Document No: AA/EN-GB/16/PB/04/01/03 March, 2018

Retread Curing Systems

The company reserves the right to change equipment specifications and models without notice. Pictures are representative and may not be part of the standard equipment.

Curing products that consistently deliver a lower cost-per-cure in the modern retreading system

Increase in productivity and decrease in mis-cures to improve the bottom line

Greater elasticity & high heat resistance

2

ULTRA Series

• Made with state of the art compression molding technology. • Improved compound for superior heat tear resistance and

thermal conductivity. • Profile designed for optimum fit to the tyre. • Reinforced valve area to prevent failure at the valve base area. • Unique bead profile to reduce tear during installation. • Lower cost per cure.

Outside Envelopes

*X in Catalogue No. denotes

0 - no valve1 - with narrow base valve2 - with wide base valve3 - with bent valve

DM31 UX* - 2DM32 UX* - 2DM34 UX* - 2DM60 UX* - 2DM61 UX* - 2DM62 UX* - 2DM63 UX* - 2DM75 UX* - 2DM76 UX* - 2DM77 UX* - 2DM80 UX* - 2DM81 UX* - 2DM82 UX* - 2DN03 UX* - 2DN05 UX* - 2DN08 UX* - 2DN09 UX* - 2DN23 UX* - 2DN24 UX* - 2

Catalogue No. Catalogue No.Description Description

2906 - 242906 - 212906 - 193206 - 263206 - 233206 - 213206 - 193507 - 293507 - 263507 - 233807 - 303807 - 253807 - 224008 - 324008 - 274008 - 224010 - 344208 - 284208 - 25

29292932323232353535383838404040404242

06060606060606070707070707080808100808

24211926232119292623302522322722342825

2222222222222222222

Section width

(inch)

Section width

(inch)

OD

(inch)

OD

(inch)

Bead to Bead

(inch)

Bead to Bead

(inch)

Qty.

(per box)

Qty.

(per box)

DN30 UX* - 2DN31 UX* - 2DN32 UX* - 2DN33 UX* - 2DN46 UX* - 2DN47 UX* - 2DN48 UX* - 2DN49 UX* - 2DN50 UX* - 2DN55 UX* - 2DN56 UX* - 2DN57 UX* - 2DN58 UX* - 2DN59 UX* - 2DN65 UX* - 2DN66 UX* - 2DN67 UX* - 2DN68 UX* - 2DN69 UX* - 2

4210 - 364210 - 344210 - 324210 - 304410 - 364410 - 344410 - 314410 - 294410 - 284412 - 384412 - 364412 - 344412 - 324412 - 304513 - 444513 - 434513 - 374513 - 354513 - 33

2222222222222222222

36343230363431292838363432304443373533

10101010101010101012121212121313131313

42424242444444444444444444444545454545

Inside Envelopes • Easy to fit enveloping system. • Compression molded as a single unit. • Ensures better finish on beads and other repairs in inner liner. • Enhances envelope service life. • Ensures a strong curing seal with added inner liner protection.

DP19 - 1DP20 - 1DP21 - 1 DP24 - 1

Catalogue No. Description

Description

3808 - 203808 - 22.53808 - 24.54008 - 22.5

383838 40

8888

2022.524.5 22.5

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Section width

(inch)

Section width

(inch)

OD

(inch)

OD

(inch)

ID

(inch)

ID

(inch)

* Under development** To be developed

Qty.

(per box)

Qty.

(per box)

2907 - 19.5*3208 - 19.5*3508 - 22.5*4008 - 24.5*4208 - 24.5*4210 - 22.5*2705 - 16**2907 - 16**2907 - 17.5**4410 - 22.5**

29323540424227292944

78888

10577

10

19.519.522.524.524.522.51616

17.522.5

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3

SnapSeals

SS 1 - 15SS 1 - 16SS 1 - 17.5SS 1 - 19.5SS 1 - 20SS 1 - 22.5SS 1 - 24.5

MC36 C - 1MC36 F - 1MC36 H - 1MC36 J - 1MC36 K - 1MC36 N - 1MC36 P - 1

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Catalogue No. Description Quantity(per box)

• Adjusting bolts with heavy duty thread for better envelope seal. • Ring tabs of exact length.

• Sliding shield on the outer ring body to prevent pinched envelopes.

Curing TubesCatalogue No. Catalogue No.Description DescriptionQuantity

(per box)Quantity

(per box)4.00 x 84.50 x 104.50 x 125.20 x 145.90 x 157.00 x 156.00 x 167.50 x 168.25 x 169.00 x 168.00 x 198.25 x 209.00 x 20

DI01 - 2 DI06 - 2 DI11 - 2 DI15 - 2 DI20 - 2 DI21 - 2 DI26 - 2 DI27 - 2 DI28 - 2 DI29 - 1 DI45 - 1 DI47 - 1 DI48 - 1

2222222221111

DI49 - 1 DI50 - 1 DI51 - 1 DI55 - 1 DI56 - 1 DI65 - 1 DI68 - 1 DI75 - 1 DI76 - 1 DI77 - 1 DI78 - 1 DI85 - 1

10.00 x 2011.00 x 2012.00 x 2011.00 x 22.512.00 x 22.512.00 x 2414.00 x 2512.40 x 28 13.60 x 2814.90 x 2816.90 x 2816.90 x 30

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• High quality heat resistant. • Features a cured-in valve.

FlexSeal System

FG 1 - 16.5*FG 1 - 17.5FG 1 - 19.5FG 1 - 20FG 1 - 22.5FG 1 - 24.5

FB 1 - 16.5*FB 1 - 17.5FB 1 - 19.5FB 1 - 20FB 1 - 22.5FB 1 - 24.5

DD11 F - 2DD11 H - 2DD11 J - 2DD11 K - 2DD11 N - 2DD11 P - 2

MC41 F - 2MC41 H - 2MC41 J - 2MC41 K - 2MC41 N - 2MC41 P - 2

222222

222222

Cat. No. Cat. No.Description Description

FlexSeal Gaskets FlexSeal Bands

• Increases productivity, envelope life and customer's bottom line. • Seamlessly molded rubber bands to ensure a perfect seal.

• FlexSeal band and gasket is designed for better sealing on the bead area of the radial tyre for a uniform sealing system.

Qty.(per box)

Qty.(per box)

* Available from 2nd quarter, 2018

Curing Rims

Cat. No. Cat. No.Description DescriptionQuantity(per box)

Quantity(per box)

CR 1 - 12 x 4CR 1 - 12 x 4.5CR 1 - 15 x 4CR 2 - 15 x 5.5CR 2 - 16 x 4.5CR 2 - 16 x 6CR 2 - 17.5 x 6.5CR 2 - 19.5 x 7.5CR 2 - 20 x 6CR 2 - 20 x 6.5

MC70 1 - AAMC70 1 - ABMC70 1 - ACMC70 2 - ADMC70 2 - AEMC70 2 - AFMC70 2 - AGMC70 2 - AHMC70 2 - AIMC70 2 - AJ

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MC70 2 - AKMC70 2 - ALMC70 2 - AMMC70 2 - ANMC70 2 - AOMC70 2 - APMC70 2 - AQMC70 2 - ARMC70 2 - ASMC70 2 - AT

• Safety locking mechanism. • Rigid construction.

• Available in a range of sizes.

CR 2 - 20 x 7CR 2 - 20 x 7.5CR 2 - 20 x 8.5CR 2 - 20 x 9CR 2 - 20 x 10CR 2 - 22.5 x 10CR 2 - 22.5 x 11.75CR 2 - 22.5 x 8.25CR 2 - 22.5 x 9CR 2 - 24 x 8.5

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4

2000 Trichy Road • Coimbatore 641 005 • Tamil Nadu • India • +91 (422) 232 1000 • info@in.elgirubber.com • www.elgirubber.comElgi Rubber Company Limited

Envelope Valves

PA01 1PA02 1PA03 1

BAC

Catalogue No. Description Type

• Provides excellent venting during cure cycle. • Available with narrow and wide base options based on the tread

type requirements.

• Easy to use and fits into any standard size envelope. • Engineered to deliver superior air evacuation and longevity.

Narrow Base ValveWide Base ValveBent Valve

Related Products

Plastic Staples & Staplers Perforated Poly Envelope Lube Venting Tape

Wicking Pad

DL01 - 15DL03 - 15DL05 - 15

ABC

Cat. No. Dimension Size

• High elasticity compound eliminating tread deformations. • More durable than cloth wick pads and can be used repeatedly. • Eliminates use of venting poly underneath. • Excellent thermal resistance, reducing aging for extended use.

151515

Qty.(per box)(inch)

* Available from 2nd quarter, 2018

55.50x6.75 48.75x6.7529.00x5.00*

Rubber

DL21 - 15

Cat. No. Dimension

• Molded rubber pad with grooves that wicks the air eliminating nylon wicking pads.

• No poly underneath. • Can be attached to the underside of an envelope using a valve.

15

Qty.(per box)

6" W x 19" L**

Fabric Reinforced Rubber

• Repair compound designed for maximum envelope repair life. • Repair cement designed for maximum adhesion with special

compound.

• Envelope repair press with heat and pressure control for maximum repair cured adhesion.

Envelope Repair System

EA40 - 2.2 LbsCH08 - 8.4 OzCI28 - 32 OzMC40 1 - X*MA42

2.2 Lbs8.4 Oz32 Oz

Catalogue No. Description QuantityEnvelope Repair GumFlammable Envelope Repair Cement with BrushFlammable Rubber BufferEnvelope Spot Vulcaniser VE 1Envelope Repair Table (image not shown)

D - 110 / 50/60 / 1E - 220 / 50/60 / 1

*X in Cat. No. denotes power supply specifications (V / Hz / ph)