revision d designed & dimensioned acp-22-xx-x...

DESIGNED & DIMENSIONEDIN MILLIMETERS[INCHES]

THIS PRODUCT MANUFACTUREDWITH LEAD-FREE PROCESSINGPb

DO NOTSCALE FROM

THIS PRINT

ASSEMBLED LENGTH = XX.XX METERS 2%

COLOR KEY RING(SEE NOTE 4)

C

32.50 REF1.280

ACP-22-XX-X-XX.XX-X-XX-P-X

SIZE

ASSEMBLED LENGTHXX.XX (IN METERS)(0.25 METER MIN TO 50.00 METER MAX)(1.00 METER MIN FOR -04, & -06LEAD STYLES CONTAINING COAX)

LEAD STYLE

END 2-T: TERMINAL-S: SOCKET-BC: BLUNT CUT

END 1-T: TERMINAL-S: SOCKET (NOT AVAILABLE WITH END 2 -T)

(SEE NOTE 4)(SEE SHEET 4)-1: ORANGE-2: GREEN-3: BLUE-4: YELLOW

KEYING FEATURE

PLASTIC

-01: 30 POS (1.0 TERM/SKT), 24 AWG-02: 20 POS (1.0 TERM/SKT), 24 AWG-03: 8 POS PWR(1.5 TERM/SKT), 16 AWG-04: 6 POS (COAX PLUG/JACK), COAX (ONLY AVAILABLE WITH -H PLATING)-05: 20 POS COMBO (4 X 1.5 TERM/SKT), 16 AWG (16 X 1.0 TERM/SKT), 24 AWG-06: 16 POS COMBO (4 X COAX PLUG/JACK), COAX (12 X 1.0 TERM/SKT), 24 AWG

-G: LIGHT, 10µ" GOLD IN CONTACT AREA-H: HEAVY, 30µ" GOLD IN CONTACT AREA

PLATING(SEE NOTE 9)

76.15 REF2.998

19.50 .768REF

80±10 3.1±.4

95±10 3.7±.4

ALIGNMENT ARROW LABEL-ET(SEE NOTE 2) HDRL-11

(SEE NOTE 7)

FIG 1ACP-22-02-X-XX.XX-T-T-P-1 SHOWN

CC

SHEET OF

UNLESS OTHERWISE SPECIFIED,DIMENSIONS ARE IN MILLIMETERS.TOLERANCES ARE:DECIMALS ANGLESX.X: 0.3 [.01] 2 X.XX: 0.13 [.005]X.XXX: 0.051 [.0020]MATERIAL:

ACCLIMATE CIRC. CABLE ASSEMBLY

BY:ACP-22-XX-X-XX.XX-X-XX-P-X

DWG. NO.

DESCRIPTION:

PROPRIETARY NOTETHIS DOCUMENT CONTAINS INFORMATIONCONFIDENTIAL AND PROPRIETARY TOSAMTEC, INC. AND SHALL NOT BE REPRODUCEDOR TRANSFERRED TO OTHER DOCUMENTS ORDISCLOSED TO OTHERS OR USED FOR ANYPURPOSE OTHER THAN THAT WHICH IT WASOBTAINED WITHOUT THE EXPRESSED WRITTENCONSENT OF SAMTEC, INC.

DO NOT SCALE DRAWING

CLAY W 9/6/2010 71

SHEET SCALE: 1:1

c:\enterprisevault\DWG\MISC\MKTG\ACP-22-XX-X-XX.XX-X-XX-P-X-MKT.SLDDRW

520 PARK EAST BLVD, NEW ALBANY, IN 47150PHONE: 812-944-6733 FAX: 812-948-5047e-Mail [email protected] code 55322

NOTES:

1. REPRESENTS A CRITICAL DIMENSION.2. ASSEMBLY TO BE 100% TESTED FOR CONTINUITY, ISOLATION, & HI-POT AT 300V. (1) LABEL-ET TO BE APPLIED AFTER FINAL ELECTRICAL TEST.3. ASSEMBLIES TO BE BULK PACKAGED.4. KEYING FEATURE DETERMINES COLOR OF KEY RING AND DUSTCAP LANYARD IF APPLICABLE.5. SIGNAL MAPPING IS 1 TO 1, 2 TO 2, 3 TO 3, etc..6. REFER TO DCA-ACP-22-P-X PRINT FOR DUST CAP.7. PLACE HDRL-11 (LABEL) ON CABLE WHERE SHOWN. LABEL TO CONTAIN: LINE 1 - PART NUMBER "ACP-22-XX-X-XX.XX-X-XX-P-X" LINE 2 - SHOP ORDER NUMBER "XXXXXX" LINE 3 - DATE CODE "XXXXX"8. NOTE DELETED.9. PLATING CALLOUTS APPLY TO TERMINALS/SOCKETS ONLY, COAX PLUGS/JACKS HAVE -H PLATING ON INNER TERMINALS/SOCKETS & -F PLATING ON OUTER SHELLS.10. MINIMUM BEND RADIUS FOR INDIVIDUAL LINES OF CCS-174525-01-CC COAX CABLE IS 25.4[1.00].

SHELL: NYLON, COLOR: BLACKINSULATOR: PBT, COLOR: BLACKTERMINALS: BRASSCONTACTS: BRASS/BeCuBAYONET COLLAR: NYLON, COLOR: BLACKCABLE NUT: NYLON, COLOR: BLACKGROMMET: NBRGROMMET CAGE: NYLON, COLOR: BLACKCOLOR RING: SILICONE

REVISION D

-01: 30 POS( 1.0 TERMINALS)

0102

0304

05

06

07

0809

10

11

12

13

14

15

16

17 1819

20

21

22

23

24

25

26

2728

29

30

01


02

03

04

05

06

0708

09

10

11

12

1314

15

16

1718

19

20


01

07

06

0504

03

02

08

-04: 6 POS(COAX PLUGS)

01

02

03

05

04

06

-05: 20 POS COMBO(4 X 1.5 TERMINALS)

(16 X 1.0 TERMINALS)

01

02

03

04

05

07

06

0910

12

11

14

15

16

17(1.5 TERMINAL)

18(1.5 TERMINAL)

19(1.5 TERMINAL)

20(1.5 TERMINAL)

13

08

-06: 16 POS COMBO(4 X COAX PLUGS)

(12 X 1.0 TERMINALS)

01 02

10

03

04

0511

06

07

12

08

09

14(COAX PLUG)

15(COAX PLUG)

16(COAX PLUG)

13(COAX PLUG)

-T END OPTIONS

SHEET OF


BY:

ACP-22-XX-X-XX.XX-X-XX-P-XDWG. NO.

DESCRIPTION:



CLAY W 9/6/2010 72

SHEET SCALE: 1.5:1

REVISION D



-02: 20 POS( 1.0 SOCKETS)

0102

03

04

05

06

07 08

09

10

11

12

131415

16

17 18

19

20


01

02

03

0405

06

07

08

-04: 6 POS(COAX JACKS)

01

02

03

06

05

04

-05: 20 POS COMBO(4 X 1.5 SOCKETS)

(16 X 1.0 SOCKETS)

01

02

03

04

05

06

07

08 09

1011

12

13

14

15

1617

(1.5 SOCKET)

18(1.5 SOCKET)

19(1.5 SOCKET)

20(1.5 SOCKET)


0102

03

04

05

06

07

08 09 10 11

12

13

14

15

16

1718

19

20

21

22

23

24

25

26

28

29

27

30

-06: 16 POS COMBO(4 X COAX JACKS)

(12 X 1.0 SOCKETS)

0102

03

10

04

05 11 06

07

12

08

0914(COAX JACK)

15(COAX JACK)

16(COAX JACK)

13(COAX JACK)

-S END OPTIONS

SHEET OF


BY:


DESCRIPTION:



CLAY W 9/6/2010 73

SHEET SCALE: 1.5:1

REVISION D



ASSEMBLED LENGTH = XX.XX METERS 2%

CABLE LENGTH (CONTAINING COAX)=XX.XX METERS - 0.01 METERSCABLE LENGTH (WIRE ONLY)=XX.XX METERS - 0.02 METERS

-BC END OPTIONACP-22-02-X-XX.XX-T-BC-P-1

C

45° REF

-1(ORANGE KEY RING)

01

135°REF

-2(GREEN KEY RING)

01

225°REF

-3(BLUE KEY RING)

01

315°REF

-4(YELLOW KEY RING)

01

-BC CABLE LENGTH (CONTAINING COAX) = ((XX.XX METERS x 2) + 0.05 METERS) 2%

CABLE LENGTH (WIRE ONLY) = (XX.XX METERS - 0.03 METERS) 2%CABLE LENGTH (CONTAINING COAX) = (XX.XX METERS) 2%

-BC CABLE LENGTH (WIRE ONLY) = ((XX.XX METERS x 2) + 0.02 METERS) 2%

SBWC-22-XX-O(SEE TABLE 1)

CUT SBWC CABLE TO LENGTHIN-PROCESS 1

IN-PROCESS 2

ACCFS-22-P-X(SEE TABLE 2)

ACCLS-22-P

STRETCH ACCR-22-X OVER ACCFS-22-P-X UNTILIT SEATS IN GROOVE. PRESS ACCG-22-1 INTO SEAL FINGERS

OF ACCGC-22 UNTIL IT SEATS AGAINST INTERNAL LEDGE. PUSH ACCLS-22-P ONTO ACCFS-22-P-X

UNTIL IT SNAPS INTO PLACE AGAINST FLANGE.

ACCR-22-X(SEE TABLE 2)

KEYING FEATURE(SEE NOTE 4)

C

SHEET OF


BY:ACP-22-XX-X-XX.XX-X-XX-P-XDWG. NO.

DESCRIPTION:



CLAY W 9/6/2010 74

SHEET SCALE: 1:1

REVISION D



D

(SEE TABLE 5)

"B" 2.0[0.08](COAX) (SEE NOTE 10)

(WIRE) (SEE TABLE 5)"A" 4.0[0.16]

5.50±0.25 .217±.010(WIRE)

D

D

FINAL WIRE & COAX STRIP DIMENSIONS

REFERENCE AC-P-C-X-ST-CA1 &AC-J-X-C-ST-CA1 PRINT FORCOAX STRIP DIMENSIONS

IN-PROCESS 4STRIP OUTER JACKET & INNER WIRES/COAX TO DIMENSIONS

SHOWN, & PUSH ACCGC-22 ONTO ACCG-22-1-2 UNTIL IT SEATS AGAINST FLANGE OF ACCG-22-1-2.

C

C

CCS-174525-01-CC COAX(SEE NOTE 10)

C

ACCN-22-P

FEED SBWC-22-XX-O BUNDLED CABLE THROUGHACCN-22-P, ACCGC-22, ACCG-22-1-2, & ACCFS-22-P-X

ACCG-22-1-2 ACCGC-22

IN-PROCESS 3

43.0±4.0 1.69±.16

INITIAL WIRE & COAX STRIP DIMENSIONS(ONLY APPLIES TO -04 & -06 LEAD STYLES)

SHEET OF


BY:ACP-22-XX-X-XX.XX-X-XX-P-XDWG. NO.

DESCRIPTION:



CLAY W 9/6/2010 75

SHEET SCALE: 1:1

REVISION D



SOLDER TERMINATIONTO TERMINALS

ALIGNMENT ARROWS

POLARIZATION BEAM

SEE TABLE 4

SUB-ACTHB-22-X-XX(SEE TABLE 3)

SOLDER TERMINATIONTO SOCKETS

SEE TABLE 4

SUB-ACSHB-22-X-XX(SEE TABLE 3)

POLARIZATION BEAM

ALIGNMENT ARROWS

3.20-0.13+0.25 .126- .005

+.010

11.80 .465 REF

SUB-ACTHB-22-X-XXOR ACTHB-22-X

(SEE TABLE 3)

COAX PLUG INSERTIONAFTER TERMINATION, PUSH COAX PLUG

INTO CORE UNTIL RETENTION BEAMS ENGAGE AND LOCK IIT IN TO PLACE

SEE TABLE 4

POLARIZATION BEAM

C

ALIGNMENT ARROWS

C15.80 .622 REF

SUB-ACSHB-22-X -XXOR ACSHB-22-X

(SEE TABLE 3)

COAX JACK INSERTIONAFTER TERMINATION, PUSH COAX JACK

INTO CORE UNTIL RETENTION BEAMS ENGAGE AND LOCK IIT IN TO PLACE

SEE TABLE 4

POLARIZATION BEAMALIGNMENT ARROWS

C

ON LEADSTYLES -01, -02,-03 & -05 SOLDER INNERRING OF TERMINALS/SOCKETSFIRST AND THEN OUTER RING

ON LEADSTYLE -06TERMINATE & INSERT

COAX PLUGS/JACKSBEFORE SOLDERING REMAINING WIRES

IN-PROCESS 5TERMINATE WIRE/COAX TO TERMINALS/SOCKETS

(SEE AC-P-C-X-ST-CA1 & AC-J-C-X-ST-CA1PRINTS FOR COAX TERMINATION)

(SEE NOTE 5)

SHEET OF


BY:

DWG. NO.

DESCRIPTION:



CLAY W 9/6/2010 76

SHEET SCALE: 1:1

REVISION D



ACP-22-XX-X-XX.XX-X-XX-P-X

D D

6.90-0.48+0.13 .272- .019

+.005

SUB-ACTHB-22-X(TERMINAL)

C

2.90-0.48+0.13 .114- .019

+.005

SUB-ACSHB-22-X(SOCKET)

C

(XX.XX METERS x 2) + 0.05 METERS 2%

(-BC END OPTION ONLY)BUILD DOUBLE-ENDED INITIALLY FOR E-TEST,APPLY LABEL-ET & HDRL-11 TO BOTH ENDS,

AND CUT CABLE IN HALF

IN-PROCESS 8

D

THREAD ACCN-22-P ONTO ACCFS-22-P-X TO 10.00 IN LBSIN-PROCESS 7

ACCN-22-P

ACCFS-22-P-X

IN-PROCESS 6WHILE MAKING SURE ALIGHNMENT ARROWS LINE UP TO AID POLARIZATION BEAM ENGAGEMENT, INSERT SUB-ACXHB-22-X SUB-ASSEMBLY INTO ACCFS-22-P-X

UNTIL SNAP LOCKS ENGAGE. PUSH ACCGC-22 & ACCG-22-1-2 UP AGAINST BACK OF ACCFS-22-P-X.

SHEET OF


BY:


DESCRIPTION:



CLAY W 9/6/2010 77

SHEET SCALE: 1:1

REVISION D



revision d designed & dimensioned acp-22-xx-x...

Documents