revolutionizing wafer production - cloudinary
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Revolutionizing Wafer Production
NREL Industry Growth Forum / Emerging Markets Day
May 8–10, 2019
NexWafe – the most disruptive technology in photovoltaics
2
Background
› Spin-off from the Fraunhofer Institute for Solar Energy Systems
› Based on more than 15 years of R&D, EUR 20M invested
› Backed by Saudi Aramco Energy Ventures and Green Growth Fund 2
Market› Multi-billion dollar market for high-quality silicon wafers
› Monocrystalline wafer market growing over-proportionally
Business
model
› Scalable and highly profitable business
› Produce and sell high-quality mono-crystalline silicon wafers
› Provide fully compatible “drop-in” wafers
Financials› Revenues: EUR 32m in 2021 exceeding EUR 1bn in 2025
› Highly profitable from 2021 onwards
Team
› Highly experienced management team
› Track record in construction and operation of mass productions and
commercialization of new products
Technology
& Products
› Kerfless production of mono-crystalline silicon wafers at a fraction of
the cost and superior quality compared to conventional wafers
› Pilot line in operation, on fast track to mass production
Intellectual
Property
› 16 patent families built around the core technologies
› Substantial trade secrets
Revolutionary kerfless wafer technology
3
Highest-quality silicon wafers for PV cell manufacturers as drop-in
replacement for standard monocrystalline silicon wafers
A rapidly growing multi-billion dollar target market
4
Source: Apricum PV market forecast (Q2/2018, center scenario), PV Tech, ITRPV
Mono wafer demand grows with 26% CAGR to USD 13bn in 2022
Global PV market projections [GWp]
p-type
(multi)
5%
7%
41%
48%
5%
2019
6%
2020
18%
69%
7%
12313%
8%
77%
9%
2021
n-type
(mono)
37%
2018
7%3%
3%
Thin-film
2022
116
p-type
(mono)
90
77%
128
55%
4%
104
9.4%
Improvement lever
• Economies of scale
• Margin contraction
• Manufacturing process
improvements
• Gradual product performance
increases
• High-efficiency cell technologies
• New manufacturing paradigms
NexWafe – new levers for growth of the PV industry
5
PV learning curve
0.01
0.1
1
10
100
0 0 10 1,000 100,000
22.8% learning ratePast
Future
0.1 400
Cumulative PV module shipments [GWp]
Avera
ge m
odule
price [U
SD
2017/W
p]
Conventional wafer production is responsible for 40% of PV module
cost and has very limited cost reduction potential
6
SawingIngotsPoly-
siliconRods
Squaring,
brickingCropping
Silane
gas
16 g polysilicon ~10 g wafer
High COGS
and capital
intensity
~40% material
loss
Energy waste
and CO2
Product with
quality
limitations
CO2
Gas
SawingIngotsPoly-
siliconRods
Squaring,
brickingCropping
NexWafe’s disruptive technology – improved wafer quality at
drastically reduced COGS, CAPEX, energy and material losses
7
Direct wafer growth from silane gas = drastically shorter value chain
Premium-
quality, drop-
in product
50% less
energy & CO2
> 50% lower
COGS and
CAPEX
>90% less
waste
Silane
gas
Gas
NexWafe’s proprietary high-throughput deposition
Kerfless wafer process for mass production
8
Unique patent protected technology to achieve low production cost:
✓ High-throughput in-line tools and processes
✓ Closed seed wafer loop an almost no kerf
EpiWafer
Re-use of seed wafer
EpiWafer
Release layer
formationDeposition Detachment Post treatment1 2 3 4
seed wafer seed wafer
silane gas
seed wafer
EpiWafer
Clear roadmap to exceed 30 GW production capacity
9
New
production
sites
1.25
GW
Multi
GW
2019
5
MW
2022 2023
Upgrade for
commercial
production
First large-
scale plant in
Bitterfeld
Bitterfeld
capacity
expansion
2020
250
MW
NexWafe’s production processes and equipment –
ready for large-scale EpiWafer production
10
Release
layer
formation
Detachment
Post
treatment
Wafer
packaging
Silicon layer
deposition
1 2
3
4
5
EpiWafer
seed wafer
seed wafer
seed wafer
EpiWafer
Construction of 1st fab with 250 MW capacity followed by fast ramp to
GW level starts mid 2019
Attractive site for first GW-scale manufacturing secured
11
Strong management team – proven track record in building
products, companies, process equipment and production facilities
12
Peter Pauli
(Chairman)
Recognized PV
industry leader and
ex-CEO of Meyer
Burger
Dr. Stefan Reber
(CEO, CTO)
Dr. Frank Siebke
(CFO)
Roy Segev
(CCO)
Karl Friedrich
Haarburger (COO)
Expert in
industrialization &
factory building
20 years
experience in
building companies
20 years in leading
operational roles
and venture capital
20 years in silicon
materials R&D
Scalable, high-margin business –
ideally positioned for a high-value exit
13
• Scalable, capital efficient production
• High-margin business
• EBITDA-positive by 2021
0
2019 20222020 2021 20252023 2024
3 32116
215
703
1.178
Projected revenue
EUR million
Many potential strategic
acquirers
Polysilicon Ingot/Wafer
Cell/Module Other
NexWafe – Innovation, growth and competitiveness
14
• NexWafe addresses a rapidly-growing multi-billion-
dollar solar photovoltaic business
• We own the most innovative disruptive PV technology
fundamentally changing the process and the cost of
wafer production
• Our product hits the sweet spot of customer demand:
high efficiency at low cost
• We will raise equity in our Series B round to help
finance our 250 MW production plant in Bitterfeld
• We create a highly profitable, rapidly-growing
business
Be part of it!