revo pc - professcd automation srl revo pc user’s manual 4 cd-eng-revo-pc-3phb 1 important...
TRANSCRIPT
CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY
Tel +39 0331 577479 – Fax +39 0331 579479
E-Mail: [email protected] - WEB: www.cdautomation.com
Revo PC
USER’S MANUAL Rev. 09/2013
00007
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 2
1 Important warnings for safety ..............................................................................................4
2 Note ......................................................................................................................................5
3 Introduction ..........................................................................................................................6
3.1 Easy to start REVO-PC 6
3.2 Synchronization 7
3.3 Smart Power limitation 7
4 Identification and Order Code ...............................................................................................8
4.1 Identification of the unit 8
4.2 Order Code 9
5 Technical Specifications ...................................................................................................... 10
5.1 General features: 10
5.2 Input features: 10
5.3 Output features(power device): 10
6 Installation .......................................................................................................................... 10
6.1 Environmental installation conditions 10
6.2 Dimensions and Weight 11
6.3 Fixing holes 11
7 Wiring instructions .............................................................................................................. 12
7.1 Supply 13
7.2 Serial Communication 13
7.2.1 RS485 modbus RTU SLAVE ........................................................................................... 13
7.2.2 modbus RTU MASTER ................................................................................................... 13
7.3 Digital Input 13
7.3.1 Terminal block M1 for Analog Input or SSR input with HB ................................................. 13
7.4 Current Transformer Input 14
7.4.1 Terminal block M5-M6-M7............................................................................................. 14
7.5 Digital Output 15
7.5.1 Terminal block M2-M3-M4............................................................................................. 15
7.6 Connection Diagram 16
7.7 Connection Diagram 16
8 Control Panel ....................................................................................................................... 20
8.1 Display 21
9 Operating mode ................................................................................................................... 22
9.1 Primary Menu 23
9.2 Other MENU selections 26
9.3 Operative Menu oPEr 27
9.3.1 Set Point setting in Local mode. .................................................................................... 28
9.4 Setup Menu Set 29
9.4.1 Parameter group ......................................................................................................... 30
9.4.2 Power Group Pur ......................................................................................................... 30
9.4.3 Alarm group 1 AL1 ..................................................................................................... 30
9.4.4 …Up to alarm group 24 AL24 ...................................................................................... 31
9.4.5 Fixed working Power FPur ........................................................................................... 31
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 3
9.4.6 Control Parameter group cntr ..................................................................................... 31
9.5 Hardware Menu Hu 32
9.5.1 Parameter group ......................................................................................................... 33
9.5.2 Channels Number Group out ....................................................................................... 34
9.5.3 Channel 1 group CH1 .................................................................................................. 34
9.5.4 …Un to channel 24 group CH24 ................................................................................... 34
9.5.5 Digital Input configuration group din ............................................................................ 35
9.5.6 RS485 Slave group 485S ............................................................................................ 35
9.5.7 RS485 Master group 485n .......................................................................................... 36
9.6 Configuration Device Menu CD 36
10 Address Parameter ........................................................................................................... 39
10.1 Warranty condition 45
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 4
1 Important warnings for safety
This chapter contains important information for the safety. The not observance of these instructions may
result in serious personal injury or death and can cause serious damages to the unit and to the
components system included.
The installation should be performed by qualified persons.
The units are integral part of industrial equipments. When it is supply, the unit is subject to
dangerous tensions.
• Don't remove the protection Cover.
• Don't use these unit in aerospace applications and/ or nuclear.
Protection (Protection, Protezione) The unit have IP20 protection rating as defined by the specific international. Is necessary
consider the place of installation.
Electronic supply (Alimentation électronique, Alimentazione elettronica) The electronic circuit of the unit must be supplied by dedicated voltage for all electronic
circuits and not in parallel with coil contactors, solenoids and other.
It's recommended to use a shielded transformer.
Electric Shock Hazard (Risque de choque électrique, Rischi di scosse elettriche) When the unit is energized, after the power supply is shut off, wait least a minute for allow
the discharge of the internal capacitors where there is a dangerous tension. Before
working, make sure that:
• Only authorized personnel must perform maintenance, inspection, and replacement
operations.
• The authorized personnel must read this manual before to have access to the unit.
• Unqualified People don't perform jobs on the same unit or in the immediate vicinities.
Important warnings (Attention, Avvertenze importanti) During the operations with units under tension, local regulations regarding electrical
installation should be rigidly observed:
• Respect the internal safety rules.
• Don't bend components to maintain insulation distances.
• Protect the units from high temperature humidity and vibrations.
• Don't touch components to prevent electrostatic discharges on them.
• Verify that the size is in line with real needs.
• To measure voltage current etc. on unit, remove rings and other jewels from fingers
and hands.
• Authorized personnel that work on thyristor unit under power supply voltage must be
on insulated board
This listing does not represent a complete enumeration of all necessary safety cautions.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 5
Electromagnetic compatibility (Compatibilità électromagnétique, Compatibilità elettromagnetica) Our units have an excellent immunity to electromagnetic interferences if all suggestions
contained in this manual are respected. In respect to a good Engineering practice, all
inductive loads like solenoids contactor coils should have a filter in parallel.
Emissions (Emission, Emissioni) All solid-state power controllers emit a certain amount of radio-frequency energy because
of the fast switching of the power devices.
The CD Automation’s unit are in accord with the EMC norms, CE mark.
In most installations, near by electronic systems will experience no difficulty with
interference. If very sensitive electronic measuring equipment or low-frequency radio
receivers are to be used near the unit, some special precautions may be required. These
may include the installation of a line supply filter and the use of screened (shielded) output
cable to the load.
2 Note
Warning: This icon is present in all the operational procedures where the Improper
operation may result in serious personal injury or death
Caution: This icon is present in all the operational procedures where the Improper
operation can cause damage for the Thyristor unit.
CD Automation reserves the right to modify the own products and this manual without any
advise.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 6
3 Introduction
REVO PC has been designed specifically to manage multizone systems. This powerful unit, with its unique algorithm, will minimize your energy costs by controlling
synchronization and power limit of each zone. Benefits include:
• Elimination of power overshoot (see graph below).
• Power factor close to one due to zero crossing firing.
• REVO-PC keeps your instantaneous power within the limit of your electricity supply contract.
• Prevents increases in energy supply tariffs imposed by your electricity supplier.
• Quick return on your investment.
This powerful unit with high performance micro can drive simple thyristor unit Revo S with zero crossing
firing.
By using the REVO PC, simple thyristor units can be used reducing the overall financial investment.
• Simultaneous fast full wave control of
� 8-16-24 REVO S - 1PH
� 8-16-24 REVO S - 2PH/3PH for 3 phase loads
� 8-16-24 REVO S - 2PH/3PH for 3 phase load with current calculation for each phase.
• Each loop's process information is managed independently.
� Calculation of instant current and RMS Voltage, Current and Power.
� Calculation of load resistance with Heater Break Alarm.
� Modbus Master, Modbus slave, Profilbus DP, Modbus/TCP, Can-Open
3.1 Easy to start REVO-PC
• Set the operative current of the heater zone.
• Set the Total Power Limit.
• Set the Power of each zone
The REVO-PC strategy is easy to implement. Do the same operation with a competitor’s load
management system and the operator must
learn up to 15 pages of the manual and understand up to five models of synchronization.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 7
3.2 Synchronization
On all controlled zones, the Live Predictive Synchronization is automatic
resulting in superior performance:
• Total current is equal to a sinusoidal wave form.
• Power factor > 0,9.
• Instantaneous current close to average value.
• Cancellation of harmonics.
• Power saving by harmonic reduction.
• Flickering effect removed.
Synchronization selection is available for normal resistive loads or short
infrared.
3.3 Smart Power limitation
• Smart power limitation works together with synchronization. If this function is enabled, REVO-PC
makes a live calculation of power at each period and generates the output values for the next
period.
• If the calculated power is below the power limit value, the previous values remain with each
channel using full power.
• If the power is above the power limit value, the setpoint of each channel is reduced
proportionally to restrict power overshoot. This function significantly reduces disturbances on the
main network compared to a full power system, preventing any increase in energy tariffs
imposed by the electricity supplier.
• This function can be activated/deactivated and the limit value changed at any time.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 8
4 Identification and Order Code
4.1 Identification of the unit
Caution: Before to install, make sure that the Thyristor unit have not damages. If the
product has a fault, please contact the dealer from which you purchased the product.
The identification's label give all the information regarding the factory settings of the unit, this label is on
the unit, like represented in figure.
Verify that the product is the same thing as ordered .
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 9
4.2 Order Code
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 10
5 Technical Specifications
5.1 General features:
Cover and Socket material: PolymericV2
IP Code 20
Auxiliary voltage: 12÷21V ac (max 200mA)
5.2 Input features:
Current Transormer Input max 50mA
Configurable Digital Input calib. 12 ÷ 24V dc/ac (max 4mA)
5.3 Output features(power device):
Open collettor max 50mA
6 Installation
6.1 Environmental installation conditions
Ambient temperature 0-40°C at nominal current.
Storage temperature -25°C a 70°C
Installation place
Don’t install at direct sun light, where there are
conductive dust, corrosive gas, vibration or water
and also in salty environmental.
Altitude
Up to 1000 meter over sea level. For higher
altitude reduce the nominal current of 2% for each
100m over 1000m
Humidity From 5 to 95% without condense and ice
Pollution Level Up to 2nd Level ref. IEC 60947-1 6.1.3.2
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 11
6.2 Dimensions and Weight
REVO S 1PH
W(mm) D(mm) H(mm) Weight (kg)
93 95 269 0,6
6.3 Fixing holes
REVO S 1PH
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 12
7 Wiring instructions
The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply,
for this reason in accord to the fundamental practices rules is opportune take some precautions:
• The coil contactor, the relays and other inductive loads must be equipped with opportune RC filter.
• Use shielded bipolar cables for all the input and output signals.
• The signal cables must not be near and parallel to the power cables.
• Local regulations regarding electrical installation should be rigidly observed.
Use copper cables and wires rated for use at 75°C only.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 13
7.1 Supply
Warning: Before connecting or disconnecting the unit check that power and control cables
are isolated from voltage sources.
Terminal M8 Description
1 Aux – Voltage Supply for elettronic boards 21 V ac
2 n.c.
3 Aux – Voltage Supply for elettronic boards 21 V ac
7.2 Serial Communication
7.2.1 RS485 modbus RTU SLAVE
Terminal M9
Description
1 RS485 B-
2 RS485 A+
7.2.2 modbus RTU MASTER
Terminal M10
Description
1 RS485 B-
2 RS485 A+
7.3 Digital Input
7.3.1 Terminal block M1 for Analog Input or SSR input with HB
Terminal M1
Description
1 GND
2 GND
3 +12 Vdc
4 - Common Digital Input
5 + Digital Input 4
6 + Digital Input 3
7 + Digital Input 2
8 + Digital Input 1
9 Not connected
10 Common
11 Normally Closed
12 Normally Open
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 14
7.4 Current Transformer Input
7.4.1 Terminal block M5-M6-M7
Terminal M5-M6-M7
Description
1 CTI 1 - Current Transformer Input
2 CTI 2 - Current Transformer Input
3 +12 Vdc
4 GND
5 -12 Vdc
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 15
7.5 Digital Output
7.5.1 Terminal block M2-M3-M4
Terminal M4
Description Terminal
M3 Description
1 GND 1 GND
2 +12 Vdc 2 +12 Vdc
3 + Common Digital Output 3 + Common Digital Output
4 - Digital Output 1 4 - Digital Output 9
5 - Digital Output 2 5 - Digital Output 10
6 - Digital Output 3 6 - Digital Output 11
7 - Digital Output 4 7 - Digital Output 12
8 - Digital Output 5 8 - Digital Output 13
9 - Digital Output 6 9 - Digital Output 14
10 - Digital Output 7 10 - Digital Output 15
11 - Digital Output 8 11 - Digital Output 16
12 Not connected 12 Not connected
Terminal M2
Description
1 GND
2 +12 Vdc
3 + Common Digital Output
4 - Digital Output 17
5 - Digital Output 18
6 - Digital Output 19
7 - Digital Output 20
8 - Digital Output 21
9 - Digital Output 22
10 - Digital Output 23
11 - Digital Output 24
12 Not connected
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 16
7.6 Connection Diagram
Caution: this procedure must be performed only by qualified persons.
7.7 Connection Diagram
NOTE:
• * The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator.
The semiconductor I2t should be 20% less than power controller I2t.
Semiconductor fuses are classified for UL as supplemetar protection for semiconductor.
They are note approved for branch circuit protection.
• *² The auxiliary voltage supply must be synchronized with load voltage power supply. If the
Auxiliary Voltage (written on the identification label) is different from Supply Voltage (to the load),
use an external transformer as designated.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 17
7.8 1PH wiring
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 18
7.9 2PH Wiring
Load Type
DELTA
T1 T2 T3
STAR
T1 T2 T3
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 19
7.10 3PH Wiring
Load Type
T1 T2 T3
T1 T2 T3 L1 L3 L2
T1 T2 T3
T1 T2 T3 N
Delta Open Delta Star Star + Neutral
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 20
8 Control Panel
The Control Panel is placed on the front of the unit, on his display you can visualize the alarms, the input and output
signals and all the configuration parameters.
The Control Panel is composed by 4 pushbutton appropriately identified: based on the state of the device
each button assumes a specific function, as described below.
Key or combination Description of the function associated
▲ UP key
Funzione 1: Skip to the next parameter or group when in the Operating menu and other menus are not going editing Funzione 2: Increases the value of the parameter currently displayed when an edit operation is in progress.
▼ Down key
Funzione 1: Skip to the next parameter or group when in the Operating menu and other menus are not going editing Funzione 2: Decreases the value of the parameter currently displayed when an edit operation is in progress.
F Function key
Funzione 1: Enables the change of a parameter displayed on the lower display, incrementable and decrementabile with UP and Down key Key.
Funzione 2: If the change of a parameter is enabled, accepts the change in progress set with UP key and Down Key.
L/R
Local/Remote Key
Funzione 1: If pressed for a long time, t > 4 sec. changes from local to remote and viceversa. Funzione 2: Leave the current menu and returns to the Primary menu, if it is not enabled No parameter change with Function Key. Funzione 3: Abort the change if it is enabled with Function Key.
F + L/R
Function + Local/Remote
Funzione : If pressed for a long time, t > 4 sec From the Operator Menu
Enable the menu selection nEnu flashing.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 21
8.1 Display
During the normal operating mode, the upper display show the acronym of the displayed variable, while
the lower display its current value.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 22
9 Operating mode
The system works on several levels of menus, the following figure shows the flow of the instrument
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 23
9.1 Primary Menu
In this mode, you can display the values of SP, currents and powers of enabled channels.
In addition, can also be displayed the value of the supply voltage and alarm status.
The following figure shows the flow of the operator menu.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 24
No parameters can be changed in this menu, parameters are read-only type.
The parameters displayed are:
Power Supply Upper Display UUUU UM
Lower Display XXX Volt
The next three parameters are repeated for all the programmed channels (from 1 to 24)
oIoIoIoI…24242424 , iIiIiIiI…24242424 , PIPIPIPI…24242424
As example for channel 1
SP channel 1 Upper Display ooooIIII UM
Lower Display X.X %
Current channel 1 Upper Display iIiIiIiI UM
Lower Display X.X Amp.
Power channel 1 Upper Display PIPIPIPI UM
Lower Display X.XX KW
Following parameters
Alarm status group 1 Upper Display ALb1ALb1ALb1ALb1
Lower Display
(see fig 1) XXXX
Alarm status group 2 Upper Display ALbALbALbALb2 2 2 2
(only with more than 8 channels)Lower Display
(see fig 1) XXXX
Alarm status group 3 Upper Display ALbALbALbALb3 3 3 3
(only with more than16 channels) Lower Display (see fig 1)
XXXX
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 25
The Figure 1 below describes the display mode of alarms, for each channel corresponds pair of
segments of display. The lower segments, if swithced on, of the upper segment, when lit, indicates
the status of high alarm channel, the lower segmentwhen turned on indicates the status of low alarm
channel.
• For group1 the channels associated to the pairs of segments are those indicated in figure 1.
• For group 2 the channels are those from 9 to 16.
• For group 3 the channels are those from 17 to 24.
• In case of an SCR short circuit alarm of the group all the segment are switched on.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 26
9.2 Other MENU selections
To select the other menù of Primary Menu:
• Simultaneously press the key F and L/R more than 4 sec.
On upper display is shown nEnu flashing .
On lower display are shown the available menu:
Display Description Password
oPEr Operative Menù 2222
Set Setup Menù 10101010
Hu Hardware Menù 5555
Cd Configuration Device Menù 15151515
CAL Calibration Menù 20202020
• With the keys ▲ and ▼ select the menu.
• Push F Function key to choose the menu.
On upper display Psu is shown to set the realtive password.
• Ser the password with the keys ▲ and ▼ .
• Push F Function key per to confirm the password.
• To cancel the selection and return to the Primary menu at any time press Primary L/R
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 27
9.3 Operative Menu oPEroPEroPEroPEr
Password 2222
In this menu are displayed and can be changed, the set point of the programmed channels.
Contrary to all other parameters editability SetPoint follows the rule shown in the following figure and
described below:
1. If the system is in condition of Local (LED4 flashing) the Set Point can be changed from the panel
of the instrument.
2. If the system is in condition of Remote (LED4 Off) the Set Point can be changed from the serial
abled
3. To switch from Local to Remote mode and viceversa need to push more than 4 sec. L/R key.
4. In Remote mode if serial Modbus master is disabled the Set Point can be modified from Serial Modbus Slave.
In this case is the controlling instrument (or instruments) that send the Set Point to REVO PC.
5. In Remoto mode if is abled the serial Modbus master the Set Point can be modified from Serial Modbus Master.
In this case REVO PC is asking the Set Point to the controlling instrument (or instruments).
6. In Remote mode if is disabled the serial Modbus master is abled the serial Profibus, the Set Point
can be modified from serial Profibus.
This is a function that will be developed in the future.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 28
9.3.1 Set Point setting in Local mode.
•••• Make sure to be in Local mode (LED4 flashing)
Push more than 4 sec. L/R key from Primary menu
•••• Enter in Operator Menu
• To modify the Set Point select the parameter by the key
▲ and ▼
On upper display is shown the parameter name.
On Lower display is shown the actual value.
The parameters of the Set Point are repeated for all the programmed channels (from 1 to 24)
oIoIoIoI…24o 24o 24o 24o
As example for channel 1
Set Point Setting 1 Upper Display ooooIIIIoooo UM
Lower Display X.X %
• After choosing the set point to be set as a percentage value, press the F key F Function key
The parameter name on upper display is flashing.
• Set the value with ▲ and ▼ key.
• Push F Function key to confirm the selected value.
• To cancel the selection and return to the Primary menu at any time press Primary L/R
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 29
9.4 Setup Menu SetSetSetSet
Password 10101010
On this menu can be setted:
• Load Nominal Power • Alarm set point of the channel • Presetted value of fixed working power • Control Parameter
The fig. below shows the flow of the menu
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 30
9.4.1 Parameter group
The groups of parameters in the Setup menu can be selected using the ▲ and ▼ are the following:
Power Group PurPurPurPur
Alarme 1 Group AL1AL1AL1AL1
Alarme 2 Group AL2AL2AL2AL2
…… up to
Allarm Group 24 AL2AL2AL2AL24444
Fixed working Power Group FPurFPurFPurFPur
Control Parameter Group cntrcntrcntrcntr
• Once the group you want to display and modify the values, select and press F Function key
obtaining the parameter list of the Group.
• To change the single parameter, press again F Function key , the upper display with the parameter
name will be flashing.
• Set the value with ▲ and ▼ Keys, confirm the desired value with F Function key.
• To return to the previous list of groups of parameters press L/R , press again L/R to return
to the Primary Menu.
Note: to set a parameter always pass from Remote mode to Local mode by pushyng for more than 4
sec. L/R Key from Primary menu, Led 4 flashing.
9.4.2 Power Group PurPurPurPur
Nominal Power Value Channel 1
Upper Display ooooIIIIPPPP UM
Lower Display X.X KW
…… up to
Nominal Power Value Channel 24
Upper Display oooo24P24P24P24P UM
Lower Display X.X KW
9.4.3 Alarm group 1 ALALALAL1111
Set Min.Alarm Value Channel 1
Upper Display AL1AL1AL1AL1 UM
Lower Display X.X A
Set MAX.Alarm Value Channel 1
Upper Display AH1AH1AH1AH1 UM
Lower Display X.X KW
These features are repeated for all channels, if available, up to 24
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 31
Example:
9.4.4 …Up to alarm group 24 AL24AL24AL24AL24
Set Min.Alarm Value Channel 24
Upper Display AL24AL24AL24AL24 UM
Lower Display X.X A
Set MAX.Alarm Value Channel 24
Upper Display AH24AH24AH24AH24 UM
Lower Display X.X KW
9.4.5 Fixed working Power FPurFPurFPurFPur
Fixed working Power Group 1
Upper Display Fo1Fo1Fo1Fo1 UM
Lower Display X.X %
Fixed working Power Group 2
Upper Display Fo2Fo2Fo2Fo2 UM
Lower Display X.X %
Fixed working Power Group 3
Upper Display Fo3Fo3Fo3Fo3 UM
Lower Display X.X %
Nota: When one of the three digital inputs is programmed as FPurFPurFPurFPur (Fixed working Power) closing the
corresponding input all the channels take on the fixed set point of the respective group.
9.4.69.4.69.4.69.4.6 Control Parameter group cntrcntrcntrcntr
Cycle time value Upper Display tcYctcYctcYctcYc UM
Lower Display X.XX Sec
Type of optimization Upper Display tyPCtyPCtyPCtyPC
Lower Display nononononEnEnEnE None
diStdiStdiStdiSt Distributed
incrincrincrincr Incremental
Sincronizzation Type Upper Display HCYcHCYcHCYcHCYc
Lower Display HALFHALFHALFHALF Half-wave
doubdoubdoubdoub Full wave
Power Limit Upper Display PLinPLinPLinPLin UM
(0 = limit excluded) Lower Display X.X KW
Enabling compensation Upper Display CnPECnPECnPECnPE
Lower Display disdisdisdis excluded
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 32
EnEnEnEn included
9.5 Hardware Menu HuHuHuHu
Password 5555
On this menu can be setted:
• The number of channels used
• For each channel, any address of the instrument that provides the value of the set point and the
Modbus address of parameter containing the set point.
• The functions assigned to 4 digital inputs.
• The parameters of the serial Modbus slaves.
• The parameters of the serial Modbus Master.
• The communication parameters of the Profibus line.
The fig. below shows the flow of the menu
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 33
9.5.1 Parameter group
The groups of parameters in the Setup menu can be selected using the ▲ and ▼ are the following:
Channel Number Group outoutoutout
Channel 1 Group CH1CH1CH1CH1
Channel 2 Group CH2CH2CH2CH2
…… fino a
Channel 24 Group CH24CH24CH24CH24
Digital Input Configuration group dindindindin
RS485 Slave Group 4855485548554855
RS485 Master Group 485n485n485n485n
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 34
• Once the group you want to display and modify the values, select and press F Function key
obtaining the parameter list of the Group.
• To change the single parameter, press again F Function key , the upper display with the parameter
name will be flashing.
• Set the value with ▲ and ▼ Keys, confirm the desired value with F Function key.
• To return to the previous list of groups of parameters press again L/R to return to the
Primary Menu.
Note: to set a parameter always pass from Remote mode to Local mode by pushyng for more than 4
sec. L/R Key from Primary menu, Led 4 flashing.
9.5.2 Channels Number Group outoutoutout
Number of channels desired
Upper Display noutnoutnoutnout
Lower Display XX From 1 to 24
9.5.3 Channel 1 group CH1CH1CH1CH1
Device address assigned to channel 1
Upper Display o1do1do1do1d
Lower Display XXX From 1 to128
Parameter address Set Point 1
Upper Display o1Ao1Ao1Ao1A
Lower Display XXXX From 1 to 9999
These features are repeated for all channels, if available, up to 24
Example:
9.5.4 …Un to channel 24 group CH24CH24CH24CH24
Device address assigned to channel 24
Upper Display oooo24242424dddd
Lower Display XXX From 1 to 128
Parameter address Set Point 24
Upper Display oooo24242424AAAA
Lower Display XXXX From 1 to 9999
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 35
9.5.5 Digital Input configuration group dindindindin
Function assigned to the digital input 1
Upper Display i1tYi1tYi1tYi1tY
Lower Display nonEnonEnonEnonE None
bLhbLhbLhbLh Start/Stop function
LcrnLcrnLcrnLcrn Local/Remote function
FpurFpurFpurFpur Fixed working Power function
Function assigned to the digital input 2
Upper Display i2tYi2tYi2tYi2tY
Lower Display nonEnonEnonEnonE None
bLhbLhbLhbLh Start/Stop function
LcrnLcrnLcrnLcrn Local/Remote function
FpurFpurFpurFpur Fixed working Power function
Function assigned to the digital input 3
Upper Display i3tYi3tYi3tYi3tY
Lower Display nonEnonEnonEnonE None
bLhbLhbLhbLh Start/Stop function
LcrnLcrnLcrnLcrn Local/Remote function
FpurFpurFpurFpur Fixed working Power function
Function assigned to the digital input 4
Upper Display i4tYi4tYi4tYi4tY
Lower Display nonEnonEnonEnonE None
bLhbLhbLhbLh Start/Stop function
LcrnLcrnLcrnLcrn Local/Remote function
Note:
Function blhblhblhblh: with closed contact the system sets all the Set Point at 0
Function LcrnLcrnLcrnLcrn: with closed contact the system is placed in conditions of Local.
Function FpurFpurFpurFpur: Input 1: with closed contact the system sets the Set Point Group 1
at the value setted in parameter Fo1Fo1Fo1Fo1.
Input 2: with closed contact the system sets the Set Point Group 2
at the value setted in parameter Fo2Fo2Fo2Fo2.
Input 3: with closed contact the system sets the Set Point Group 3
at the value setted in parameter Fo3Fo3Fo3Fo3.
9.5.6 RS485 Slave group 485S485S485S485S
Modbus Address assigned to the device
Upper Display AddAddAddAdd
Lower Display XXX From 1 to 128
Channel Speed RS485 Slave
Upper Display bAudbAudbAudbAud
Lower Display 600600600600 600 baud
1200120012001200 1200 baud
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 36
2400240024002400 2400 baud
4800480048004800 4800 baud
9600960096009600 6900 baud
19.219.219.219.2 19200 baud
38.438.438.438.4 38400 baud
57.657.657.657.6 57600 baud
115.2115.2115.2115.2 115200 baud
Equal values allowed Upper Display ParParParPar
Lower Display nonEnonEnonEnonE None
oddoddoddodd Unequal
EVEnEVEnEVEnEVEn equal
9.5.7 RS485 Master group 485485485485nnnn
Channel Speed RS485 master
Upper Display bAudbAudbAudbAud
Lower Display 600600600600 600 baud
1200120012001200 1200 baud
2400240024002400 2400 baud
4800480048004800 4800 baud
9999600600600600 6900 baud
19.219.219.219.2 19200 baud
38.438.438.438.4 38400 baud
57.657.657.657.6 57600 baud
115.2115.2115.2115.2 115200 baud
Note: This parameter is accessible only if enabled Modbus serial master
Equal values allowed Upper Display ParParParPar
Lower Display nonEnonEnonEnonE None
oddoddoddodd Unequal
EVEnEVEnEVEnEVEn equal
Note: This parameter is accessible only if enabled Modbus serial master
9.6 Configuration Device Menu CDCDCDCD
Password 15151515
On this menu can be setted or viewed:
• Enabling the Modbus serial master • Enabling the Serial Profibus • Cen be viewed the firmware version. • Can be setted the default value
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 37
The fig. below shows the flow of the CD menu
• To set the parameter push F Function key , the upper display with the parameter name will be flashing.
• Set the value with ▲ and ▼ Keys, confirm the desired value with F Function key.
• Premendo ancora L/R si torna al Menù Primario.
• Press again L/R to return to the Primary Menu.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 38
Note: to set a parameter always pass from Remote mode to Local mode by pushyng for more than 4
sec. L/R Key from Primary menu, Led 4 flashing.
Enable Serial Modbus master
Upper Display nbSEnbSEnbSEnbSE
Lower Display disdisdisdis Disable
EnEnEnEn Enable
If enabled, the Set Points are read in external devices whose address is defined in the parameters oooo1111dddd
… o24do24do24do24d to the parameter whose address is defined in o1Ao1Ao1Ao1A … o24A o24A o24A o24A from the Hardware Menu.
Firmware Version Upper Display VerVerVerVer
Parameter can not be modified Lower Display X.XX Version Number
Allows to Load the default values
Upper Display dEFdEFdEFdEF
Lower Display oFFoFFoFFoFF None
onononon Load Default
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 39
10 Address Parameter
Addr. Name Description R/W MIN MAX
100 ADDR_OUT1_VAL % Out (in decimal) channel 1 (SP)
R/W 0 1000
101 ADDR_OUT2_VAL R/W 0 1000
102 ADDR_OUT3_VAL R/W 0 1000
103 ADDR_OUT4_VAL R/W 0 1000
104 ADDR_OUT5_VAL R/W 0 1000
105 ADDR_OUT6_VAL R/W 0 1000
106 ADDR_OUT7_VAL R/W 0 1000
107 ADDR_OUT8_VAL % Out (in decimal) phase R channel 8 (SP)
R/W 0 1000
124 ADDR_OUT1_PWR Nominal power (in 0.1 KW) channel 1
R/W 0 9999
125 ADDR_OUT2_PWR R/W 0 9999
126 ADDR_OUT3_PWR R/W 0 9999
127 ADDR_OUT4_PWR R/W 0 9999
128 ADDR_OUT5_PWR R/W 0 9999
129 ADDR_OUT6_PWR R/W 0 9999
130 ADDR_OUT7_PWR R/W 0 9999
131 ADDR_OUT8_PWR Nominal power (in 0.1 KW) channel 24
R/W 0 9999
148 ADDR_CY1 Cycle Time heating in 0.01sec
R/W 10 200
149 ADDR_LOCAL_REMOTE
R/W 0 1
0 = Keypad control local
1 = Modbus control remote
150 ADDR_STS_BLOCCO Enable Disable unit R 0 1 1 = Disable (from one of three contacts)
151 ADDR_STS_LOCREM1 Input setted 1 as loc/rem R 0 1 1 = remote
152 ADDR_STS_LOCREM2 Input setted 2 as loc/rem R 0 1 1 = remote
153 ADDR_STS_FIX_PWR Out switch value fixed R 0 1
1 = setted from input 1
2 = setted from input 2
4 = setted from input 3
154 ADDR_SWITCH_BLOCC origine blocco R/W 0 15 0 = KB/MB 1 = from switch
155
ADDR_FUNRELAY Relay actions R/W 0 3
0 = none
1 =eccitato from heater BD
2 = eccitato from ShortCircuit
3 = eccitato from heater Bd e Short
156
157 ADDR_SWITCH_FIX_ PWR
origine PWR fissa 1 R/W 0 1 0 = KB/MB 1 = da switch
158 ADDR_VAL_FIX_PWR1
valore pwr fissa gruppo 1 (in 0.1 KW)
R/W 0 1000
159 ADDR_VAL_FIX_PWR2
valore pwr fissa gruppo 2 (in 0.1 KW)
R/W 0 1000
160 ADDR_VAL_FIX_PWR3
valore pwr fissa gruppo 3 (in 0.1 KW)
R/W 0 1000
161 ADDR_VAL_FIX_PWR4
valore pwr fissa gruppo 4 (in 0.1 KW)
R/W 0 1000
162 ADDR_ENABLE_2_FASI Selezione 2/3 fasi R/W 0 3 0 = 3 fasi
163 1 = fase R short
164 2 = fase S short
165 3 = fase T short
166 ADDR_SWITCH_LOCREM1
origine locale remoto input 1 R/W 0 1
0 = KB o seriale 1 = switch
167 ADDR_SWITCH_LOCREM2
origine locale remoto input 2 R/W 0 1
1 = KB o seriale 1 = switch
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 40
Addr. Name Description R/W MIN MAX 168 ADDR_SWITCH_LOC
REM3 origine locale remoto input 3
R/W 0 1 2 = KB o seriale 1 = switch
169
172 ADDR_K_LIMITE guadagno loop limite I (in 0.1)
R/W 0 100
197 ADDR_ALH1 Allarme di I massima canale 1 fase R (in 0.1 A)
R/W 0 9999
198 ADDR_ALH2 R/W 0 9999
199 ADDR_ALH3 R/W 0 9999
200 ADDR_ALH4 R/W 0 9999
201 ADDR_ALH5 R/W 0 9999
202 ADDR_ALH6 R/W 0 9999
203 ADDR_ALH7 R/W 0 9999
204 ADDR_ALH8 Allarme di I massima canale8 fase R (in 0.1 A)
R/W 0 9999
205 ADDR_ALH9 Allarme di I massima canale1 fase S (in 0.1 A)
R/W 0 9999
206 ADDR_ALH10 R/W 0 9999
207 ADDR_ALH11 R/W 0 9999
208 ADDR_ALH12 R/W 0 9999
209 ADDR_ALH13 R/W 0 9999
210 ADDR_ALH14 R/W 0 9999
211 ADDR_ALH15 R/W 0 9999
212 ADDR_ALH16 Allarme di I massima canale8 fase S (in 0.1 A)
R/W 0 9999
213 ADDR_ALH17 Allarme di I massima canale1 fase T (in 0.1 A)
R/W 0 9999
214 ADDR_ALH18 R/W 0 9999
215 ADDR_ALH19 R/W 0 9999
216 ADDR_ALH20 R/W 0 9999
217 ADDR_ALH21 R/W 0 9999
218 ADDR_ALH22 R/W 0 9999 219 ADDR_ALH23 R/W 0 9999
220 ADDR_ALH24 Allarme di I massima canale 8 fase T (in 0.1 A)
R/W 0 9999
221 ADDR_ALL1 Allarme di I minima canale1 faseR (in 0.1 A)
R/W 0 9999
222 ADDR_ALL2 R/W 0 9999
223 ADDR_ALL3 R/W 0 9999
224 ADDR_ALL4 R/W 0 9999
225 ADDR_ALL5 R/W 0 9999
226 ADDR_ALL6 R/W 0 9999
227 ADDR_ALL7 R/W 0 9999
228 ADDR_ALL8 Allarme di I minima canale8 fase R
R/W 0 9999
229 ADDR_ALL9 Allarme di I minima canale 1 fase S
R/W 0 9999
230 ADDR_ALL10 R/W 0 9999
231 ADDR_ALL11 R/W 0 9999
232 ADDR_ALL12 R/W 0 9999
233 ADDR_ALL13 R/W 0 9999
234 ADDR_ALL14 R/W 0 9999 235 ADDR_ALL15 R/W 0 9999
236 ADDR_ALL16 Allarme di I minima canale 8 fase S
R/W 0 9999
237 ADDR_ALL17 Allarme di I minima canale 1 fase T
R/W 0 9999
238 ADDR_ALL18 R/W 0 9999
239 ADDR_ALL19 R/W 0 9999
240 ADDR_ALL20 R/W 0 9999
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 41
Addr. Name Description R/W MIN MAX 241 ADDR_ALL21 R/W 0 9999
242 ADDR_ALL22 R/W 0 9999
243 ADDR_ALL23 R/W 0 9999
244 ADDR_ALL24 Allarme di I minima canale 8 fase T
R/W 0 9999
245
246
247 ADDR_PLIMIT Valore limite PWR (in 0.1 KW)
R/W 0 9999
248
249 ADDR_STSALG_GRP1
stato allarmi separati fase R
R
250 ADDR_STSALG_GRP2
stato allarmi separati fase S
R
251 ADDR_STSALG_GRP3
stato allarmi separati fase T
R
252 ADDR_STSALL_GRP1
stato allarmi comuni fase R
R
253 ADDR_STSALL_GRP2
stato allarmi comuni fase S
R
254 ADDR_STSALL_GRP3
stato allarmi comuni fase T
R
255
256 ADDR_STSI1 Stato input 1 R 0 1
257 ADDR_STSI2 Stato input 2 R 0 1
258 ADDR_STSI3 Stato input 3 R 0 1
259 ADDR_STSI4 Stato input 4 R 0 1
300 ADDR_STS_LOCREM3
stato input 3 come locrem
R 0 1 1 = remoto
301
302 ADDR_OUT1_DEV
Addr. Device 1 Modbus master
RW 1 128
303 ADDR_OUT1_PAR_ADDR
Addr param SP 1 Modbus master
RW 0 9999
304 ADDR_OUT2_DEV RW 1 128
305 ADDR_OUT2_PAR_ADDR
RW 0 9999
306 ADDR_OUT3_DEV RW 1 128
307 ADDR_OUT3_PAR_ADDR
RW 0 9999
308 ADDR_OUT4_DEV RW 1 128
309 ADDR_OUT4_PAR_ADDR
RW 0 9999
310 ADDR_OUT5_DEV RW 1 128
311 ADDR_OUT5_PAR_ADDR
RW 0 9999
312 ADDR_OUT6_DEV RW 1 128
313 ADDR_OUT6_PAR_ADDR
RW 0 9999
314 ADDR_OUT7_DEV RW 1 128
315 ADDR_OUT7_PAR_ADDR
RW 0 9999
316 ADDR_OUT8_DEV
Addr. Device 8 Modbus master
RW 1 128
317 ADDR_OUT8_PAR_ADDR
Addr param SP 8 Modbus master
RW 0 9999
350 ADDR_SERE1 Abilitazione seriale slave RW 0 1 1 = abilitata
351 ADDR_ADD1 Indirizzo Modbus RW 1 128
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 42
Addr. Name Description R/W MIN MAX 352 ADDR_BAUD1 Baud rate RW 0 8 0 = 600
1 = 1200
2 = 2400
3 = 4800
4 = 9600
5 = 19.2 K
6 = 38.4 K
7 = 57.6 K
8 = 115.2 K
353 ADDR_PAR1 Formato bits RW 0 2 0 = nessuna
1 = odd
2 = even
354 ADDR_SERE2
Abilitazione seriale Master
RW 0 1 1 = abilitata
355 ADDR_BAUD2 Baud rate RW 0 8 0 = 600
1 = 1200
2 = 2400
3 = 4800
4 = 9600
5 = 19.2 K
6 = 38.4 K
7 = 57.6 K
8 = 115.2 K
356 ADDR_PAR2 Formato bits RW 0 2 0 = nessuna
1 = odd
2 = even
357 ADDR_DEFRT Default RT RW
358 ADDR_DEFCNF Default configurazione RW
359
360 ADDR_VERS Versione R
450 ADDR_INDICEFILTRO_I
Filtro su correnti R/W 0 10
451 ADDR_K_SET
Moltiplicatore SET Master
RW 1 9999
452
In lettura
503 ADDR_STS_AUT Automa macchina R/W 0 = non usato
1 = non usato
2 = configurazione seriale
3 = calibrazione seriale
4 =non usato
5 =non usato
6 = operative
7 =Setup
8 = Hardware
9 = Cd Automation
10 = non usato
11 = non usato
12 = non usato
13 = errore earom
14 = earom nuova caricata con default
In scrittura
0x5A = va in modalità config. seriale
0xA5 = va in modalità operativa
0xAA = va in modalità calib.seriale
505 ADDR_PV Tensione fase fase R
523 ADDR_TYPECTRL tipo controllo R/W 0 2 0 = none
1 = Distribuita
2 = Incrementale
524 ADDR_ENABLE_COMP Enable compensaz.PWR R/W 0 1 1 = abilitata
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 43
Addr. Name Description R/W MIN MAX 525 ADDR_NOUT numero uscite utilizzate R/W
526 ADDR_IF_CHN1
corrente RMS canale 1 Fase R (in 0.1 A) R
527 ADDR_IF_CHN2 R
528 ADDR_IF_CHN3 R
529 ADDR_IF_CHN4 R
530 ADDR_IF_CHN5 R
531 ADDR_IF_CHN6 R
532 ADDR_IF_CHN7 R
533 ADDR_IF_CHN8
corrente RMS canale 8 Fase R (in 0.1 A) R
534 ADDR_IF_CHN9
corrente RMS canale 1 Fase S (in 0.1 A) R
535 ADDR_IF_CHN10 R
536 ADDR_IF_CHN11 R
537 ADDR_IF_CHN12 R
538 ADDR_IF_CHN13 R
539 ADDR_IF_CHN14 R
540 ADDR_IF_CHN15 R
541 ADDR_IF_CHN16
corrente RMS canale 8 Fase S (in 0.1 A) R
542 ADDR_IF_CHN17
corrente RMS canale 1 Fase T (in 0.1 A) R
543 ADDR_IF_CHN18 R
544 ADDR_IF_CHN19 R
545 ADDR_IF_CHN20 R
546 ADDR_IF_CHN21 R
547 ADDR_IF_CHN22 R
548 ADDR_IF_CHN23 R
549 ADDR_IF_CHN24
corrente RMS canale 8 Fase T (in 0.1 A) R
574 ADDR_I1FN
funzione assegnata a Input dig 1 R/W 0 3 0 = nessuna
1 = Blocco
2 = Loc/rem
3 = Fix power
575 ADDR_I2FN
funzione assegnata a Input dig 2 R/W 0 3 0 = nessuna
1 = Blocco
2 = Loc/rem
3 = Fix power
576 ADDR_I3FN
funzione assegnata a Input dig 3 R/W 0 3 0 = nessuna
1 = Blocco
2 = Loc/rem
3 = Fix power
577 ADDR_I4FN
funzione assegnata a Input dig 4 R/W 0 3 0 = nessuna
1 = Blocco
2 = Loc/rem
In scrittura
900 ADDR_CAL_I1L
valore bit calibrazione 0 canale R R 1 = calibra
901 ADDR_CAL_I1H
valore bit calibrazione max canale R R 1 = calibra
903 ADDR_CAL_I1FS
valore in 0.1 A corrispondente a ADDR_CAL_I1H R/W 0 9999
904 ADDR_CAL_I2L
valore bit calibrazione 0 canale S R 1 = calibra
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 44
Addr. Name Description R/W MIN MAX
905 ADDR_CAL_I2H
valore bit calibrazione max canale S R 1 = calibra
907 ADDR_CAL_I2FS
valore in 0.1 A corrispondente a ADDR_CAL_I2H R/W 0 9999
908 ADDR_CAL_I3L
valore bit calibrazione 0 canale T R 1 = calibra
909 ADDR_CAL_I3H
valore bit calibrazione max canale T R 1 = calibra
911 ADDR_CAL_I3FS
valore in 0.1 A corrispondente a ADDR_CAL_I3H R/W 0 9999
912 ADDR_CAL_VL
valore bit calibrazione 0 tensione R 1 = calibra
913 ADDR_CAL_VH
valore bit calibrazione max tensione R 1 = calibra
914 ADDR_CAL_VFS
valore in V corrispondente a ADDR_CAL_VH R/W 0 9999
915
926 ADDR_CAL_DEF default calibrazione R 1 = carica default calibrazione
2010 ADDR_K_COMPENS
guadagno loop compensazione PWR R/W 1 100
2011
2012 ADDR_CNTFASI Fase prevalente R/W 0 2 0 = fase R
1 = fase S
2 = fase T
2013 ADDR_GRUPPO_CAL canale calibrazione I R/W 0 2 0 = fase R
1 = fase S 2 = fase T
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 45
10.1 Warranty condition
CD Automation gives a 12 months warranty to its products.
The warranty is limited to repairing and parts substitution in our factory and does
exclude products not properly used and fuses.
Warranty does not include products with serial numbers deleted. The faulty product
should be shipped to CD Automation at customer’s cost and our Service will evaluate
if product is under warranty terms.
Substituted parts remain of CD Automation property.
CD Automation srl REVO PC User’s Manual
CD-Eng-REVO-PC-3PHb 46