rfid & bar code co-existence9 what it is and what it is not •aidc is not the right solution...
TRANSCRIPT
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RFID & Bar Code Co-Existence
Lessons learned from AIDC Technology Adoption
Presented by:
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Overview of AIDC
Technologies
Presented by:
Paul Bergé
Principal at Paul Bergé International LLC
and Past Chairman AIDC 100
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A Brief Commercial
• AIDC 100 is a not-for-profit, self-sustaining, non-political, international organization of automatic identification and data capture (AIDC) professionals and others who have significantly contributed to the growth and advancement of the industry.
• The organization is a technical and business resource - with emphasis on education - whose primary goal is to enlarge the business community's knowledge and understanding of AIDC.
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Overview of AIDC Technologies
(There is more to AIDC than meets the RFID eye!)
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Common to all AIDC Technologies:
They IMPROVE
Productivity Profitability Accuracy
Customer Service
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AIDC is everywhere
• retail
• manufacturing
• distribution
• healthcare
• financial
• military
• casino gambling…
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Military…….? It’s here
somewhere
……
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Casino Gambling?
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What it is and what it is not
• AIDC is NOT the right solution for every problem
• AIDC is NOT a cure for bad business practices
• AIDC is NOT all things to all businesses
• AIDC does NOT always have a clear ROI
• However…..
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However....
• AIDC are highly capable technologies when implemented carefully
• AIDC are enabling technologies
• AIDC challenges current business practices
• AIDC is proven and able to deliver a measurable ROI in most cases
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What are the problems?
SAP survey of C-level
management from over 10
industries. N=320 respondents as
of 3/03. 64%
59%
58%
56%
39%
33%
33%
23%
18%
0% 10% 20% 30% 40% 50% 60% 70%
Ship/Receive
Inventory Mgt.
Data Quality
Visibility
Reduce OOS
Collaboration
Production Control
Reduce Theft
Warranty/Repair“What are the key
business problems
you are currently,
or would like to
help solve utilizing
AIDC (including
RFID solutions)?”
(Multiple
Reponses)
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What are the problems?
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Leading Administration Errors2
Error Type Incidence
Wrong Dose 27%
Wrong Drug 12%
Missed Dose 8%
Wrong Time 7%
Known Allergy 6%
Wrong Choice 4%
Wrong Frequency 2%
Adapted from a system analysis of a prospective cohort study of medication error reports on admissions
from 11 medical and surgical units in two tertiary care hospitals over a 6-month period (N=4,031
nonobstetrical adult admissions).
51% of
hospital errors
occur during
administration
Medication
Errors in the
Hospital
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AIDC to the Rescue
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Bar code-enabled
systems have been
shown to reduce
medication errors
by 64.5% (at V facility)
by 71% (at North Colorado
Medical Center)
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You ARE going to use AIDC...
• either because someone else will
FORCE you to,
or
• you want to run your business
BETTER
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It’s all about the Data
• Alphanumeric representation of things or events
– Part numbers
– Expiration Date
– Employee numbers
– Lot numbers
– Serial numbers
– Net weights
– Etc.
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Opportunities for Errors
observe
observe
record review key entry
database key entry
traditional “factory” data capture
traditional “retail” data capture
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Opportunities for Errors
observe
observe
record review key entry
database key entry
CAPTURE & VALIDATE
traditional “factory” data capture
traditional “retail” data capture
automatic identification and data capture
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So the Purpose of AIDC is…
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AIDC Technologies
• bar codes
• radio frequency
• magnetic stripe
• voice recognition
• smart card
• biometrics
• optical character recognition
• real-time location service
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They all Fit In the Supply Chain
ITEMS Voice Bar Code/RFDC
CONTAINERS
Bar Code/RFDC Voice
TRANSPORTATION
Wide Area
(GPS, cellular/satellite)
Short-Range
Passive RFID / EPC
Real-Time
Locating
Systems
Mid-Range
Passive
RFID
Active
RFID
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Bar Coding
• is one form of automatic data capture
• can be thought of as
keyless data entry
0103045
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What makes AIDC so good?
• all forms of AIDC are extremely robust
• error rates are orders of magnitude
less than with human data entry
– keyboard 1 in 300
– bar codes 1 in 3 million
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AIDC Robustness
• inherently error resistant
– at “character” level
– at “word” level
• can be made error resistant at
“message” level
• can even be error correcting
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For example...
Character level
5 bars & 4 spaces
2 wide bars, 1 wide space
CODE 39
* A 1 *
Word level
quiet zones
start/stop characters
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Error Correcting
Datamatrix
QR Code
Aztec Code
PDF417
Han Xin Code
MaxiCode
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35+ Years of Bar Code Evolution
70’s 80’s 90’s
QR Code
Data Matrix
Aztec Code
60’s 90’s Late 90’s
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One Solution
• Portable data file Acme Mfg. Packing Slip
To: UMC Corp. 1345
111 Main
Anywhere, Mich 48881
Frm: EZ Co. 221
23 Elm St.
Bozum, Mo. 23454
07/01/92 B/L# 09645322
Jones Transfer # 45688762
Part # Qty
342118 Bearing 10
345556 Armature 225
446577 Brush 100
445739 Harness 560
457783 Housing 25
556677 Connector 100
557474 Cover 10
5 ctns 548#
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2D Codes are everywhere
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Direct Part Marking (DPM)
• Direct marking of
2D symbols - UID
• Usually on metal
• Laser etched or dot-peened
• Most common: Data Matrix
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Future of Barcodes
• Barcode is the lowest cost AIDC technology
– They save lives
– They keep food safe
– They make sure shelves are stocked
– They allow packages to be shipped overnight
– They keep track of people and goods
– They help smoothing supply chains
- They co-exist happily with other AIDC
technologies
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Card Technologies
• Optical Cards
• Smart Cards
• Magnetic Stripe
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Biometrics
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• Text that may be easily read by humans and with OCR scanning equipment
• Essentially two fonts: OCR-A (stylized): and OCR-B:
• First commercial use in 1955
• Retail tags in the 70’s - 80’s
• Forms
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OCR: Optical Character Recognition
1234567890
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Magnetic Ink Character
Recognition (MICR)
• Not optical (except for humans)
• Magnetic Ink recognition
• Primarily used on Checks in US, Canada,
UK, Japan and more
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Voice Data Communication
• Hands-free, personal voice dialogs.
• Used for commands and numbers
• Primarily in warehousing and distribution
• Pick & Place
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Then there is RFID…
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AIDC Technologies
Bar codes Smart cards Voice Data
Collection
Optical
Character
Recognition
Biometrics RFID
Cost Low Medium Medium to
high Low
Medium to
high Medium
Risk Low Medium Medium Low High Medium to
high
Maturity Mature Recent Medium Mature Fairly New Fairly New
Deployment Extensive Increasing Limited &
Increasing Limited
Very limited,
increasing
Limited,
increasing
Level of
automation Some Some Some Some Some High
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Coming up…..
• 2D codes in-depth
• Mobile Commerce
• Learning from History: AIDC technologies in Harmony
• Demystifying RFID and other AIDC technologies
• Crossing the Chasm towards co-existence
• Mapping your AIDC Future
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Questions?
Questions?
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For more information
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Paul Bergé International LLC
3262 Hardisty Ave. Cincinnati, OH 45208
Phone: (513) 871 6657 Fax: (513) 871 6433
email: [email protected]
www.PaulBergeInternational.com
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For more information On…
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Speaker’s
company
logo here
See any of our members
or:
www.aidc100.org
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