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CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: [email protected] - WEB: www.cdautomation.com Revo PC USER’S MANUAL Rev. 09/2013 00007

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Page 1: Revo PC - PROFESSCD Automation srl REVO PC User’s Manual 4 CD-Eng-REVO-PC-3PHb 1 Important warnings for safety This chapter contains important information for the safety. The not

CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY

Tel +39 0331 577479 – Fax +39 0331 579479

E-Mail: [email protected] - WEB: www.cdautomation.com

Revo PC

USER’S MANUAL Rev. 09/2013

00007

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1 Important warnings for safety ..............................................................................................4

2 Note ......................................................................................................................................5

3 Introduction ..........................................................................................................................6

3.1 Easy to start REVO-PC 6

3.2 Synchronization 7

3.3 Smart Power limitation 7

4 Identification and Order Code ...............................................................................................8

4.1 Identification of the unit 8

4.2 Order Code 9

5 Technical Specifications ...................................................................................................... 10

5.1 General features: 10

5.2 Input features: 10

5.3 Output features(power device): 10

6 Installation .......................................................................................................................... 10

6.1 Environmental installation conditions 10

6.2 Dimensions and Weight 11

6.3 Fixing holes 11

7 Wiring instructions .............................................................................................................. 12

7.1 Supply 13

7.2 Serial Communication 13

7.2.1 RS485 modbus RTU SLAVE ........................................................................................... 13

7.2.2 modbus RTU MASTER ................................................................................................... 13

7.3 Digital Input 13

7.3.1 Terminal block M1 for Analog Input or SSR input with HB ................................................. 13

7.4 Current Transformer Input 14

7.4.1 Terminal block M5-M6-M7............................................................................................. 14

7.5 Digital Output 15

7.5.1 Terminal block M2-M3-M4............................................................................................. 15

7.6 Connection Diagram 16

7.7 Connection Diagram 16

8 Control Panel ....................................................................................................................... 20

8.1 Display 21

9 Operating mode ................................................................................................................... 22

9.1 Primary Menu 23

9.2 Other MENU selections 26

9.3 Operative Menu oPEr 27

9.3.1 Set Point setting in Local mode. .................................................................................... 28

9.4 Setup Menu Set 29

9.4.1 Parameter group ......................................................................................................... 30

9.4.2 Power Group Pur ......................................................................................................... 30

9.4.3 Alarm group 1 AL1 ..................................................................................................... 30

9.4.4 …Up to alarm group 24 AL24 ...................................................................................... 31

9.4.5 Fixed working Power FPur ........................................................................................... 31

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9.4.6 Control Parameter group cntr ..................................................................................... 31

9.5 Hardware Menu Hu 32

9.5.1 Parameter group ......................................................................................................... 33

9.5.2 Channels Number Group out ....................................................................................... 34

9.5.3 Channel 1 group CH1 .................................................................................................. 34

9.5.4 …Un to channel 24 group CH24 ................................................................................... 34

9.5.5 Digital Input configuration group din ............................................................................ 35

9.5.6 RS485 Slave group 485S ............................................................................................ 35

9.5.7 RS485 Master group 485n .......................................................................................... 36

9.6 Configuration Device Menu CD 36

10 Address Parameter ........................................................................................................... 39

10.1 Warranty condition 45

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1 Important warnings for safety

This chapter contains important information for the safety. The not observance of these instructions may

result in serious personal injury or death and can cause serious damages to the unit and to the

components system included.

The installation should be performed by qualified persons.

The units are integral part of industrial equipments. When it is supply, the unit is subject to

dangerous tensions.

• Don't remove the protection Cover.

• Don't use these unit in aerospace applications and/ or nuclear.

Protection (Protection, Protezione) The unit have IP20 protection rating as defined by the specific international. Is necessary

consider the place of installation.

Electronic supply (Alimentation électronique, Alimentazione elettronica) The electronic circuit of the unit must be supplied by dedicated voltage for all electronic

circuits and not in parallel with coil contactors, solenoids and other.

It's recommended to use a shielded transformer.

Electric Shock Hazard (Risque de choque électrique, Rischi di scosse elettriche) When the unit is energized, after the power supply is shut off, wait least a minute for allow

the discharge of the internal capacitors where there is a dangerous tension. Before

working, make sure that:

• Only authorized personnel must perform maintenance, inspection, and replacement

operations.

• The authorized personnel must read this manual before to have access to the unit.

• Unqualified People don't perform jobs on the same unit or in the immediate vicinities.

Important warnings (Attention, Avvertenze importanti) During the operations with units under tension, local regulations regarding electrical

installation should be rigidly observed:

• Respect the internal safety rules.

• Don't bend components to maintain insulation distances.

• Protect the units from high temperature humidity and vibrations.

• Don't touch components to prevent electrostatic discharges on them.

• Verify that the size is in line with real needs.

• To measure voltage current etc. on unit, remove rings and other jewels from fingers

and hands.

• Authorized personnel that work on thyristor unit under power supply voltage must be

on insulated board

This listing does not represent a complete enumeration of all necessary safety cautions.

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Electromagnetic compatibility (Compatibilità électromagnétique, Compatibilità elettromagnetica) Our units have an excellent immunity to electromagnetic interferences if all suggestions

contained in this manual are respected. In respect to a good Engineering practice, all

inductive loads like solenoids contactor coils should have a filter in parallel.

Emissions (Emission, Emissioni) All solid-state power controllers emit a certain amount of radio-frequency energy because

of the fast switching of the power devices.

The CD Automation’s unit are in accord with the EMC norms, CE mark.

In most installations, near by electronic systems will experience no difficulty with

interference. If very sensitive electronic measuring equipment or low-frequency radio

receivers are to be used near the unit, some special precautions may be required. These

may include the installation of a line supply filter and the use of screened (shielded) output

cable to the load.

2 Note

Warning: This icon is present in all the operational procedures where the Improper

operation may result in serious personal injury or death

Caution: This icon is present in all the operational procedures where the Improper

operation can cause damage for the Thyristor unit.

CD Automation reserves the right to modify the own products and this manual without any

advise.

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3 Introduction

REVO PC has been designed specifically to manage multizone systems. This powerful unit, with its unique algorithm, will minimize your energy costs by controlling

synchronization and power limit of each zone. Benefits include:

• Elimination of power overshoot (see graph below).

• Power factor close to one due to zero crossing firing.

• REVO-PC keeps your instantaneous power within the limit of your electricity supply contract.

• Prevents increases in energy supply tariffs imposed by your electricity supplier.

• Quick return on your investment.

This powerful unit with high performance micro can drive simple thyristor unit Revo S with zero crossing

firing.

By using the REVO PC, simple thyristor units can be used reducing the overall financial investment.

• Simultaneous fast full wave control of

� 8-16-24 REVO S - 1PH

� 8-16-24 REVO S - 2PH/3PH for 3 phase loads

� 8-16-24 REVO S - 2PH/3PH for 3 phase load with current calculation for each phase.

• Each loop's process information is managed independently.

� Calculation of instant current and RMS Voltage, Current and Power.

� Calculation of load resistance with Heater Break Alarm.

� Modbus Master, Modbus slave, Profilbus DP, Modbus/TCP, Can-Open

3.1 Easy to start REVO-PC

• Set the operative current of the heater zone.

• Set the Total Power Limit.

• Set the Power of each zone

The REVO-PC strategy is easy to implement. Do the same operation with a competitor’s load

management system and the operator must

learn up to 15 pages of the manual and understand up to five models of synchronization.

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3.2 Synchronization

On all controlled zones, the Live Predictive Synchronization is automatic

resulting in superior performance:

• Total current is equal to a sinusoidal wave form.

• Power factor > 0,9.

• Instantaneous current close to average value.

• Cancellation of harmonics.

• Power saving by harmonic reduction.

• Flickering effect removed.

Synchronization selection is available for normal resistive loads or short

infrared.

3.3 Smart Power limitation

• Smart power limitation works together with synchronization. If this function is enabled, REVO-PC

makes a live calculation of power at each period and generates the output values for the next

period.

• If the calculated power is below the power limit value, the previous values remain with each

channel using full power.

• If the power is above the power limit value, the setpoint of each channel is reduced

proportionally to restrict power overshoot. This function significantly reduces disturbances on the

main network compared to a full power system, preventing any increase in energy tariffs

imposed by the electricity supplier.

• This function can be activated/deactivated and the limit value changed at any time.

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4 Identification and Order Code

4.1 Identification of the unit

Caution: Before to install, make sure that the Thyristor unit have not damages. If the

product has a fault, please contact the dealer from which you purchased the product.

The identification's label give all the information regarding the factory settings of the unit, this label is on

the unit, like represented in figure.

Verify that the product is the same thing as ordered .

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4.2 Order Code

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5 Technical Specifications

5.1 General features:

Cover and Socket material: PolymericV2

IP Code 20

Auxiliary voltage: 12÷21V ac (max 200mA)

5.2 Input features:

Current Transormer Input max 50mA

Configurable Digital Input calib. 12 ÷ 24V dc/ac (max 4mA)

5.3 Output features(power device):

Open collettor max 50mA

6 Installation

6.1 Environmental installation conditions

Ambient temperature 0-40°C at nominal current.

Storage temperature -25°C a 70°C

Installation place

Don’t install at direct sun light, where there are

conductive dust, corrosive gas, vibration or water

and also in salty environmental.

Altitude

Up to 1000 meter over sea level. For higher

altitude reduce the nominal current of 2% for each

100m over 1000m

Humidity From 5 to 95% without condense and ice

Pollution Level Up to 2nd Level ref. IEC 60947-1 6.1.3.2

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6.2 Dimensions and Weight

REVO S 1PH

W(mm) D(mm) H(mm) Weight (kg)

93 95 269 0,6

6.3 Fixing holes

REVO S 1PH

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7 Wiring instructions

The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply,

for this reason in accord to the fundamental practices rules is opportune take some precautions:

• The coil contactor, the relays and other inductive loads must be equipped with opportune RC filter.

• Use shielded bipolar cables for all the input and output signals.

• The signal cables must not be near and parallel to the power cables.

• Local regulations regarding electrical installation should be rigidly observed.

Use copper cables and wires rated for use at 75°C only.

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7.1 Supply

Warning: Before connecting or disconnecting the unit check that power and control cables

are isolated from voltage sources.

Terminal M8 Description

1 Aux – Voltage Supply for elettronic boards 21 V ac

2 n.c.

3 Aux – Voltage Supply for elettronic boards 21 V ac

7.2 Serial Communication

7.2.1 RS485 modbus RTU SLAVE

Terminal M9

Description

1 RS485 B-

2 RS485 A+

7.2.2 modbus RTU MASTER

Terminal M10

Description

1 RS485 B-

2 RS485 A+

7.3 Digital Input

7.3.1 Terminal block M1 for Analog Input or SSR input with HB

Terminal M1

Description

1 GND

2 GND

3 +12 Vdc

4 - Common Digital Input

5 + Digital Input 4

6 + Digital Input 3

7 + Digital Input 2

8 + Digital Input 1

9 Not connected

10 Common

11 Normally Closed

12 Normally Open

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7.4 Current Transformer Input

7.4.1 Terminal block M5-M6-M7

Terminal M5-M6-M7

Description

1 CTI 1 - Current Transformer Input

2 CTI 2 - Current Transformer Input

3 +12 Vdc

4 GND

5 -12 Vdc

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7.5 Digital Output

7.5.1 Terminal block M2-M3-M4

Terminal M4

Description Terminal

M3 Description

1 GND 1 GND

2 +12 Vdc 2 +12 Vdc

3 + Common Digital Output 3 + Common Digital Output

4 - Digital Output 1 4 - Digital Output 9

5 - Digital Output 2 5 - Digital Output 10

6 - Digital Output 3 6 - Digital Output 11

7 - Digital Output 4 7 - Digital Output 12

8 - Digital Output 5 8 - Digital Output 13

9 - Digital Output 6 9 - Digital Output 14

10 - Digital Output 7 10 - Digital Output 15

11 - Digital Output 8 11 - Digital Output 16

12 Not connected 12 Not connected

Terminal M2

Description

1 GND

2 +12 Vdc

3 + Common Digital Output

4 - Digital Output 17

5 - Digital Output 18

6 - Digital Output 19

7 - Digital Output 20

8 - Digital Output 21

9 - Digital Output 22

10 - Digital Output 23

11 - Digital Output 24

12 Not connected

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7.6 Connection Diagram

Caution: this procedure must be performed only by qualified persons.

7.7 Connection Diagram

NOTE:

• * The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator.

The semiconductor I2t should be 20% less than power controller I2t.

Semiconductor fuses are classified for UL as supplemetar protection for semiconductor.

They are note approved for branch circuit protection.

• *² The auxiliary voltage supply must be synchronized with load voltage power supply. If the

Auxiliary Voltage (written on the identification label) is different from Supply Voltage (to the load),

use an external transformer as designated.

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7.8 1PH wiring

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7.9 2PH Wiring

Load Type

DELTA

T1 T2 T3

STAR

T1 T2 T3

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7.10 3PH Wiring

Load Type

T1 T2 T3

T1 T2 T3 L1 L3 L2

T1 T2 T3

T1 T2 T3 N

Delta Open Delta Star Star + Neutral

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8 Control Panel

The Control Panel is placed on the front of the unit, on his display you can visualize the alarms, the input and output

signals and all the configuration parameters.

The Control Panel is composed by 4 pushbutton appropriately identified: based on the state of the device

each button assumes a specific function, as described below.

Key or combination Description of the function associated

▲ UP key

Funzione 1: Skip to the next parameter or group when in the Operating menu and other menus are not going editing Funzione 2: Increases the value of the parameter currently displayed when an edit operation is in progress.

▼ Down key

Funzione 1: Skip to the next parameter or group when in the Operating menu and other menus are not going editing Funzione 2: Decreases the value of the parameter currently displayed when an edit operation is in progress.

F Function key

Funzione 1: Enables the change of a parameter displayed on the lower display, incrementable and decrementabile with UP and Down key Key.

Funzione 2: If the change of a parameter is enabled, accepts the change in progress set with UP key and Down Key.

L/R

Local/Remote Key

Funzione 1: If pressed for a long time, t > 4 sec. changes from local to remote and viceversa. Funzione 2: Leave the current menu and returns to the Primary menu, if it is not enabled No parameter change with Function Key. Funzione 3: Abort the change if it is enabled with Function Key.

F + L/R

Function + Local/Remote

Funzione : If pressed for a long time, t > 4 sec From the Operator Menu

Enable the menu selection nEnu flashing.

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8.1 Display

During the normal operating mode, the upper display show the acronym of the displayed variable, while

the lower display its current value.

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9 Operating mode

The system works on several levels of menus, the following figure shows the flow of the instrument

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9.1 Primary Menu

In this mode, you can display the values of SP, currents and powers of enabled channels.

In addition, can also be displayed the value of the supply voltage and alarm status.

The following figure shows the flow of the operator menu.

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No parameters can be changed in this menu, parameters are read-only type.

The parameters displayed are:

Power Supply Upper Display UUUU UM

Lower Display XXX Volt

The next three parameters are repeated for all the programmed channels (from 1 to 24)

oIoIoIoI…24242424 , iIiIiIiI…24242424 , PIPIPIPI…24242424

As example for channel 1

SP channel 1 Upper Display ooooIIII UM

Lower Display X.X %

Current channel 1 Upper Display iIiIiIiI UM

Lower Display X.X Amp.

Power channel 1 Upper Display PIPIPIPI UM

Lower Display X.XX KW

Following parameters

Alarm status group 1 Upper Display ALb1ALb1ALb1ALb1

Lower Display

(see fig 1) XXXX

Alarm status group 2 Upper Display ALbALbALbALb2 2 2 2

(only with more than 8 channels)Lower Display

(see fig 1) XXXX

Alarm status group 3 Upper Display ALbALbALbALb3 3 3 3

(only with more than16 channels) Lower Display (see fig 1)

XXXX

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The Figure 1 below describes the display mode of alarms, for each channel corresponds pair of

segments of display. The lower segments, if swithced on, of the upper segment, when lit, indicates

the status of high alarm channel, the lower segmentwhen turned on indicates the status of low alarm

channel.

• For group1 the channels associated to the pairs of segments are those indicated in figure 1.

• For group 2 the channels are those from 9 to 16.

• For group 3 the channels are those from 17 to 24.

• In case of an SCR short circuit alarm of the group all the segment are switched on.

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9.2 Other MENU selections

To select the other menù of Primary Menu:

• Simultaneously press the key F and L/R more than 4 sec.

On upper display is shown nEnu flashing .

On lower display are shown the available menu:

Display Description Password

oPEr Operative Menù 2222

Set Setup Menù 10101010

Hu Hardware Menù 5555

Cd Configuration Device Menù 15151515

CAL Calibration Menù 20202020

• With the keys ▲ and ▼ select the menu.

• Push F Function key to choose the menu.

On upper display Psu is shown to set the realtive password.

• Ser the password with the keys ▲ and ▼ .

• Push F Function key per to confirm the password.

• To cancel the selection and return to the Primary menu at any time press Primary L/R

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9.3 Operative Menu oPEroPEroPEroPEr

Password 2222

In this menu are displayed and can be changed, the set point of the programmed channels.

Contrary to all other parameters editability SetPoint follows the rule shown in the following figure and

described below:

1. If the system is in condition of Local (LED4 flashing) the Set Point can be changed from the panel

of the instrument.

2. If the system is in condition of Remote (LED4 Off) the Set Point can be changed from the serial

abled

3. To switch from Local to Remote mode and viceversa need to push more than 4 sec. L/R key.

4. In Remote mode if serial Modbus master is disabled the Set Point can be modified from Serial Modbus Slave.

In this case is the controlling instrument (or instruments) that send the Set Point to REVO PC.

5. In Remoto mode if is abled the serial Modbus master the Set Point can be modified from Serial Modbus Master.

In this case REVO PC is asking the Set Point to the controlling instrument (or instruments).

6. In Remote mode if is disabled the serial Modbus master is abled the serial Profibus, the Set Point

can be modified from serial Profibus.

This is a function that will be developed in the future.

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9.3.1 Set Point setting in Local mode.

•••• Make sure to be in Local mode (LED4 flashing)

Push more than 4 sec. L/R key from Primary menu

•••• Enter in Operator Menu

• To modify the Set Point select the parameter by the key

▲ and ▼

On upper display is shown the parameter name.

On Lower display is shown the actual value.

The parameters of the Set Point are repeated for all the programmed channels (from 1 to 24)

oIoIoIoI…24o 24o 24o 24o

As example for channel 1

Set Point Setting 1 Upper Display ooooIIIIoooo UM

Lower Display X.X %

• After choosing the set point to be set as a percentage value, press the F key F Function key

The parameter name on upper display is flashing.

• Set the value with ▲ and ▼ key.

• Push F Function key to confirm the selected value.

• To cancel the selection and return to the Primary menu at any time press Primary L/R

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9.4 Setup Menu SetSetSetSet

Password 10101010

On this menu can be setted:

• Load Nominal Power • Alarm set point of the channel • Presetted value of fixed working power • Control Parameter

The fig. below shows the flow of the menu

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9.4.1 Parameter group

The groups of parameters in the Setup menu can be selected using the ▲ and ▼ are the following:

Power Group PurPurPurPur

Alarme 1 Group AL1AL1AL1AL1

Alarme 2 Group AL2AL2AL2AL2

…… up to

Allarm Group 24 AL2AL2AL2AL24444

Fixed working Power Group FPurFPurFPurFPur

Control Parameter Group cntrcntrcntrcntr

• Once the group you want to display and modify the values, select and press F Function key

obtaining the parameter list of the Group.

• To change the single parameter, press again F Function key , the upper display with the parameter

name will be flashing.

• Set the value with ▲ and ▼ Keys, confirm the desired value with F Function key.

• To return to the previous list of groups of parameters press L/R , press again L/R to return

to the Primary Menu.

Note: to set a parameter always pass from Remote mode to Local mode by pushyng for more than 4

sec. L/R Key from Primary menu, Led 4 flashing.

9.4.2 Power Group PurPurPurPur

Nominal Power Value Channel 1

Upper Display ooooIIIIPPPP UM

Lower Display X.X KW

…… up to

Nominal Power Value Channel 24

Upper Display oooo24P24P24P24P UM

Lower Display X.X KW

9.4.3 Alarm group 1 ALALALAL1111

Set Min.Alarm Value Channel 1

Upper Display AL1AL1AL1AL1 UM

Lower Display X.X A

Set MAX.Alarm Value Channel 1

Upper Display AH1AH1AH1AH1 UM

Lower Display X.X KW

These features are repeated for all channels, if available, up to 24

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Example:

9.4.4 …Up to alarm group 24 AL24AL24AL24AL24

Set Min.Alarm Value Channel 24

Upper Display AL24AL24AL24AL24 UM

Lower Display X.X A

Set MAX.Alarm Value Channel 24

Upper Display AH24AH24AH24AH24 UM

Lower Display X.X KW

9.4.5 Fixed working Power FPurFPurFPurFPur

Fixed working Power Group 1

Upper Display Fo1Fo1Fo1Fo1 UM

Lower Display X.X %

Fixed working Power Group 2

Upper Display Fo2Fo2Fo2Fo2 UM

Lower Display X.X %

Fixed working Power Group 3

Upper Display Fo3Fo3Fo3Fo3 UM

Lower Display X.X %

Nota: When one of the three digital inputs is programmed as FPurFPurFPurFPur (Fixed working Power) closing the

corresponding input all the channels take on the fixed set point of the respective group.

9.4.69.4.69.4.69.4.6 Control Parameter group cntrcntrcntrcntr

Cycle time value Upper Display tcYctcYctcYctcYc UM

Lower Display X.XX Sec

Type of optimization Upper Display tyPCtyPCtyPCtyPC

Lower Display nononononEnEnEnE None

diStdiStdiStdiSt Distributed

incrincrincrincr Incremental

Sincronizzation Type Upper Display HCYcHCYcHCYcHCYc

Lower Display HALFHALFHALFHALF Half-wave

doubdoubdoubdoub Full wave

Power Limit Upper Display PLinPLinPLinPLin UM

(0 = limit excluded) Lower Display X.X KW

Enabling compensation Upper Display CnPECnPECnPECnPE

Lower Display disdisdisdis excluded

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EnEnEnEn included

9.5 Hardware Menu HuHuHuHu

Password 5555

On this menu can be setted:

• The number of channels used

• For each channel, any address of the instrument that provides the value of the set point and the

Modbus address of parameter containing the set point.

• The functions assigned to 4 digital inputs.

• The parameters of the serial Modbus slaves.

• The parameters of the serial Modbus Master.

• The communication parameters of the Profibus line.

The fig. below shows the flow of the menu

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9.5.1 Parameter group

The groups of parameters in the Setup menu can be selected using the ▲ and ▼ are the following:

Channel Number Group outoutoutout

Channel 1 Group CH1CH1CH1CH1

Channel 2 Group CH2CH2CH2CH2

…… fino a

Channel 24 Group CH24CH24CH24CH24

Digital Input Configuration group dindindindin

RS485 Slave Group 4855485548554855

RS485 Master Group 485n485n485n485n

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• Once the group you want to display and modify the values, select and press F Function key

obtaining the parameter list of the Group.

• To change the single parameter, press again F Function key , the upper display with the parameter

name will be flashing.

• Set the value with ▲ and ▼ Keys, confirm the desired value with F Function key.

• To return to the previous list of groups of parameters press again L/R to return to the

Primary Menu.

Note: to set a parameter always pass from Remote mode to Local mode by pushyng for more than 4

sec. L/R Key from Primary menu, Led 4 flashing.

9.5.2 Channels Number Group outoutoutout

Number of channels desired

Upper Display noutnoutnoutnout

Lower Display XX From 1 to 24

9.5.3 Channel 1 group CH1CH1CH1CH1

Device address assigned to channel 1

Upper Display o1do1do1do1d

Lower Display XXX From 1 to128

Parameter address Set Point 1

Upper Display o1Ao1Ao1Ao1A

Lower Display XXXX From 1 to 9999

These features are repeated for all channels, if available, up to 24

Example:

9.5.4 …Un to channel 24 group CH24CH24CH24CH24

Device address assigned to channel 24

Upper Display oooo24242424dddd

Lower Display XXX From 1 to 128

Parameter address Set Point 24

Upper Display oooo24242424AAAA

Lower Display XXXX From 1 to 9999

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9.5.5 Digital Input configuration group dindindindin

Function assigned to the digital input 1

Upper Display i1tYi1tYi1tYi1tY

Lower Display nonEnonEnonEnonE None

bLhbLhbLhbLh Start/Stop function

LcrnLcrnLcrnLcrn Local/Remote function

FpurFpurFpurFpur Fixed working Power function

Function assigned to the digital input 2

Upper Display i2tYi2tYi2tYi2tY

Lower Display nonEnonEnonEnonE None

bLhbLhbLhbLh Start/Stop function

LcrnLcrnLcrnLcrn Local/Remote function

FpurFpurFpurFpur Fixed working Power function

Function assigned to the digital input 3

Upper Display i3tYi3tYi3tYi3tY

Lower Display nonEnonEnonEnonE None

bLhbLhbLhbLh Start/Stop function

LcrnLcrnLcrnLcrn Local/Remote function

FpurFpurFpurFpur Fixed working Power function

Function assigned to the digital input 4

Upper Display i4tYi4tYi4tYi4tY

Lower Display nonEnonEnonEnonE None

bLhbLhbLhbLh Start/Stop function

LcrnLcrnLcrnLcrn Local/Remote function

Note:

Function blhblhblhblh: with closed contact the system sets all the Set Point at 0

Function LcrnLcrnLcrnLcrn: with closed contact the system is placed in conditions of Local.

Function FpurFpurFpurFpur: Input 1: with closed contact the system sets the Set Point Group 1

at the value setted in parameter Fo1Fo1Fo1Fo1.

Input 2: with closed contact the system sets the Set Point Group 2

at the value setted in parameter Fo2Fo2Fo2Fo2.

Input 3: with closed contact the system sets the Set Point Group 3

at the value setted in parameter Fo3Fo3Fo3Fo3.

9.5.6 RS485 Slave group 485S485S485S485S

Modbus Address assigned to the device

Upper Display AddAddAddAdd

Lower Display XXX From 1 to 128

Channel Speed RS485 Slave

Upper Display bAudbAudbAudbAud

Lower Display 600600600600 600 baud

1200120012001200 1200 baud

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2400240024002400 2400 baud

4800480048004800 4800 baud

9600960096009600 6900 baud

19.219.219.219.2 19200 baud

38.438.438.438.4 38400 baud

57.657.657.657.6 57600 baud

115.2115.2115.2115.2 115200 baud

Equal values allowed Upper Display ParParParPar

Lower Display nonEnonEnonEnonE None

oddoddoddodd Unequal

EVEnEVEnEVEnEVEn equal

9.5.7 RS485 Master group 485485485485nnnn

Channel Speed RS485 master

Upper Display bAudbAudbAudbAud

Lower Display 600600600600 600 baud

1200120012001200 1200 baud

2400240024002400 2400 baud

4800480048004800 4800 baud

9999600600600600 6900 baud

19.219.219.219.2 19200 baud

38.438.438.438.4 38400 baud

57.657.657.657.6 57600 baud

115.2115.2115.2115.2 115200 baud

Note: This parameter is accessible only if enabled Modbus serial master

Equal values allowed Upper Display ParParParPar

Lower Display nonEnonEnonEnonE None

oddoddoddodd Unequal

EVEnEVEnEVEnEVEn equal

Note: This parameter is accessible only if enabled Modbus serial master

9.6 Configuration Device Menu CDCDCDCD

Password 15151515

On this menu can be setted or viewed:

• Enabling the Modbus serial master • Enabling the Serial Profibus • Cen be viewed the firmware version. • Can be setted the default value

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The fig. below shows the flow of the CD menu

• To set the parameter push F Function key , the upper display with the parameter name will be flashing.

• Set the value with ▲ and ▼ Keys, confirm the desired value with F Function key.

• Premendo ancora L/R si torna al Menù Primario.

• Press again L/R to return to the Primary Menu.

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Note: to set a parameter always pass from Remote mode to Local mode by pushyng for more than 4

sec. L/R Key from Primary menu, Led 4 flashing.

Enable Serial Modbus master

Upper Display nbSEnbSEnbSEnbSE

Lower Display disdisdisdis Disable

EnEnEnEn Enable

If enabled, the Set Points are read in external devices whose address is defined in the parameters oooo1111dddd

… o24do24do24do24d to the parameter whose address is defined in o1Ao1Ao1Ao1A … o24A o24A o24A o24A from the Hardware Menu.

Firmware Version Upper Display VerVerVerVer

Parameter can not be modified Lower Display X.XX Version Number

Allows to Load the default values

Upper Display dEFdEFdEFdEF

Lower Display oFFoFFoFFoFF None

onononon Load Default

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10 Address Parameter

Addr. Name Description R/W MIN MAX

100 ADDR_OUT1_VAL % Out (in decimal) channel 1 (SP)

R/W 0 1000

101 ADDR_OUT2_VAL R/W 0 1000

102 ADDR_OUT3_VAL R/W 0 1000

103 ADDR_OUT4_VAL R/W 0 1000

104 ADDR_OUT5_VAL R/W 0 1000

105 ADDR_OUT6_VAL R/W 0 1000

106 ADDR_OUT7_VAL R/W 0 1000

107 ADDR_OUT8_VAL % Out (in decimal) phase R channel 8 (SP)

R/W 0 1000

124 ADDR_OUT1_PWR Nominal power (in 0.1 KW) channel 1

R/W 0 9999

125 ADDR_OUT2_PWR R/W 0 9999

126 ADDR_OUT3_PWR R/W 0 9999

127 ADDR_OUT4_PWR R/W 0 9999

128 ADDR_OUT5_PWR R/W 0 9999

129 ADDR_OUT6_PWR R/W 0 9999

130 ADDR_OUT7_PWR R/W 0 9999

131 ADDR_OUT8_PWR Nominal power (in 0.1 KW) channel 24

R/W 0 9999

148 ADDR_CY1 Cycle Time heating in 0.01sec

R/W 10 200

149 ADDR_LOCAL_REMOTE

R/W 0 1

0 = Keypad control local

1 = Modbus control remote

150 ADDR_STS_BLOCCO Enable Disable unit R 0 1 1 = Disable (from one of three contacts)

151 ADDR_STS_LOCREM1 Input setted 1 as loc/rem R 0 1 1 = remote

152 ADDR_STS_LOCREM2 Input setted 2 as loc/rem R 0 1 1 = remote

153 ADDR_STS_FIX_PWR Out switch value fixed R 0 1

1 = setted from input 1

2 = setted from input 2

4 = setted from input 3

154 ADDR_SWITCH_BLOCC origine blocco R/W 0 15 0 = KB/MB 1 = from switch

155

ADDR_FUNRELAY Relay actions R/W 0 3

0 = none

1 =eccitato from heater BD

2 = eccitato from ShortCircuit

3 = eccitato from heater Bd e Short

156

157 ADDR_SWITCH_FIX_ PWR

origine PWR fissa 1 R/W 0 1 0 = KB/MB 1 = da switch

158 ADDR_VAL_FIX_PWR1

valore pwr fissa gruppo 1 (in 0.1 KW)

R/W 0 1000

159 ADDR_VAL_FIX_PWR2

valore pwr fissa gruppo 2 (in 0.1 KW)

R/W 0 1000

160 ADDR_VAL_FIX_PWR3

valore pwr fissa gruppo 3 (in 0.1 KW)

R/W 0 1000

161 ADDR_VAL_FIX_PWR4

valore pwr fissa gruppo 4 (in 0.1 KW)

R/W 0 1000

162 ADDR_ENABLE_2_FASI Selezione 2/3 fasi R/W 0 3 0 = 3 fasi

163 1 = fase R short

164 2 = fase S short

165 3 = fase T short

166 ADDR_SWITCH_LOCREM1

origine locale remoto input 1 R/W 0 1

0 = KB o seriale 1 = switch

167 ADDR_SWITCH_LOCREM2

origine locale remoto input 2 R/W 0 1

1 = KB o seriale 1 = switch

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Addr. Name Description R/W MIN MAX 168 ADDR_SWITCH_LOC

REM3 origine locale remoto input 3

R/W 0 1 2 = KB o seriale 1 = switch

169

172 ADDR_K_LIMITE guadagno loop limite I (in 0.1)

R/W 0 100

197 ADDR_ALH1 Allarme di I massima canale 1 fase R (in 0.1 A)

R/W 0 9999

198 ADDR_ALH2 R/W 0 9999

199 ADDR_ALH3 R/W 0 9999

200 ADDR_ALH4 R/W 0 9999

201 ADDR_ALH5 R/W 0 9999

202 ADDR_ALH6 R/W 0 9999

203 ADDR_ALH7 R/W 0 9999

204 ADDR_ALH8 Allarme di I massima canale8 fase R (in 0.1 A)

R/W 0 9999

205 ADDR_ALH9 Allarme di I massima canale1 fase S (in 0.1 A)

R/W 0 9999

206 ADDR_ALH10 R/W 0 9999

207 ADDR_ALH11 R/W 0 9999

208 ADDR_ALH12 R/W 0 9999

209 ADDR_ALH13 R/W 0 9999

210 ADDR_ALH14 R/W 0 9999

211 ADDR_ALH15 R/W 0 9999

212 ADDR_ALH16 Allarme di I massima canale8 fase S (in 0.1 A)

R/W 0 9999

213 ADDR_ALH17 Allarme di I massima canale1 fase T (in 0.1 A)

R/W 0 9999

214 ADDR_ALH18 R/W 0 9999

215 ADDR_ALH19 R/W 0 9999

216 ADDR_ALH20 R/W 0 9999

217 ADDR_ALH21 R/W 0 9999

218 ADDR_ALH22 R/W 0 9999 219 ADDR_ALH23 R/W 0 9999

220 ADDR_ALH24 Allarme di I massima canale 8 fase T (in 0.1 A)

R/W 0 9999

221 ADDR_ALL1 Allarme di I minima canale1 faseR (in 0.1 A)

R/W 0 9999

222 ADDR_ALL2 R/W 0 9999

223 ADDR_ALL3 R/W 0 9999

224 ADDR_ALL4 R/W 0 9999

225 ADDR_ALL5 R/W 0 9999

226 ADDR_ALL6 R/W 0 9999

227 ADDR_ALL7 R/W 0 9999

228 ADDR_ALL8 Allarme di I minima canale8 fase R

R/W 0 9999

229 ADDR_ALL9 Allarme di I minima canale 1 fase S

R/W 0 9999

230 ADDR_ALL10 R/W 0 9999

231 ADDR_ALL11 R/W 0 9999

232 ADDR_ALL12 R/W 0 9999

233 ADDR_ALL13 R/W 0 9999

234 ADDR_ALL14 R/W 0 9999 235 ADDR_ALL15 R/W 0 9999

236 ADDR_ALL16 Allarme di I minima canale 8 fase S

R/W 0 9999

237 ADDR_ALL17 Allarme di I minima canale 1 fase T

R/W 0 9999

238 ADDR_ALL18 R/W 0 9999

239 ADDR_ALL19 R/W 0 9999

240 ADDR_ALL20 R/W 0 9999

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Addr. Name Description R/W MIN MAX 241 ADDR_ALL21 R/W 0 9999

242 ADDR_ALL22 R/W 0 9999

243 ADDR_ALL23 R/W 0 9999

244 ADDR_ALL24 Allarme di I minima canale 8 fase T

R/W 0 9999

245

246

247 ADDR_PLIMIT Valore limite PWR (in 0.1 KW)

R/W 0 9999

248

249 ADDR_STSALG_GRP1

stato allarmi separati fase R

R

250 ADDR_STSALG_GRP2

stato allarmi separati fase S

R

251 ADDR_STSALG_GRP3

stato allarmi separati fase T

R

252 ADDR_STSALL_GRP1

stato allarmi comuni fase R

R

253 ADDR_STSALL_GRP2

stato allarmi comuni fase S

R

254 ADDR_STSALL_GRP3

stato allarmi comuni fase T

R

255

256 ADDR_STSI1 Stato input 1 R 0 1

257 ADDR_STSI2 Stato input 2 R 0 1

258 ADDR_STSI3 Stato input 3 R 0 1

259 ADDR_STSI4 Stato input 4 R 0 1

300 ADDR_STS_LOCREM3

stato input 3 come locrem

R 0 1 1 = remoto

301

302 ADDR_OUT1_DEV

Addr. Device 1 Modbus master

RW 1 128

303 ADDR_OUT1_PAR_ADDR

Addr param SP 1 Modbus master

RW 0 9999

304 ADDR_OUT2_DEV RW 1 128

305 ADDR_OUT2_PAR_ADDR

RW 0 9999

306 ADDR_OUT3_DEV RW 1 128

307 ADDR_OUT3_PAR_ADDR

RW 0 9999

308 ADDR_OUT4_DEV RW 1 128

309 ADDR_OUT4_PAR_ADDR

RW 0 9999

310 ADDR_OUT5_DEV RW 1 128

311 ADDR_OUT5_PAR_ADDR

RW 0 9999

312 ADDR_OUT6_DEV RW 1 128

313 ADDR_OUT6_PAR_ADDR

RW 0 9999

314 ADDR_OUT7_DEV RW 1 128

315 ADDR_OUT7_PAR_ADDR

RW 0 9999

316 ADDR_OUT8_DEV

Addr. Device 8 Modbus master

RW 1 128

317 ADDR_OUT8_PAR_ADDR

Addr param SP 8 Modbus master

RW 0 9999

350 ADDR_SERE1 Abilitazione seriale slave RW 0 1 1 = abilitata

351 ADDR_ADD1 Indirizzo Modbus RW 1 128

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Addr. Name Description R/W MIN MAX 352 ADDR_BAUD1 Baud rate RW 0 8 0 = 600

1 = 1200

2 = 2400

3 = 4800

4 = 9600

5 = 19.2 K

6 = 38.4 K

7 = 57.6 K

8 = 115.2 K

353 ADDR_PAR1 Formato bits RW 0 2 0 = nessuna

1 = odd

2 = even

354 ADDR_SERE2

Abilitazione seriale Master

RW 0 1 1 = abilitata

355 ADDR_BAUD2 Baud rate RW 0 8 0 = 600

1 = 1200

2 = 2400

3 = 4800

4 = 9600

5 = 19.2 K

6 = 38.4 K

7 = 57.6 K

8 = 115.2 K

356 ADDR_PAR2 Formato bits RW 0 2 0 = nessuna

1 = odd

2 = even

357 ADDR_DEFRT Default RT RW

358 ADDR_DEFCNF Default configurazione RW

359

360 ADDR_VERS Versione R

450 ADDR_INDICEFILTRO_I

Filtro su correnti R/W 0 10

451 ADDR_K_SET

Moltiplicatore SET Master

RW 1 9999

452

In lettura

503 ADDR_STS_AUT Automa macchina R/W 0 = non usato

1 = non usato

2 = configurazione seriale

3 = calibrazione seriale

4 =non usato

5 =non usato

6 = operative

7 =Setup

8 = Hardware

9 = Cd Automation

10 = non usato

11 = non usato

12 = non usato

13 = errore earom

14 = earom nuova caricata con default

In scrittura

0x5A = va in modalità config. seriale

0xA5 = va in modalità operativa

0xAA = va in modalità calib.seriale

505 ADDR_PV Tensione fase fase R

523 ADDR_TYPECTRL tipo controllo R/W 0 2 0 = none

1 = Distribuita

2 = Incrementale

524 ADDR_ENABLE_COMP Enable compensaz.PWR R/W 0 1 1 = abilitata

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Addr. Name Description R/W MIN MAX 525 ADDR_NOUT numero uscite utilizzate R/W

526 ADDR_IF_CHN1

corrente RMS canale 1 Fase R (in 0.1 A) R

527 ADDR_IF_CHN2 R

528 ADDR_IF_CHN3 R

529 ADDR_IF_CHN4 R

530 ADDR_IF_CHN5 R

531 ADDR_IF_CHN6 R

532 ADDR_IF_CHN7 R

533 ADDR_IF_CHN8

corrente RMS canale 8 Fase R (in 0.1 A) R

534 ADDR_IF_CHN9

corrente RMS canale 1 Fase S (in 0.1 A) R

535 ADDR_IF_CHN10 R

536 ADDR_IF_CHN11 R

537 ADDR_IF_CHN12 R

538 ADDR_IF_CHN13 R

539 ADDR_IF_CHN14 R

540 ADDR_IF_CHN15 R

541 ADDR_IF_CHN16

corrente RMS canale 8 Fase S (in 0.1 A) R

542 ADDR_IF_CHN17

corrente RMS canale 1 Fase T (in 0.1 A) R

543 ADDR_IF_CHN18 R

544 ADDR_IF_CHN19 R

545 ADDR_IF_CHN20 R

546 ADDR_IF_CHN21 R

547 ADDR_IF_CHN22 R

548 ADDR_IF_CHN23 R

549 ADDR_IF_CHN24

corrente RMS canale 8 Fase T (in 0.1 A) R

574 ADDR_I1FN

funzione assegnata a Input dig 1 R/W 0 3 0 = nessuna

1 = Blocco

2 = Loc/rem

3 = Fix power

575 ADDR_I2FN

funzione assegnata a Input dig 2 R/W 0 3 0 = nessuna

1 = Blocco

2 = Loc/rem

3 = Fix power

576 ADDR_I3FN

funzione assegnata a Input dig 3 R/W 0 3 0 = nessuna

1 = Blocco

2 = Loc/rem

3 = Fix power

577 ADDR_I4FN

funzione assegnata a Input dig 4 R/W 0 3 0 = nessuna

1 = Blocco

2 = Loc/rem

In scrittura

900 ADDR_CAL_I1L

valore bit calibrazione 0 canale R R 1 = calibra

901 ADDR_CAL_I1H

valore bit calibrazione max canale R R 1 = calibra

903 ADDR_CAL_I1FS

valore in 0.1 A corrispondente a ADDR_CAL_I1H R/W 0 9999

904 ADDR_CAL_I2L

valore bit calibrazione 0 canale S R 1 = calibra

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Addr. Name Description R/W MIN MAX

905 ADDR_CAL_I2H

valore bit calibrazione max canale S R 1 = calibra

907 ADDR_CAL_I2FS

valore in 0.1 A corrispondente a ADDR_CAL_I2H R/W 0 9999

908 ADDR_CAL_I3L

valore bit calibrazione 0 canale T R 1 = calibra

909 ADDR_CAL_I3H

valore bit calibrazione max canale T R 1 = calibra

911 ADDR_CAL_I3FS

valore in 0.1 A corrispondente a ADDR_CAL_I3H R/W 0 9999

912 ADDR_CAL_VL

valore bit calibrazione 0 tensione R 1 = calibra

913 ADDR_CAL_VH

valore bit calibrazione max tensione R 1 = calibra

914 ADDR_CAL_VFS

valore in V corrispondente a ADDR_CAL_VH R/W 0 9999

915

926 ADDR_CAL_DEF default calibrazione R 1 = carica default calibrazione

2010 ADDR_K_COMPENS

guadagno loop compensazione PWR R/W 1 100

2011

2012 ADDR_CNTFASI Fase prevalente R/W 0 2 0 = fase R

1 = fase S

2 = fase T

2013 ADDR_GRUPPO_CAL canale calibrazione I R/W 0 2 0 = fase R

1 = fase S 2 = fase T

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10.1 Warranty condition

CD Automation gives a 12 months warranty to its products.

The warranty is limited to repairing and parts substitution in our factory and does

exclude products not properly used and fuses.

Warranty does not include products with serial numbers deleted. The faulty product

should be shipped to CD Automation at customer’s cost and our Service will evaluate

if product is under warranty terms.

Substituted parts remain of CD Automation property.

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