revolutionizing wafer production - cloudinary

14
Revolutionizing Wafer Production NREL Industry Growth Forum / Emerging Markets Day May 810, 2019

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Page 1: Revolutionizing Wafer Production - Cloudinary

Revolutionizing Wafer Production

NREL Industry Growth Forum / Emerging Markets Day

May 8–10, 2019

Page 2: Revolutionizing Wafer Production - Cloudinary

NexWafe – the most disruptive technology in photovoltaics

2

Background

› Spin-off from the Fraunhofer Institute for Solar Energy Systems

› Based on more than 15 years of R&D, EUR 20M invested

› Backed by Saudi Aramco Energy Ventures and Green Growth Fund 2

Market› Multi-billion dollar market for high-quality silicon wafers

› Monocrystalline wafer market growing over-proportionally

Business

model

› Scalable and highly profitable business

› Produce and sell high-quality mono-crystalline silicon wafers

› Provide fully compatible “drop-in” wafers

Financials› Revenues: EUR 32m in 2021 exceeding EUR 1bn in 2025

› Highly profitable from 2021 onwards

Team

› Highly experienced management team

› Track record in construction and operation of mass productions and

commercialization of new products

Technology

& Products

› Kerfless production of mono-crystalline silicon wafers at a fraction of

the cost and superior quality compared to conventional wafers

› Pilot line in operation, on fast track to mass production

Intellectual

Property

› 16 patent families built around the core technologies

› Substantial trade secrets

Page 3: Revolutionizing Wafer Production - Cloudinary

Revolutionary kerfless wafer technology

3

Highest-quality silicon wafers for PV cell manufacturers as drop-in

replacement for standard monocrystalline silicon wafers

Page 4: Revolutionizing Wafer Production - Cloudinary

A rapidly growing multi-billion dollar target market

4

Source: Apricum PV market forecast (Q2/2018, center scenario), PV Tech, ITRPV

Mono wafer demand grows with 26% CAGR to USD 13bn in 2022

Global PV market projections [GWp]

p-type

(multi)

5%

7%

41%

48%

5%

2019

6%

2020

18%

69%

7%

12313%

8%

77%

9%

2021

n-type

(mono)

37%

2018

7%3%

3%

Thin-film

2022

116

p-type

(mono)

90

77%

128

55%

4%

104

9.4%

Page 5: Revolutionizing Wafer Production - Cloudinary

Improvement lever

• Economies of scale

• Margin contraction

• Manufacturing process

improvements

• Gradual product performance

increases

• High-efficiency cell technologies

• New manufacturing paradigms

NexWafe – new levers for growth of the PV industry

5

PV learning curve

0.01

0.1

1

10

100

0 0 10 1,000 100,000

22.8% learning ratePast

Future

0.1 400

Cumulative PV module shipments [GWp]

Avera

ge m

odule

price [U

SD

2017/W

p]

Page 6: Revolutionizing Wafer Production - Cloudinary

Conventional wafer production is responsible for 40% of PV module

cost and has very limited cost reduction potential

6

SawingIngotsPoly-

siliconRods

Squaring,

brickingCropping

Silane

gas

16 g polysilicon ~10 g wafer

High COGS

and capital

intensity

~40% material

loss

Energy waste

and CO2

Product with

quality

limitations

CO2

Gas

Page 7: Revolutionizing Wafer Production - Cloudinary

SawingIngotsPoly-

siliconRods

Squaring,

brickingCropping

NexWafe’s disruptive technology – improved wafer quality at

drastically reduced COGS, CAPEX, energy and material losses

7

Direct wafer growth from silane gas = drastically shorter value chain

Premium-

quality, drop-

in product

50% less

energy & CO2

> 50% lower

COGS and

CAPEX

>90% less

waste

Silane

gas

Gas

NexWafe’s proprietary high-throughput deposition

Page 8: Revolutionizing Wafer Production - Cloudinary

Kerfless wafer process for mass production

8

Unique patent protected technology to achieve low production cost:

✓ High-throughput in-line tools and processes

✓ Closed seed wafer loop an almost no kerf

EpiWafer

Re-use of seed wafer

EpiWafer

Release layer

formationDeposition Detachment Post treatment1 2 3 4

seed wafer seed wafer

silane gas

seed wafer

EpiWafer

Page 9: Revolutionizing Wafer Production - Cloudinary

Clear roadmap to exceed 30 GW production capacity

9

New

production

sites

1.25

GW

Multi

GW

2019

5

MW

2022 2023

Upgrade for

commercial

production

First large-

scale plant in

Bitterfeld

Bitterfeld

capacity

expansion

2020

250

MW

Page 10: Revolutionizing Wafer Production - Cloudinary

NexWafe’s production processes and equipment –

ready for large-scale EpiWafer production

10

Release

layer

formation

Detachment

Post

treatment

Wafer

packaging

Silicon layer

deposition

1 2

3

4

5

EpiWafer

seed wafer

seed wafer

seed wafer

EpiWafer

Construction of 1st fab with 250 MW capacity followed by fast ramp to

GW level starts mid 2019

Page 11: Revolutionizing Wafer Production - Cloudinary

Attractive site for first GW-scale manufacturing secured

11

Page 12: Revolutionizing Wafer Production - Cloudinary

Strong management team – proven track record in building

products, companies, process equipment and production facilities

12

Peter Pauli

(Chairman)

Recognized PV

industry leader and

ex-CEO of Meyer

Burger

Dr. Stefan Reber

(CEO, CTO)

Dr. Frank Siebke

(CFO)

Roy Segev

(CCO)

Karl Friedrich

Haarburger (COO)

Expert in

industrialization &

factory building

20 years

experience in

building companies

20 years in leading

operational roles

and venture capital

20 years in silicon

materials R&D

Page 13: Revolutionizing Wafer Production - Cloudinary

Scalable, high-margin business –

ideally positioned for a high-value exit

13

• Scalable, capital efficient production

• High-margin business

• EBITDA-positive by 2021

0

2019 20222020 2021 20252023 2024

3 32116

215

703

1.178

Projected revenue

EUR million

Many potential strategic

acquirers

Polysilicon Ingot/Wafer

Cell/Module Other

Page 14: Revolutionizing Wafer Production - Cloudinary

NexWafe – Innovation, growth and competitiveness

14

• NexWafe addresses a rapidly-growing multi-billion-

dollar solar photovoltaic business

• We own the most innovative disruptive PV technology

fundamentally changing the process and the cost of

wafer production

• Our product hits the sweet spot of customer demand:

high efficiency at low cost

• We will raise equity in our Series B round to help

finance our 250 MW production plant in Bitterfeld

• We create a highly profitable, rapidly-growing

business

Be part of it!