rev date: ????? section title:...3 1 c4000e l.h battery cover amp00009-01 01-a 4 1 battery handle...

TO THE ASSEMBLY DRAWING

REPRESENTS CHANGE MADE

MUST"SERIAL NUMBER OF TRUCK "

CHANGE OCCURED

NAME / DESCRIPTION

NUMBER ON WHICH PART

DRAWING REVISION NUMBER

REFERENCE NUMBER

DRAWING

SECTION NUMBER

NOTE:

PAGE

WHICH REFERRING

BE QUOTED BY CUSTOMER

ITEM NUMBER CORRESPONDS WITH

OF SELECTED ITEM

BALLOON NUMBER IN DRAWING

QUANTITY OF ITEM SELECTED

PART NUMBER OF

ENGINEERED REVISION

TO THE CONTENTS

ITEM SELECTED

DATE DRAWING WAS

COMPLETED OR REVISED

IDENTIFIES MACHINE SERIAL

WHEN ORDERING SPARE PARTS

OF SELECTED PART

DESCRIPTION

ASSEMBLY

Parts Table

ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

1 1 ??? ?????????? ??-?

SECTION

??

Ref No: ????? Rev Date: ?????Rev: ??

Title: ????

COMBILIFT LTD. 2009

COMBILIFT LTD. 2008

CONTENTS

AssemblySection

11.12344.155.16677.17.27.38910111213141516172929.130

1819202122232425262728

MainframeMainframe ContinuedRear ArmBattery AssemblyBattery Box Assembly (Left hand side)Battery Box Assembly (Right hand side)Cabin Assembly - InteriorInching Pedal & Accelerator AssemblyCabin Assembly - Exterior ICabin Assembly - Exterior II6 Port Changeover Solenoid Valve4 Port Changeover Valve for the "Front Steering Cylinders"4 Port changeover valve for "Rear Steering Cylinder"Bleed Block AssemblySteering Motor AssemblyMotor / Pump AssemblyWheel Motor Dash AssemblyFuse BoxZapi Controller AssemblyWheelsHydraulic Tank AssemblyMast Carriage AssemblyForksValvebank Assembly (standard) Joystick Valvebank AssemblyMast

Hydraulic Sections

Valve Chest Feed & Return LinesGear Pump Suction LineFeed To Hydrostatic PumpRear Wheel Motor HydraulicsFront Wheel Motor HydraulicsSteering Hydraulics - RamsSteering Hydraulics - Steering MotorPump To Inching & Brake ValvesTilt Cylinder HydraulicsCarriage Cylinder HydraulicsValve Chest To Mast Lift

Rev: A

01

Title: M

ainframe Assembly

Ref No: CM4EA01

SECTION

Rev Date: 17/02/2010

35

25

44

25

32

35

51

36

50

45

4748

49

6

30

24

3

263

26

231

2

12

8

9

10

11

14

31

15

46

43

32

13

23

26

3

35

4

9

10

11

2

131617

15

5

41

31

7

2440

24

34

36

35

33

39

38

16

25

12

42

22

2729

21

28

19

20

21 22

27

28

2918

27

28

29

2122

19 22 2019

20

42

SECTIONRev: A

Title: Mainframe Assembly 01Ref No: CM4EA01 Rev Date: 17/02/2010

COMBILIFT LTD. 2009

Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK1 1 Chassis Assembly (1200 Platform) AMF00247 01-A

2 2 Slew Ring Bearing VU14-0179 CPS00025 02-A

3 4 Cabin Rubber Mount Assembly CPC00110 01-A

4 4 Carriage Ram Nylon Wear Pad CPMC0003 01-A

5 1 Front R.H. Swivel Assembly LMS00004 05-A

6 1 Front L.H. Swivel Assembly LMS00003 04-A

7 1 Steering Cylinder (Left Hand) LMR00002 01-A

8 1 Steering Cylinder (Right Hand) LMR00003 01-A

9 4 Steering Ram Washer CMR00006 01-A

10 4 M12 Flat Washer CPB00082 01-A11 4 M12x40 Hex Head Bolt CPB00008 01-A12 24 M10x55 Hex Head Bolt CPB00207 02-A13 24 M10x60 Hex Head Bolt (Grade 10.9) CPB00004 01-A14 1 Wheel Motor Assembly - MS02 APHY0003 02-A

15 10 M14x1.5 Disc-Lock Nut CPB00171 01-A16 10 Wheel Stud For Poclain Motor CPW00008 02-A17 1 Wheel Motor (Non driven) Without Brake LH - (MSE03) APHY0002 01-A18 1 Proximity Switch Holder Base (Weld On) CMF00306 01-A

19 6 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A

20 3 Proximity Switch Wire (DIN Connector) CPE00002 01-A

21 3 IFM Proximty Switch (IGS205) CPE00087 01-A

22 3 Proximity Switch Holder CPE00091 01-A

23 3 M16x100 Hex Head Bolt CPB00028 02-A24 4 Cab Mount Washer 60mm O.D. x 4mm (17mm hole) Zinc Plated CMC00007 01-A25 4 M16 Lock Nut CPB00006 02-A26 4 M16 Flat Washer CPB00045 01-A27 6 M10 Spring Washer CPB00053 01-A

28 6 M10 Flat Washer CPB00032 01-A29 6 M10x30 Socket Cap Bolt CPB00046 01-A

30 1 M16 x 100 Countersunk Bolt (grade 10.9) CPB00329 01-A

31 20 M14x55 Hex Head Bolt (Grade 8.8) CPB00181 01-A32 20 M14 Nylon Lock Nut CPB00182 01-A

33 1 Bleed Block AssemblySee Section

7.302-A

34 1 M8x20 Hex Head Bolt CPB00012 01-A35 16 M8 Flat Washer CPB00321 02-A36 4 M8 Spring Washer CPB00104 01-A

37 1 M8x30 Hex Head Bolt CPB00135 01-A38 2 Side Step AMF00260 02-A

39 8 M8x14 Hex Head Bolt CPB00236 01-A

40 1 4 Port Changeover Valve for the "Front Steering Cylinders"See Section

7.103-A

41 1 4 Port changeover valve for "Rear Steering Cylinder"See Section

7.203-A

42 2 90 Deg. Proximity Bracket LMF00040 01

43 4 M8x55 Hex Head Bolt CPB00042 01-A44 1 6 Port Changeover Solenoid Valve (6 Port / 2 Position) CPHY0001 01-A

45 2 M8x90 Hex Head Bolt CPB00103 01-A46 4 25mm Pipe Clamp CPF00049 01-A

47 2 25mm Pipe Clamp Top CPF00051 01-A

48 2 M8x45 Hex Head Bolt CPB00041 01-A49 4 18mm Pipe Clamp CPF00046 01-A

50 2 18mm Pipe Clamp Top CPF00048 01-A


9

11

7

2

10

8

9 10

8

9

5

10

6

10

5

9

4

10

2

1

5

3

9

Title

: Ma

infra

me

As

se

mb

ly (lig

hts

)

Re

f No

: CM

4E

A0

1.1

Rev: 00-A

1.1

SE

CT

ION

Rev Date: 17/02/2010

SECTIONRev Date: 17/02/2010Rev: 00-A

Title: Mainframe Assembly (lights) 1.1Ref No: CM4EA01.1

COMBILIFT LTD. 2009

All of the above lights are optional

Note:

Parts Table


1 1 Chassis Assembly (1200 Platform) AMF00247 01-A

2 2 LH Front Road Light CPE00066 02-A

3 1 RH Front Road Light CPE00067 01-A

4 1 LH Tail Light CPE00064 01-A

5 2 RH Tail Light CPE00065 01-A

6 1 Light Guard Ass Sideward Roadlights AMF01048 01-A

7 2 M24 x 80 -- Drill out bolt AMF01079 01-A

8 2 Grommet for Work Lights CPE00077 01-A

9 12 M6 Flat Washer CPB00060 01-A


11 1 Light Guard Ass Sideward Roadlights AMF01026 01-A


Title: Rear Arm Assembly 02Ref No: CM4EA02

COMBILIFT LTD. 2009

12

13

18

10

5

3

4

16 17

14

919

2

8

6

15

11

13

12

14

16

17

18

7

15

SECTION

02Ref No: CM4EA02 Rev Date: 15/02/2010Rev: 00-A

Title: Rear Arm Assembly

COMBILIFT LTD. 2009

Parts Table



2 1 Slew Ring Bearing VU 20 0220 SPS00001 03-A

3 1 Bearing Spacer Ring CMS00018 01-A

4 1 Rear Arm Assembly (C4000) CMS00022 04-A

5 1 Rear Wheel Motor CPHY0107 04-A

6 7 Wheel Stud -- M18 Fine Tread (R921174919) CPW00019 04-A

7 6 Wheel Nut -- M18 Fine thread (R921854977) CPW00018 03-A

8 10 M16x60 Hex Head Bolt (Grade 10.9) CPB00202 01-A

9 10 M16 Lock Nut CPB00006 02-A

10 10 M16x80 Hex Head Bolt (10.9) CPB00120 01-A

11 10 M16x85 Hex Head Bolt (10.9) CPB00112 01-A12 2 Proximity Switch Holder CPE00091 01-A

13 2 IFM Proximty Switch (IGS205) CPE00087 01-A

14 4 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A

15 2 Proximity Switch Wire (DIN Connector) CPE00002 01-A

16 2 Steering Ram Washer CMR00006 01-A


18 2 M12x40 Hex Head Bolt CPB00008 01-A19 1 Rear Arm Steering Cylinder CMR00024 01-A

Title: B

attery Assembly

03

Ref No: CM4EA03

Rev: 01-A

SECTION

Rev Date: 15/02/2010

19

Note: Battery boxes only

7

12

13

1011

7 5

4

13

1412

9

8

12

4

13

14

15 10

11

2

3

1

16

14

6

17

4

18

17

5


Title: Battery Assembly 03Ref No: CM4EA03

COMBILIFT LTD. 2009

Note:

*Items 2 & 3 aboves are "Batteries and boxes complete" must be supplied with Battery Boxes*

Note:Item 17 & 18 are "battery boxes" only

*

*

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 AMF00247 Chassis Assembly (1200 Platform) 1

2 AME00026775 Ah 72V Battery - LH Side Battery Assembly

1

3 AME00027 775Ah 72V - RH Battery Assembly 1

4 APE00020 Battery Plug Female 3

5 CPB00013 M16 Hex Nut 6

6 CPB00176 M16x40 Hex Head Bolt 2

7 CPB00202 M16x60 Hex Head Bolt (Grade 10.9) 6

8 CPB00083 M20 Nut 1


10 CPB00321 M8 Flat Washer 8


12 APE00021 Battery Plug - Male 3

13 CPB00060 M6 Flat Washer 12


15 AME00024 Left Hand Battery Handle 1

16 AME00025 Right Hand Battery Handle 1

17 AME00030 Latch Bar 2

18 AME00021 R.H. Battery Box 1

19 AME00020 LH Battery Box 1

4

3

1

5

46

7

25

6

7

8


Title: Battery Box Assembly (Left hand side) 04Ref No: CM4EA04

COMBILIFT LTD. 2009

SECTIONRev: 00-A

Title: Battery Box Assembly (Left hand side) 04Ref No: CM4EA04 Rev Date: 12/02/2010

COMBILIFT LTD. 2009

Parts Table


1 1 775Ah 72V - RH Battery Assmb See Section 3 03-A

2 1 RH Battery Lid AMP00010 02-A

3 1 Battery Handle (handle Grip) AMB00003 00-A

4 2 Handle Bonnet CPC00026 01-A

5 4 M5x10 Pan Head Screw CPB00056 01-A


7 4 M5 Nylon Lock Nut CPB00147 01-A

8 1 Battery Handle Rubber Washer CPB00361 01-B

SECTION

4.1Ref No: CM4EA04.1 Rev: 00-A Rev Date: 15/02/2010

Title: Right Hand Bonnet Assembly

COMBILIFT LTD. 2009

Parts Table


1 1 775 Ah 72V Battery - LH Side See Section 3 02-A

2 1 L.H Battery Bracket Assembly AMF00439 01-A

3 1 C4000E L.H Battery Cover AMP00009-01 01-A

4 1 Battery Handle Rubber Washer CPB00361 01-B

5 1 Battery Handle (handle Grip) AMB00003 00-A


6

2

54

3 1

COMBILIFT LTD. 2009

Blank Page

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25

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31

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24

8

19

13

27

26

13

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13

16

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10

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13

16

29

5

14

14

19

21

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17

19

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23

13

13

15

1821

20

19

12

11

61

19

20

25

14

20

3019

20

31

19

19

21

4

34

05

Ref No: CM4EA05

Rev: 00-A

Title: C

abin Assembly - In

terior

SECTION

Rev Date: 18/02/2010


Title: Cabin Assembly - Interior 05Ref No: CM4EA05

COMBILIFT LTD. 2009

*

*

*

*


1 1 Cab Assembly (Short Cab) AMC00100 05-A

2 1 Steering Motor Assembly CPS00020 03-B

3 1 Electric Acc Pedal APE00016 02-A4 1 New Oval shaped Steering Wheel CPS00024 01-A

5 1 Oval Steering Wheel Centre Cap CPD00060 01-A

6 1 Cabin Head Rest CPC00043 01-A7 1 In Cabin Cooling Fan CPE00119 01-A

8 1 Standard Valve Chest CPHY0004 01-A9 1 Dash Assembly CMC00227 01-A

10 1 KAB 211 Shallow Suspension Seat CPC00007 02-A

11 2 M16 Flat Washer CPB00045 01-A12 2 M16x100 Hex Head Bolt CPB00028 02-A13 19 M8 Flat Washer CPB00321 02-A14 1 Steering Column Assembly CPS00019 03-A

15 2 M8x25 Hex Head Bolt CPB00040 01-A16 9 M8x20 Hex Head Bolt CPB00012 01-A17 4 M10 Flat Washer CPB00032 01-A18 4 M10x30 Hex Head Bolt CPB00021 01-A19 18 M6 Flat Washer CPB00060 01-A20 6 M6x20 Hex Head Bolt CPB00044 01-A21 6 M6 Lock Nut CPB00047 01-A22 1 Inching Pedal Assembly CPC00097 03-A

23 4 M8 Lock Nut CPB00029 01-A24 1 80 Volt Electric heater (107ta7874) APE00027 01A25 2 M6 Spring Washer CPB00126 01-A

26 1 Al. Chequered Floor Plate AMC00111 01-A

27 2 M8x20 Socket Button Head CPB00183 01-A28 2 M8x14 Hex Head Bolt CPB00236 01-A29 3 M5x16 Socket Cap Bolt CPB00247 01-A

30 4 M5x16 Counter Sunk Bolt CPB00265 01-A31 6 M6x25 Hex Head CPB00256 01-A32 1 HDS20 Pilot Operated Joystick NPHY0007 01-A

33 1 Joystick Control Valve Chest (HDS15/5) CPHY0105 01-A

34 1 Joystick / 1 Lever Dash Pannel Assembly CMC00445 00-A

Note:

You "must" the serial number of the truck when ordering the following items:

8, 24, 32, 33 & 34 *

*

1

ACCELERATOR PEDAL ASSEMBLY

18

8

16

14

9

10

9

8

3

5

4

6

2

12

1

9

13

18

11

19

15

5

7

INCHING PEDAL ASSEMBLY

17

10

19

Title

: Exploded M

odel o

f Inching Pedal A

ssembly

Rev: 01-A

Ref N

o: C

M4EA05.1

5.1

SECTION

Rev Date: 12/02/2010

SECTIONRev: 01-A

Title: Exploded Model of Inching Pedal Assembly 5.1Ref No: CM4EA05.1 Rev Date: 12/02/2010

COMBILIFT LTD. 2009

01-ASPF00020M14 x 9/16 JIC (Male x Male Fitting)21901-ASPF00044M14 Bond Seal218

01-ACPB00015

Parts Table - Inching Pedal


1 1 Inching Pedal Bracket CMC00036 01-A

2 1 Inching Pedal Foot Plate CPC00023 01-A

3 1 Pivot Pin CPC00046 01-A4 1 Inching Pedal Clevis CPC00027 01-A

5 2 M10 Bushing CPC00047 01-A

6 2 M7x20 Hex Head Bolt CPC00074 01-A

7 1 M8x90mm Threaded Bar CPB00253 01-A


9 4 M8 Lock Nut CPB00029 01-A


11 2 M6x20 Countersunk Bolt CPB00052 01-A12 1 Torsion Spring CPC00045 01-A

13 1 Inching Valve SPHY0060 01-A

14 2 M8x40 Socket Cap Bolt CPB00020 01-A

15 1 Tension Spring Washer CMC00057 01-A

16 1 Tension Spring CPC00002 01-A

17 2 M8 Flat Washer

Parts Table - Accelerator Pedal


1 1 Electric Accelerator Pedal APE00016 01-A

26

12

27

12

15

10

17

18

11

13

12 12

32

8

9

7

39

1

26

38

29

28

19

27

23

31

25

22

33

36

14

37

30

29

16

41

40

24

3

5

3

42

35

5

21

34

5

06

Ref No: CM4EA06

Rev: 00-A

Title: C

abin Assembly Exterior I

SECTION

Rev Date: 18/02/2010

*

Note:

Item 37 is only required for wide Cabs *

Parts Table

ITEM QTY. DESCRIPTION PART NO. REV.SERIAL BREAK


2 6 M8 Flat Washer CPB00321 02-A3 2 M8x20 Hex Head Bolt CPB00012 01-A4 5 M8 Lock Nut CPB00029 01-A5 1 New Cab RH Glass CPG00022 01-A6 1 Cab Front LH Glass (2003) CPG00039 01-A7 1 Cabin Front Right Hand Glass CPG00040 01-A

8 1 Canopy Glass (Extended) CPG00042 01-A

9 2 Window Hinge CPC00040 01-A

10 4 M8x40 Countersunk Bolt CPB00284 01-A11 2 M8x30 Countersunk Bolt CPB00285 01-A12 1 Rear Window (C4000) CPG00029 00-A13 1 Rear Window frame CPG00065 00-A14 1 Bottom Rear Window Frame CPG00066 00-A

15 1 RH Side Window Draught Bubble (Side Bubble)

CPC00016 00-A

16 2 Window Hinge Spacer - Black Nylon CPG00017 01-A

17 1 Window Handle Assembly CPC00032 02-A

18 1 Grey webbing Checkstrap 234x44 CPC00042 01-A

19 1 Cab Door Key CPC00029 01-A

20 1 Squeeze Lock - Cabin Door Handle (Inner) CPC00005 03-A

21 1 M6x20 Countersunk Bolt CPB00052 01-A22 1 M6x25 Countersunk Bolt CPB00191 01-A23 5 M6 Lock Nut CPB00047 01-A24 3 M6 x 15 Hex Head Bolt CPB00027 01-A25 1 M6 Spring Washer CPB00126 01-A

26 3 M6 Flat Washer CPB00060 01-A27 1 Door Latch Support (Pin) CMC00302 02-A

28 2 M6x20 Hex Head Bolt CPB00044 01-A29 1 Door Beading (Side Bubble) CPC00016 01-A

30 1 Sliding Glass Window for Cab Door CPG00000 01-A

31 1 External Door Handle (Non flush) CPC00006 01-A32 1 Large Gasket for Outer Door Handle CPC00063 01-A

33 2 M8 Spring Washer CPB00104 01-A

34 1 Door Latch Striker Pin CPC00030 01-A35 1 Striker Pin Threaded Plate CPC00031 01-A36 1 Door Latch Support (Pin Holder) CMC00319 01-A

37 1 Door Latch Striker Pin Plate CMC00179-04 00-A38 2 M8x30 Hex Head Bolt CPB00135 01-A39 1 Cab Door Assembly CMC00194 01-A



Title: Cabin Assembly Exterior I 06Ref No: CM4EA06

COMBILIFT LTD. 2009

14

15

10

3

3

24

1

7

13

68

11

12

5

9

15

15

3

5 5

SECTION

Title: Cabin Assembly Exterior II 6.1Ref No: CM4EA06.1 Rev Date: 18/02/2010Rev: 00-A

COMBILIFT LTD. 2009

Parts Table



2 2Wiper Arm Assembly (139.3950.GA.04)

CPC00019 02-A

3 2 Wiper Motor CPE00022 03-A

4 2 Wiper Blade (139.3950.GA.04) CPC00020 01-A

5 3 Cabin External Worklight CPE00006 01-A

6 1Flashing Xenon Light (Amber) 12-110v Dc

APE00030 01-A

7 1 12V Horn CPE00011 01-A8 3 M5x20 Hex Head Bolt CPB00145 01-A9 3 M5 Flat Washer CPB00128 01-A10 3 M5 Nylon Lock Nut CPB00147 01-A

11 3 M10 Flat Washer CPB00032 01-A12 3 M10 Lock Nut CPB00262 01-A13 1 M8 Lock Nut CPB00029 01-A14 1 Grommet for Work Lights CPE00077 01-A

15 3Shaft Compliment Kit (Wiper Motor Stationary Shaft)

CPC00021 02-A

SECTIONRef No: CM4EA06.1 Rev Date: 18/02/2010Rev: 00-A

Title: Cabin Assembly Exterior II 6.1

COMBILIFT LTD. 2009

SECTION

Title: 6 Port Changeover Solenoid Valve 07Ref No: CM4EA07 Rev Date: 12/02/2010Rev: 00-A

COMBILIFT LTD. 2009

2

2

4

4

3

3

4

1

3

Parts Table - 6 Port Valve


1 1 6 Port Changeover Solenoid Valve CPHY0001 01-A

2 2 O-Ring CPHY0027 01-A

3 6 1/2" BSP x 9/16" JIC M/M Adapter CPF00014 01-A

4 6 1/2" Bond Seal CPF00056 01-A

2

1

3

1

1

Front Steering Cylinders

Note:4 port steering valve

SECTION

7.1Ref No: CM4EA07.1 Rev Date: 12/02/2010Rev: 00-A

Title: 4 Port Changeover Valve for the "Front Steering Cylinders"

COMBILIFT LTD. 2009



1 1 4 Port Diverter Valve CPHY0005 01-A2 4 1/2" BSP - 9/16" JIC M/M Adapter CPF00014 01-A

3 4 1/2" Bond Seal CPF00056 01-A

Note:

This is for the Front Steering Cylinders

**** The fitting for the "Rear Drive Motor" 4 Port Changeover valve are different ****

**** The fitting for the "Front Steering Cylinder" 4 port Diverter Valve are Different ****

Note:

This is for the Rear Drive Motor.



1 1 4 Port Diverter Valve CPHY0005 01-A

2 4 1/2" Bond Seal CPF00056 01-A

3 41/2" BSP - 3/4" BSP Male/Male Adapter

CPF00006 01-A

1

2

3

1

1

SECTION

Title: 4 Port changeover valve for "Rear Steering Cylinder" 7.2Ref No: CM4EA07.2 Rev Date: 15/02/2010Rev: 00-A

COMBILIFT LTD. 2009

Parts Table


1 1 Bleed Block SPHY0024 01-A

2 3 3/8"BSP - 9/16"JIC M/M CPF00021 01-A

3 1 1/2" Bond Seal CPF00056 01-A

4 4 3/8" Bond Seal CPF00055 01-A

5 1 3/8" BSP Male Bung CPF00089 01-A

6 11/2" BSP - 3/4" JIC Male/Male Adapter

CPF00006 02-A




3

4

2

1 78 9

4

2

5

6

4

2

4

SECTION

Title: Bleed Block Assembly 7.3Ref No: CM4EA07.3 Rev Date: 12/02/2010Rev: 00-A

COMBILIFT LTD. 2009

15

4

7

6

7

4

4

8

3

2

3

3

2

8

1

2

08Title: Steering Motor AssemblySECTIONRev Date: 12/02/2010Rev: 00-ARef No: CM4EA08

COMBILIFT LTD. 2009

Parts Table



2 3 3/8"BSP - 9/16"JIC M/M CPF00021 01-A

3 3 3/8" Bond Seal CPF00055 01-A

4 2 1/2" Bond Seal CPF00056 01-A

5 2 M10x45 Socket Head Bolt CPB00271 01-A

6 4 O-Ring Priority Steering CPS00000 01-A

7 2 1/2" BSP - 3/4" JIC Male/Male Adapter CPF00006 03-A

8 2 9/16" JIC Tee M/F/M CPF00003 01-A

COMBILIFT LTD. 2009

Blank Page

8

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10

11

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7

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17

165

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34

4

11

12

35

37

13

1431

32

35

36

3536

38

6

33

18

Ref No: CM4EA09

Title: M

otor / P

ump Assembly

09

Rev: 00-A

SECTION

Rev Date: 12/02/2010

Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK


2 1 24KW Electric Motor APE00001 01-A3 1 45cc Drive Pump With Stroke Limiter CPHY0178 01-A4 1 20CC Gear Pump LPHY0008 01-A

5 3 Radiator Rubber Mount CPC00105 01-A6 1 PUMP MTG PLATE AMF00399 01-A7 6 M10 Flat Washer CPB00032 01-A8 2 M10x70 Hex Head Bolt CPB00302 01-A9 1 M10x60 Hex Head Bolt CPB00195 01-A10 3 M10 Lock Nut CPB00262 01-A11 4 M12 Flat Washer CPB00082 01-A12 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A13 6 M10 Spring Washer CPB00053 01-A14 6 M10x90 Socket Cap Bolt CPB00141 01-A

15 2 M12x30 Hex Head Bolt CPB00008 01-A16 12 M8 Flat Washer CPB00321 02-A17 6 M8x30 Dome Head Bolt CPB00197 01-A18 6 M8 Lock Nut CPB00029 01-A19 1 Radiator AV Mount Washer CMF00399 01-A20 2 45X5X13mm mounting washer CME00007 01-A21 2 Drive Manifold O-Ring CPHY0086 01-A

22 1Gear Pump O-ring (20cc Gear Pump - LPHY0008)

CPSK0019 01-A

23 1 M22 bond seal CPF00156 01-A24 1 M22 - 3/4" JIC Male/Male Adapter CPF00098 01-A

25 1 M14 Bond Seal SPF00044 01-A26 1 M14 x 9/16 JIC (Male x Male Fitting) SPF00020 01-A

27 1 M12 Bond Seal CPF00157 01-A28 1 M12 - 9/16JIC Male/Male Adapter CPF00158 01-A

29 2 M33 Bond Seal CPF00105 01-A30 1 M33 Banjo Bolt CPF00027 01-A

31 3 3/4" Bond Seal CPF00057 01-A32 3 3/4" BSP - 3/4" JIC Male/Male Adapter CPF00007 01-A33 1 1"BSP - 1"5/16JIC M/M Adaptor CPF00183 01-A

34 1 1" Bond Seal CPF00058 01-A35 6 1/2" Bond Seal CPF00056 01-A36 4 1/2" BSP Bung CPF00032 01-A37 2 1/2" BSP - 3/4" JIC Male/Male Adapter CPF00006 02-A

38 1 Drive Manifold (Mild Steel) CPHY0130 01-A


Title: Motor / Pump Assembly 09Ref No: CM4EA09

COMBILIFT LTD. 2009

SECTION

Title: Wheel Motor & Fittings

Ref No: CM4EA10 Rev Date: 15/02/2010Rev: 00-A

10

COMBILIFT LTD. 2009

1

5

4

2

3

Front Wheel Motor (Driver Right Hand Side) (Non - Driven Motor)

8

9 3

(Driver Left Hand Side) (Driven Motor)

64

7

5

2

6

1

Front Wheel Motor

3

APHY00003

Rear Drive Motor

APHY0002

CPHY01075

411

6

5

3

6

7 13

9

68

103

2

1

12

4

13

Parts Table ---- Front Wheel Motor (Driver Right Hand Side ---- Non-Driven Motor)


1 1Wheel Motor (Non driven) Without Brake LH - (MSE03)

APHY0002 01-A

2 5 Wheel Stud For Poclain Motor CPW00008 02-A

3 5 M14x1.5 Disc-Lock Nut CPB00171 01-A

4 1 7/8" JIC - 3/4" JIC M/M Adaptor CPF00190 01-A

5 1 7/8" O-ring CPF00215 01-A

Parts Table ---- Front Wheel Motor (Driver Left Hand Side---- Driven Motor)


1 1 Wheel Motor Assembly - MS02 aphy0003 01-A

2 1 1/4" BSP 9/16" JIC Male/Male Adapter SPF00027 01-A

3 2 1/2" Bond Seal CPF00056 01-A

4 1 3/8" Bond Seal CPF00055 01-A

5 1 1/4" Bond Seal CPF00054 01-A

6 2 1/2" BSP - 3/4" BSP Male/Male Adapter CPF00006 01-A

7 1 3/8"BSP - 9/16"JIC M/M CPF00021 01-A

8 5 Wheel Stud For Poclain Motor CPW00008 02-A

9 5 M14x1.5 Disc-Lock Nut CPB00171 01-A

Parts Table ---- Rear Drive Motor


1 1 Rear Wheel Motor cphy0107 03-A2 1 1/4" BSP Banjo Bolt CPF00102 01-A

3 2 1/4" Bond Seal CPF00054 01-A4 2 3/4" Bond Seal CPF00057 01-A


6 3 3/8" Bond Seal CPF00055 01-A

7 1 Long Extension Fitting - 3/8" BSP M/F CPF00148 01-A

8 1 3/8" Banjo Bolt CPF00097 01-A

9 1 Hose -- --

10 1 Hose -- --

11 6 Wheel Nut - R921854978 CPW00018 02-A

12 6 Wheel Stud - R921174920 CPW00019 02-A

13 2 Parker swivel Fitting 3/4" BSP CPHY0002 01-A

SECTION


Title: Wheel Motor & Fittings

COMBILIFT LTD. 2009

Ref No: CM4EA11

Title: D

ash Assembly

11

Rev: 00-A

SECTION

Rev Date: 12/02/2010

11

10

2

14

15

7

14

15

13

12

2319

26

27

8

16 1718

5

9

6

14

15

3

4

1

20

2123

12

25

22

10

24

SECTION


Title: Dash Assembly

COMBILIFT LTD. 2009

Note:

Items 19 is optional *

*

Parts Table


1 1 Dash Assembly CMC00227-04 01-A

2 1 Dash- Lid (Zapi Electric) AMC00012 01-A

3 1 Horn Button CPE00043 01-A

4 1 4 Way Directional lever CPE00089 02-A

5 112V Hour Meter With Carousel Symbol

CPE00098 01-A

6 1 Light switch CPE00021 01-A

7 1 Fuse box CPE00088 01-A

8 1 Arm Rest CPC00072 01-A

9 1 Digital Indicator APE00014 01-A

10 1 Large Battery Isolator Switch APE00013 01-A

11 1 Isolater Switch Plate AMC00013 01-A


13 2 M5x10 Pan Head Screw CPB00056 01-A


15 11 M6 X 10 Button Head bolt CPB00205 01-A

16 1 ZAPI Ignition Key Switch APE00015 01-A

17 1Key For Ignition Switch - Electric Machines

APE00028 01-A

18 1 Push Button Brake Switch CPE00026 01-A

19 1 key pad CPE00169 01-A

20 1 Dash Access panel CMC00226 01-A

21 1Programable Mobile Controler - IFM CR0301

CPE00176 01-A

22 1 PLC Mounting Bracket CMC00463 01-A

23 6M4x20 Socket Cap Bolt (Zinc Plated)

CPB00148 01-A

24 1 Fan (In Cab) Switch Assembly CPE00157 01-A



27 2 M4 Hex Nut CPB00323 01-A


Fuse TableFUSE Value (Amps) FUNCTION PART NO.

1 7.5 High Mast and PLC Supply CPE00109

2 7.5 Directional Supply, Joystick Supply CPE00109

3 - N/A -4 20 Four Way Supply CPE00110

5 7.5 Brake CPE001096 10 Window Wiper CPE00111

7 20 Forward Facing Lights, Dash Lights CPE00110

8 20 Side Facing Lights CPE00110

9 10 Cooling Fans / Radio CPE00111

10 7.5 Horn CPE0010911 7.5 Proximity Switch supply CPE00109

12 - N/A -

13 - N/A CPE00109

14 - N/A -

SECTION

Title: Fuse Box Assembly 12Ref No: CM4EA12 Rev Date: 12/02/2010Rev: 00-A

COMBILIFT LTD. 2009

COMBILIFT LTD. 2009

Blank Page

Rev Date: 12/02/2010

Title: Zapi Controller Assembly

Rev: 01-ARef No: CM4EA13

13SECTION

COMBILIFT LTD. 2009

1826

16

7

27

22

13

15

12

20

21

17

22

14

1

2425

23

16

10

96

19

21

22

11

21

15

19

8

215

16

5

3

16

19

19

4

28

Ref No: CM4EA13 Rev: 01-A

Title: Zapi Controller Assembly

Rev Date: 12/02/2010

13SECTION

COMBILIFT LTD. 2009

Note:

the machine * Item 28. To order Controller Programmer you "MUST" quote serial number of

Parts Table


1 1 AC Inverter Bracket Assembly AMF00298 02-A

2 1DC / DC Converter - 500W - TVH Part Number 106TA1086

APE00002 01-A

3 1ZAPI Controler AC4 80V 550A c/w heat sink

APE00003 01-A

4 1 12V Suction Fan - PVH8911 APE00017 01-A

5 1 Fan Bracket Assembly AMF00386 01-B

6 1 ZAPI Contactor SW80B-791 APE00006 01-A

7 1ZAPI contactor SW2008/593 80Volt (large)

APE00004 01-A

8 1Large Contactor Mounting Bracket - 2028-551A

APE00007 01-A

9 1Small Contator mount Bracket - 2126-48A

APE00005 01-A

10 1 Battery Buzz Bar AME00037 01-A

11 1 Back - Up Alarm 12V CPE00059 01-A

12 4 M5 Flat Washer CPB00128 01-A13 4 M5 Spring Washer CPB00204 01-A

14 4 M5x16 Socket Cap Bolt CPB00247 01-A

15 10 M10 Flat Washer CPB00032 01-A16 11 M10 Spring Washer CPB00053 01-A17 4 M10x100 Socket Cap Bolt CPB00231 01-A

18 4 M10x30 Dome Head Bolt CPB00359 01-A

19 10 M6 Flat Washer CPB00060 01-A20 4 M6x20 Hex Head Bolt CPB00044 01-A21 6 M6x16 Hex Head Bolt CPB00196 01-A22 7 M6 Spring Washer CPB00126 01-A

23 1 M10 Nut CPB00050 01-A24 1 M8 Spring Washer CPB00104 01-A

25 1 M8 Hex Nut CPB00049 01-A

26 2 M10x30 Hex Head Bolt CPB00021 01-A27 1 Backplate Assembly AMF00242 01-A28 1 Zapi Programmer APE00025 01-A

SECTION

Title: Wheels 14


COMBILIFT LTD. 2009

Note:

"Must" Quote the Serial Number of the truck when ordering wheelsYou

Parts Table


1 1 Front Wheel Assembly LPW00002 02-A

2 1 Rear Wheel Assembly CPW00015 02-A

3 1 Wheel Rim For LPW00002 LPW00005 02-A

4 1 Rear Wheel hub for CPW00015 SPW00001 00-A

1

3

2

4

COMBILIFT LTD. 2009

Blank Page

SECTIONRef No: CM4EA15 Rev Date: 12/02/2010Rev: 00-A

Title: Hydraulic Tank Assembly 15

COMBILIFT LTD. 2009

35

4 214

12

17

15

22

26

29

13 28

27

12

141328

19

18

7

4

12

16

8

23

2425

2111

21

20

5

3

12

13

33

1

32

5

31

10

34

11

5

5

30

33

9

12

35

13

12

13

34

6

*

*

Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK1 1 Hydraulic Tank Assembly AMH00024 02-A2 1 Hyd Tank Inspection Panel AMH00020 02-A3 1 Tank Air Breather CPHY0040 01-A

4 1In Tank Return Filter (MPT1002SAG2)

QPHY0005 03-A

5 4 3/8" Bond Seal CPF00055 01-A6 1 Strainer Filter CPHY0015 01-A7 1 Inspection Cover O-Ring Seal CPHY0011 01-A8 1 Inspection Panel CMH00001 02-A9 1 Suction Filter Assembly CPHY0012 03-A

10 1 Suction Filter Housing CPHY0019 03-A

11 2 1'14bsp1'1516 JIC ADmm CPF00010 01-A12 18 M8 Flat Washer CPB00321 02-A13 12 M8 Spring Washer CPB00104 01-A14 4 M8x20 Hex Head Bolt CPB00012 01-A15 1 In Tank Return Filter Element QPHY0010 02-A

16 1O-Ring between Return Filter & Hyd Tank (old Type)

BPHY0015 02-A

17 1O-Ring between Return Filter & Hyd Tank (new Type)

QPHY0011 01-A

18 1 1" Bond Seal CPF00058 01-A

19 1 1"BSP - 1"5/16JIC M/M Adaptor CPF00183 01-A

20 1 Hydraulic Tank Oil Level Gauge CPHY0008 01-A21 2 1 1/4" Bond Seal CPF00059 01-A22 4 M8x20 Socket Button Head CPB00183 01-A23 6 M6 Flat Washer CPB00060 01-A24 6 M6 Spring Washer CPB00126 01-A25 6 M6x12 Hex Head Bolt CPB00031 01-A26 1 300A Fuse APE00008 01-A

27 2Radiator Bobbin (30mm Diameter)

CPC00106 01-A

28 4 M8 Lock Nut CPB00029 01-A29 2 M8 Copper Washer CPB00360 01-A30 1 Brake Valve CPHY0006 01-A

31 1 9/16" JIC Tee M/F/M CPF00003 01-A

32 1 3/8"BSP - 9/16" JIC M/F CPF00068 01-A33 2 3/8"BSP - 9/16"JIC M/M CPF00021 01-A34 2 Brake Valve O-Ring (12x2mm) CPHY0042 01-A35 1 Filler Cap Assembly SPHY0032 02-A

Note:

Items 16 & 17 are used to seal the return filter housing to the hydraulic tank. *Item 17 replaced item 16.

Check the seal on the filter before ordering this product. *

SECTION

Title: Hydraulic Tank Assembly 15Ref No: CM4EA15 Rev Date: 18/02/2010Rev: 00-A

COMBILIFT LTD. 2009

Ref No: CM4EA16

Title: M

ast Carria

ge Assembly

16

Rev: 00-A

SECTION

Rev Date: 12/02/2010

2

211

10

3

2

2

2

11

10

2

12

7

8

6

9

5

41

15

16

14

17

1415

16

17

4

5

4

12

13

18

13

Note:

You "Must" quote the serial number when ordering the following parts:

Item 3 - Carriage cylinder *

*

*

Item 9 - Tilt Cylinder *

Parts Table


1 1 Mast Carriage CMMC0094 02-A

2 4 Mast Carriage Roller Bearing CPMC0002 01-A

3 2 Mast Carraige Cylinder cmr00004 01-A

4 6 M24 Conical Washer CPMC0011 01-A

5 4 M24 Castle Nut CPB00026 01-A

6 2 Mast Carriage Mounting Pin CMMC0008 01-A



9 2Tilt Cylinder 80/40-40mm Bearing

CMR00017 01-A

10 2 M16 Hex Nut CPB00013 01-A


12 4 Nylon Cylinder CPMC0001 01-A

13 4 Tilt Ram Washer CPMC0006 01-A

14 4Ram Washer - 70mmODx12mm (13mm Hole) Zinc Plated

CPMC0008 01-A




18 4 M6x120 Split Pin SPMC0004 01-A


Title: Mast Carriage Assembly 16

COMBILIFT LTD. 2009

SECTION

Title: Forks 17


COMBILIFT LTD. 2009

Note:

Forks can only be ordered through Combilift by quoting the serial number of the truck.

Contact your local Combilift dealer for more information.

COMBILIFT LTD. 2009

Blank Page

Ref N

o: C

M4EA18

Title

: Valve Chest F

eed & Return Line Hydraulic

s

18

Rev: 00-A

SECTION

Rev Date: 18/02/2010

134

12

11

2

75

9

8

12

11

10

3

1

6

*

Note:

quote the serial number of the truck when ordering the "Must"You following items: 2, 3 & 13 *

*

*



2 1Hose (From Valvebank "T" - Return filter)

APH00561 00-A

3 1Hose (From Valvebank port "P" - Steering Motor "EF")

APH00564 00-A

4 1 Hydraulic Tank Assembly AMH00024 02-A

5 1 1" Bond Seal CPF00058 01-A

6 1In Tank Return Filter (MPT1002SAG2)

QPHY0005 03-A


8 13/4" BSP - 1"5/16 JIC M/M Adaptor

SPF00019 01-A

9 1 3/4" Bond Seal CPF00057 01-A

10 1 3/4" JIC M/F Test Port Adaptor CPF00077 01-A


CPF00006 03-A

12 2 1/2" Bond Seal CPF00056 01-A

13 1 Valve Bank (4 Sections) CPHY0004 01-A

SECTIONRev: 00-A

Title: Valve Chest Feed & Return Line Hydraulics 18Ref No: CM4EA18 Rev Date: 18/02/2010

COMBILIFT LTD. 2009

6

4

7

3

5

2

1

Parts Table


1 1Hyd. Hose (pump suction port -- Tank)

APH00558 00-A



CPF00007 01-A

4 1 3/4" Bond Seal CPF00057 01-A

5 1 Gear Pump 20 CC LPHY0008 02-A

6 1 1" Bond Seal CPF00058 01-A7 1 Hydraulic Tank Assembly AMH00024 02-A


Title: Gear Pump Suction Line Hydraulics 19Ref No: CM4EA19

COMBILIFT LTD. 2009

COMBILIFT LTD. 2009

Blank Page

1

7

5

3 4

6

10

2

5

3

8

9

7

8

Re

f No

: CM

4E

A2

0

Title

: Fe

ed

to H

yd

ros

tatic

Pu

mp

Hy

dra

ulic

s20

Rev: 00-A

SE

CT

ION

Rev Date: 12/02/2010

Parts Table


1 1Hose (Drivepump Port "S" -- Suction filter)

APH00559 00-A

2 1Hyd. Hose (Suction Filter Inlet -- Bottom of tank)

APH00560 00-A

3 2 1 1/4" Bond Seal CPF00059 01-A4 1 Suction Filter Housing CPHY0019 03-A

5 21 1/4" bsp x 1 5/16" JIC MxM Fitting

CPF00010 01-A

6 1 Suction Filter Element CPHY0012 03-A7 1 Hydraulic Tank Assembly AMH00024 02-A

8 2 M33 Bond Seal CPF00105 01-A9 1 M33 Banjo Bolt CPF00027 01-A

10 145cc Drive Pump With Stroke Limiter

CPHY0178 01-A

SECTION


Title: Feed to Hydrostatic Pump Hydraulics

COMBILIFT LTD. 2009


Title: Rear Wheel Motor Hydraulics 21Ref No: CM4EA21

COMBILIFT LTD. 2009

8

1

1015

1

2

21

12

4

20

5

9

19

9

19

18

17

16

13

13

14

7

11

12

12

2

3

4

6

5

SECTION


Title: Rear Wheel Motor Hydraulics

COMBILIFT LTD. 2009

Parts Table



CPF00006 03-A

2 6 1/2" Bond Seal CPF00056 01-A


4 1Hyd. Hose (drive pump block back/right -- drive 4port "B")

APH00553 00-A

5 1Hyd. Hose (drive pump block front/right -- drive 4port "A")

APH00552 00-A

6 1Hyd. Hose (Rear Motor "brake" -- Brake Valve)

APH00568 00-A

7 1Hyd. Hose (Rear Motor Bleed -- Tank Top/Left/back)

APH00571 00-A

8 14 Port Changeover Valve (4 port/2 position)

CPHY0005 01-A

9 1Hyd. Hose (Drive 4port "T" -- Rear Motor left with wheel at 90°)

APH00554 00-A

10 1 3/8" Banjo Bolt CPF00097 01-A

11 1Long Extension Fitting - 3/8" BSP M/F

CPF00148 01-A

12 3 3/8" Bond Seal CPF00055 01-A

13 2 1/4" Bond Seal CPF00054 01-A

14 1 1/4" BSP Banjo Bolt CPF00102 01-A

15 1 Rear Wheel Motor CPHY0107 03-A

16 2 3/4" Bond Seal CPF00057 01-A


CPF00007 01-A

18 2 Parker swivel Fitting 3/4" BSP CPHY0002 01-A

19 1Hyd. Hose (Drive 4port "P" -- Rear Motor Right)

APH00555 00-A

20 1 Brake Valve Assembly See Section 15 01-A


Re

v: 0

0-A

22

Title

: Fro

nt W

heel M

oto

r Hyd

rau

lics

Ref N

o: C

M4E

A22

SE

CT

ION

Re

v D

ate

: 12

/0

2/2

01

0

10

9

21

5

3

13

14

12

11

8

18

19

2

7

1

4

19

6

1

2

17

1211

16

3 10

9

12

11

15

45

18

20

SECTIONRev: 00-A

Title: Front Wheel Motor Hydraulics 22Ref No: CM4EA22 Rev Date: 12/02/2010

COMBILIFT LTD. 2009

*

*

*

*

*

*

Parts Table


1 1Hyd. Hose (left motor bleed-- bleed block front/right)

APH00770 00-A

2 1Hyd. Hose (dummy motor-- bleed block left/front)

APH00856 00-A

3 1Hyd. Hose (inching valve bottom-- bleed block back/left)

APH00867 00-A

4 1Hyd. Hose (left motor "L"-- drive block pump top/back)

APH00851 00-A

5 1Hyd. Hose (left motor "R"-- drive block pump top/front)

APH00850 00-A

6 1Wheel Motor (Non driven) Without Brake LH - (MSE03)

APHY0002 01-A

7 1 7/8" JIC - 3/4" JIC M/M Adaptor CPF00190 01-A

8 1 7/8" O-ring CPF00215 01-A


10 3 1/2" Bond Seal CPF00056 01-A

11 3 3/8"BSP - 9/16"JIC M/M CPF00021 01-A

12 3 3/8" Bond Seal CPF00055 01-A

13 1 1/4" Bond Seal CPF00054 01-A

14 1 1/4" BSP 9/16" JIC Male/Male Adapter SPF00027 01-A


16 1 9/16" JIC Tee M/F/M CPF00003 01-A

17 1 Brake Valve CPHY0006 01-A


19 2 3/4" Bond Seal CPF00057 01-A


21 1 Wheel Motor Assembly - MS02 aphy0003 01-A

Note:

You "Must" quote the serial number of the truck when ordering the following items: 1, 2, 3, 4, 5 & 6 *

*

10

9

8

10

7

5

2

13

3

7

12

11

18

9

4

6

14

12

11

1413

1

6

Ref No: CM4EA23

Title: S

teering Hydraulics - C

ylinders

23

Rev: 00-A

SECTION

Rev Date: 10/02/2010

*

*

**

*

*

*

Parts Table


1 1CETOP 4 Port Changeover Valve (4 port/2 position)

CPHY0005 01-A

2 1 Front Steering Cylinder (Master) LMR00002 03-A

3 1 Front Steering Cylinder (Slave) LMR00003 01-A

4 16 Port Changeover Solenoid Valve (6 Port / 2 Position)

CPHY0001 01-A

5 1 Rear Arm Steering Cylinder CMR00024 01-A

6 1Hyd. Hose (4port reflex "B" -- left steerram "left" rodside)

APH00783 00-A

7 1Hyd. Hose (4port reflex "A" -- right steerram "back")

APH00782 00-A

8 1Hyd. Hose (6port port "D" -- rear steerram "right")

APH00579 00-A

9 1 Hyd. Hose (6port port "A" -- rear steerram "left") APH00578 00-A

10 1Hyd. Hose (left steerram "right" -- right steerram "right" rodside)

APH00784 00-A

11 1Hyd. Hose (left motor "L" --drive block pump top/back)

APH00581 00-A

12 1 Hyd. Hose (6port port "B" --4port reflex "T") APH00580 00-A


14 8 1/2" Bond Seal CPF00056 01-A

Note:

You "Must" quote the serial number of the truck when ordering the following items: 2, 3, 7, 8, 9, 10, 11, 12

*

SECTION

Title: Steering Hydraulics - Cylinders 23Ref No: CM4EA23 Rev Date: 18/02/2010Rev: 00-A

COMBILIFT LTD. 2009

6

20

3

18

13

14

17 15

14

14

14

1

18

6

7

11

7

15

5

15

17

12

4

13

18

14

21

1

2

9

14

10

3

19

17

2

13

16

8

5

Rev Date: 18/02/2010Rev: 00-ARef No: CM4EA24 SECTION

Title: Steering Hydraulics - Steering Motor 24

COMBILIFT LTD. 2009

*

*

*

*

*

*

*

Parts Table


1 1Hose (From Valvebank port "P" - Steering Motor "EF")

APH00564 00-A

2 1Hyd. Hose (Steering Motor "T"-- Tank left/bottom)

APH00585 00-A

3 1Hyd. Hose (Gear Pump-- steering motor "P")

APH00565 00-A

4 1Hyd. Hose (Steering Motor T on "R"-- 6port "P1")

APH00577 00-A

5 1Hyd. Hose (Steering Motor "T2 -- 6port port "P2")

APH00576 00-A

6 1Hyd. Hose (Steering Motor T -- valvebank back)

APH00574 00-A

7 1Hyd. Hose (Steering Motor T-- valvebank front)

APH00575 00-A

8 1 Gear Pump 20 CC LPHY0008 02-A

9 1 3/4" Bond Seal CPF00057 01-A



12 2 9/16" JIC Tee M/F/M CPF00003 01-A


14 7 1/2" Bond Seal CPF00056 01-A

15 3 3/8"BSP - 9/16"JIC M/M CPF00021 01-A


17 3 3/8" Bond Seal CPF00055 01-A


19 1 3/4" JIC M/F Test Port Adaptor CPF00077 01-A

20 1HDS15 Lever Controled Valve Bank (4 Sections) (C4000 Standard)

CPHY0004 01-A

21 16 Port Changeover Solenoid Valve (6 Port / 2 Position)

CPHY0001 01-A

*

Note:

You "Must" quote the serial number of the truck when ordering the following items: 1-7 & 20 *

Rev Date: 18/02/2010Rev: 00-A

24Title: Steering Hydraulics - Steering MotorSECTIONRef No: CM4EA24

COMBILIFT LTD. 2009

5

9

4

8

9

7

6

9

8

10

5

8

1

1

3

4

3

2

11


Title: Pump to Inching Pedal & Brake Valves 25

COMBILIFT LTD. 2009


Title: Pump to Inching Pedal & Brake Valves 25

COMBILIFT LTD. 2009

Parts Table


1 1Hyd. Hose (drivepump port "PS"-- inching pedal front)

APH00589 00-A

2 1Hyd. Hose (inching valve bottom-- bleed block back/left)

APH00586 00-A

3 1 Hyd. Hose (bleed block left-- tank middle/top) APH00587 00-A

4 2 3/8" Bond Seal CPF00055 01-A

5 2 3/8"BSP - 9/16"JIC M/M CPF00021 01-A



8 3 M14 Bond Seal SPF00044 01-A

9 3 M14 x 9/16 JIC (Male x Male Fitting) SPF00020 01-A

10 1 Inching Valve SPHY0060 01-A

11 1 45cc Drive Pump With Stroke Limiter CPHY0178 01-A

SECTION

Title: Tilt Cylinder Hydraulics 26Ref No: CM4EA26 Rev Date: 18/02/2010Rev: 00-A

COMBILIFT LTD. 2009

8

4

8

7

1

1

11

11

12

11

12

1

1

9 10

3

9

10

3

6

4

10

9

21

7

9

*

Note:

quote the serial number of the truck when ordering "Must"You the following items: 4, 6, 11,& 12 *

*

*

*

Parts Table


1 4 9/16 JIC Bulkhead Male/Male CPF00002 01-A

2 2 9/16" JIC Tee M/M/F CPF00005 02-A

3 2 Tilt Cylinder 80/40-40mm Bearing CMR00017 01-A

4 2 Hyd. Hose (Mast -- Valve bank) CPH00155 00-A

6 1 Valve Bank (4 Sections) CPHY0004 01-A

7 2 1/2" Bond Seal CPF00056 01-A8 2 1/2" BSP - 9/16" JIC Male/Male Adapter CPF00014 01-A

9 2 Hyd. Hose (Tee piece -- Back of Tilt Cylinder) CPH00152 00-A

10 2 Hyd Hose (Tee piece -- Front of Tilt Cylinder) CPH00151 00-A

11 1Hyd. Hose (Mast Carriage Bottom Bulkhead -- Mast bulkhead)

CPH00149 00-A

12 1Hyd. Hose (Mast Carriage Top Bulkhead -- Mast bulkhead)

CPH00150 00-A

SECTION

Title: Tilt Cylinder Hydraulics 26Ref No: CM4EA26 Rev Date: 18/02/2010Rev: 00-A

COMBILIFT LTD. 2009

SECTION


Title: Carriage Cylinder Hydraulics

COMBILIFT LTD. 2009

10

13

4

13

11 6

7

1

9

5

2

7

5

11

1

6

8

10

3

4 2

12

15

3

8

9

3

7

15

SECTION


Title: Carriage Cylinder Hydraulics

COMBILIFT LTD. 2009

*

*

*

*

*

**

Note:

You "Must" quote the serial number of the truck when ordering the following items: 1,2,3,4,5,6,12 & 13

*

Parts Table


1 1 Hyd. Hose (carriage ram "T"-- left carriage ram out) APH00592 00-A

2 1 Hyd. Hose (carriage ram "T"-- left carriage ram in) APH00591 00-A

3 1 Hyd. Hose (carriage ram "T"-- Right carriage ram out) APH00593 00-A

4 1 Hyd. Hose (carriage ram "T"-- right carriage ram in) APH00590 00-A

5 1 Hyd. Hose (carriage ram back "T"-- valvebank front) APH00573 00-A

6 1 Hyd. Hose (carriage ram front "T"-- valvebank back) APH00572 00-A

7 8 3/8" Bond Seal CPF00055 01-A8 4 3/8" Banjo Bolt CPF00097 01-A

9 2 9/16 JIC Bulkhead Male/Male CPF00002 01-A10 2 1/2" Bond Seal CPF00056 01-A11 2 1/2" BSP - 9/16" JIC Male/Male Adapter CPF00014 01-A

12 1 Valve Bank (4 Sections) CPHY0004 01-A13 2 Mast Carraige Cylinder cmr00004 01-A

14 1 Rear Steering Arm Bracket AMF00235 03-A

15 2 9/16" JIC Tee M/M/F CPF00005 02-A

8


Title: Valve bank to Mast 28

Ref No: CM4EA28

COMBILIFT LTD. 2009

3

2

54

2

7

3

2

1

6

*

*

Parts Table


1 1 Hyd. Hose (Valvebank -- Mast Lift) CPH00146 00-A

2 2Hyd Hose (Valve Bank -- Fork Positioner or Sideshift)

CPH00155 00-A

3 3 1/2" Bond Seal CPF00056 01-A


5 1 1/2"BSPx7/8"JIC M/M Adaptor SPF00012 01-A

6 1 Valve Bank Standard (4 Sections) CPHY0004 01-A

7 2 9/16 JIC Bulkhead Male/Male CPF00002 01-A

8 1 7/8"JIC M/M Bulkhead SPF00036 01-A

Note:

You "Must" quote the serial number of the truck when ordering the following items: 1,2 & 6 *

*


Title: Valve bank to Mast 28

COMBILIFT LTD. 2009

Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

1 1 Valve Bank (4 Sections) CPHY0004 01-A2 10 1/2" Bond Seal CPF00056 01-A3 8 1/2 BSP - 9/16 JIC Male Male Adapter CPF00014 01-A4 1 1/2" BSP - 3/4" JIC Male/Male Adapter CPF00006 02-A5 1 1/2"BSPx7/8"JIC M/M Adaptor SPF00012 01-A6 1 3/4" BSP - 1"5/16 JIC M/M Adaptor SPF00019 01-A7 1 3/4" Bond Seal CPF00057 01-A8 1 3/4" JIC M/F Test Port Adaptor CPF00077 01-A

Note:

You "Must" quote the serial number of the truck when ordering the following item 1 *

*

SECTIONRev: 00-A

Title: Valve Chest Assembly 29Ref No: CM4EA29 Rev Date: 18/02/2010

COMBILIFT LTD. 2009

222

2

53

2

33

33

3

3

6

4

2

2

3

22

2

7

8

1

Parts Table


1 1 Joystick Control Valve Chest (HDS15/5) CPHY0105 02-A

2 4 1/4" Bond Seal CPF00054 01-A3 6 1/2" Bond Seal CPF00056 01-A4 4 1/4" BSP 9/16" JIC Male/Male Adapter SPF00027 01-A5 1 3/4" Bond Seal CPF00057 01-A6 4 1/2 BSP - 9/16 JIC Male Male Adapter CPF00014 01-A

7 1 1/2" BSP - 7/8" JIC M/M Adaptor CPF00096 01-A


9 1 3/4" BSP - 1"5/16 JIC M/M Adaptor CPF00095 01-A

SECTIONRev: 00-A

Title: Joystick Valvebank Assembly 29.1Ref No: CM4EA29.1 Rev Date: 18/02/2010

COMBILIFT LTD. 2009

The valvebank lever (item 1.1 below) is only fitted as a special item

33

9

4

2

3

8

7

Note:

1.1

6

6

3

3

4

2

6

2

4

35

2

1

4

COMBILIFT LTD. 2009

Blank Page

Ref No: CM4EA30 Rev: 00-A SECTION

Title: Mast Assembly 30Rev Date: 15/02/2010

COMBILIFT LTD. 2009

Mastek MastsClontribretCo. MonaghanIrelandTel: 00 353 47 80500Fax: 00 353 47 80501

rev date: ????? section title:...3 1 c4000e l.h battery cover amp00009-01 01-a 4 1 battery handle...

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