has to supply the full system and no part supply will be acceptable
e) The total cost of line items 1 to 5 in the price bid will be considered while
evaluating price bid for arriving lowest technically suitable.
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NRSC/ISRO/INDIA Page 35
5.13 Insurance
Any expenses for the insurance of the equipment from the OEM factory to Cape
Town, South Africa shall not be borne by NRSC and hence, it is the responsibility of the
vendor to ensure safe delivery of the material.
5.14 Arbitration and Jurisdiction
Settlement of disputes shall be through arbitration
a) Arbitration proceedings will be held in Hyderabad, India only. Legal disputes will
be settled through courts in Hyderabad, India.
b) Arbitration: Dispute if any shall be settled mutually failing which it shall be
referred to a one-man- arbitrator appointed by Director NRSC, in accordance with
the arbitration & conciliation Act 1996, whose decision shall be final and binding
on both parties.
c) Jurisdiction: subject to the arbitration clause , the courts in Hyderabad shall be
competent to deal with any matter arising out of the purchase order /contract
5.15 Force Majeure
Neither NRSC nor the supplier shall be liable to the other for any delay in or failure of
their respective obligations under this purchase order caused by occurrences beyond
the control of NRSC or the Supplier (as the case may be) because of fire, floods, power
acts of God, acts of the public enemy, wars, insurrection, sabotage, any law statute or
ordinance Agreement, action or regulations of the Governments or any compliance
therewith similar to the above. Either party shall promptly but not later than thirty
(30) days thereafter notify the other of the commencement and cessation of such
contingency and prove that such is beyond the control and affects the implementation
of this purchase order adversely and if such contingency continues beyond six (6)
months, both parties may mutually agree to discuss and agree upon on equitable
solution for cancellation of this purchase order or otherwise decide the course of
action to be adopted.
RFP for Tri-band Data Reception System
NRSC/ISRO/INDIA Page 36
Annexure-1: List of critical spares
SL NO Description Spares
1. Ka-band LNA 2
2. X-band LNA 2
3. S-band LNA 2
4. S band Tracking receiver 1
5. X-band tracking receiver 1
6. Ka-band tracking receiver 1
7. IF Matrix 1
8. Digital Phase shifter 1
9. Dual channel Demodulator 1
10. SSPA 1
11. Ka-band Phase commutation / Mono scan converter 1
12. X-band Phase commutation / Mono scan converter 1
13. S-band phase commutation / Mono scan converter 1
14. Dehydrator 1
15. FO receiver & transmitter 1set
16. Antenna Control Unit 1
17. Station Control Computer 1
18. Network switch 1
19. Servo control unit spare kit 1 set
20. AZ/EL/Train Servo motor with brake 2
21. AZ/EL/Train servo amplifier 2
22. Axis encoder 2
23. Torque coupler 1
24. Gear box 1
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NRSC/ISRO/INDIA Page 37
Annexure-2: Compliance Statement
SL NO
RFP clause No
Brief description of RFP Clause Compliance
Ref page no. in the bid
Remarks, if any
1. 2.1 Dummy price bid in the Technical bid Yes/No
2. Table 1 Vendor details Yes/No
3. 2.4 Enclosing Bill of Materials in technical bid Yes/No
4. 3 capability to track the Low Earth Orbit (LEO) satellites of 400 KM orbit onwards without any keyhole
Yes/No
5. Table 3 Hot redundant Systems Yes/No
6. Table 4 Electrical Specifications Yes/No
7. 3 Operational life of the Data Reception System is expected to be at least 10 years. Vendor shall also ensure the availability of spares during this period.
Yes/No
8. Table 5 Indoor Unit Environmental Specifications Yes/No
9. Table 6 Outdoor Unit Environmental specifications Yes/No
10. 3.1 Supply of Spectrum Analyzer of 3.2 GHz Yes/No
11. 3.1.1 G/T degradation in Ka band due to thermal effects of main reflector and backup structure shall overcome with suitable compensation techniques.
Yes/No
12. 3.1.1 Supply of Dehydrator Yes/No
13. 3.1.2 In Ka-band, in each polarization there will be maximum of three carriers spread over 1500 MHz spectrum.
Yes/No
14. 3.1.2.1 Three Test Up converters are required to perform Long Loop checks in Ka band.
Yes/No
15. 3.1.2.1 Two Test up converters are required to perform Long Loop checks in X-band
16. 3.1.2.2 FO link should have sufficient number of channels to route data IF of all three bands from pedestal to control room and vice versa.
Yes/No
17. 3.1.2.2 IF Matrix should have sufficient number of input and output ports
Yes/No
18. 3.1.2.2 Three Dual channel Demodulators are required to receive data in Ka/X band with one built in RF modulator.
Yes/No
19. 3.1.2.2 Each of the dual channel demodulator unit should have one built in RF modulator for long loop checks.
Yes/No
20. 3.1.3.2 Tracking Receiver should be capable of taking minimum 4 inputs
Yes/No
21. 3.2 6° wedge with programmable orientation to meet the high acceleration and critical tracking accuracy requirements of Ka-band
Yes/No
22. 3.2.3 System should facilitate remote station Yes/No
RFP for Tri-band Data Reception System
NRSC/ISRO/INDIA Page 38
SL NO
RFP clause No
Brief description of RFP Clause Compliance
Ref page no. in the bid
Remarks, if any
operations from NRSC, Shadnagar.
23. 3.2.3 system should have the capability to integrate some of the additional NRSC/ISRO systems through TCP/IP for making the systems in full automation mode
Yes/No
24. 3.2.3 system should have flexibility to integrate into higher level customer M &C System
Yes/No
25. 3.3.1.2 outer layer of Radome shall be of hydrophobic to prevent ice accumulation
Yes/No
26. 3.3.1.2 No heating elements inside the Radome to control the temperature
Yes/No
27. 5.1.1 In case of multiple party bid, authorization letter other parties to be enclosed
Yes/No
28. 5.1.2 Vendor experience clause for S/X band antenna systems
Yes/No
29. 5.1.3 Vendor experience clause for Ka-band antenna system
Yes/No
30. 5.2 Design review requirements Yes/No
31. 5.3.2 Compliance of delivery schedule Yes/No
32. 5.3.3 System delivery in Full configuration Yes/No
33. 5.3.4 Installation schedule clauses Yes/No
34. 5.3.5 Site requirements at Antarctica Yes/No
35. 5.4 Acceptance Test Plan Yes/No
36. 5.5 Training and Documentation Yes/No
37. 5.6 Warranty clauses Yes/No
38. 5.6 Vendor quote against SL No.3 shall include the amount for 3 years of warranty as one lot. Payment terms for warranty shall be indicated separately.
Yes
39. 5.7 Comprehensive maintenance Yes/No
40. 5.8.1 Vendors quote should include the cost of spare listed in Annexure-1 (SL No. 1 to 24) as per the quantity mentioned against each
Yes/No
Note: Vendor has to go through the RFP document and give the compliance with respect to complete document and not limited to above Table.
RFP for Tri-band Data Reception System
NRSC/ISRO/INDIA Page 39
Annexure-3: Price Bid format
SL NO Description Cost
1. Supply of S, X, Ka-band Data reception system for LEO satellites
2. Factory Acceptance Tests, System Installation, Onsite Acceptance Tests, Training at Factory and at Antarctica
3. Standard Warranty for 3 years as one lot
4. Annual Comprehensive Maintenance (4th and 5th year)
5. Critical spares