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R911295014Edition 04
Rexroth IndraDrive MDrive ControllersPower Sections
Project Planning Manual
IndustrialHydraulics
Electric Drivesand Controls
Linear Motion andAssembly Technologies Pneumatics
ServiceAutomation
MobileHydraulics
About this Documentation Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
IndraDrive M
Drive Controllers
Power Sections
Project Planning Manual
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Document number 120-2400-B302-04/EN
Description ReleaseDate
Notes
DOK-INDRV*-HMS+HMD****-PR01-EN-P 11.2003 first edition
DOK-INDRV*-HMS+HMD****-PR02-EN-P 04.2004 revision
DOK-INDRV*-HMS+HMD****-PR03-EN-P 02.2005 revision
DOK-INDRV*-HMS+HMD****-PR04-EN-P 12.2005 revision
Bosch Rexroth AG 2005
Copying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design(DIN 34-1).
The specified data only serve to describe the product. No statementsconcerning a certain condition or suitability for a certain application can bederived from our information. The given information does not release theuser from the obligation of own judgement and verification. It must beremembered that our products are subject to a natural process of wearand aging.
Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main
Telephone +49 (0)93 52/40-0 • Tx 68 94 21 • Fax +49 (0)93 52/40-48 85
http://www.boschrexroth.de/
Dept. BRC/EDY1 (RR/US)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Record of Revisions
Copyright
Validity
Published by
Note
Rexroth IndraDrive M Contents I
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Contents
1 Introduction 1-1
1.1 Documentation.............................................................................................................................. 1-1
Purpose of Documentation ...................................................................................................... 1-1
Documentations - Overview .................................................................................................... 1-2
1.2 Basic Structure of a Drive Controller ............................................................................................ 1-3
1.3 General Informations on Installing Drive Controllers.................................................................... 1-4
2 Important Directions for Use 2-1
2.1 Appropriate Use............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application .................................................................................................. 2-2
2.2 Inappropriate Use ......................................................................................................................... 2-2
3 Safety Instructions for Electric Drives and Controls 3-1
3.1 General Information ...................................................................................................................... 3-1
Using the Safety Instructions and Passing them on to Others................................................ 3-1
Instructions for Use.................................................................................................................. 3-1
Explanation of Warning Symbols and Degrees of Hazard Seriousness ................................. 3-3
Hazards by Improper Use........................................................................................................ 3-4
3.2 Instructions with Regard to Specific Dangers............................................................................... 3-5
Protection Against Contact with Electrical Parts ..................................................................... 3-5
Protection Against Electric Shock by Protective Low Voltage (PELV) .................................... 3-6
Protection Against Dangerous Movements ............................................................................. 3-7
Protection Against Magnetic and Electromagnetic Fields During Operation andMounting .................................................................................................................................. 3-9
Protection Against Contact with Hot Parts ............................................................................ 3-10
Protection During Handling and Mounting............................................................................. 3-11
Battery Safety ........................................................................................................................ 3-11
Protection Against Pressurized Systems .............................................................................. 3-12
4 Identifying and Checking the Delivered Components 4-1
4.1 Device Types ................................................................................................................................ 4-1
Type Code ............................................................................................................................... 4-1
Type Plates on the Drive Controller......................................................................................... 4-3
4.2 Scope of Delivery.......................................................................................................................... 4-4
Overview.................................................................................................................................. 4-4
5 Mechanical Data 5-1
5.1 Dimensions ................................................................................................................................... 5-1
II Contents Rexroth IndraDrive M
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Dimensional Drawing for HMD01.1N-W0012.......................................................................... 5-1
Dimensional Drawing for HMD01.1N-W0020.......................................................................... 5-2
Dimensional Drawing for HMD01.1N-W0036.......................................................................... 5-3
Dimensional Drawing for HMS01.1N-W0020 and HMS01.1N-W0036 ................................... 5-4
Dimensional Drawing for HMS01.1N-W0054.......................................................................... 5-5
Dimensional Drawing for HMS01.1N-W0070.......................................................................... 5-6
Dimensional Drawing for HMS01.1N-W0150.......................................................................... 5-7
Dimensional Drawing for HMS01.1N-W0210.......................................................................... 5-8
5.2 Weight........................................................................................................................................... 5-9
6 Electrical Data 6-1
6.1 Power Section HMD01.1N (W0012, W0020, W0036).................................................................. 6-2
Power Dissipation.................................................................................................................... 6-3
Examples of Allowed Load Profiles ......................................................................................... 6-6
6.2 Power Section HMS01.1N (W0020, W0036, W0054, W0070)..................................................... 6-7
Power Dissipation.................................................................................................................... 6-8
6.3 Power Section HMS01.1N- (W0150, W0210) ............................................................................ 6-14
Power Dissipation.................................................................................................................. 6-15
6.4 Control Voltage ........................................................................................................................... 6-19
6.5 Connections................................................................................................................................ 6-21
Complete Connection Diagram HMS01.1-Wxxxx ................................................................. 6-21
Overview................................................................................................................................ 6-22
Control Voltage (+24 V, 0 V).................................................................................................. 6-28
DC Bus (L+, L-)...................................................................................................................... 6-28
X1, Bus Module ..................................................................................................................... 6-28
X5 resp. X5.1/X5.2, Motor Connection.................................................................................. 6-29
X6 resp. X6.1/X6.2, Motor Temperature Monitoring and Motor Holding Brake .................... 6-31
Ground Connection of Housing ............................................................................................. 6-34
Equipment Grounding Conductor Connection....................................................................... 6-35
XS1, Shield Connection (Control Wires) ............................................................................... 6-36
XS2, Shield Connection (Motor Cable) ................................................................................. 6-36
7 Touch Guard 7-1
Cutouts .................................................................................................................................... 7-1
Mounting .................................................................................................................................. 7-2
8 Disposal and Environmental Protection 8-1
8.1 Disposal ........................................................................................................................................ 8-1
Products................................................................................................................................... 8-1
Packaging Materials ................................................................................................................ 8-1
8.2 Environmental Protection.............................................................................................................. 8-1
No Release of Hazardous Substances ................................................................................... 8-1
Materials Contained in the Products ....................................................................................... 8-1
Recycling ................................................................................................................................. 8-2
9 Service & Support 9-1
Rexroth IndraDrive M Contents III
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9.1 Helpdesk....................................................................................................................................... 9-1
9.2 Service-Hotline ............................................................................................................................. 9-1
9.3 Internet.......................................................................................................................................... 9-1
9.4 Vor der Kontaktaufnahme... - Before contacting us... .................................................................. 9-1
9.5 Kundenbetreuungsstellen - Sales & Service Facilities ................................................................. 9-2
10 Index 10-1
IV Contents Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Rexroth IndraDrive M Introduction 1-1
DOK-INDRV*-HMS+HMD****-PR04-EN-P
1 Introduction
1.1 Documentation
Purpose of DocumentationThis documentation basically contains the technical data of the RexrothIndraDrive M drive controllers.
WARNING
Personal injury and property damage caused byincorrect project planning for applications,machines and installations!⇒ Take the content of the Project Planning Manual
"Rexroth IndraDrive Drive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no. R911309636)into account.
For complete project planning of a Rexroth IndraDrive drive system youneed, in any case, the Project Planning Manual "Rexroth IndraDrive DriveSystem" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no. R911309636).This Project Planning Manual, among other things, contains:
• specifications for the components of the drive system
• configuration of the drive system components
• arrangement of the components in the control cabinet
• electromagnetic compatibility (EMC)
• types of mains connection
• requirements to the mains connection
• control circuits for the mains connection
• connections of the components in the drive system
• fusing and selecting the mains contactor
• accessories in the drive system
• calculations (determining appropriate drive controller; mainsconnection; leakage capacitance; operating data of mains filters;selecting the 24V supply; braking behavior when using a DC busresistor unit)
• notes on how to replace devices
1-2 Introduction Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Documentations - Overview
Title Type of Documentation Document Typecode1)
Rexroth IndraDriveDrive System
Project Planning Manual DOK-INDRV*-SYSTEM*****-PRxx-EN-P
Rexroth IndraDriveDrive ControllersControl Sections
Project Planning Manual DOK-INDRV*-CSH********-PRxx-EN-P
Rexroth IndraDrive MDrive ControllersPower Sections
Project Planning Manual DOK-INDRV*-HMS+HMD****-PRxx-EN-P
Rexroth IndraDrive CDrive ControllersPower Sections HCS02.1
Project Planning Manual DOK-INDRV*-HCS02.1****-PRxx-EN-P
Rexroth IndraDrive CDrive ControllersPower Sections HCS03.1
Project Planning Manual DOK-INDRV*-HCS03.1****-PRxx-EN-P
Rexroth IndraDriveSupply Units
Project Planning Manual DOK-INDRV*-HMV-*******-PRxx-EN-P
Electromagnetic Compatibility (EMC) inDrive and Control Systems
Project Planning Manual DOK-GENERAL-EMV********-PRxx-EN-P
Rexroth IndraDriveIntegrated Safety Technology
Functional and ApplicationDescription
DOK-INDRV*-SI*-**VRS**-FKxx-EN-P
Rexroth Connection Cables Selection Data DOK-CONNEC-CABLE*STAND-AUxx-EN-P
Safety Instructions for Electrical Drives Safety Guidelines DOK-GENERAL-DRIVE-******-SVSx-MS-P
Rexroth IndraDriveAdditional Components
Project Planning Manual DOK-INDRV*-ADDCOMP****-PRxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Functional Description DOK-INDRV*-MP*-02VRS**-FKxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Functional Description DOK-INDRV*-MP*-03VRS**-FKxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Functional Description DOK-INDRV*-MP*-04VRS**-FKxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Parameter Description DOK-INDRV*-GEN-**VRS**-PAxx-EN-P
Rexroth IndraDriveFirmware for Drive Controllers
Troubleshooting Guide DOK-INDRV*-GEN-**VRS**-WAxx-EN-P
Rexroth IndraDyn SSynchronous Motors MSK
Project Planning Manual DOK-MOTOR*-MSK********-PRxx-EN-P
Rexroth IndraDyn AAsynchronous Motors MAD/MAF
Project Planning Manual DOK-MOTOR*-MAD/MAF****-PRxx-EN-P
Rexroth IndraDyn TSynchronous Torque Motors MBT
Project Planning Manual DOK-MOTOR*-MBT********-PRxx-EN-P
Rexroth IndraDyn HSynchronous Kit –Spindle Motors MBS-H
Project Planning Manual DOK-MOTOR*-MBS-H******-PRxx-EN-P
Rexroth IndraDyn LSynchronous Linear Motors MLF
Project Planning Manual DOK-MOTOR*-MLF********-PRxx-EN-P
Third Party Motors Project Planning Manualand Commissioning
DOK-DRIVE*-3RDPART*MOT-AWxx-EN-P
1) in the document type codes "xx" designates replacement charactersfor the update edition of the documentation (Example: "PR01" is thefirst edition of a project planning manual)
Fig. 1-1: Documentations - Overview
Rexroth IndraDrive M Introduction 1-3
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1.2 Basic Structure of a Drive Controller
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1: Power section2: Control section
Fig. 1-2: Basic structure of a drive controller
The drive controller consists of two essential parts:
• Power section
• Control section
Power SectionThe following are connected to the power section:
• Power supply unit (DC bus voltage)
• 24 V power supply
• Motor
• Bus module (for cross communication with other devices connected tothe DC bus)
Control SectionThe control section is a separate section which is inserted into the powersection. The drive controller is supplied ex works complete with controlsection.
Note: The control sections are described in a separatedocumentation (see page 1-2).
1-4 Introduction Rexroth IndraDrive M
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1.3 General Informations on Installing Drive Controllers
Damage can be caused to the drive controller or circuit boards ifelectrostatic charging present in people and/or tools is discharged acrossthem. Therefore, please note the following information:
CAUTION
Electrostatic charges can cause damage toelectronic components and interfere with theiroperational safety!⇒ Objects coming into contact with components and
circuit boards must be discharged by means ofgrounding. Otherwise errors may occur whentriggering motors and moving elements.
Such objects include:
• the copper bit when soldering
• the human body (ground connection caused by touching a conductive,grounded item)
• parts and tools (placing on a conductive support)
Endangered components may only be stored or dispatched in conductivepackaging.
Note: Rexroth connection diagrams are only to be used forproducing installation connection diagrams. The machinemanufacturer’s installation connection diagrams must be usedfor wiring the installation!
• Lay signal lines separately from the load resistance lines because ofthe occurrence of interference.
• Feed analog signals (e.g., command values, actual values) viasheathed lines.
• Do not connect mains, DC bus or power leads to low voltages or allowthem to come into contact.
• When carrying out a high voltage or insulation test withstand test onthe machine’s electrical equipment, disconnect all connections to theunits. This protects the electronic components (permitted inaccordance with EN 60204-1). During their routine check test, Rexrothdrive components are tested for high voltage and insulation inaccordance with EN 50178.
CAUTION
Plugging and unclamping live connections candamage the controller.⇒ Do not plug in or unclamp live connections.
Rexroth IndraDrive M Important Directions for Use 2-1
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2 Important Directions for Use
2.1 Appropriate Use
IntroductionRexroth products represent state-of-the-art developments andmanufacturing. They are tested prior to delivery to ensure operating safetyand reliability.
The products may only be used in the manner that is defined asappropriate. If they are used in an inappropriate manner, then situationscan develop that may lead to property damage or injury to personnel.
Note: Rexroth as manufacturer is not liable for any damagesresulting from inappropriate use. In such cases, the guaranteeand the right to payment of damages resulting frominappropriate use are forfeited. The user alone carries allresponsibility of the risks.
Before using Rexroth products, make sure that all the pre-requisites foran appropriate use of the products are satisfied:
• Personnel that in any way, shape or form uses our products must firstread and understand the relevant safety instructions and be familiarwith appropriate use.
• If the products take the form of hardware, then they must remain intheir original state, in other words, no structural changes are permitted.It is not permitted to decompile software products or alter sourcecodes.
• Do not mount damaged or faulty products or use them in operation.
• Make sure that the products have been installed in the mannerdescribed in the relevant documentation.
2-2 Important Directions for Use Rexroth IndraDrive M
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Areas of Use and ApplicationDrive controllers made by Bosch Rexroth are designed to controlelectrical motors and monitor their operation.
Control and monitoring of the motors may require additional sensors andactors.
Note: The drive controllers may only be used with the accessoriesand parts specified in this document. If a component has notbeen specifically named, then it may not be either mounted orconnected. The same applies to cables and lines.
Operation is only permitted in the specified configurations andcombinations of components using the software and firmwareas specified in the relevant Functional Descriptions.
Every drive controller has to be programmed before commissioning,making it possible for the motor to execute the specific functions of anapplication.
The drive controllers have been developed for use in single- and multi-axis drive and control tasks.
To ensure an application-specific use, the drive controllers are availablewith different drive power and different interfaces.
Typical applications of the drive controllers include:
• handling and mounting systems,
• packaging and food machines,
• printing and paper processing machines and
• machine tools.
The drive controllers may only be operated under the assembly andinstallation conditions described in this documentation, in the specifiedposition of normal use and under the ambient conditions as described(temperature, degree of protection, humidity, EMC, etc.).
2.2 Inappropriate Use
Using the drive controllers outside of the operating conditions described inthis documentation and outside of the indicated technical data andspecifications is defined as "inappropriate use".
Drive controllers must not be used, if
• ... they are subject to operating conditions that do not meet thespecified ambient conditions. This includes, for example, operationunder water, under extreme temperature fluctuations or extremely highmaximum temperatures.
• Furthermore, the drive controllers must not be used in applicationswhich have not been expressly authorized by Rexroth.
• Please carefully follow the specifications outlined in the general SafetyInstructions!
Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls 3-1
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3 Safety Instructions for Electric Drives and Controls
3.1 General Information
Using the Safety Instructions and Passing them on to OthersDo not attempt to install or commission this device without first reading alldocumentation provided with the product. Read and understand thesesafety instructions and all user documentation prior to working with thedevice. If you do not have the user documentation for the device, contactyour responsible Bosch Rexroth sales representative. Ask for thesedocuments to be sent immediately to the person or persons responsiblefor the safe operation of the device.
If the device is resold, rented and/or passed on to others in any otherform, then these safety instructions must be delivered with the device.
WARNING
Improper use of these devices, failure to followthe safety instructions in this document ortampering with the product, including disablingof safety devices, may result in materialdamage, bodily harm, electric shock or evendeath!
Instructions for UseRead these instructions before the initial startup of the equipment in orderto eliminate the risk of bodily harm or material damage. Follow thesesafety instructions at all times.
• Bosch Rexroth AG is not liable for damages resulting from failure toobserve the warnings provided in this documentation.
• Read the operating, maintenance and safety instructions in yourlanguage before starting up the machine. If you find that you cannotcompletely understand the documentation for your product, please askyour supplier to clarify.
• Proper and correct transport, storage, assembly and installation aswell as care in operation and maintenance are prerequisites foroptimal and safe operation of this device.
• Only assign trained and qualified persons to work with electricalinstallations:
• Only persons who are trained and qualified for the use andoperation of the device may work on this device or within itsproximity. The persons are qualified if they have sufficientknowledge of the assembly, installation and operation of theequipment as well as an understanding of all warnings andprecautionary measures noted in these instructions.
• Furthermore, they must be trained, instructed and qualified toswitch electrical circuits and devices on and off in accordance withtechnical safety regulations, to ground them and to mark themaccording to the requirements of safe work practices. They musthave adequate safety equipment and be trained in first aid.
• Only use spare parts and accessories approved by the manufacturer.
• Follow all safety regulations and requirements for the specificapplication as practiced in the country of use.
3-2 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M
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• The devices have been designed for installation in industrialmachinery.
• The ambient conditions given in the product documentation must beobserved.
• Only use safety-relevant applications that are clearly and explicitlyapproved in the Project Planning Manual. If this is not the case, theyare excluded.Safety-relevant are all such applications which can cause danger topersons and material damage.
• The information given in the documentation of the product with regardto the use of the delivered components contains only examples ofapplications and suggestions.
The machine and installation manufacturer must
• make sure that the delivered components are suited for hisindividual application and check the information given in thisdocumentation with regard to the use of the components,
• make sure that his application complies with the applicable safetyregulations and standards and carry out the required measures,modifications and complements.
• Startup of the delivered components is only permitted once it is surethat the machine or installation in which they are installed complieswith the national regulations, safety specifications and standards of theapplication.
• Operation is only permitted if the national EMC regulations for theapplication are met.
• The instructions for installation in accordance with EMC requirementscan be found in the documentation "EMC in Drive and ControlSystems".
• The machine or installation manufacturer is responsible forcompliance with the limiting values as prescribed in the nationalregulations.
• Technical data, connections and operational conditions are specified inthe product documentation and must be followed at all times.
Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls 3-3
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Explanation of Warning Symbols and Degrees of Hazard SeriousnessThe safety instructions describe the following degrees of hazardseriousness. The degree of hazard seriousness informs about theconsequences resulting from non-compliance with the safety instructions:
Warning symbol with signalword
Degree of hazard seriousness accordingto ANSI Z 535
DANGER
Death or severe bodily harm will occur.
WARNING
Death or severe bodily harm may occur.
CAUTION
Bodily harm or material damage may occur.
Fig. 3-1: Hazard classification (according to ANSI Z 535)
3-4 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M
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Hazards by Improper Use
DANGER
High electric voltage and high working current!Risk of death or severe bodily injury by electricshock!
DANGER
Dangerous movements! Danger to life, severebodily harm or material damage byunintentional motor movements!
WARNING
High electric voltage because of incorrectconnection! Risk of death or bodily injury byelectric shock!
WARNING
Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!
CAUTION
Hot surfaces on device housing! Danger ofinjury! Danger of burns!
CAUTION
Risk of injury by improper handling! Risk ofbodily injury by bruising, shearing, cutting,hitting, or improper handling of pressurizedlines!
CAUTION
Risk of injury by improper handling of batteries!
Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls 3-5
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3.2 Instructions with Regard to Specific Dangers
Protection Against Contact with Electrical Parts
Note: This section only concerns devices and drive components withvoltages of more than 50 Volt.
Contact with parts conducting voltages above 50 Volts can causepersonal danger and electric shock. When operating electrical equipment,it is unavoidable that some parts of the devices conduct dangerousvoltage.
DANGER
High electrical voltage! Danger to life, electricshock and severe bodily injury!⇒ Only those trained and qualified to work with or on
electrical equipment are permitted to operate,maintain and repair this equipment.
⇒ Follow general construction and safety regulationswhen working on electrical power installations.
⇒ Before switching on the device, the equipmentgrounding conductor must have been non-detachably connected to all electrical equipment inaccordance with the connection diagram.
⇒ Do not operate electrical equipment at any time,even for brief measurements or tests, if theequipment grounding conductor is not permanentlyconnected to the mounting points of the componentsprovided for this purpose.
⇒ Before working with electrical parts with voltagepotentials higher than 50 V, the device must bedisconnected from the mains voltage or powersupply unit. Provide a safeguard to preventreconnection.
⇒ With electrical drive and filter components, observethe following:Wait 30 minutes after switching off power to allowcapacitors to discharge before beginning to work.Measure the voltage on the capacitors beforebeginning to work to make sure that the equipment issafe to touch.
⇒ Never touch the electrical connection points of acomponent while power is turned on.
⇒ Install the covers and guards provided with theequipment properly before switching the device on.Before switching the equipment on, cover andsafeguard live parts safely to prevent contact withthose parts.
⇒ A residual-current-operated circuit-breaker or r.c.d.cannot be used for electric drives! Indirect contactmust be prevented by other means, for example, byan overcurrent protective device according to therelevant standards.
⇒ Secure built-in devices from direct touching ofelectrical parts by providing an external housing, forexample a control cabinet.
European countries: according to EN 50178/ 1998,
3-6 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M
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section 5.3.2.3.
USA: See National Electrical Code (NEC), NationalElectrical Manufacturers' Association (NEMA), as well aslocal engineering regulations. The operator must observeall the above regulations at any time.
With electrical drive and filter components, observe the following:
DANGER
High housing voltage and large leakage current!Risk of death or bodily injury by electric shock!⇒ Before switching on, the housings of all electrical
equipment and motors must be connected orgrounded with the equipment grounding conductor tothe grounding points. This is also applicable beforeshort tests.
⇒ The equipment grounding conductor of the electricalequipment and the units must be non-detachablyand permanently connected to the power supply unitat all times. The leakage current is greater than3.5 mA.
⇒ Over the total length, use copper wire of a crosssection of a minimum of 10 mm2 for this equipmentgrounding connection!
⇒ Before start-up, also in trial runs, always attach theequipment grounding conductor or connect with theground wire. Otherwise, high voltages may occur atthe housing causing electric shock.
Protection Against Electric Shock by Protective Low Voltage (PELV)All connections and terminals with voltages between 5 and 50 Volt atRexroth products are protective extra-low voltage systems which areprovided with touch guard according to the product standards.
WARNING
High electric voltage by incorrect connection!Risk of death or bodily injury by electric shock!⇒ To all connections and terminals with voltages
between 0 and 50 Volt, only devices, electricalcomponents, and conductors may be connectedwhich are equipped with a PELV (Protective Extra-Low Voltage) system.
⇒ Connect only voltages and circuits which are safelyisolated from dangerous voltages. Safe isolation isachieved for example by isolating transformers, safeoptocouplers or battery operation without mainsconnection.
Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls 3-7
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Protection Against Dangerous MovementsDangerous movements can be caused by faulty control of connectedmotors. Some common examples are:
• improper or wrong wiring of cable connections
• incorrect operation of the equipment components
• wrong input of parameters before operation
• malfunction of sensors, encoders and monitoring devices
• defective components
• software or firmware errors
Dangerous movements can occur immediately after equipment isswitched on or even after an unspecified time of trouble-free operation.
The monitoring in the drive components will normally be sufficient to avoidfaulty operation in the connected drives. Regarding personal safety,especially the danger of bodily harm and material damage, this alonecannot be relied upon to ensure complete safety. Until the integratedmonitoring functions become effective, it must be assumed in any casethat faulty drive movements will occur. The extent of faulty drivemovements depends upon the type of control and the state of operation.
3-8 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M
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DANGER
Dangerous movements! Danger to life, risk ofinjury, severe bodily harm or material damage!⇒ For the above reasons, ensure personal safety by
means of qualified and tested higher-level monitoringdevices or measures integrated in the installation.They have to be provided for by the user accordingto the specific conditions within the installation and ahazard and fault analysis. The safety regulationsapplicable for the installation have to be taken intoconsideration. Unintended machine motion or othermalfunction is possible if safety devices are disabled,bypassed or not activated.
To avoid accidents, bodily harm and/or materialdamage:
⇒ Keep free and clear of the machine’s range ofmotion and moving parts. Possible measures toprevent people from accidentally entering themachine’s range of motion:- use safety fences
- use safety guards
- use protective coverings
- install light curtains or light barriers
⇒ Fences and coverings must be strong enough toresist maximum possible momentum.
⇒ Mount the emergency stop switch in the immediatereach of the operator. Verify that the emergency stopworks before startup. Don’t operate the device if theemergency stop is not working.
⇒ Isolate the drive power connection by means of anemergency stop circuit or use a safety relatedstarting lockout to prevent unintentional start.
⇒ Make sure that the drives are brought to a safestandstill before accessing or entering the dangerzone.
⇒ Additionally secure vertical axes against falling ordropping after switching off the motor power by, forexample:- mechanically securing the vertical axes,
- adding an external braking/ arrester/ clampingmechanism or
- ensuring sufficient equilibration of the verticalaxes.
The standard equipment motor brake or an externalbrake controlled directly by the drive controller arenot sufficient to guarantee personal safety!
Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls 3-9
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⇒ Disconnect electrical power to the equipment using amaster switch and secure the switch againstreconnection for:- maintenance and repair work
- cleaning of equipment
- long periods of discontinued equipment use
⇒ Prevent the operation of high-frequency, remotecontrol and radio equipment near electronics circuitsand supply leads. If the use of such devices cannotbe avoided, verify the system and the installation forpossible malfunctions in all possible positions ofnormal use before initial startup. If necessary,perform a special electromagnetic compatibility(EMC) test on the installation.
Protection Against Magnetic and Electromagnetic Fields DuringOperation and Mounting
Magnetic and electromagnetic fields generated by current-carryingconductors and permanent magnets in motors represent a seriouspersonal danger to those with heart pacemakers, metal implants andhearing aids.
WARNING
Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!⇒ Persons with heart pacemakers and metal implants
are not permitted to enter following areas:- Areas in which electrical equipment and parts are
mounted, being operated or commissioned.
- Areas in which parts of motors with permanentmagnets are being stored, repaired or mounted.
⇒ If it is necessary for somebody with a pacemaker toenter such an area, a doctor must be consulted priorto doing so. The interference immunity of present orfuture implanted heart pacemakers differs greatly, sothat no general rules can be given.
⇒ Those with metal implants or metal pieces, as wellas with hearing aids must consult a doctor beforethey enter the areas described above. Otherwisehealth hazards may occur.
3-10 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Protection Against Contact with Hot Parts
CAUTION
Hot surfaces at motor housings, on drivecontrollers or chokes! Danger of injury! Dangerof burns!⇒ Do not touch surfaces of device housings and
chokes in the proximity of heat sources! Danger ofburns!
⇒ Do not touch housing surfaces of motors! Danger ofburns!
⇒ According to operating conditions, temperatures canbe higher than 60 °C, 140 °F during or afteroperation.
⇒ Before accessing motors after having switched themoff, let them cool down for a sufficiently long time.Cooling down can require up to 140 minutes!Roughly estimated, the time required for coolingdown is five times the thermal time constantspecified in the Technical Data.
⇒ After switching drive controllers or chokes off, wait15 minutes to allow them to cool down beforetouching them.
⇒ Wear safety gloves or do not work at hot surfaces.⇒ For certain applications, the manufacturer of the end
product, machine or installation, according to therespective safety regulations, has to take measuresto avoid injuries caused by burns in the endapplication. These measures can be, for example:warnings, guards (shielding or barrier), technicaldocumentation.
Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls 3-11
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Protection During Handling and MountingIn unfavorable conditions, handling and assembling certain parts andcomponents in an improper way can cause injuries.
CAUTION
Risk of injury by improper handling! Bodilyinjury by bruising, shearing, cutting, hitting!⇒ Observe the general construction and safety
regulations on handling and assembly.⇒ Use suitable devices for assembly and transport.⇒ Avoid jamming and bruising by appropriate
measures.⇒ Always use suitable tools. Use special tools if
specified.⇒ Use lifting equipment and tools in the correct
manner.⇒ If necessary, use suitable protective equipment (for
example safety goggles, safety shoes, safetygloves).
⇒ Do not stand under hanging loads.⇒ Immediately clean up any spilled liquids because of
the danger of skidding.
Battery SafetyBatteries consist of active chemicals enclosed in a solid housing.Therefore, improper handling can cause injury or damages.
CAUTION
Risk of injury by improper handling!⇒ Do not attempt to reactivate low batteries by heating
or other methods (risk of explosion andcauterization).
⇒ Do not recharge the batteries as this may causeleakage or explosion.
⇒ Do not throw batteries into open flames.⇒ Do not dismantle batteries.⇒ Do not damage electrical parts installed in the
devices.
Note: Environmental protection and disposal! The batteries installedin the product are considered dangerous goods during land,air, and sea transport (risk of explosion) in the sense of thelegal regulations. Dispose of used batteries separate fromother waste. Observe the local regulations in the country ofassembly.
3-12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Protection Against Pressurized SystemsAccording to the information given in the Project Planning Manuals,motors cooled with liquid and compressed air, as well as drive controllers,can be partially supplied with externally fed, pressurized media, such ascompressed air, hydraulics oil, cooling liquids, and cooling lubricatingagents. In these cases, improper handling of external supply systems,supply lines, or connections can cause injuries or damages.
CAUTION
Risk of injury by improper handling of pressurizedlines!⇒ Do not attempt to disconnect, open, or cut
pressurized lines (risk of explosion).⇒ Observe the respective manufacturer's operating
instructions.⇒ Before dismounting lines, relieve pressure and
empty medium.⇒ Use suitable protective equipment (for example
safety goggles, safety shoes, safety gloves).⇒ Immediately clean up any spilled liquids from the
floor.
Note: Environmental protection and disposal! The agents used tooperate the product might not be economically friendly.Dispose of ecologically harmful agents separate from otherwaste. Observe the local regulations in the country ofassembly.
Rexroth IndraDrive M Identifying and Checking the Delivered Components 4-1
DOK-INDRV*-HMS+HMD****-PR04-EN-P
4 Identifying and Checking the DeliveredComponents
4.1 Device Types
Type Code
Note: The following illustrates the basic structure of the type codes.Your sales representative will help with the current status ofavailable versions.
Single-Axis Drive Controllers
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��� � � � $ ' +
��� � � � $ ' +
���
,3�4.��5
-##��$������
�� � � � 2 # � � � � 2 � 2 � 2 � � � �
Fig. 4-1: Type code
4-2 Identifying and Checking the Delivered Components Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Double-Axis Drive Controllers
�� ��������� �������������������� �����
� �� ���� � ������������������������������������� ���
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� ������� �����"�� #$�� ����������������������������������������������������������������������������� ���
!� ��"#��� ��� ���$�����%�� �&�"�'������������������������������������������������������������������������������� ��"
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)1�2,��3
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Fig. 4-2: Type code
Rexroth IndraDrive M Identifying and Checking the Delivered Components 4-3
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Type Plates on the Drive Controller
�������1.��-/��� �������
�
1: Power section type plate2: Control section type plate
Fig. 4-3: Type plate arrangement
4-4 Identifying and Checking the Delivered Components Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
4.2 Scope of Delivery
Overview
As standard Optional
Power section Control section
Touch guard Shielding plate for motor cable
DC bus rails
Control voltage rails
MultiMediaCard (MMC)
Grounding bracket
Fig. 4-4: Scope of delivery
Rexroth IndraDrive M Mechanical Data 5-1
DOK-INDRV*-HMS+HMD****-PR04-EN-P
5 Mechanical Data
5.1 Dimensions
Dimensional Drawing for HMD01.1N-W0012
A) minimum mounting clearance (plus space for motor cable)Note: Rexroth IndraDrive supply units require a greater minimummounting clearance!
B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing with 45°)D) dimension for accessories HAS02.1 (motor cable routing horizontal)
Fig. 5-1: Dimensional drawing for HMD01.1N-W0012
5-2 Mechanical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Dimensional Drawing for HMD01.1N-W0020
A) minimum mounting clearance (plus space for motor cable)Note: Rexroth IndraDrive supply units require a greater minimummounting clearance!
B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing with 45°)D) dimension for accessories HAS02.1 (motor cable routing horizontal)
Fig. 5-2: Dimensional drawing for HMD01.1N-W0020
Rexroth IndraDrive M Mechanical Data 5-3
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Dimensional Drawing for HMD01.1N-W0036
A) minimum mounting clearance (plus space for motor cable)Note: Rexroth IndraDrive supply units require a greater minimummounting clearance!
B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing with 45°)D) dimension for accessories HAS02.1 (motor cable routing horizontal)
Fig. 5-3: Dimensional drawing for HMD01.1N-W0036
5-4 Mechanical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Dimensional Drawing for HMS01.1N-W0020 and HMS01.1N-W0036
A) minimum mounting clearance (plus space for motor cable)Note: Rexroth IndraDrive supply units require a greater minimummounting clearance!
B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing with 45°)D) dimension for accessories HAS02.1 (motor cable routing horizontal)
Fig. 5-4: Dimensional drawing for HMS01.1N-W0020 and HMS01.1N-W0036
Rexroth IndraDrive M Mechanical Data 5-5
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Dimensional Drawing for HMS01.1N-W0054
A) minimum mounting clearance (plus space for motor cable)Note: Rexroth IndraDrive supply units require a greater minimummounting clearance!
B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing with 45°)D) dimension for accessories HAS02.1 (motor cable routing horizontal)
Fig. 5-5: Dimensional Drawing for HMS01.1N-W0054 Drive Controller
5-6 Mechanical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Dimensional Drawing for HMS01.1N-W0070
A) minimum mounting clearance (plus space for motor cable)Note: Rexroth IndraDrive supply units require a greater minimummounting clearance!
B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing with 45°)D) dimension for accessories HAS02.1 (motor cable routing horizontal)
Fig. 5-6: Dimensional Drawing for HMS01.1N-W0070 Drive Controller
Rexroth IndraDrive M Mechanical Data 5-7
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Dimensional Drawing for HMS01.1N-W0150
A) minimum mounting clearance (plus space for motor cable)Note: Rexroth IndraDrive supply units require a greater minimummounting clearance!
B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing horizontal)D) dimension for accessories HAS02.1 (motor cable routing with 45°)E) dimension for accessories HAS02.1 (motor cable routing vertical)
Fig. 5-7: Dimensional Drawing for HMS01.1N-W0150 Drive Controller
5-8 Mechanical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Dimensional Drawing for HMS01.1N-W0210
A) minimum mounting clearance (plus space for motor cable)Note: Rexroth IndraDrive supply units require a greater minimummounting clearance!
B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing horizontal)D) dimension for accessories HAS02.1 (motor cable routing with 45°)E) dimension for accessories HAS02.1 (motor cable routing vertical)
Fig. 5-8: Dimensional Drawing for HMS01.1N-W0210 Drive Controller
Rexroth IndraDrive M Mechanical Data 5-9
DOK-INDRV*-HMS+HMD****-PR04-EN-P
5.2 Weight
Drive controller Weight [kg]
HMD01.1N-W0012 5.52
HMD01.1N-W0020 5.66
HMD01.1N-W0036 7.52
HMS01.1N-W0020 5.27
HMS01.1N-W0036 5.27
HMS01.1N-W0054 6.68
HMS01.1N-W0070 7.94
HMS01.1N-W0150 12.74
HMS01.1N-W0210 18.44
Fig. 5-9: Weight of drive controllers (without control section and accessories)
Note: Weight of control section: 0.4 kg.
5-10 Mechanical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Notes
Rexroth IndraDrive M Electrical Data 6-1
DOK-INDRV*-HMS+HMD****-PR04-EN-P
6 Electrical Data
Note: The adjustable pulse frequency (4, 8, 12 resp. 16 kHz)depends on the firmware and the control section.
The capacity of the drive controllers is described below with examples ofload profiles. The examples distinguish applications for servo operation(400 ms) and main spindle operation (2 s resp. 60 s).
Note: The load profiles are characterized by their time flow and thecorresponding currents and represent the output currentcapacity. These profiles are limited by the drive controller viathe thermal effect of the output current. When the currentlimitation is triggered, it is therefore necessary to
• reduce the load with Iout_peak or
• reduce the pulse time or
• increase the cycle time or
• use a device with higher type current
(See also Functional Description and Troubleshooting Guideof the firmware.)
Note: The load profiles are available if particularly the maximumcurrent at switching frequencies of 8, 12 and 16 kHz isexternally (e.g. by the NC) limited to the indicated values.
6-2 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
6.1 Power Section HMD01.1N (W0012, W0020, W0036)
Designation Symbol Unit HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036
DC bus voltage(range) UDC V 254…750 254…750 254…750
Upper DC bus voltage limit (cut-offthreshold)
UDC limit (max) V 900 ± 2,5% 900 ± 2,5% 900 ± 2,5%
Output voltage
Fundamental voltage
Uout
with open-loop U/f ctrl
with closed-loop oper.
V
V
ULN * 0,85
ULN * 0,8
Rise of voltage at output atULN = 400 V and 15 m motor cablelength 1)
dv/dt
10% - 90%
kV/µs < 5 < 5 < 5
Nom. Y-capacitance (DC busagainst ground)
CY nF 2 * 68 2 * 68 2 * 68
Output frequency range– at fs = 4 kHz– at fs = 8 kHz
fout Hz
0…4000…800
0…4000…800
0…4000…800
Maximum output current Iout_max (4 kHz)
Iout_max (8 kHz)
A 12
6,6
20
12,5
36
23,9
Continuous output currentor rated current
Iout_cont (4 kHz)
Iout_cont (8 kHz)
A 6,9
3,7
12,1
8,3
20
13
Continuous output current or ratedcurrent
at electric rotational frequency0 Hz
Iout_cont (4 kHz)
Iout_cont (8 kHz)
A 4,3
1,6
6,9
4,1
13,7
8,9
Maximum possible throughputrating at cosϕ =1
PDC kW Iout_max (fs) * Uout * √3 / 1000
Possible throughput rating atcosϕ =1
PDC kW Iout_cont (fs) * Uout * √3 / 1000
Power dissipation PDiss W 2 x 95 2 x 135 2 x 205
1) recommended value; see following noteFig. 6-1: Technical data for mains supply and power section
Note: Observe that the load at the motor terminal is almostindependent of the power section used.
Especially when using standard motors, make sure that theycan withstand the voltage load.
Observe section "Using Third-Party Motors in Drive SystemRexroth IndraDrive" of the Project Planning Manual "RexrothIndraDrive Drive System".
Note: Depending on the electric rotational frequency, the outputcurrent is reduced for thermal protection of the power section.
The output current is reduced when the value of the electricrotational frequency falls below 3 Hz.
Rexroth IndraDrive M Electrical Data 6-3
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Power DissipationThe level of power dissipation occurring in power sections can beascertained from the following. In the diagrams basic and current-relatedpower dissipation are summarized.
HMD01.1N-W0012
0 1 2 3 4 5 6 70
20
40
60
80
100Verlustleistung HMD01.1N-W0012
100
0
P 4kHz i out_4kHz( )P 8kHz i out_8kHz( )
70 i out_4kHz i out_8kHz,
P: Power dissipationI: Current (r.m.s value)
Fig. 6-2: Power dissipation HMD01.1N-W0012
8 kHz 4 kHz
6-4 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMD01.1N-W0020
0 1 2 3 4 5 6 7 8 9 10 110
20
40
60
80
100
120
140Verlustleistung HMD01.1N-W0020
140
0
P 4kHz i out_4kHz( )P 8kHz i out_8kHz( )
110 i out_4kHz i out_8kHz,
P: Power dissipationI: Current (r.m.s value)
Fig. 6-3: Power dissipation HMD01.1N-W0020
8 kHz 4 kHz
Rexroth IndraDrive M Electrical Data 6-5
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMD01.1N-W0036
0 2 4 6 8 10 12 14 16 18 20 220
20
40
60
80
100
120
140
160
180
200
220Verlustleistung HMD01.1N-W0036
220
0
P 4kHz i out_4kHz( )P 8kHz i out_8kHz( )
220 i out_4kHz i out_8kHz,
P: Power dissipationI: Current (r.m.s value)
Fig. 6-4: Power dissipation HMD01.1N-W0036
8 kHz 4 kHz
6-6 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Examples of Allowed Load Profiles
Designation Symbol Unit HMD01.1N-W0012*
HMD01.1N-W0020
HMD01.1N-W0036
Characteristic curveoutput current;operation at overload
Peak load allowance:
Iout_base
Iout_peak=K
T
Iout_base
t
I
Iout_peak
t
Iout_peak_1 (4 kHz) A 12,0 20,0 36,0Maximum outputcurrent
t=400ms; T=4sIout_peak_1 (8 kHz) A 7,9 13,9 27,7
Iout_base_1 (4 kHz) A 2,7 4,4 8,0Base load currentavailable at maximumcurrent
t=400ms; T=4s
Iout_base_1 (8 kHz) A 1,8 3,1 6,1
Iout_peak_3 (4 kHz) A 11,6 17,3 33,3Maximum outputcurrent
t=2s; T=20s; K=2,5Iout_peak_3 (8 kHz) A 6,3 10,7 22,0
Iout_base_3 (4 kHz) A 4,6 6,9 13,3Base load currentavailable at maximumcurrent
t=2s; T=20s; K=2,5
Iout_base_3 (8 kHz) A 2,5 4,3 8,8
Iout_peak_4 (4 kHz) A 8,3 12,2 24,3Maximum outputcurrent
t=60s; T=5min; K=1,7Iout_peak_4 (8 kHz) A 4,5 7,5 15,9
Iout_base_4 (4 kHz) A 4,9 7,2 14,3Base load currentavailable at maximumcurrent
t=60s; T=5min; K=1,7
Iout_base_4 (8 kHz) A 2,6 4,4 9,3
Iout_peak_5 (4 kHz) A 7,5 10,9 21,7Maximum outputcurrent
t=60s; T=10min; K=1,2Iout_peak_5 (8 kHz) A 4,0 6,7 14,1
Iout_base_5 (4 kHz) A 6,2 9,1 18,1Base load currentavailable at maximumcurrent
t=60s; T=10min; K=1,2
Iout_base_5 (8 kHz) A 3,3 5,6 11,8
Fig. 6-5: Technical data
Note: The load profiles are available if particularly the maximumcurrent at switching frequencies of 8, 12 and 16 Hz isexternally (e.g. by an NC) limited to the indicated values.
Rexroth IndraDrive M Electrical Data 6-7
DOK-INDRV*-HMS+HMD****-PR04-EN-P
6.2 Power Section HMS01.1N (W0020, W0036, W0054, W0070)
Designation Symbol Unit HMS01.1N-W0020
HMS01.1N-W0036
HMS01.1N-W0054
HMS01.1N-W0070
DC bus voltage(range) UDC V 254…750 254…750 254…750 254…750
Upper DC bus voltagelimit (cut-off threshold)
UDC limit (max) V 900 ± 2,5% 900 ± 2,5% 900 ± 2,5% 900 ± 2,5%
Output voltage
Fundamental voltage
Uout
with open-loop U/f ctrl
with closed-loop oper.
V
V
ULN * 0,85
ULN * 0,8
Rise of voltage at outputat ULN = 400 V and 15 mmotor cable length 1)
dv/dt
10% - 90%
kV/µs < 5 < 5 < 5 < 5
Nom. Y-capacitance(DC bus against ground)
CY nF 2 * 68 2 * 68 2 * 68 2 * 68
Output frequency range– at fs = 4 kHz– at fs = 8 kHz– at fs = 12 kHz– at fs = 16 kHz
fout Hz 0…400
0…800
0…1200
0…1600
0…400
0…800
0…1200
0…1600
0…400
0…800
0…1200
0…1600
0…400
0…800
0…1200
0…1600
Maximum output current Iout_max (4 kHz)
Iout_max (8 kHz)
Iout_max(12 kHz)
Iout_max(16 kHz)
A 20
14
8,5
4,5
36
25
16
10,5
54
31,5
19
12
70
41
25
16
Continuous outputcurrentor rated current
Iout_cont (4 kHz)
Iout_cont (8 kHz)
Iout_cont (12 kHz)
Iout_cont (16 kHz)
A 12,1
8,3
5,0
2,7
21,3
15
9,5
6
35
20
12
7,5
42,4
24,1
14,4
9,3
Continuous outputcurrent or rated current
at electric rotationalfrequency 0 Hz
Iout_cont (4 kHz)
Iout_cont (8 kHz)
Iout_cont (12 kHz)
Iout_cont (16 kHz)
A 8,1
5,5
3,3
1,8
14,2
10,0
6,3
4,0
23,3
13,4
8,1
5,0
28,2
16,0
9,6
6,2
Maximum possiblethroughput rating atcosϕ =1
PDC kW Iout_max (fs) * Uout * √3 / 1000
Possible throughputrating at cosϕ =1
PDC kW Iout_cont (fs) * Uout * √3 / 1000
Power dissipation PDiss W 165 210 420 485
1) recommended value; see following noteFig. 6-6: Technical data for mains supply and power section
Note: Observe that the load at the motor terminal is almostindependent of the power section used.
Especially when using standard motors, make sure that theycan withstand the voltage load.
Observe section "Using Third-Party Motors in Drive SystemRexroth IndraDrive" of the Project Planning Manual "RexrothIndraDrive Drive System".
6-8 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Note: Depending on the electric rotational frequency, the outputcurrent is reduced for thermal protection of the power section.
The output current is reduced when the value of the electricrotational frequency falls below 3 Hz.
Power DissipationThe level of power dissipation occurring in power sections can beascertained from the following. In the diagrams basic and current-relatedpower dissipation are summarized.
HMS01.1N-W0020
0 1 2 3 4 5 6 7 8 9 10 11 120
20
40
60
80
100
120
140
160
180Verlustleistung HMS01.1N-W0020
P4kHz iout_4kHz( )P8kHz iout_8kHz( )P10kHz iout_10kHz( )P12kHz iout_12kHz( )P16kHz iout_16kHz( )
iout_4kHz iout_8kHz, iout_10kHz, iout_12kHz, iout_16kHz,
P: Power dissipationI: Current (r.m.s value)
Fig. 6-7: Power dissipation HMS01.1N-W0020
16 kHz 12 kHz 8 kHz 4 kHz10 kHz
Rexroth IndraDrive M Electrical Data 6-9
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMS01.1N-W0036
0 2 4 6 8 10 12 14 16 18 20 220
20
40
60
80
100
120
140
160
180
200
220Verlustleistung HMS01.1N-W0036
P4kHz iout_4kHz( )P8kHz iout_8kHz( )P10kHz iout_10kHz( )P12kHz iout_12kHz( )P16kHz iout_16kHz( )
iout_4kHz iout_8kHz, iout_10kHz, iout_12kHz, iout_16kHz,
P: Power dissipationI: Current (r.m.s value)
Fig. 6-8: Power dissipation HMS01.1N-W0036
16 kHz 12 kHz 8 kHz 4 kHz10 kHz
6-10 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMS01.1N-W0054
0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 350
50
100
150
200
250
300
350
400
450Verlustleistung HMS01.1N-W0054
P4kHz iout_4kHz( )P8kHz iout_8kHz( )P10kHz iout_10kHz( )P12kHz iout_12kHz( )P16kHz iout_16kHz( )
iout_4kHz iout_8kHz, iout_10kHz, iout_12kHz, iout_16kHz,
P: Power dissipationI: Current (r.m.s value)
Fig. 6-9: Power dissipation HMS01.1N-W0054
16 kHz 12 kHz 8 kHz 4 kHz10 kHz
Rexroth IndraDrive M Electrical Data 6-11
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMS01.1N-W0070
0 4 8 12 16 20 24 28 32 36 40 440
50
100
150
200
250
300
350
400
450
500Verlustleistung HMS01.1N-W0070
P4kHz iout_4kHz( )P8kHz iout_8kHz( )P10kHz iout_10kHz( )P12kHz iout_12kHz( )P16kHz iout_16kHz( )
iout_4kHz iout_8kHz, iout_10kHz, iout_12kHz, iout_16kHz,
P: Power dissipationI: Current (r.m.s value)
Fig. 6-10: Power dissipation HMS01.1N-W0070
16 kHz 12 kHz 8 kHz 4 kHz10 kHz
6-12 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Power Section - Examples of Allowed Load ProfilesThe capacity of the drive controllers is described below with examples ofload profiles.
Designation Symbol Unit HMS01.1N-W0020
HMS01.1N-W0036
HMS01.1N-W0054
HMS01.1N-W0070
Characteristic curveoutput current;operation at overload
Peak load allowance:
Iout_base
Iout_peak=K
T
Iout_base
t
I
Iout_peak
t
Iout_peak_1 (4 kHz) A 20,0 36,0 54,0 70,7
Iout_peak_1 (8 kHz) A 15,8 29,8 43,0 46,4
Iout_peak_1 (12 kHz) A 9,7 19,4 26,7 28,4
Maximum outputcurrent
t=400ms; T=4s
Iout_peak_1 (16 kHz) A 5,4 12,5 16,8 18,6
Iout_base_1 (4 kHz) A 4,4 8,0 12,0 15,7
Iout_base_1 (8 kHz) A 3,5 6,6 9,6 10,3
Iout_base_1 (12 kHz) A 2,2 4,3 5,9 6,3
Base load currentavailable at maximumcurrent
t=400ms; T=4s
Iout_base_1 (16 kHz) A 1,2 2,8 3,7 4,1
Iout_peak_3 (4 kHz) A 18,7 34,2 54,0 66,1
Iout_peak_3 (8 kHz) A 13,0 24,4 34,2 38,3
Iout_peak_3 (12 kHz) A 7,9 15,6 20,9 23,1
Maximum outputcurrent
t=2s; T=20s; K=2,5
Iout_peak_3 (16 kHz) A 4,3 9,9 13,1 15,0
Iout_base_3 (4 kHz) A 7,5 13,7 21,6 26,5
Iout_base_3 (8 kHz) A 5,2 9,8 13,7 15,3
Iout_base_3 (12 kHz) A 3,2 6,3 8,4 9,3
Base load currentavailable at maximumcurrent
t=2s; T=20s; K=2,5
Iout_base_3 (16 kHz) A 1,7 4,0 5,3 6,0
Iout_peak_4 (4 kHz) A 12,7 22,7 41,9 46,4
Iout_peak_4 (8 kHz) A 8,7 16,0 24,1 26,5
Iout_peak_4 (12 kHz) A 5,3 10,2 14,7 15,9
Maximum outputcurrent
t=60s; T=5min; K=1,7
Iout_peak_4 (16 kHz) A 2,9 6,4 9,2 10,2
Iout_base_4 (4 kHz) A 7,5 13,4 24,6 27,3
Iout_base_4 (8 kHz) A 5,1 9,4 14,2 15,6
Iout_base_4 (12 kHz) A 3,1 6,0 8,7 9,3
Base load currentavailable at maximumcurrent
t=60s; T=5min; K=1,7
Iout_base_4 (16 kHz) A 1,7 3,8 5,4 6,0
Rexroth IndraDrive M Electrical Data 6-13
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Designation Symbol Unit HMS01.1N-W0020
HMS01.1N-W0036
HMS01.1N-W0054
HMS01.1N-W0070
Iout_peak_5 (4 kHz) A 12,4 21,9 37,7 44,1
Iout_peak_5 (8 kHz) A 8,5 15,5 21,6 25,1
Iout_peak_5 (12 kHz) A 5,1 9,8 13,2 15,0
Maximum outputcurrent
t=60s; T=10min; K=1,2
Iout_peak_5 (16 kHz) A 2,8 6,2 8,2 9,7
Iout_base_5 (4 kHz) A 10,3 18,3 31,4 36,7
Iout_base_5 (8 kHz) A 7,1 12,9 18,0 20,9
Iout_base_5 (12 kHz) A 4,3 8,2 11,0 12,5
Base load currentavailable at maximumcurrent
t=60s; T=10min; K=1,2
Iout_base_5 (16 kHz) A 2,3 5,1 6,9 8,1
Fig. 6-11: Technical data
Note: The load profiles are available if particularly the maximumcurrent at switching frequencies of 8, 12 and 16 Hz isexternally (e.g. by an NC) limited to the indicated values.
6-14 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
6.3 Power Section HMS01.1N- (W0150, W0210)
Designation Symbol Unit HMS01.1N-W0150 HMS01.1N-W0210
DC bus voltage(range) UDC V 254…750 254…750
Upper DC bus voltagelimit (cut-off threshold)
UDC limit (max) V 900 ± 2.5% 900 ± 2.5%
Output voltage
Fundamental voltage
Uout
with open-loop U/f ctrl
with closed-loop oper.
V
V
ULN * 0,85
ULN * 0,8
Rise of voltage at outputat ULN = 400 V and 15 mmotor cable length 1)
dv/dt
10% - 90%
kV/µs < 5 < 5
Nom. Y-capacitance(DC bus against ground)
CY nF 2 * 100 2 * 100
Output frequency range– at fs = 4 kHz– at fs = 8 kHz– at fs = 12 kHz– at fs = 16 kHz
fout Hz 0…400
0…800
0…1200
0…1600
0…400
0…800
0…1200
0…1600
Maximum output current Iout_max (4 kHz)
Iout_max (8 kHz)
Iout_max(12 kHz)
Iout_max(16 kHz)
A 150
104
75
57
210
144
103
77
Continuous outputcurrentor rated current
Iout_cont (4 kHz)
Iout_cont (8 kHz)
Iout_cont (12 kHz)
Iout_cont (16 kHz)
A 100
67
48
37
145
101
72
54
Continuous outputcurrent or rated currentat electric rotationalfrequency 0 Hz
Iout_cont (4 kHz)
Iout_cont (8 kHz)
Iout_cont (12 kHz)
Iout_cont (16 kHz)
A 57,0
38,5
27,6
21,0
86,1
58,1
41,5
31,0
Maximum possiblethroughput rating atcosϕ =1
PDC kW Iout_max (fs) * Uout * √3 / 1000
Possible throughputrating at cosϕ =1
PDC kW Iout_cont (fs) * Uout * √3 / 1000
Power dissipation PDiss W 965 1570
1) recommended value; see following noteFig. 6-12: Technical data for mains supply and power section
Note: Observe that the load at the motor terminal is almostindependent of the power section used.
Especially when using standard motors, make sure that theycan withstand the voltage load.
Observe section "Using Third-Party Motors in Drive SystemRexroth IndraDrive" of the Project Planning Manual "RexrothIndraDrive Drive System".
Rexroth IndraDrive M Electrical Data 6-15
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Note: Depending on the electric rotational frequency, the outputcurrent is reduced for thermal protection of the power section.
The output current is reduced when the value of the electricrotational frequency falls below 3 Hz.
Power DissipationThe level of power dissipation occurring in power sections can beascertained from the following. In the diagrams basic and current-relatedpower dissipation are summarized.
HMS01.1N-W0150
0 10 20 30 40 50 60 70 80 90 1000
100
200
300
400
500
600
700
800
900
1000Verlustleistung HMS01.1N-W0150
P4kHz iout_4kHz( )P8kHz iout_8kHz( )P10kHz iout_10kHz( )P12kHz iout_12kHz( )P16kHz iout_16kHz( )
iout_4kHz iout_8kHz, iout_10kHz, iout_12kHz, iout_16kHz,
P: Power dissipationI: Current (r.m.s value)
Fig. 6-13: Power dissipation HMS01.1N-W0150
16 kHz 12 kHz 8 kHz 4 kHz10 kHz
6-16 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMS01.1N-W0210
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 1500
200
400
600
800
1000
1200
1400
1600
1800Verlustleistung HMS01.1N-W0210
P4kHz iout_4kHz( )P8kHz iout_8kHz( )P10kHz iout_10kHz( )P12kHz iout_12kHz( )P16kHz iout_16kHz( )
iout_4kHz iout_8kHz, iout_10kHz, iout_12kHz, iout_16kHz,
P: Power dissipationI: Current (r.m.s value)
Fig. 6-14: Power dissipation HMS01.1N-W0210
16 kHz 12 kHz 8 kHz 4 kHz10 kHz
Rexroth IndraDrive M Electrical Data 6-17
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Examples of Allowed Load Profiles
Designation Symbol Unit HMS01.1N-W0150 HMS01.1N-W0210
Characteristic curveoutput current;operation at overload
Peak load allowance:
Iout_base
Iout_peak=K
T
Iout_base
t
I
Iout_peak
t
Iout_peak_1 (4 kHz) 150,0 210,0
Iout_peak_1 (8 kHz) 130,3 183,9
Iout_peak_1 (12 kHz) 95,1 133,9
Maximum outputcurrent
t=400ms; T=4s;Iout_peak_1 (16 kHz)
A
72,4 101,0
Iout_base_1 (4 kHz) 33,3 46,7
Iout_base_1 (8 kHz) 29,0 40,9
Iout_base_1 (12 kHz) 21,1 29,8
Base load currentavailable at maximumcurrent
t=400ms; T=4s;Iout_base_1 (16 kHz)
A
16,1 22,4
Iout_peak_3 (4 kHz) 150,0 210,0
Iout_peak_3 (8 kHz) 106,0 155,0
Iout_peak_3 (12 kHz) 76,6 111,5
Maximum outputcurrent
t=2s; T=20s; K=2,5Iout_peak_3 (16 kHz)
A
58,2 83,7
Iout_base_3 (4 kHz) 60,0 84,0
Iout_base_3 (8 kHz) 42,4 62,0
Iout_base_3 (12 kHz) 30,6 44,6
Base load currentavailable at maximumcurrent
t=2s; T=20s; K=2,5Iout_base_3 (16 kHz)
A
23,3 33,5
Iout_peak_4 (4 kHz) 108,5 165,6
Iout_peak_4 (8 kHz) 73,7 112,3
Iout_peak_4 (12 kHz) 52,9 80,2
Maximum outputcurrent
t=60s; T=5min; K=1,7Iout_peak_4 (16 kHz)
A
40,3 60,0
Iout_base_4 (4 kHz) 63,8 97,4
Iout_base_4 (8 kHz) 43,4 66,1
Iout_base_4 (12 kHz) 31,1 47,2
Base load currentavailable at maximumcurrent
t=60s; T=5min; K=1,7Iout_base_4 (16 kHz)
A
23,7 35,3
Iout_peak_5 (4 kHz) 103,2 156,7
Iout_peak_5 (8 kHz) 69,9 105,9
Iout_peak_5 (12 kHz) 50,2 75,6
Maximum outputcurrent
t=60s; T=10min; K=1,7Iout_peak_5 (16 kHz)
A
38,1 56,5
Iout_base_5 (4 kHz) 86,0 130,6
Iout_base_5 (8 kHz) 58,2 88,3
Iout_base_5 (12 kHz) 41,8 63,0
Base load currentavailable at maximumcurrent
t=60s; T=10min; K=1,7Iout_base_5 (16 kHz)
A
31,8 47,1
Fig. 6-15: Technical data
6-18 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Note: The load profiles are available if particularly the maximumcurrent at switching frequencies of 8, 12 and 16 Hz isexternally (e.g. by an NC) limited to the indicated values.
Rexroth IndraDrive M Electrical Data 6-19
DOK-INDRV*-HMS+HMD****-PR04-EN-P
6.4 Control Voltage
Note: The data below apply to the power sections.The data refer to an ambient temperature of 25 °C.
Designation Symbol Unit Value
Control voltage UN3 V • 24 ±20%(when no motor holding brake is used)
• 24 ±5%(when motor holding brake is used)
• 26 ±5%(when motor holding brake is used and themotor cable is longer than 50 m)
Max. ripple content w - mustn't exceed the control voltage range
Max. allowed overvoltage UN3max V 33 (limited to a duration of 1 ms)
Fig. 6-16: Control voltage
Note: Overvoltages of more than 33 V have to be derived bymeasures in the electrical equipment of the machine orinstallation. This includes:
• 24-Volt mains sections that reduce incoming overvoltagesto the allowed value.
• Overvoltage limiters at the control cabinet input that limitexisting overvoltages to the allowed value. This alsoapplies to long 24-Volt lines that have been laid in parallelwith power and mains cables and can absorb overvoltagescaused by inductive or capacitive coupling.
6-20 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Designation Symbol Unit Value
Max. charging current IEIN3 A 2.5
Max. pulse duration of IEIN3 tEIN3Lade ms 5
Max. input capacity CN3 mF 0.47
Power consumption*:
HMD01.1-1N-W0012 PN3 W 16.6
HMD01.1-1N-W0020 PN3 W 16.6
HMD01.1-1N-W0036 PN3 W 10.8
HMS01.1-1N-W0020 PN3 W 10.1
HMS01.1-1N-W0036 PN3 W 15.1
HMS01.1-1N-W0054 PN3 W 9.6
HMS01.1-1N-W0070 PN3 W 16.1
HMS01.1-1N-W0150 PN3 W 22.8
HMS01.1-1N-W0210 PN3 W 72.0
* data without motor holding brake taken into accountFig. 6-17: Control voltage
Note: Power consumption is mainly influenced by the blowers used.This is why power consumption is not proportional to the typecurrent of the drive controller.
Rexroth IndraDrive M Electrical Data 6-21
DOK-INDRV*-HMS+HMD****-PR04-EN-P
6.5 Connections
Complete Connection Diagram HMS01.1-Wxxxx
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Fig. 6-18: Complete connection diagram
6-22 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Overview
HMS01.1N-W0020 and HMS01.1N-W0036,HMD01.1N-W0020 and HMD01.1N-W0036
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Fig. 6-19: HMS01.1N-W0020 and HMS01.1N-W0036, HMD01.1N-W0020 andHMD01.1N-W0036 power section connections (front)
Description of connections:
Connection See page
control voltage 6-28
DC bus 6-28
equipment grounding conductor 6-35
X1 6-28
Rexroth IndraDrive M Electrical Data 6-23
DOK-INDRV*-HMS+HMD****-PR04-EN-P
hms0020_x5_x6.fh7
X5
X6
XS2
hmd0036_x5_x6.fh7
X6.1
X5.2
X5.1
X6.2
XS2
Fig. 6-20: HMS01.1N-W0020, -W0036, HMD01.1N-W0020, -W0036 powersection connections (bottom)
Description of connections:
Connection See page
X5: motor connection (HMS)
X5.1, X5.2: motor connections (HMD)
6-29
X6: motor temperature, motor holding brake (HMS)
X6.1, X6.2: motor temperature, motor holding brake (HMD)
6-31
XS2: shield connection motor cable 6-36
6-24 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMS01.1N-W0054 and HMS01.1N-W0070
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Fig. 6-21: HMS01.1N-W0054 and -W0070 power section connections (front)
Description of connections:
Connection See page
control voltage 6-28
DC bus 6-28
equipment grounding conductor 6-35
X1 6-28
Rexroth IndraDrive M Electrical Data 6-25
DOK-INDRV*-HMS+HMD****-PR04-EN-P
X5
X6
hms0070_x5_x6.fh7
XS2
Fig. 6-22: HMS01.1N-W0054 and -W0070 power section connections (bottom)
Description of connections:
Connection See page
X5: motor connection 6-29
X6: motor temperature, motor holding brake 6-31
XS2: shield connection motor cable 6-36
6-26 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMS01.1N-W0150 and HMS01.1N-W0210
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Fig. 6-23: HMS01.1N-W0150 and HMS01.1N-W0210 power sectionconnections (front)
Description of connections:
Connection See page
X5: motor connection 6-29
control voltage 6-28
DC bus 6-28
equipment grounding conductor 6-35
X1 6-28
Rexroth IndraDrive M Electrical Data 6-27
DOK-INDRV*-HMS+HMD****-PR04-EN-P
hms0140_x5_x6.fh7
X6XS2
Fig. 6-24: HMS01.1N-W0150 and HMS01.1N-W0210 power sectionconnections (bottom)
Description of connections:
Connection See page
X6: motor temperature, motor holding brake 6-31
XS2: shield connection motor cable 6-36
6-28 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Control Voltage (+24 V, 0 V)The control voltage supply is connected by contact rails and screws (M6)to the front of the drive controller (cross section of a contact rail:6 x 12 mm). There are various lengths of contact rail depending on thewidth of the drive controllers. The contact rails are part of the accessoriesHAS01.1.
6 Nm
DC Bus (L+, L-)The DC bus is connected by contact rails and screws (M6) to the front ofthe drive controller (cross section of a contact rail: 6 x 12 mm). There arevarious lengths of contact rail depending on the width of the drivecontrollers. The contact rails are part of the accessories HAS01.1.
6 Nm
X1, Bus Module
X1f2.FH7
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Fig. 6-25: X1
Type Number ofpoles
Type of design
Flat line connector 8 Connector on device
Flat line bushing 8 Bushing on flat line
Fig. 6-26: Design
Design
Tightening Torque
Design
Tightening Torque
Graphic Representation
Design
Rexroth IndraDrive M Electrical Data 6-29
DOK-INDRV*-HMS+HMD****-PR04-EN-P
X5 resp. X5.1/X5.2, Motor Connection
HMx01.1N- Type Numberof poles
Type of design
W0020W0036
Terminal screw 4 bushing on device
W0054 Terminal screw 4 bushing on device
W0070 Terminal screw 4 bushing on device
W0150W0210
Terminal block 3 Threaded terminal end for M6ring terminal
Fig. 6-27: Design
For drive controllers HMD (X5.1, X5.2) only:
To prevent an interchanging of the two motor cables by mistake when youconnect the two motors to the drive controller there are coding pins setinto the bushings X5.1 and X5.2 (see following figure).
• X5.1: coding pin 2
• X5.2: coding pin 1
Fig. 6-28: Coding pins at X5.1 and X5.2
If you use prefabricated Rexroth motor cables you must code the motorcable connector for X5.2 first. This means that you have to set thecoding pin of the connector (not the coding pin of the bushing of the drivecontroller!) from pin 1 to pin 2. The motor cable connector for X5.1 needsno changing.
Design
6-30 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMx01.1N- Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
W0020W0036
0.2-4 0.2-4 24-10
W0054 0.5-10 0.5-10 20-8
W0070 0.5-10 0.5-10 20-8
W0150 2.5-50 2.5-50 14-1
W0210 4.0-50 4.0-50 12-1
Fig. 6-29: Connection cross sections
HMx01.1N- Tightening torque [Nm]
W0020W0036
0.5 – 0.6
W0054 1.2 – 1.5
W0070 1.2 – 1.5
W0150 6
W0210 6
Fig. 6-30: Tightening torques
CAUTION
Damage to the drive controller⇒ Strain relief cannot be provided for the motor power
cable at the drive controller. Strain relief for themotor power cable must therefore be provided withinthe control cabinet.
Note: For optimum shield contact of the motor power cable use ourspecial shielding plate, where possible (accessoriesHAS02.1; see Project Planning Manual "Rexroth IndraDriveDrive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P;part no. R911309636))
Note: If you use third-party motor power cables not corresponding tothe requirements, Rexroth's guarantee for the drive system willexpire (see Project Planning Manual "Rexroth IndraDrive DriveSystem" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no.R911309636)).
Use ready-made Rexroth cables (see documentation "RexrothConnection Cables" (DOK-CONNEC-CABLE*STAND-AUxx-EN-P).
Connection Cross Section
Tightening Torque
Connecting the Motor PowerCable
Rexroth IndraDrive M Electrical Data 6-31
DOK-INDRV*-HMS+HMD****-PR04-EN-P
X6 resp. X6.1/X6.2, Motor Temperature Monitoring andMotor Holding Brake
4
3
2
1
Fig. 6-31: X6 terminal connector
Type Number of poles Type of design
Spring power 4 Bushings on connector
Fig. 6-32: Design
For drive controllers HMD (X6.1, X6.2) only:
To prevent an interchanging of the two motor cables by mistake when youconnect the two motors to the drive controller there are coding pins setinto the bushings X6.1 and X6.2 (see following figure).
• X6.1: coding pin 4
• X6.2: coding pin 1
Fig. 6-33: Coding pins at X6.1 and X6.2
If you use prefabricated Rexroth motor cables you must code the motorcable connectors for X6.1 and X6.2 first (Do not change the codings atthe bushings of the drive controller!):
• for connector X6.1: cut off connectors plastic pin 4
• for connector X6.2: cut off connectors plastic pin 1
Graphic Representation
Design
6-32 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HMS01.1N-W0020 to -W0070 and HMD01.1N-W0012 to -W0036:
Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
0.14-1.5 0.14-1.5 28-16
Fig. 6-34: Connection cross section
HMS01.1N-W0150 to -W0210:
Cross sectionsingle-wire
[mm²]
Cross sectionmultiwire
[mm²]
Cross sectionin AWG
2.5 2.5 12
Fig. 6-35: Connection cross section
1 MotTemp+
2 MotTemp-Motor temperature monitoring
3 +24 V
4 0 VMotor holding brake
;<:-����:�����������
��
��� ��!���-�
/0'�120'�13045�
$ ���� ���������������%
����� ���������������
�'������+�
� , ' & .
6
* �
�#��(,�
��(,�
)+��0���#
�+��0����
�)� ���������
Fig. 6-36: Motor cable, temperature monitor and holding brake connection
Connection Cross Section
Connection
Rexroth IndraDrive M Electrical Data 6-33
DOK-INDRV*-HMS+HMD****-PR04-EN-P
ATTENTION
Maximum permitted braking current:• HMS01.1N-W0020: 1.6 A
• HMS01.1N-W0036: 1.6 A
• HMS01.1N-W0054: 2.0 A
• HMS01.1N-W0070: 2.0 A
• HMS01.1N-W0150: 2.5 A
• HMS01.1N-W0210: 2.5 A
• HMD01.1N-W0012: 1,5 A each axis
• HMD01.1N-W0020: 1,5 A each axis
• HMD01.1N-W0036: 1,5 A each axis
Where braking currents are higher, the motor holdingbrake must be activated by means of an externalswitching mechanism.Maximum switching frequency of the holding brake:0,5 Hz
Note: The output to the motor holding brake (+24 V, 0 V) isprotected against overload and short-circuit by means of aninternal electronic switch.
DANGER
Dangerous movements! Danger to personnelfrom falling or slipping axes!⇒ The standard motor holding brake provided or an
external motor holding brake controlled directly bythe drive controller are not sufficient on their own toguarantee the safety of personnel!
⇒ Personnel safety must be achieved using higher-ranking, fail-safe procedures:Dangerous areas should be blocked off withprotective fences or grids.Secure vertical axes against falling or slipping afterswitching off the motor power by, for example:- mechanically locking the vertical axis
- providing external brake/catching/clampingmechanisms
- adequately counterbalancing the axis
Power consumption levels for the holding rate can be found in the projectplanning documents for AC motors.
The holding brake for AC motors is not designed as a service brake. Afterapproximately 20,000 motor revolutions against the closed brake disc it isworn out.
The drive controller assumes the control of the motor holding brake.Controlling the Motor HoldingBrake
6-34 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Ground Connection of HousingThe ground connection of the housing is used to provide functional safetyof the drive controllers and protection against contact in conjunction withthe equipment grounding conductor connection.
Ground the housings of the drive controllers:
1. Connect the bare metal back panel of the drive controller inconductive form to the mounting surface in the control cabinet. To dothis use the supplied mounting screws.
2. Connect the mounting surface of the control cabinet in conductiveform to the equipment grounding conductor system.
Rexroth IndraDrive M Electrical Data 6-35
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Equipment Grounding Conductor Connection
DANGER
Lethal electric shock caused by live parts withmore than 50 V!⇒ Via the joint bar on the front connect the drive
controller to the supply unit.⇒ Via the joint bar on the front connect the drive
controller to the neighboring drive controller.⇒ Connect the equipment grounding conductor
terminal of the supply unit to the equipmentgrounding conductor system of the control cabinet.
masseanschluss_frontf2
1
1: joint barFig. 6-37: Equipment grounding connection to supply unit resp. neighboring
device via the joint bar
Note: If cables are used for the equipment grounding connectionthey must have a cross section of at least the cross section ofa phase of the mains supply wire (but not smaller than10 mm2).
The joint bar is connected to the drive controller with screws (M6 x 25)
6 Nm
Design
Tightening Torque
6-36 Electrical Data Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
XS1, Shield Connection (Control Wires)
XS1f2
XS1
Fig. 6-38: XS1 shield connection
Connection for shields of lines connected to the control section (only forlines with connectors, which do not have their own shield connection).
Note: Always connect shield of cables with a large metal-to-metalcontact surface to shield connection XS1.
XS2, Shield Connection (Motor Cable)
CAUTION
Risk of damage due to long screws!⇒ Use only screws with a maximum length of 12 mm
for the thread of XS2.
XS2 is a M6 thread and serves for mounting the shielding plate for shieldconnection of the motor cable (accessories HAS02.1).
Rexroth IndraDrive M Touch Guard 7-1
DOK-INDRV*-HMS+HMD****-PR04-EN-P
7 Touch Guard
WARNING
Lethal electric shock caused by live parts withmore than 50 V!⇒ The appropriate touch guard must be mounted for
each drive controller following connection work.⇒ Never mount a damaged touch guard.⇒ Immediately replace a damaged touch guard by an
undamaged touch guard.
Cutouts
�4-�!������-/���7�-�������
A
B C
Fig. 7-1: Cutouts at the touch guard
WARNING
Lethal electric shock caused by live parts withmore than 50 V!⇒ You have to provide the best possible protection
against contact. Therefore keep the cutouts at thetouch guard as small as possible.
⇒ Only break off the cutouts if necessary.
• Prior to connecting DC bus and the control voltage the cutouts A, Band C (see picture) must be broken off the touch guard.
• At the first and last drive controller in a line of drive controllersconnected to each other there mustn't any cutout be broken off at theouter side of the touch guard.
7-2 Touch Guard Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Mounting
�4-�!������-/���7���
Fig. 7-2: Touch guard
The touch guard must always be mounted following connection work.
Note: Risk of damage to the touch guard!Regard the maximum tightening torque for the fixing screw forthe touch guard.
2.8 NmTightening Torque
Rexroth IndraDrive M Disposal and Environmental Protection 8-1
DOK-INDRV*-HMS+HMD****-PR04-EN-P
8 Disposal and Environmental Protection
8.1 Disposal
ProductsOur products can be returned to us free of charge for disposal. It is aprecondition, however, that the products are free of oil, grease or otherdirt.
In addition, when returned the products mustn't contain any undue foreignmatter or foreign component.
Please send the products free domicile to the following address:
Bosch Rexroth AGElectric Drives and ControlsBürgermeister-Dr.-Nebel-Straße 2D-97816 Lohr am Main
Packaging MaterialsThe packaging materials consist of cardboard, wood and polystyrene.They can be easily recycled. For ecological reasons you should not returnthe empty packages to us.
8.2 Environmental Protection
No Release of Hazardous SubstancesOur products do not contain any hazardous substances that they canrelease in the case of appropriate use. Normally there aren't any negativeeffects on the environment to be expected.
Materials Contained in the Products
Electronic DevicesElectronic devices mainly contain:
• steel
• aluminum
• copper
• synthetic materials
• electronic components and modules
MotorsMotors mainly contain:
• steel
• aluminum
• copper
• brass
• magnetic materials
• electronic components and modules
8-2 Disposal and Environmental Protection Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
RecyclingDue to their high content of metal most of the product components can berecycled. In order to recycle the metal in the best possible way it isnecessary to disassemble the products into individual modules.
The metals contained in the electric and electronic modules can also berecycled by means of specific separation processes.The synthetic materials remaining after these processes can be thermallyrecycled.
Rexroth IndraDrive M Service & Support 9-1
DOK-INDRV*-HMS+HMD****-PR04-EN-P
9 Service & Support
9.1 Helpdesk
Unser Kundendienst-Helpdesk im Hauptwerk Lohram Main steht Ihnen mit Rat und Tat zur Seite.Sie erreichen uns
Our service helpdesk at our headquarters in Lohr amMain, Germany can assist you in all kinds of inquiries.Contact us
- telefonisch - by phone: +49 (0) 9352 40 50 60über Service Call Entry Center Mo-Fr 07:00-18:00- via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm
- per Fax - by fax: +49 (0) 9352 40 49 41
- per e-Mail - by e-mail: [email protected]
9.2 Service-Hotline
Außerhalb der Helpdesk-Zeiten ist der Servicedirekt ansprechbar unter
After helpdesk hours, contact our servicedepartment directly at
+49 (0) 171 333 88 26
oder - or +49 (0) 172 660 04 06
9.3 Internet
Unter www.boschrexroth.com finden Sieergänzende Hinweise zu Service, Reparatur undTraining sowie die aktuellen Adressen *) unsererauf den folgenden Seiten aufgeführten Vertriebs-und Servicebüros.
Verkaufsniederlassungen
Niederlassungen mit Kundendienst
Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mitunserem für Sie nächstgelegenen Ansprechpartner auf.
*) Die Angaben in der vorliegenden Dokumentation könnenseit Drucklegung überholt sein.
At www.boschrexroth.com you may findadditional notes about service, repairs and trainingin the Internet, as well as the actual addresses *) ofour sales- and service facilities figuring on thefollowing pages.
sales agencies
offices providing service
Please contact our sales / service office in your area first.
*) Data in the present documentation may have becomeobsolete since printing.
9.4 Vor der Kontaktaufnahme... - Before contacting us...
Wir können Ihnen schnell und effizient helfen wennSie folgende Informationen bereithalten:
1. detaillierte Beschreibung der Störung und derUmstände.
2. Angaben auf dem Typenschild derbetreffenden Produkte, insbesondereTypenschlüssel und Seriennummern.
3. Tel.-/Faxnummern und e-Mail-Adresse, unterdenen Sie für Rückfragen zu erreichen sind.
For quick and efficient help, please have thefollowing information ready:
1. Detailed description of the failure andcircumstances.
2. Information on the type plate of the affectedproducts, especially type codes and serialnumbers.
3. Your phone/fax numbers and e-mail address,so we can contact you in case of questions.
9-2 Service & Support Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
9.5 Kundenbetreuungsstellen - Sales & Service Facilities
Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!from abroad: don’t dial (0) after country code!
Vertriebsgebiet Mitte Germany Centre
Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 2 / Postf. 135797816 Lohr am Main / 97803 Lohr
Kompetenz-Zentrum Europa
Tel.: +49 (0)9352 40-0Fax: +49 (0)9352 40-4885
S E R V I C E A U T O M A T I O N
C A L L E N T R Y C E N T E RH e l p d e s kMO – FR
von 07:00 - 18:00 Uhrfrom 7 am – 6 pm
Tel. +49 (0) 9352 40 50 60Fax +49 (0) 9352 40 49 41
S E R V I C E A U T O M A T I O N
H OTLIN E 24 / 7 / 365
außerhalb der Helpdesk-Zeitout of helpdesk hours
Tel.: +49 (0)172 660 04 06o d e r / o r
Tel.: +49 (0)171 333 88 26
S E R V I C E A U T O M A T I O N
ERSATZTEILE / SPARESverlängerte Ansprechzeit- extended office time -
♦ nur an Werktagen- only on working days -
♦ von 07:00 - 18:00 Uhr- from 7 am - 6 pm -
Tel. +49 (0) 9352 40 42 22
Vertriebsgebiet Süd Germany South
Bosch Rexroth AGLandshuter Allee 8-1080637 München
Tel.: +49 (0)89 127 14-0Fax: +49 (0)89 127 14-490
Vertriebsgebiet West Germany West
Bosch Rexroth AGRegionalzentrum WestBorsigstrasse 1540880 Ratingen
Tel.: +49 (0)2102 409-0Fax: +49 (0)2102 409-406
+49 (0)2102 409-430
Gebiet Südwest Germany South-West
Bosch Rexroth AGService-Regionalzentrum Süd-WestSiemensstr. 170736 Fellbach
Tel.: +49 (0)711 51046–0Fax: +49 (0)711 51046–248
Vertriebsgebiet Nord Germany North
Bosch Rexroth AGWalsroder Str. 9330853 Langenhagen
Tel.: +49 (0) 511 72 66 57-0Service: +49 (0) 511 72 66 57-256Fax: +49 (0) 511 72 66 57-93Service: +49 (0) 511 72 66 57-783
Vertriebsgebiet Mitte Germany Centre
Bosch Rexroth AGRegionalzentrum MitteWaldecker Straße 1364546 Mörfelden-Walldorf
Tel.: +49 (0) 61 05 702-3Fax: +49 (0) 61 05 702-444
Vertriebsgebiet Ost Germany East
Bosch Rexroth AGBeckerstraße 3109120 Chemnitz
Tel.: +49 (0)371 35 55-0Fax: +49 (0)371 35 55-333
Vertriebsgebiet Ost Germany East
Bosch Rexroth AGRegionalzentrum OstWalter-Köhn-Str. 4d04356 Leipzig
Tel.: +49 (0)341 25 61-0Fax: +49 (0)341 25 61-111
Rexroth IndraDrive M Service & Support 9-3
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Europa (West) - Europe (West)
vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählenfrom abroad: don’t dial (0) after country code, Italy: dial 0 after country code
Austria - Österreich
Bosch Rexroth GmbHElectric Drives & ControlsStachegasse 131120 Wien
Tel.: +43 (0)1 985 25 40Fax: +43 (0)1 985 25 40-93
Austria – Österreich
Bosch Rexroth GmbHElectric Drives & ControlsIndustriepark 184061 Pasching
Tel.: +43 (0)7221 605-0Fax: +43 (0)7221 605-21
Belgium - Belgien
Bosch Rexroth NV/SAHenri Genessestraat 11070 Bruxelles
Tel: +32 (0) 2 451 26 08Fax: +32 (0) 2 451 27 90 [email protected] [email protected]
Denmark - Dänemark
BEC A/SZinkvej 68900 Randers
Tel.: +45 (0)87 11 90 60Fax: +45 (0)87 11 90 61
Great Britain – Großbritannien
Bosch Rexroth Ltd.Electric Drives & ControlsBroadway Lane, South CerneyCirencester, Glos GL7 5UH
Tel.: +44 (0)1285 863000Fax: +44 (0)1285 863030 [email protected] [email protected]
Finland - Finnland
Bosch Rexroth OyElectric Drives & ControlsAnsatie 6017 40 Vantaa
Tel.: +358 (0)9 84 91-11Fax: +358 (0)9 84 91-13 60
France - Frankreich
Bosch Rexroth SASElectric Drives & ControlsAvenue de la Trentaine(BP. 74)77503 Chelles Cedex
Tel.: +33 (0)164 72-63 22Fax: +33 (0)164 72-63 20Hotline: +33 (0)608 33 43 28
France - Frankreich
Bosch Rexroth SASElectric Drives & ControlsZI de Thibaud, 20 bd. Thibaud(BP. 1751)31084 Toulouse
Tel.: +33 (0)5 61 43 61 87Fax: +33 (0)5 61 43 94 12
France – Frankreich
Bosch Rexroth SASElectric Drives & Controls91, Bd. Irène Joliot-Curie69634 Vénissieux – Cedex
Tel.: +33 (0)4 78 78 53 65Fax: +33 (0)4 78 78 53 62
Italy - Italien
Bosch Rexroth S.p.A.Via G. Di Vittorio, 120063 Cernusco S/N.MI
Hotline: +39 02 92 365 563Tel.: +39 02 92 365 1Service: +39 02 92 365 300Fax: +39 02 92 365 500Service: +39 02 92 365 516
Italy - Italien
Bosch Rexroth S.p.A.Via Paolo Veronesi, 25010148 Torino
Tel.: +39 011 224 88 11Fax: +39 011 224 88 30
Italy - Italien
Bosch Rexroth S.p.A.Via Mascia, 180053 Castellamare di Stabia NA
Tel.: +39 081 8 71 57 00Fax: +39 081 8 71 68 85
Italy - Italien
Bosch Rexroth S.p.A.Via del Progresso, 16 (Zona Ind.)35020 Padova
Tel.: +39 049 8 70 13 70Fax: +39 049 8 70 13 77
Italy - Italien
Bosch Rexroth S.p.A.Via Isonzo, 6140033 Casalecchio di Reno (Bo)
Tel.: +39 051 29 86 430Fax: +39 051 29 86 490
Netherlands - Niederlande/Holland
Bosch Rexroth Services B.V.Technical ServicesKruisbroeksestraat 1(P.O. Box 32)5281 RV Boxtel
Tel.: +31 (0) 411 65 19 51Fax: +31 (0) 411 67 78 14Hotline: +31 (0) 411 65 19 [email protected]
Netherlands – Niederlande/Holland
Bosch Rexroth B.V.Kruisbroeksestraat 1(P.O. Box 32)5281 RV Boxtel
Tel.: +31 (0) 411 65 16 40Fax: +31 (0) 411 65 14 83 www.boschrexroth.nl
Norway - Norwegen
Bosch Rexroth ASElectric Drives & ControlsBerghagan 1 or: Box 30071405 Ski-Langhus 1402 Ski
Tel.: +47 (0) 64 86 41 00
Fax: +47 (0) 64 86 90 62
Hotline: +47 (0)64 86 94 82 [email protected]
Spain – Spanien
Goimendi AutomationParque Empresarial ZuatzuC/ Francisco Grandmontagne no.220018 San Sebastian
Tel.: +34 9 43 31 84 21- service: +34 9 43 31 84 56Fax: +34 9 43 31 84 27- service: +34 9 43 31 84 60 [email protected]
Spain - Spanien
Bosch Rexroth S.A.Electric Drives & ControlsCentro Industrial SantigaObradors s/n08130 Santa Perpetua de MogodaBarcelona
Tel.: +34 9 37 47 94 00Fax: +34 9 37 47 94 01
Spain - Spanien
Bosch Rexroth S.A.Electric Drives & Controlsc/ Almazara, 928760 Tres Cantos (Madrid)
Tel.: +34 91 806 24 79Fax: +34 91 806 24 72 [email protected]
Sweden - Schweden
Bosch Rexroth ABElectric Drives & Controls- Varuvägen 7(Service: Konsumentvägen 4, Älfsjö)125 81 Stockholm
Tel.: +46 (0)8 727 92 00Fax: +46 (0)8 647 32 77
Sweden - Schweden
Bosch Rexroth ABElectric Drives & ControlsEkvändan 7254 67 Helsingborg
Tel.: +46 (0) 42 38 88 -50Fax: +46 (0) 42 38 88 -74
Switzerland East - Schweiz Ost
Bosch Rexroth Schweiz AGElectric Drives & ControlsHemrietstrasse 28863 ButtikonTel. +41 (0) 55 46 46 111Fax +41 (0) 55 46 46 222
Switzerland West - Schweiz West
Bosch Rexroth Suisse SAAv. Général Guisan 261800 Vevey 1
Tel.: +41 (0)21 632 84 20Fax: +41 (0)21 632 84 21
9-4 Service & Support Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Europa (Ost) - Europe (East)
vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code
Czech Republic - Tschechien
Bosch -Rexroth, spol.s.r.o.Hviezdoslavova 5627 00 Brno
Tel.: +420 (0)5 48 126 358Fax: +420 (0)5 48 126 112
Czech Republic - Tschechien
DEL a.s.Strojírenská 38591 01 Zdar nad SázavouTel.: +420 566 64 3144Fax: +420 566 62 1657
Hungary - Ungarn
Bosch Rexroth Kft.Angol utca 341149 Budapest
Tel.: +36 (1) 422 3200Fax: +36 (1) 422 3201
Poland – Polen
Bosch Rexroth Sp.zo.o.ul. Staszica 105-800 Pruszków
Tel.: +48 22 738 18 00– service: +48 22 738 18 46Fax: +48 22 758 87 35– service: +48 22 738 18 42
Poland – Polen
Bosch Rexroth Sp.zo.o.Biuro Poznanul. Dabrowskiego 81/8560-529 Poznan
Tel.: +48 061 847 64 62 /-63Fax: +48 061 847 64 02
Romania - Rumänien
East Electric S.R.L.Bdul Basarabia no.250, sector 373429 Bucuresti
Tel./Fax:: +40 (0)21 255 35 07+40 (0)21 255 77 13
Fax: +40 (0)21 725 61 21 [email protected]
Romania - Rumänien
Bosch Rexroth Sp.zo.o.Str. Drobety nr. 4-10, app. 1470258 Bucuresti, Sector 2
Tel.: +40 (0)1 210 48 25+40 (0)1 210 29 50
Fax: +40 (0)1 210 29 52
Russia - Russland
Bosch Rexroth OOOWjatskaja ul. 27/15127015 Moskau
Tel.: +7-095-785 74 78+7-095 785 74 79
Fax: +7 095 785 74 77 [email protected]
Russia Belarus - Weissrussland
ELMIS10, Internationalnaya246640 Gomel, Belarus
Tel.: +375/ 232 53 42 70+375/ 232 53 21 69
Fax: +375/ 232 53 37 69 [email protected]
Turkey - Türkei
Bosch Rexroth OtomasyonSan & Tic. A..S.Fevzi Cakmak Cad No. 334630 Sefaköy Istanbul
Tel.: +90 212 413 34 00Fax: +90 212 413 34 17 www.boschrexroth.com.tr
Turkey - Türkei
Servo Kontrol Ltd. Sti.Perpa Ticaret Merkezi B BlokKat: 11 No: 160980270 Okmeydani-Istanbul
Tel: +90 212 320 30 80Fax: +90 212 320 30 81 [email protected] www.servokontrol.com
Slowenia - Slowenien
DOMELOtoki 2164 228 Zelezniki
Tel.: +386 5 5117 152Fax: +386 5 5117 225 [email protected]
Rexroth IndraDrive M Service & Support 9-5
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Africa, Asia, Australia – incl. Pacific Rim
Australia - Australien
AIMS - Australian IndustrialMachinery Services Pty. Ltd.28 Westside DriveLaverton North Vic 3026Melbourne
Tel.: +61 3 93 14 3321Fax: +61 3 93 14 3329Hotlines: +61 3 93 14 3321
+61 4 19 369 195 [email protected]
Australia - Australien
Bosch Rexroth Pty. Ltd.No. 7, Endeavour WayBraeside Victoria, 31 95Melbourne
Tel.: +61 3 95 80 39 33Fax: +61 3 95 80 17 33 [email protected]
China
Shanghai Bosch RexrothHydraulics & Automation Ltd.Waigaoqiao, Free Trade ZoneNo.122, Fu Te Dong Yi RoadShanghai 200131 - P.R.China
Tel.: +86 21 58 66 30 30Fax: +86 21 58 66 55 [email protected][email protected]
China
Shanghai Bosch RexrothHydraulics & Automation Ltd.4/f, Marine TowerNo.1, Pudong AvenueShanghai 200120 - P.R.China
Tel: +86 21 68 86 15 88Fax: +86 21 58 40 65 77
China
Bosch Rexroth China Ltd.15/F China World Trade Center1, Jianguomenwai AvenueBeijing 100004, P.R.China
Tel.: +86 10 65 05 03 80Fax: +86 10 65 05 03 79
China
Bosch Rexroth China Ltd.Guangzhou Repres. OfficeRoom 1014-1016, Metro Plaza,Tian He District, 183 Tian He Bei RdGuangzhou 510075, P.R.China
Tel.: +86 20 8755-0030+86 20 8755-0011
Fax: +86 20 8755-2387
China
Bosch Rexroth (China) Ltd.A-5F., 123 Lian Shan StreetSha He Kou DistrictDalian 116 023, P.R.China
Tel.: +86 411 46 78 930Fax: +86 411 46 78 932
China
Melchers GmbHBRC-SE, Tightening & Press-fit13 Floor Est Ocean CentreNo.588 Yanan Rd. East65 Yanan Rd. WestShanghai 200001
Tel.: +86 21 6352 8848Fax: +86 21 6351 3138
Hongkong
Bosch Rexroth (China) Ltd.6th Floor,Yeung Yiu Chung No.6 Ind Bldg.19 Cheung Shun StreetCheung Sha Wan,Kowloon, Hongkong
Tel.: +852 22 62 51 00Fax: +852 27 41 33 44
India - Indien
Bosch Rexroth (India) Ltd.Electric Drives & ControlsPlot. No.96, Phase IIIPeenya Industrial AreaBangalore – 560058
Tel.: +91 80 51 17 0-211...-218Fax: +91 80 83 94 345
+91 80 83 97 374
India - Indien
Bosch Rexroth (India) Ltd.Electric Drives & ControlsAdvance House, II FloorArk Industrial CompoundNarol Naka, Makwana RoadAndheri (East), Mumbai - 400 059
Tel.: +91 22 28 56 32 90+91 22 28 56 33 18
Fax: +91 22 28 56 32 93
India - Indien
Bosch Rexroth (India) Ltd.S-10, Green Park ExtensionNew Delhi – 110016
Tel.: +91 11 26 56 65 25+91 11 26 56 65 27
Fax: +91 11 26 56 68 87
Indonesia - Indonesien
PT. Bosch RexrothBuilding # 202, CilandakCommercial EstateJl. Cilandak KKO, Jakarta 12560
Tel.: +62 21 7891169 (5 lines)Fax: +62 21 7891170 - [email protected]
Japan
Bosch Rexroth Automation Corp.Service Center JapanYutakagaoka 1810, Meito-ku,NAGOYA 465-0035, Japan
Tel.: +81 52 777 88 41+81 52 777 88 53+81 52 777 88 79
Fax: +81 52 777 89 01
Japan
Bosch Rexroth Automation Corp.Electric Drives & Controls2F, I.R. BuildingNakamachidai 4-26-44, Tsuzuki-kuYOKOHAMA 224-0041, Japan
Tel.: +81 45 942 72 10Fax: +81 45 942 03 41
Korea
Bosch Rexroth-Korea Ltd.Electric Drives and ControlsBongwoo Bldg. 7FL, 31-7, 1GaJangchoong-dong, Jung-guSeoul, 100-391
Tel.: +82 234 061 813Fax: +82 222 641 295
Korea
Bosch Rexroth-Korea Ltd.1515-14 Dadae-Dong, Saha-guElectric Drives & ControlsPusan Metropolitan City, 604-050
Tel.: +82 51 26 00 741Fax: +82 51 26 00 747 [email protected]
Malaysia
Bosch Rexroth Sdn.Bhd.11, Jalan U8/82, Seksyen U840150 Shah AlamSelangor, Malaysia
Tel.: +60 3 78 44 80 00Fax: +60 3 78 45 48 00 [email protected] [email protected]
Singapore - Singapur
Bosch Rexroth Pte Ltd15D Tuas RoadSingapore 638520
Tel.: +65 68 61 87 33Fax: +65 68 61 18 25 sanjay.nemade
@boschrexroth.com.sg
South Africa - Südafrika
TECTRA Automation (Pty) Ltd.71 Watt Street, MeadowdaleEdenvale 1609
Tel.: +27 11 971 94 00Fax: +27 11 971 94 40Hotline: +27 82 903 29 23 [email protected]
Taiwan
Bosch Rexroth Co., Ltd.Taichung Industrial AreaNo.19, 38 RoadTaichung, Taiwan 407, R.O.C.
Tel : +886 - 4 -235 08 383Fax: +886 - 4 -235 08 586 [email protected] [email protected]
Taiwan
Bosch Rexroth Co., Ltd.Tainan BranchNo. 17, Alley 24, Lane 737Chung Cheng N.Rd. YungkangTainan Hsien, Taiwan, R.O.C.
Tel : +886 - 6 –253 6565Fax: +886 - 6 –253 4754 [email protected]
Thailand
NC Advance Technology Co. Ltd.59/76 Moo 9Ramintra road 34Tharang, Bangkhen,Bangkok 10230
Tel.: +66 2 943 70 62 +66 2 943 71 21Fax: +66 2 509 23 62Hotline +66 1 984 61 52 [email protected]
9-6 Service & Support Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Nordamerika – North AmericaUSAHeadquarters - Hauptniederlassung
Bosch Rexroth CorporationElectric Drives & Controls5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707
Tel.: +1 847 645-3600Fax: +1 847 [email protected] [email protected]
USA Central Region - Mitte
Bosch Rexroth CorporationElectric Drives & ControlsCentral Region Technical Center1701 Harmon RoadAuburn Hills, MI 48326
Tel.: +1 248 393-3330Fax: +1 248 393-2906
USA Southeast Region - Südwest
Bosch Rexroth CorporationElectric Drives & ControlsSoutheastern Technical Center3625 Swiftwater Park DriveSuwanee, Georgia 30124
Tel.: +1 770 932-3200Fax: +1 770 932-1903
USA SERVICE-HOTLINE
- 7 days x 24hrs -
+1-800-REXROTH+1 800 739-7684
USA East Region – Ost
Bosch Rexroth CorporationElectric Drives & ControlsCharlotte Regional Sales Office14001 South Lakes DriveCharlotte, North Carolina 28273
Tel.: +1 704 583-9762+1 704 583-1486
USA Northeast Region – Nordost
Bosch Rexroth CorporationElectric Drives & ControlsNortheastern Technical Center99 Rainbow RoadEast Granby, Connecticut 06026
Tel.: +1 860 844-8377Fax: +1 860 844-8595
USA West Region – West
Bosch Rexroth Corporation7901 Stoneridge Drive, Suite 220Pleasant Hill, California 94588
Tel.: +1 925 227-1084Fax: +1 925 227-1081
Canada East - Kanada Ost
Bosch Rexroth Canada CorporationBurlington Division3426 Mainway DriveBurlington, OntarioCanada L7M 1A8
Tel.: +1 905 335 5511Fax: +1 905 335 4184Hotline: +1 905 335 5511 [email protected]
Canada West - Kanada West
Bosch Rexroth Canada Corporation5345 Goring St.Burnaby, British ColumbiaCanada V7J 1R1
Tel. +1 604 205 5777Fax +1 604 205 6944Hotline: +1 604 205 5777 [email protected]
Mexico
Bosch Rexroth Mexico S.A. de C.V.Calle Neptuno 72Unidad Ind. Vallejo07700 Mexico, D.F.
Tel.: +52 55 57 54 17 11Fax: +52 55 57 54 50 [email protected]
Mexico
Bosch Rexroth S.A. de C.V.Calle Argentina No 3913Fracc. las Torres64930 Monterrey, N.L.
Tel.: +52 81 83 65 22 53+52 81 83 65 89 11+52 81 83 49 80 91
Fax: +52 81 83 65 52 80
Südamerika – South AmericaArgentina - Argentinien
Bosch Rexroth S.A.I.C."The Drive & Control Company"Rosario 2302B1606DLD CarapachayProvincia de Buenos Aires
Tel.: +54 11 4756 01 40+54 11 4756 02 40+54 11 4756 03 40+54 11 4756 04 40
Fax: +54 11 4756 01 36+54 11 4721 91 53
Argentina - Argentinien
NAKASEServicio Tecnico CNCCalle 49, No. 5764/66B1653AOX Villa BalesterProvincia de Buenos Aires
Tel.: +54 11 4768 36 43Fax: +54 11 4768 24 13Hotline: +54 11 155 307 6781 [email protected] [email protected] [email protected] (Service)
Brazil - Brasilien
Bosch Rexroth Ltda.Av. Tégula, 888Ponte Alta, Atibaia SPCEP 12942-440
Tel.: +55 11 4414 56 92+55 11 4414 56 84
Fax sales: +55 11 4414 57 07Fax serv.: +55 11 4414 56 86 [email protected]
Brazil - Brasilien
Bosch Rexroth Ltda.R. Dr.Humberto Pinheiro Vieira, 100Distrito Industrial [Caixa Postal 1273]89220-390 Joinville - SC
Tel./Fax: +55 47 473 58 33Mobil: +55 47 9974 6645 [email protected]
Columbia - Kolumbien
Reflutec de Colombia Ltda.Calle 37 No. 22-31Santafé de Bogotá, D.C.Colombia
Tel.: +57 1 368 82 67+57 1 368 02 59
Fax: +57 1 268 97 [email protected]
Rexroth IndraDrive M Index 10-1
DOK-INDRV*-HMS+HMD****-PR04-EN-P
10 Index
Aappropriate use 2-1
BBrake
motor holding brake 6-31Braking current 6-33Bus module 6-28
CCoding pins
X5.1, X5.2 6-29X6.1, X6.2 6-31
Connectionbus module 6-28diagram 6-21motor 6-29motor holding brake 6-31motor temperature monitoring 6-31shield XS1 6-36shield XS2 6-36X1 6-28X5 6-29X6 6-31
Connectionson power section 6-22
Control section 1-3type plate 4-3
Control voltagedata 6-19
DData
electrical 6-1mechanical 5-1
Deliveryscope 4-4
Dimensional drawing 5-1Disposal 8-1Dissipation
power 6-3, 6-8, 6-15Documentation
overview 1-2Drive controller
basic structure 1-3control section 1-3HMD 4-2HMS 4-1power section 1-3type code 4-1
EElectrical data 6-1Environmental protection 8-1Equipment grounding conductor 6-35
GGround connection
housing 6-34
10-2 Index Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
HHMD 4-2HMS 4-1Holding brake 6-31
Iinappropriate use 2-2IndraDrive
documentation 1-2Installation
connection diagram 6-21electrical 1-4
Jjoint bar 6-35
MMaterials
of products 8-1Mechanical data 5-1Motor
connection 6-29holding brake 6-31temperature monitoring 6-31
PPackaging
materials 8-1Power dissipation 6-3, 6-8, 6-15Power section 1-3
type plate 4-3
RRecycling 8-2
Ssafety instructions for electric drives and controls 3-1Scope of delivery 4-4Shield connection
XS1 6-36XS2 6-36
TTechnical data 6-2
electrical 6-1mechanical 5-1
Temperature monitoring 6-31Touch guard 7-1Type code 4-1Type plates 4-3
Uuse
appropriate 2-1inappropriate 2-2
WWeight 5-9
Rexroth IndraDrive M Index 10-3
DOK-INDRV*-HMS+HMD****-PR04-EN-P
XX1 6-28X5 6-29X5.1 6-29X5.2 6-29X6 6-31X6.1 6-31X6.2 6-31XS1 6-36XS2 6-36
10-4 Index Rexroth IndraDrive M
DOK-INDRV*-HMS+HMD****-PR04-EN-P
Printed in GermanyDOK-INDRV*-HMS+HMD****-PR04-EN-PR911295014
Bosch Rexroth AGElectric Drives and ControlsP.O. Box 13 5797803 Lohr, GermanyBgm.-Dr.-Nebel-Str. 297816 Lohr, GermanyPhone +49 93 52-40-50 60Fax +49 93 52-40-49 [email protected]