revision - sew eurodrivethis revision applies to the following documentation: operating instructions...

*29211859_1219*Drive Technology \ Drive Automation \ System Integration \ Services

Revision

Decentralized Drive and Application ControllerMOVIPRO® ADC

Edition 12/2019 29211859/EN

SEW-EURODRIVE—Driving the world

Table of contents

Revision – MOVIPRO® ADC 3

Table of contents1 Revision..................................................................................................................................... 4

2 Device structure ....................................................................................................................... 52.1 Type designation............................................................................................................. 52.2 Type designations of the function units........................................................................... 62.3 Accessory components................................................................................................... 82.4 Communication unit ........................................................................................................ 9

3 Integrated safety technology................................................................................................. 103.1 Prerequisites ................................................................................................................. 103.2 Assignment of "Functional Safety" manuals ................................................................. 103.3 Standards...................................................................................................................... 103.4 Safety functions ............................................................................................................ 103.5 Safety concept .............................................................................................................. 11

4 Electrical installation.............................................................................................................. 124.1 Connection blocks......................................................................................................... 124.2 X1213: AC 400 V input/DC 24 V supply for interface box............................................. 174.3 X1214: AC 400 V input/DC 24 V supply for supply cable ............................................. 234.4 X2011: Motor with brake control ................................................................................... 314.5 X2012: Motor with brake control ................................................................................... 374.6 X2016: Motor with brake control ................................................................................... 48

5 Startup ..................................................................................................................................... 605.1 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller).......................... 60

6 Operation................................................................................................................................. 656.1 With device type PHC2.A‑A...M1-..1A-00/... ................................................................. 656.2 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller).......................... 70

7 Service..................................................................................................................................... 727.1 With device type PHC2.A‑A...M1-..1A-00/... ................................................................. 727.2 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller).......................... 75

8 Technical data......................................................................................................................... 768.1 Communication unit ...................................................................................................... 76

9 Declaration of conformity ...................................................................................................... 77

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1 Revision

Revision – MOVIPRO® ADC4

1 RevisionThis revision applies to the following documentation: Operating instructions"MOVIPRO® ADC", part number 22749055/EN, edition 04/2016.

Replacements • Chapter 3.1 is replaced by "Type designation" (→ 2 5)• Chapter 3.5.2 is replaced by "Communication and control unit" (→ 2 6)• Chapter 3.7.2 is replaced by "Accessory components" (→ 2 8)• Chapter 4 is replaced by "Integrated safety technology" (→ 2 10)• Chapter 7.11.5 is replaced by "Fieldbus connections" (→ 2 15)• Chapter 7.12.4 is replaced by "X1213: AC 400 V input/DC 24 V supply for inter-

face box" (→ 2 17)• Chapter 7.12.5 is replaced by "X1214: AC 400 V input/DC 24 V supply for supply

cable" (→ 2 23)• Chapter 7.12.6 is replaced by "X2011: Motor with brake control" (→ 2 31)• Chapter 7.12.7 is replaced by "X2012: Motor with brake control" (→ 2 37)• Chapter 7.12.8 is replaced by "X2016: Motor with brake control" (→ 2 48)• Chapter 9.4.3 is replaced by "With device type

PHC2.A‑A...M1-..1A-00/..." (→ 2 65) and "With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)" (→ 2 70)

• Chapter 10.2 is replaced by "With device typePHC2.A‑A...M1-..1A-00/..." (→ 2 72) and "With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)" (→ 2 75)

• Chapter 12 is replaced by "Declaration of conformity" (→ 2 77)Supplements • Subchapter "Communication unit" (→ 2 9) is added to chapter 3.5 "Type desig-

nations of function units"• Subchapter "With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave control-

ler)" (→ 2 12) is added to chapter 7.11 "Connection blocks"• Subchapter "With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave control-

ler)" (→ 2 60) is added to chapter 8.2 "Startup procedure"• Subchapter "Communication unit" (→ 2 76) is added to chapter 11 "Technical

data"

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2Device structureType designation


2 Device structure

2.1 Type designation

PHC2.A MOVIPRO® ADC drive and application controller–A Power supply: Three-phase current... Rated input power:

022 2.2 kW

040 4 kW

075 7.5 kW

110 11 kW

150 15 kW

220 22 kW

M1 1 integrated power section–.. Fieldbus:

P1 PROFIBUS DP-V1

D1 DeviceNet™

E2 PROFINET IO

E3 EtherNet/IP™, Modbus TCP

Z1 SBus

.. Control type:1A ADC

4A Slave gateway

–00/... Device option:

00/S11 PROFIsafe option S11

00/S11B PROFIsafe Option S11B

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2 Device structureType designations of the function units


2.2 Type designations of the function units

2.2.1 Communication and control unit

PFH Control/communication–.. Fieldbus:

P1 PROFIBUS DP‑V1

D1 DeviceNet™

E2 PROFINET IO

E3 EtherNet/IP™/Modbus TCP

Z1 SBus

.. Control type:1A ADC

4A Slave gateway

. Storage medium:H SD memory card OMH for parameterizable and programmable

functions

D DIP switch

. Technology level:0 OMH41B-T0 (with storage medium H)

Slave without SD memory card (with storage medium D)

1 OMH41B-T1

2 OMH41B-T2

3 OMH41B-T3

4 OMH41B-T4

–B.. Fieldbus interface:

B11 PROFIBUS, bus module 2 × M12

B12 DeviceNet™, bus module 2 × M12

B13 SBus, bus module 2 × M12

B53 Ethernet, 2 × M12

B63 Ethernet, 2 × push-pull RJ45

B64 Ethernet, 2 × push-pull SCRJ

–I1 12 digital inputs and 4 digital inputs/outputs

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2Device structureType designations of the function units


.. Communication package:00 Without communication package

01 SBusPLUS interfaceCAN interface – external (electrically isolated)RS485 interface – external (electrically isolated)

02 SBusPLUS interfaceCAN interface – external (electrically isolated)S485 interface – external (with DC 24 V)

03 SBusPLUS interfaceCAN interface – external (with DC 24 V)RS485 interface – external (with DC 24 V)

04 SBusPLUS interfaceCAN interface – external (with DC 24 V)RS485 interface – external (electrically isolated)

06 Ethernet engineering interfaceCAN interface – external (with DC 24 V)RS485 interface – external (with DC 24 V)

10 MOVISAFE® safety bus interfaceCAN interface – external (electrically isolated)CAN interface – system bus (with DC 24 V)

11 MOVISAFE® safety bus interfaceRS485 interface – external (electrically isolated)CAN interface – system bus (with DC 24 V)

12 Ethernet engineering interfaceCAN interface – external (electrically isolated)RS485 interface – external (electrically isolated)

–00/.../000 Option:

00/000/000

Without option 1

00/S11/000

PROFIsafe option S11

00/S1B/000

PROFIsafe Option S11B

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2 Device structureAccessory components


2.3 Accessory componentsThe following accessories are available depending on the device design. For furtherinformation, refer to the following documentation: “MOVIPRO® Accessories” ad-dendum to operating instructions. If you are not sure which accessories you need, theSEW‑EURODRIVE staff will be glad to help you with your selection.

Part numberPower interfacesFor further information, refer to chapter Electrical connections.

PZM2xA-A075-D02-00 18250149

PZM2xA-A150-D03-00 18250157

PZM2xA-A220-D04-00 28218264

PZM2xA-A022-M13-00 18250238

PZM2xA-A040-M14-00 18250165

PZM2xA-A075-M16-00 18250173

Connection cableRefer to the corresponding connections in the Electrical connections chapter for in-formation on connection cables for motors, encoders, braking resistors, etc.

Sensor/actuator boxesFor further information, refer to chapter Electrical connections.

Sensor/actuator box 1 m (4 connections) 18255477







Braking resistorsFor further information, refer to chapter "Technical data" (→ 2 76).

BW100-004-00 (including mounted connection cable 1.5 m)size 0

17962188

BW050-008-01 size 1 17962242

BW033-012-01 size 1 17962196

BW017-024-02 size 2 17962218

BW014-028-02 size 2 17962226

Mounting accessoriesFor further information, refer to chapter Mechanical installation.

Mounting kit with large mounting brackets (4 pieces) 12708305

Handle option 270 18222781

Handle option 390 18222803

Mounting accessories for braking resistors

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2Device structureCommunication unit


Part numberMounting bracket kit, BW sizes 1 and 2 18229689

Connection componentsSTO jumper plug 11747099

Fan subassemblyFan subassembly 12709700

2.4 Communication unit2.4.1 Control type

The device is equipped with an SBus slave controller-type control. The slave controlleris used to connect several devices to a master controller. Inside the slave controller,the external and internal system buses are separated both logically and physically.The slave controller is equipped with a system bus module with several DIP switchesto configure the device. This system bus module is connected to the external SBus.The external SBus is managed via the system bus module.The system bus module remains in the bus structure. The SBus is thus not disconnec-ted during a device replacement and the system bus's settings remain intact. Theslave controller's active components are in fixed connection to the device.1 to 6 power sections can be installed in the slave device. The power sections’ ad-dresses are translated between the external SBus and the internal SBus, dependingon the slave device number. Up to three slave devices can be addressed from a mas-ter device.

2.4.2 Fieldbus interfaceThe device has a system bus module integrated in the slave controller for connectionto the fieldbus. The fieldbus is connected via plug connectors.Further information can be found in the chapters Electrical connections and "SBussystem bus module" (→ 2 60).

2.4.3 Status displayThe status display shows status and error messages and thus enables you to recordthe current state of the device.For more information refer to chapter "Status and error messages" (→ 2 70) and thedocumentation on the user program (for the respective system solution). In case ofquestions, contact SEW‑EURODRIVE.

2.4.4 Power supplyThe function unit consists of the following internal elements.

Supply system rectifierEnergy is supplied to the device via a three-phase current supply system and a linerectifier. The power rectifier supplies the DC link voltage.

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3 Integrated safety technologyPrerequisites


3 Integrated safety technology

3.1 Prerequisites

INFORMATIONStartup must be performed correctly, to prevent hazards caused by failure of thesafety components. Only use the device in combination with functional safety techno-logy if you have read the "Functional Safety" manual and if all requirements foroperation are fulfilled.

3.2 Assignment of "Functional Safety" manuals

Safety function Safety concept Applicable manualSTO, SS1(c) – "MOVIPRO® ADC/SDC Func-

tional Safety / PROFIsafe optionS11B" manual

STO, SS1(c), SBC Safety-related brakemodule

"MOVIPRO® ADC/SDC Func-tional Safety / PROFIsafe optionS11B" manual

STO, SS1(c) S11 "MOVIPRO® ADC FunctionalSafety" manual

STO, SS1(c), SBC S11, safety-related brakemodule

"MOVIPRO® ADC FunctionalSafety" manual

STO, SS1(c) S11B "MOVIPRO® ADC/SDC Func-tional Safety / PROFIsafe optionS11B" manual

STO, SS1(c), SBC S11B, safety-related brakemodule

"MOVIPRO® ADC/SDC Func-tional Safety / PROFIsafe optionS11B" manual

3.3 Standards

For the versions of the standards valid during development and testing of the device,refer to the declaration of conformity.

3.4 Safety functions

You can use the following drive-related safety functions with the basic device:• STO (Safe Torque Off):

Safe Torque Off according to EN 61800‑5‑2• SS1(c) (Safe Stop 1):

Safe Stop 1, function variant c according to EN 61800‑5‑2

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3Integrated safety technologySafety concept


3.4.1 Additional safety functionDepending on the device configuration, additional drive-related safety functions can beused:• SBC (Safe Brake Control):

Safe brake control according to EN 61800‑5‑2Refer to the type designation of the "power section" function unit to find out if yourdevice is configured for this:

Type designation "power section" func-tion unit

Device configured

PFA-MD...B-G..-BS.-../C../000 YesPFA-MD...B-G..-BG-.../C../000 No

3.5 Safety concept

You can realize the safety concept "Axis module with safe torque off" with the basicdevice.

3.5.1 Additional safety conceptsDepending on the device configuration, additional safety concepts can be realized.

Safety-related brake moduleRefer to the type designation of the "power section" function unit to find out if yourdevice is configured for this:

Type designation "power section" func-tion unit

Device configured

PFA-MD...B-G..-BS.-../C../000 YesPFA-MD...B-G..-BG-.../C../000 No

PROFIsafe option S11Refer to the type designation of the device to find out if your device is configured forthis:

Type designation Device configuredPHC2.A‑A...M1-...A-00/S11 YesPHC2.A‑A...M1-...A-00/000 No

PROFIsafe Option S11BRefer to the type designation of the device to find out if your device is configured forthis:

Type designation Device configuredPHC2.A‑A...M1-...A-00/S11B YesPHC2.A‑A...M1-...A-00/000 No29

2118

59/E

N –

12/

2019

4 Electrical installationConnection blocks


4 Electrical installation

4.1 Connection blocks

The connection designation of your device is specified on the connection block labelon the front of the device.Make sure that the latches of the connections engage after you plugged the plug con-nector into the connections.

WARNINGElectric shock when disconnecting or connecting voltage-carrying plug connectors.Severe or fatal injuries.• Disconnect all supply voltages.• Make sure that the device is de-energized.• Never plug or unplug the plug connectors while they are energized.

4.1.1 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)

2.2 kW

[9] [7]

[1] [2]

[A] [8]

[3] [4]

[5]

[6]

21833297419

[A] → Encoder option connections[1] X4102 CAN bus – system bus[2] X4101 CAN bus – system bus[3] X2011 Motor with brake control (→ 2 31)[4] → "PC/laptop connection" (→ 2 63)[5] X1213 AC 400 V input/DC 24 V supply for interface box (up to 22 kW - coded) (→ 2 17)

orX1214 AC 400 V input/DC 24 V supply for supply cable (up to 22 kW - coded) (→ 2 23)

[6] X2301 Braking resistor[7] X5102_1 Digital inputs/outputs – power section[8] X5502 Safe disconnection – input[9] X5102_2 Digital inputs/outputs – power section

orX5201 Analog inputs/outputs – power section

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4Electrical installationConnection blocks


4 kW, 7.5 kW

[9] [8][A]

[3] [4]

[5]

[7] [6]

[1] [2]

21833310475





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11 kW, 15 kW, 22 kW

[6]

[3] [4]

[5]

[8][9][10] [A]

[1] [2]

[7]

21833341067





[10] X5111 Fan subassembly

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4Electrical installationConnection blocks


4.1.2 Fieldbus connectionsDepending on the design, the device has the following fieldbus connections:

PROFIBUS

Connections Fieldbus Function unit[2][1] [1] X4201 – input

PROFIBUS PFH-P1.A..-B11-I1..[2] X4202 – output

DeviceNet™

Connections Fieldbus Function unit[2][1] [1] X4241 – input

DeviceNet™ PFH-D1.A..-B12-I1..[2] X4242 – output

PROFINET

M12Connections Fieldbus Function unit

[2][1] [1] X4233_11

Ethernet fieldbus,M12

PFH-E2.A..-B53-I1..[2] X4233_12

Push-pull RJ45Connections Fieldbus Function unit

[2][1] [1] X4232_11

Ethernet fieldbus,Push-pull RJ45

PFH-E2.A..-B63-I1..[2] X4232_12

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Push-pull SCRJConnections Fieldbus Function unit

[2][1] [1] X4234_11

Ethernet fieldbus,Push-pull SCRJ/POF

PFH-E2.A..-B64-I1..[2] X4234_12

EtherNet/IP™, Modbus/TCP

M12Connections Fieldbus Function unit

[2][1] [1] X4233_11

Ethernet fieldbus,M12

PFH-E3.A..-B53-I1..[2] X4233_12

Push-pull RJ45Connections Fieldbus Function unit

[2][1] [1] X4232_11

Ethernet fieldbus,Push-pull RJ45

PFH-E3.A..-B63-I1..[2] X4232_12

SBus

Connections Fieldbus Function unit[2][1] [1] X4101 – Input

SBus PFH-Z1.A..-B13-I1..[2] X4102 – Output

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4Electrical installationX1213: AC 400 V input/DC 24 V supply for interface box


4.2 X1213: AC 400 V input/DC 24 V supply for interface box

Function• AC 400 V input to supply devices up to 22 kW• DC 24 V output and input• Signal contact for external maintenance switch• For connecting an interface box (PZM)

Connection typeHan-Modular® 10 B, male, 1 locking latch

Wiring diagram

ca

8

12 156 2 156 2

47 38 47 33

[a] Han® C module, maleNo. Name Function1 L1 Supply system phase 1

2 L2 Supply system phase 2


[b] Han® EE module, maleCoding of the device power, see chapter "Coding" (→ 2 18)

[c] Han® EE module, maleNo. Name Function1 +24V_C DC 24 V input – backup voltage

2 SC Signal contact for maintenance switch

3 VO24 DC 24 V output

4 n.c. Not connected

5 0V24_C 0V24 reference potential – backup voltage


7 GND Reference potential


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4 Electrical installationX1213: AC 400 V input/DC 24 V supply for interface box


Hinged frameNo. Name Function– PE PE connection

4.2.1 CodingThe following table shows the assignment of the different coding to the respectivedevice power ratings and the corresponding power interfaces:

Device power Coding of the connections Interface box

2.2 kW

a c

156 2

8 47 3

PZM2xA-A022-M13-00PZM2xA-A075-D02-00PZM2xA-A150-D03-00PZM2xA-A220-D04-00

4 kW

a c

156 2

8 47 3


7.5 kW

a c

156 2

8 47 3


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Device power Coding of the connections Interface box

11 kW

a c

156 2

8 47 3

PZM2xA-A150-D03-00PZM2xA-A220-D04-00

15 kW

a c

156 2

8 47 3

PZM2xA-A150-D03-00PZM2xA-A220-D04-00

22 kW

a c

156 2

8 47 3

PZM2xA-A220-D04-00

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4.2.2 Interface box connections

[4]

[3]

[2]

[1]

45035998228608907

[1] Covers of the screw fitting holes (M25 × 1.5)1)[2] Covers of the screw fitting holes (M32 × 1.5)1)[3] Terminal strip, power input[4] Connection to MOVIPRO® (Han® 10 B, female)

1) The screw fittings are not included in the scope of delivery.

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4.2.3 X1 terminal strip of the interface box[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

[10]

VO24

DGND

+24V_C

0V24_C

HT1

HT2 L1

L2

L3

VO24

DGND

+24V_C

0V24_C

HT1

HT2 L1

L2

L3

27021599719541387

Terminal strip X1 (power input terminal strip) Terminal crosssectionName Function

[1] VO24 DC 24 V output 0.2 – 6 mm2

[2] GND Reference potential/DC 24 V output

[3] +24V_C DC 24 V input

[4] 0V24_C 0V24 reference potential – input

[5] HT1 Auxiliary terminal for additional voltage levels(without internal function)

[6] HT2 Auxiliary terminal for additional voltage levels(without internal function)

[7] L1 Supply system phase 1 0.2 – 10 mm2

[8] L2 Supply system phase 2

[9] L3 Supply system phase 3

[10] PE PE connection

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4.2.4 DC 24 V supplyThe MOVIPRO® is equipped with a DC 24 V output that can be used to supply theMOVIPRO® from the DC link.To use the DC 24 V supply from the DC link, you must jumper the following terminalsin the interface box:• 1 with 3• 2 with 4The following figure shows the wiring for using the DC 24 V supply from the DC link:

1 2 3 4

18014400675416459

INFORMATIONIf you use an external DC 24 V backup voltage, do not connect terminals 1 and 2.

To use an external DC 24 V backup voltage, connect it to the following terminals:• 3• 4The following figure shows the wiring for using an external DC 24 V supply:

1 2 3 4

18014400675412875

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4Electrical installationX1214: AC 400 V input/DC 24 V supply for supply cable


4.3 X1214: AC 400 V input/DC 24 V supply for supply cable

Function• AC 400 V input to supply devices up to 22 kW• Output and input for DC 24 V• Signal contact for external maintenance switch• For connecting the connection cable

Connection typeHan-Modular® 10 B, male, 1 locking latch

Wiring diagram

ca

8

12 156 2 156 2

47 38 47 33

[a] Han® C module, maleNo. Name Function1 L1 Supply system phase 1



[b] Han® EE module, maleCoding of the device power, see chapter "Coding" (→ 2 25)

[c] Han® EE module, maleNo. Name Function1 +24V_C DC 24 V input – backup voltage

2 SC Signal contact for maintenance switch

3 VO24 DC 24 V output


5 0V24_C 0V24 reference potential – backup voltage


7 GND Reference potential


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4 Electrical installationX1214: AC 400 V input/DC 24 V supply for supply cable



4.3.1 Important information about the DC 24 V supplyThe internal components can be supplied with DC 24 V either from the device or viaan external DC 24 V backup voltage.To use the internal DC 24 V supply, you must jumper the following contacts:• [c].1 and [c].3• [c].5 and [c].7

INFORMATIONIf you use an external DC 24 V backup voltage, do not connect contacts [c].3 and[c].7.

To use an external DC 24 V backup voltage, connect it to the following contacts:• [c].1• [c].5

4.3.2 Signal contact for external maintenance switchThe device has a signal contact for an external maintenance switch.

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If you do not use an external maintenance switch, you must jumper the DC 24 V to thesignal contact (SC).

1

2

3

1

2

3

4

5

6

7

8

PE

24 V internal

0 V internal

X1214

+24V_C

SC

VO24

0V24_C

GND

Connection variant

DC 24 V supply internal

1

2

3

1

2

3

4

5

6

7

8

PE

24 V external

0 V external

X1214

+24V_C

SC

VO24

0V24_C

GND

Connection variant

DC 24 V supply external

[c]

[b][b]

[a][a]

[c]

18014401553705995

4.3.3 CodingThe following table shows the assignment of the individual coding to the respectivedevice power rating:

Device power Coding of the connections

2.2 kW

a c

156 2

8 47 3

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4 kW

a c

156 2

8 47 3

7.5 kW

a c

156 2

8 47 3

11 kW

a c

156 2

8 47 3

15 kW

a c

156 2

8 47 3

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22 kW

a c

156 2

8 47 3

4.3.4 Connection cable

2.2 kW/4 kW device power IEC/UL

Cables Length/installationtype

Type Component

Part number: 18131433Cable design: 4G2.5

Han® 10 B ↔ open with conductor end sleeves

Variable lengthD/2.5 –

7.5 kW device power IEC


Type Component



Variable lengthD/2.5 –

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7.5 kW device power UL


Type Component



Variable lengthD/4 –




11 kW device power IEC


Type Component







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11 kW device power UL


Type Component









Type Component







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Conductor assignment

Part number Signal name Core color1813143318131468181741831819523718195253

L1 Black/1

L2 Black/2

L3 Black/3

PE Green/yellow

Wiring diagramThe following figure shows the wiring diagram of the connection cables.

BA 1A 2A 3 C 1C 2C 3C 4C 5C 6C 7C 8PE

24

V in

tern

al

0 V

in

tern

al

+2

4V

_C

SC

VO

24

0V

24

_C

GN

D

PE L 3 L 2 L 1

14792950155

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4Electrical installationX2011: Motor with brake control


4.4 X2011: Motor with brake control

NOTICEDamage or malfunction due to motors with built-in brake rectifiers.Damage to the drive system or its environment.• Do not use motors with built-in brake rectifiers in conjunction with this device.

FunctionPower connection for motor with brake up to 4 kW

Connection typeHan® Q 8/0, female

Connection image

8

5

31

2

4

PE

6

7

No. Name Function1 U Motor phase U output

2 14 Brake terminal 14 (white)

3 W Motor phase W output

4 15 Brake terminal 15 (blue)

5 TF/TH/KTY+ Motor temperature sensor (+)

6 13 Brake terminal 13 (red)

7 V Motor phase V output

8 TF/TH/KTY- Motor temperature sensor (-)

PE PE PE connection

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4 Electrical installationX2011: Motor with brake control




Cable Length/installationtype

Type Component


Han®Q 8/0 ↔ open (terminal box connection M4)

Variable lengthD/1.5

DRN80 – 100DRL71 – 80

Part number: 18127703WCable design: 4G1.5

Han® Q 8/0 ↔ IS W


DRN80 – 100WDRL71 – 80W

Part number: 18127681mCable design: 4G1.5

Han® Q 8/0 ↔ IS m


DRN80 – 100mDRL71 – 80m


Han® Q 8/0 ↔ ABB8


DRN80 – 100DRL71 – 80

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Type Component


Han® Q 8/0 ↔ ASB8


DRN80 – 100DRL71 – 80


Han® Q 8/0 ↔ SB11

Variable lengthE/1.5

CMP63 – 80



Type Component


Han®Q 8/0 ↔ open (terminal box connection M4)


DRN80 – 100DRL71 – 80

Part number: 18145949WCable design: 4G2.5

Han® Q 8/0 ↔ IS W


DRN80 – 100WDRL71 – 80W

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Type Component

Part number: 18144284mCable design: 4G2.5

Han® Q 8/0 ↔ IS m


DRN80 – 100mDRL71 – 80m


Han® Q 8/0 ↔ ABB8


DRN80 – 100DRL71 – 80


Han® Q 8/0 ↔ ASB8


DRN80 – 100DRL71 – 80


Han® Q 8/0 ↔ SB11


CMP63 – 80

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Part number Signal name Color coding

1812579418143776

U1 Black/U1

V1 Black/V1

W1 Black/W1

4a Black/1

3a Black/2

5a Black/3

1b Black/4

2b Black/5

PE connection Green-yellow + shield end(Inner shield)

Connecting the hybrid cable

The following figure shows the connection of the hybrid cable to the terminal box ofthe motor. Also observe the wiring diagram of the respective motor.

1

BK/5

BK/41b

2b

BK/3

BK/1

BK/2

a a a a a2 3 4 5

BK/W1U1 V1 W1

GNYEPE

BK/V1

BK/U1

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

18014401328186635

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Adapter cable

2.2 kW device power IEC/UL


Type Component


Han® Q 8/0 ↔ Han® 6 B


All connection cableswith Han® 6BNote the motor assign-ments to the device(only 2.2 kW).

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FunctionPower connection for motor with brake up to 7.5 kW

Connection typeHan-Modular® 6 B, female, 1 locking latch

Connection diagram

B A

1 232 1

3564

[A] Han® C module, femaleNo. Name Function1 U Motor phase U output



[B] Han® E protected module, femaleNo. Name Function1 TF/TH/KTY+ Motor temperature sensor (+)







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Type Component


Han® 6 B ↔ open (terminal box connection M4)


DRN80 – 100DRL71 – 100




DRN112DRL112 – 132

Part number: 18118178 WCable design: 4G1.5

Han® 6 B ↔ IS W


DRN80 – 132 WDRL71 – 132 W

Part number: 18118151 mCable design: 4G1.5

Han® 6 B ↔ IS m


DRN80 – 132 mDRL71 – 132 m

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Type Component


Han® 6 B ↔ ABB8


DRN80 – 112DRL71 – 132


Han® 6 B ↔ ASB8


DRN80 – 112DRL71 – 132


Han® 6 B ↔ SB11


CMP63 – 80


Han® 6 B ↔ SB12


CMP63 – 80

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Type Component




DRN80 – 100DRL71 – 100




DRN112DRL112 – 132


Han® 6 B ↔ IS W


DRN80 – 112 WDRL71 – 100 W


Han® 6 B ↔ IS m


DRN80 – 112 mDRL71 – 100 m


Han® 6 B ↔ ABB8


DRN80 – 112DRL71 – 100

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Type Component


Han® 6 B ↔ ASB8


DRN80 – 112DRL71 – 100


Han® 6 B ↔ SB12


CMP63 – 80



Type Component




DRN80 – 100DRL71 – 100




DRN112DRL112 – 132

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Type Component


Han® 6 B ↔ IS m


DRN80 – 112 mDRL71 – 100 m


Han® 6 B ↔ IS W


DRN80 – 112 WDRL71 – 100 W


Han® 6 B ↔ ASB8


DRN80 – 112DRL71 – 100


Han® 6 B ↔ ABB8


DRN80 – 112DRL71 – 100

Part number: 18122035Cable design: 4G4

Han® 6 B ↔ SB14


CMP63 – 100

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Type Component




DRN112 – 132DRL112 – 132


Han® 6 B ↔ ABB8


DRN80 – 132DRL71 – 90

Part number: 18121276 mCable design: 4G4

Han® 6 B ↔ IS m


DRN80 – 132 mDRL71 – 90 m

Part number: 18121284 WCable design: 4G4

Han® 6 B ↔ IS W


DRN80 – 132 WDRL71 – 90 W


Han® 6 B ↔ ASB8


DRN80 – 132DRL71 – 90

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Type Component


Han® 6 B ↔ SB14


CMP63 – 100


Part number Motor termi-nal DR.. mo-

tor

Color coding Hybrid cabledesignation

Connectiondevice

1810833418108342181181351811814318120601

U1 Black U1 Motor phase U

V1 Black V1 Motor phase V

W1 Black W1 Motor phase W

4a Black 1 Brake 13 (red)

3a Black 2 Brake 14 (white)

5a Black 3 Brake 15 (blue)

1b Black 4 TF/TH +

2b Black 5 TF/TH -


PE

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1

BK/5

BK/41b

2b

BK/3

BK/1

BK/2

a a a a a2 3 4 5

BK/W1U1 V1 W1

GNYEPE

BK/V1

BK/U1

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

18014401328186635

Extension cable

4 kW device power IEC/UL


Type Component


Han® 6 B ↔ Han® 6 B

Variable lengthD/6.0 Connection cable: Mo-tor cable with Han® 6B

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7.5 kW device power IEC/UL


Type Component



Variable lengthD/6.0 Connection cable: Mo-tor cable with Han® 6B

Phase reversal cable

INFORMATIONIf you are using an encoder, note that you also need an encoder signal reversal cablein addition to the phase reversal cable. For more information about encoder signal re-versal cables, refer to the description of the encoder connection.



Type Wiring diagram



Fixed lengthD/2.5

U1 – V1V1 – U1W1 – W113 – 1314 – 1415 – 15

TF+ – TF+TF- – TF-



Type Wiring diagram



Fixed lengthD/2.5

U1 – V1V1 – U1W1 – W113 – 1314 – 1415 – 15


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Type Wiring diagram



Fixed lengthD/6.0

U1 – V1V1 – U1W1 – W113 – 1314 – 1415 – 15


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FunctionPower connection for motor with brake up to 22 kW

Connection typeHan-Modular® 10 B, female, 1 single locking latch

Connection diagram

C A

1 2

3

1 32

564

[A] Han® C module, femaleNo. Name Function1 U Motor phase U output



[C] Han® E protected module, femaleNo. Name Function1 TF/TH/KTY+ Motor temperature sensor (+)







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4.6.1 Connection cables



Type Component




DRN112 – 132DRL112 – 132




DRN160DRL160




DRN112 – 132DRL112 – 132




DRN112 – 132DRL112 – 132

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Type Component


Han® 10 B ↔ ABB8


DRN112 – 160DRL112 – 132

Part number: 18146252 mCable design: 4G4

Han® 10 B ↔ IS2 m


DRN80 – 132mDRL71 – 90m

Part number: 18146228 WCable design: 4G4

Han® 10 B ↔ IS2 W


DRN80 – 132WDRL71 – 90W

Part number: 18123562WCable design: 4G6

Han® 10B ↔ ADB2 W


DRN160WDRL160W

Part number: 18123570mCable design: 4G6

Han® 10B ↔ ADB2 m


DRN160mDRL160m

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Type Component


Han® 10 B ↔ ABB8


DRN160DRL160


Han® 10 B ↔ SBB6


CMP80 – 100


Han® 10 B ↔ SB14


CMP63 – 100



Type Component




DRN180DRL180

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Type Component




DRN180DRL180


Han® 10 B ↔ ABB8


DRN180DRL180




DRN180WDRL180W




DRN180mDRL180m


Han® 10 B ↔ SBB6


CMP80 – 100

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Type Component




DRN180DRL180




DRN180DRL180


Han® 10 B ↔ ABB8


DRN180DRL180




DRN180WDRL180W




DRN180mDRL180m

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Type Component


Han® 10 B ↔ SBB6


CMP80 – 100



Type Component


Han® 10 B ↔ open (terminal box connection IO)


DRN180DRL180


Han® 10 B ↔ ABB8/AKB8


DRN180DRL180




DRN180WDRL180W

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Type Component


Han® 10B ↔ SBB10

Variable lengthD/10

CMP80 – 112



Type Component


Han® 10 B ↔ open (terminal box connection IO)


DRN180DRL180


Han® 10 B ↔ ABB8/AKB8


DRN180DRL180




DRN180WDRL180W

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Type Component


Han® 10B ↔ SBB10

Variable lengthD/10

CMP80 – 112


Part number Motor termi-nal DR.. mo-

tor

Color coding Hybrid cabledesignation

Connectiondevice

181104521811047918121985

U1 Black U1 Motor phase U

V1 Black V1 Motor phase V

W1 Black W1 Motor phase W

4a Black 1 Brake 13 (red)

3a Black 2 Brake 14 (white)

5a Black 3 Brake 15 (blue)

1b Black 4 TF/TH +

2b Black 5 TF/TH -


PE

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1

BK/5

BK/41b

2b

BK/3

BK/1

BK/2

a a a a a2 3 4 5

BK/W1U1 V1 W1

GNYEPE

BK/V1

BK/U1

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2

18014401328186635

Extension cable



Type Component


Han® 10 B ↔ Han® 10 B


Connection cable: Mo-tor cable withHan® 10 B

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Type Component


Han® 10 B ↔ Han® 10 B


Connection cable: Mo-tor cable withHan® 10 B

Phase reversal cable

INFORMATIONIf you are using an encoder, note that you also need an encoder signal reversal cablein addition to the phase reversal cable. For more information about encoder signal re-versal cables, refer to the description of the encoder connection.



Type Wiring diagram


Han® 10 B ↔ Han® 10 B

Fixed lengthD/6.0

U1 – V1V1 – U1W1 – W113 – 1314 – 1415 – 15




Type Wiring diagram


Han® 10 B ↔ Han® 10 B

Fixed lengthD/10.0

U1 – V1V1 – U1W1 – W113 – 1314 – 1415 – 15


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Type Wiring diagram


Han® 10 B ↔ Han® 10 B

Fixed lengthD/10.0

U1 – V1V1 – U1W1 – W113 – 1314 – 1415 – 15


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5 StartupWith device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)


5 Startup5.1 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)5.1.1 Startup procedure

The following step-by-step instructions give an overview of the device startup proce-dure and lists other applicable documentation:1. Install the motor. Refer to the operating instructions of the motor for more informa-

tion.2. Perform mechanical installation again. For further information, refer to chapter

Mechanical installation in the operating instructions.3. Perform electrical installation again. For further information, refer to chapter "Elec-

trical installation" (→ 2 12) in the operating instructions.4. Switch on the device.5. Configure the fieldbus. Set the SBus baud rate and the slave device number. Fur-

ther information can be found in the chapters "SBus system busmodule" (→ 2 60) and "SBus addresses of the power sections in the slave con-troller" (→ 2 64).

6. Optimize the parameters according to your application.

5.1.2 SBus system bus moduleThe slave controller is equipped with a system bus module with several DIP switches.Use the S1 DIP switch in the system bus module to set the device's baud rate. Usethe S2 DIP switch in the system bus module to set the device's slave device number.

INFORMATIONChanges to the DIP switch settings are accepted only after connecting the systembus module to the slave controller.

The following figure shows an example of the system bus module being connected tothe device's connection block:

[1]

9797241739

[1] System bus module

Configuring the system bus moduleTo reach the S1 and S2 dip switches, disassemble the system bus module. This doesnot interrupt the system bus network.

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5StartupWith device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)


The following figure shows the position of the DIP switches on the system bus module:[1] [2] [3] [4]

[6][7] [5][5]

9007215129149451

[1] DIP switch for setting the baud rate [5] Knurled screw[2] DIP switch for setting the slave device number [6] System bus output[3] Not connected [7] System bus input[4] Not connected

Procedure

1. Loosen the knurled screws [5].2. Remove the system bus module from the device.3. Use the S1 DIP switch to set the baud rate [1].4. Use the S2 DIP switch to set the slave device number [2].5. Connect the bus terminating resistor to the device at the last bus station.6. Install the system bus module in the device.7. Secure the system bus module with the two knurled screws.

INFORMATIONIf the device is located at the end of a system bus segment, connect it to the systembus network via the incoming system bus line only.To prevent malfunctions in the bus system, e.g. due to reflections, terminate the sys-tem bus segment using bus terminating resistors at the stations that are physicallyfirst and last.

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Setting the baud rateUse the S1 DIP switch to set the baud rate:

External SBus baud rate S1/1 S1/2SBus baud rate 125 kBaud OFF OFF

SBus baud rate 250 kBaud ON OFF

SBus baud rate 500 kBaud OFF ON

SBus baud rate 1000 kBaud ON ON

Setting the slave device numberUse the S2 DIP switch to set the slave device number.

Slave device number S2/1 S2/2Invalid setting OFF OFF

1 ON OFF

2 OFF ON

3 ON ON

DIP switches S2/3 – S2/6 are not used. Set the setting to OFF for unused DIPswitches.

Functions S2/3 S2/4 S2/5 S2/6Reserved OFF OFF OFF OFF

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5StartupWith device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)


5.1.3 PC/laptop connectionThe following figure shows the connection between a PC/laptop and the Ethernet ser-vice interface of the device:

[1]

[5]

[4]

[3]

[5]

[5]

[2]

21895030155

[1] Master unit[2] Ethernet service interface (Ethernet RJ45) of master device[3] Commercially available Ethernet cable[4] Ethernet interface of the laptop[5] Slave unit

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5.1.4 SBus addresses of the power sections in the slave controllerFrom the master controller's viewpoint, the SBus addresses of the components are di-vided depending on the setting of the S2 DIP switch for the devices. The followingchart depicts how each SBus address is divided for the respective slave device num-ber:

External SBus addressInternal

SBus ad-dress

Slave 1 Slave 2 Slave 3Power section 1 40 48 56 20

Power section 2 41 49 57 21





Reserved 46 54 62 –

Reserved 47 55 63 –

5.1.5 CAN bus terminationThe internal CAN bus of the device is routed out of the device at the terminalsX4101_... This means the bus cannot be terminated inside the unit. The bus termina-tion should be made at the last station or at the connections if the unit itself is the laststation. Use CAN terminating resistors for this purpose with the following part number:13287036.

6305039593209985129

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6OperationWith device type PHC2.A‑A...M1-..1A-00/...


6 Operation6.1 With device type PHC2.A‑A...M1-..1A-00/...6.1.1 Status and error messages

If you use a parameterizable device, the following status messages are possible.

Code Meaning MeasureA1.0 DC 24 V operation, frequency in-

verter not ready

A1.1 Controller inhibit active

A1.2 No enable

A1.3 Standstill current

A1.4 Approval

A1.5 n-control (speed control)

A1.6 M-control (torque control)

A1.7 Hold control

A1.8 Factory setting

A1.9 Limit switch hit

A1.A Technology option

A1.c Reference travel IPOSplus®

A1.D Flying start

A1.E Encoder calibration

A1.F Error info

A1.U "Safe Torque Off" active

WARNING! Risk of injury due to incorrectly in-terpreted display U = "SafeTorque Off" active – Severe orfatal injuries. The displayU = "Safe Torque Off" active isnot safety-related. Thus it mustnot be used safety-related.

Flashing dot Application module of the"PFA-..." power section is run-ning.

888S2:FlashinggreenS3:Off

• No application module loaded • Create a configuration withthe Application Configuratorand load the application intothe device.

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6 OperationWith device type PHC2.A‑A...M1-..1A-00/...


Code Meaning MeasureBUS ERR Fault

• Fault in fieldbus parametersor fieldbus stations incorrectlyset

• Check the fieldbus wiring tothe higher-level controller.

• Check the fieldbus parametersetting of the device and thehigher-level controller.

INI Status• Initialization: A connection is

established to all internalcomponents.This can take several minutesafter a device replacement.

• Wait several minutes.

OFF Status• The maintenance switch is

switched off.

• Switch on the maintenanceswitch.Devices without power in-terface:Check the DC 24 V cablingand the cabling of the switchfeedback.

OFL Status• Internal communication error

While backing up data orrestoring a data backup:Wait a few minutes until the dis-play changes.In normal operation:• Disconnect the device from

the AC 400 V supply and theDC 24 V supply voltage for atleast 30 s.

• Restart the device.

RUN Status• Connection was successfully

established. After 3 seconds,the component or applicationstatus is shown.

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Code Meaning MeasureSF1 Fault

Communication error with thepower section, caused by e.g.:

• Parameter channel 2 not acti-vated (P889)

• Activate parameter channel 2.

• Manual operation not finished • Activate manual operation.Deactivate it afterwards.

• Parameter lock power sectionactivated (P803)

• Deactivate the parameterlock.

• Configuration in the Applica-tion Configurator not com-pleted or not completelyloaded

• Create a configuration withthe Application Configuratorand load the application intothe device.

Other possible measures:• Disconnect the device from

the AC 400 V supply and theDC 24 V supply voltage for atleast 30 s.

• Restart the device.

SF2 Fault• Error in external periphery

• Check the cabling of the di-gital inputs and outputs aswell as the connections of thecommunication package.

SF3 Fault• Non-enabled application

module loaded

• Load an enabled applicationmodule into the "PFA-..."power section

• If you do not use an applica-tion module, set parameterP802 "Factory setting" of the"PFA-..." power section to"Delivery state". NOTICE! The device has to be startedup again.

SF10 Fault• Configuration with Application

Configurator not completed.

• Complete the configurationwith the Application Configur-ator. Load it into the device.

SF20 Warning• Error during data manage-

ment, data backup on SDmemory card failed

• Start the data managementagain.

SF21 Warning• Error during data manage-

ment, data backup on SDmemory card failed, SDmemory card may be writeprotected.

• Switch off the device. Re-move write protection fromSD memory card.Switch on the device again.

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6 OperationWith device type PHC2.A‑A...M1-..1A-00/...


Code Meaning MeasureSF22 Warning

• Error during data manage-ment, data recovery to devicefailed

• Start the data managementagain.

SF23 Warning• Error during data recovery to

device, controller inhibit notset

Set the device to one of the fol-lowing states:• Controller inhibit (A1.1)• Safe Torque Off (A1.U)

SF24 Fault• Corrupt data backup detected

• Perform the data backupagain.

SF25 Fault• Corrupt data backup detected

• Perform the data backupagain.

SF99 • Internal system error

SF110 Fault• Actuator voltage overload

error

• Check the cabling of the di-gital inputs and outputs.

SF120 Fault• Error due to overload in

sensor voltage of group 1


SF121 Fault• Error due to overload in

sensor voltage of group 2


SF130 Fault• SNI fuse tripped

• Check the SNI fuse.

SF 881 • The SD memory card is notinserted.

• The data system of the SDmemory card is corrupt.

• Boot process has failed.

• Switch the device off andback on again. If the systemfault is displayed repeatedly,contact SEW‑EURODRIVEService.

SF 888 • The device cannot boot afterswitch-on. The communica-tion and control unit has aserious error.

• Please contact theSEW‑EURODRIVE service.

NO_ → CNFS2: FlashinggreenS3: Lights upgreen

• No application module isloaded.

• Load your application moduleinto the device.

SEW • DC 24 V voltage supply ispresent.

• The user program starts. Thisprocess can take up to30 seconds.

• No user program has beenloaded or started.

• If the status message isshown for more than 30 s,load the user program into thedevice.

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Code Meaning MeasureBtL • The bootloader update is be-

ing executed.• Do not switch off the device.• Wait until the bootloader up-

date has been completed. Ifthe device does not respondas expected after 5 minutes,proceed as described inchapter "SD memory card asspare part" (→ 2 74).

• If the error occurs again, re-place the device or contactSEW‑EURODRIVE Service.

DAT StatusData management active,triggered by e.g.:

• Data is loaded to the SDmemory card or into thedevice.

• Previous device replacement• Automatic upload of the

power section data• Data management started via

fieldbus• Data management started via

MOVITOOLS® MotionStudio

• Wait until data backup and re-store has been completed.

Data • Data backup is created.• Data is restored from a data

backup.

• Wait until data backup and re-store has been completed.

........... • The user program has not up-dated the values of the statusdisplay within 3 s. An errorhas occurred in the user pro-gram, the device or the in-ternal system bus.

• Restart the device. Checkwhether the device starts cor-rectly. If the device does notstart, reload the user programinto the device.

• If the status message is dis-played repeatedly, contactSEW‑EURODRIVE Service.

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6 OperationWith device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)


6.2 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)6.2.1 Status and error messages

The device’s status display shows the current operating status. There are two kinds ofstatus and error messages: from the device and from the user program. Status anderror messages from the device are issued when no user program is active.For more information on possible status and error messages of the user program,refer to the user program documentation (for the relevant system solution). In case ofquestions, contact SEW‑EURODRIVE.

INFORMATIONIf the timeout monitoring function of the status display is switched off, the last statusissued by the user program is shown.Only switch off the timeout monitoring function in exceptional cases. Inform the oper-ating personnel accordingly.

The following table shows the device's status and error messages:

Code Possible cause MeasureSEW • The slave controller's firmware

is not yet loaded.• Wait until the slave controller's

firmware is loaded.• If the status message is dis-

played repeatedly, contactSEW‑EURODRIVE Service.

........... • There is an internal communi-cation error in the slave device.

• Restart the slave device.Check whether the slavedevice starts correctly.


SF 888 • The device cannot boot afterswitch-on. The communicationand control unit has a seriouserror.

• Please contact theSEW‑EURODRIVE service.

S1 - Sx • The system bus module wasconnected to the slave deviceand the settings were appliedin the slave controller. The xvalue shows the slave devicenumber.

• If this status message is dis-played repeatedly, check if thesystem bus module is properlyconnected to the slave device.

RDY • The slave device is ready foroperation. It currently does notreceive telegrams from themaster device.

• If the status message is shownfor a longer period, load theuser program into the masterdevice.

RUN • The slave device is ready foroperation. Data is receivedfrom the master device anddistributed to the integratedaxes.

SF 2 • The system bus module is notconnected to the slave device.

• Connect the system busmodule to the slave device. 29

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6OperationWith device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)


Code Possible cause MeasureSF 200 • There is an internal system

error.• Restart the slave device.

Check whether the slavedevice starts correctly.


SF 201 • Errors have occurred in in-ternal SBus communication.

• Please contactSEW‑EURODRIVE Service.

BUS ERR • Errors have occurred in SBuscommunication.

• Check the cabling and shield-ing.

• If the error message is dis-played repeatedly, contactSEW‑EURODRIVE Service.

• The baud rate for one or moreSBus terminating resistors isimproperly configured.

• Set the same baud rate for allSBus terminating resistors.

NO_ CFG • The DIP switch setting is notsupported.

• Check the setting of the DIPswitches in the system busmodule. Do not turn off usedDIP switches.

BUS OFF • The SBus communication'svoltage supply is absent for theslave device.

• Check if the master deviceprovides a 24 V voltage supplyat its SBus output.

• Check the cabling.• If the error message is dis-

played repeatedly, contactSEW‑EURODRIVE Service.

OFF • The maintenance switch hasbeen switched off.

• If necessary, turn the mainte-nance switch on again.

• An internal error occurred in adevice without a maintenanceswitch.

• Please contactSEW‑EURODRIVE Service.

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7 ServiceWith device type PHC2.A‑A...M1-..1A-00/...


7 Service7.1 With device type PHC2.A‑A...M1-..1A-00/...7.1.1 Device replacement

The device allows for a quick device replacement. It is equipped with a replaceableSD memory card on which all device data is stored. If the device has to be replaced,the plant can be started up again quickly by simply exchanging the SD memory card.

Prerequisites for successful device replacementObserve the following:• The devices that you want to exchange must be identical. If the devices have dif-

ferent configurations, a successful device replacement cannot be guaranteed.• You must save the data of the device to be replaced on the SD memory card be-

fore you replace the device. SEW‑EURODRIVE recommends to always backupthe data right after starting up a device.

• Insert or remove the SD memory card only when the device is switched off.• With programmable devices, note that the status display depends on program-

ming. The module for the data backup function (data management) must be inte-grated in the program.

Replacing the deviceProceed as follows:1. Perform a data backup via MOVITOOLS® MotionStudio if you are not certain

whether the current device parameterization is stored on the SD memory card.2. Disconnect the device from the supply system.3. Remove it from the system.4. Remove the memory card cover from the housing cover.5. To do so, remove the SD memory card from the device to be replaced.6. Insert the SD memory card into the new device.7. Install the new device in the plant. Connect it to the supply system.8. Switch on the new device.

INFORMATIONThe device performs several initialization steps. Do not switch off the device duringthis time.

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7ServiceWith device type PHC2.A‑A...M1-..1A-00/...


Data backup of the communication and control unit is restored.

7-segment display: Status LED S2: Flashes green/orange

This process can take several minutes.

Do not switch off the device during this time.

Data backup is restored.

7-segment display: Status LED S2: Flashes green

Status LED S3: Lights up green



Data backup is restored completely.

3 seconds

> 5 minutes

Wrong bootloader software

version

Chapter

"SD memory card as

spare part"

The device is initialized.



The device is initialized.



18014401456048651

• The parameters saved on the SD memory card are now available again. If a differ-ent parameter set is needed for the new device, change the parameter set now.Back up the changed data on the SD memory card again after startup.

• For applications with encoders, observe the chapter Reference travel after deviceor encoder replacement.

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7 ServiceWith device type PHC2.A‑A...M1-..1A-00/...


SD memory card as spare partIf you have ordered an SD card as spare part, it is possible that the versions of thebootloader software are different for the SD memory card and your device.In this case, the device remains in the following state for more than 5 minutes:

7-segment display Status LED S28.8.8 flashing Flashing green/orange

Proceed as follows:1. Disconnect the device from the supply system.2. Unscrew the memory card cover.3. Remove the SD memory card.4. Connect an SD card reader to your PC.5. Insert the SD memory card in the SD card reader. On your PC, go to [Computer] >

[SD] > [System] > "BootConfig.cfg".6. Open the file "BootConfig.cfg" with a text editor.7. Search the file for the following expression:

true

8. Change the value "true" to the value "false" for the parameter.

The expression must now be:false

9. Save the file.10. In the status bar, click [Safely remove hardware]. As soon as the PC confirms this,

you can remove the SD memory card from the SD card reader.11. Insert the SD memory card into the slot of the device and screw the memory card

cover back on.12. Connect the device to the supply system.13. Observe the instructions in chapter Device replacement from step 8 onwards.

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7ServiceWith device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)


7.2 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)7.2.1 Device replacement

The device allows for a quick device replacement. If the device has to be replaced, theplant can be started up again quickly by simply exchanging all plug-in contacts. Forsuccessful startup after device replacement, you must configure the S1 DIP switchand the S2 DIP switch on the slave controller's system bus module.

Prerequisites for successful device replacementObserve the following:• The devices that you want to swap must be identical. If the devices have different

configurations, no successful device replacement can be guaranteed.

Replacing the deviceProceed as follows:1. Disconnect the device from the supply system.2. Remove the system bus module of the slave controller of the device that has to be

replaced. To do so, unscrew the system bus module from the connections on thefront of the device.

3. Remove the device from the plant.4. Install the new device in the plant.5. If the new device is to contain a changed baud rate or slave device number, make

these changes at the system bus module of the slave controller.6. Screw the system bus module onto the connections on the front of the new device.7. Connect the new device to the supply system.8. Switch on the new device.

INFORMATIONThe device performs several initialization steps. Do not switch off the device duringthis time.

ð The baud rate and slave device number set on the system bus module of theslave controller are available again.

9. For applications with encoders, observe the chapter Reference travel after deviceor encoder replacement.

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8 Technical dataCommunication unit


8 Technical data

8.1 Communication unit8.1.1 Slave controller control type

External SBus interfaceBus system CAN (specification 2.0, parts A and B)

Protocol variant MOVILINK® via SBus

Supported baud rates Configurable via S1 DIP switch125 kBaud250 kBaud500 kBaud

1000 kBaud

Connection technology 2 x M12 (A-coded)

Maximum line length

125 kBaud250 kBaud500 kBaud

1000 kBaud

500 m250 m100 m40 m

Bus termination 120 ΩTerminate the bus with a 120 Ω resistor.

Address setting MOVILINK® SBus address range via S2 DIP switch

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9Declaration of conformity


9 Declaration of conformity

EU Declaration of ConformityTranslation of the original text 901500116/EN

SEW-EURODRIVE GmbH & Co. KGErnst-Blickle-Straße 42, D-76646 Bruchsaldeclares under sole responsibility that the following products

Bruchsal

a) Authorized representative for issuing this declaration on behalf of the manufacturerb) Authorized representative for compiling the technical documents

Place Date

05.07.2017

Managing Director TechnologyJohann Soder

a) b)

Drive systems of the product family MOVIPRO® SDC PHC2.A-A...M1-..0A-00/...MOVIPRO® ADC PHC2.A-A...M1-..1A-00/...

in accordance with

Machinery Directive 2006/42/EC(L 157, 09.06.2006, 24-86)

This includes the fulfillment of the protection targets for "electrical power supply" in accordance with annex I No. 1.5.1according to the Low Voltage Directive 73/23/EEC -- Note: 2014/35/EU is currently valid

EMC Directive 2014/30/EU 4)(L 96, March 29, 2014, 79-106)

RoHS Directive 2011/65/EU(L 174, July 1, 2011, 88-110)

Applied harmonized standards: EN ISO 13849-1:2008/AC:2009EN 61800-5-2:2007EN 61800-5-1:2007EN 61800-3:2004/A1:2012EN 50581:2012

4) According to the EMC Directive, the listed products are not independently operable products. EMC assessment is only possibleafter these products have been integrated in an overall system. For the assessment, the product was installed in a typical plantconfiguration.

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SEW-EURODRIVE—Driving the world

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Str. 4276646 BRUCHSALGERMANYTel. +49 7251 75-0Fax +49 7251 [email protected]

Table of contents1 Revision2 Device structure2.1 Type designation2.2 Type designations of the function units2.2.1 Communication and control unit

2.3 Accessory components2.4 Communication unit2.4.1 Control type2.4.2 Fieldbus interface2.4.3 Status display2.4.4 Power supplySupply system rectifier

3 Integrated safety technology3.1 Prerequisites3.2 Assignment of "Functional Safety" manuals3.3 Standards3.4 Safety functions3.4.1 Additional safety function

3.5 Safety concept3.5.1 Additional safety conceptsSafety-related brake modulePROFIsafe option S11PROFIsafe Option S11B

4 Electrical installation4.1 Connection blocks4.1.1 With device type PHC2.A‑A...M1-Z14A-00/... (SBus slave controller)2.2 kW4 kW, 7.5 kW11 kW, 15 kW, 22 kW

4.1.2 Fieldbus connectionsPROFIBUSDeviceNet™PROFINETEtherNet/IP™, Modbus/TCPSBus

4.2 X1213: AC 400 V input/DC 24 V supply for interface box4.2.1 Coding4.2.2 Interface box connections4.2.3 X1 terminal strip of the interface box4.2.4 DC 24 V supply

4.3 X1214: AC 400 V input/DC 24 V supply for supply cable4.3.1 Important information about the DC 24 V supply4.3.2 Signal contact for external maintenance switch4.3.3 Coding4.3.4 Connection cable2.2 kW/4 kW device power IEC/UL7.5 kW device power IEC7.5 kW device power UL11 kW device power IEC11 kW device power UL15 kW device power IECConductor assignmentWiring diagram

4.4 X2011: Motor with brake control4.4.1 Connection cable2.2 kW device power IEC2.2 kW device power ULConductor assignmentConnecting the hybrid cable

Adapter cable2.2 kW device power IEC/UL

4.5 X2012: Motor with brake control4.5.1 Connection cable4 kW device power IEC4 kW device power UL7.5 kW

revision - sew eurodrivethis revision applies to the following documentation: operating instructions...

Documents