1

Calibration System Project

Prepared by: Socorro CruzApproved by: Fermin Del Rio

Term 93thMarch 23, 2015

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Agenda

Objective Current Status in Apr 2014 Magnitude Analysis Schedule History of annual calibration service Supplier Performance Summary Suppliers Evaluation In house calibration project Opportunities Database

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Objective

To achieve savings in cost calibration service. Implementing internal calibrations according to

ISO 17025. Be prepared for automotive industry Carry out measurements and calibrations with

known statistical methods and tools for equipment reliability

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Master List March31, 2014

According to Master List Equipment =570

Equipment not shown when inventories were taken / Lack of knowledge, if location of equipment in dB

Disposal of equipment was not registered / There is no person as assigned to equipment responsibilities

QtyFor calibrating 23Not found 172Calibration 2 years 6According to dataBase 369TOTAL 570

STATUS EQUIPMENT

4%

30%

1%54%

For calibrating

Not found

Calibration 2 years

According to dataBase

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Current Status May 2014

Inventory was taken to analyze what are the magnitudes at SMK, comparing data base with the equipment of all areas (March-May,2014)

2015 QtyFor calibrating 3 XRF, Power, Glossmeter

Not found 61Disposal 53Calibration 2 years 2New Equipment & Existing 28According to dataBase 436

TOTAL 583

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Magnitude Analysis

583 Equipments

Determine what is the magnitude for every equipment

Magnitude

341

8160

28 15 15 9 8 8 7 3 3 3 20

50

100

150

200

250

300

350

Electrical Dimensional RF Temperature Mass Simulation Pressure,Lux

humidity Optical Force Machine Color, dB Tension-Viscosity

Gloss, Audio

According to analysis, the project will be held in electrical magnitude

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Missing Equipment in May, 2014

AREA Not Found Found TotalFINAL 35 33 68DISEÑO 2 5 7MANTENIMIENTO 1 0 1MANUFACTURA 1 8 9MOLDEO 11 0 11MXPS 2 0 2NPI 1 3 4PRINTING 3 1 4QA 3 3 6QC 1 1 2SMT 1 4 5

NOT FOUND YET 61 58 119DISPOSAL 53

TOTAL 111 172

QTY EquipmentFinal 2 Caliper

20 Multimeter1 Oscilloscope1 power supply1 Spectrum Analyzer1 Termometer6 Tester Kikusui2 Wrist Tester1 Pressure Gauge35

Mantenimiento 1 Clamp MeterManufactura 1 Power Supply

NPI 1 Force GageQC 1 Thickness GageSMT 1 Caliper

Diseño 2 caliperMxPs 1 Multimeter

1 Caliper2

Molding 1 Clamp Meter7 Pressure Gauge1 Micrometer2 Caliper11

Printing 1 Block Gage2 Bimetal Thermometer

QA 2 Wrist Tester1 Micrometer3

AREAEQUIPMENT NOT FOUND YET

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Current Status April 2014

Findings Certificate of calibration not accredited. One supplier in calibration services. Procedures not according to ISO 17025 General Requirements for

the competence of testing and calibration laboratories. Formats and methods without specs and uncertainties. There is no register in disposal equipment and new purchase.

Accreditation

Accreditation means that an accrediting entity assessed the technical competence and qualified personnel.

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Electrical Magnitude

According to analysis, the project will be held in electrical magnitude

Tasks Procedures according ISO 17025. Formats, TUR, TAR, methods ISO 17025 Evaluation of equipment specs in final area Looking for suppliers to provide an electrical standard In regarding to our Devices Under Test, Performance, Evaluation of specs

in electrical in order to purchase a standard

Search standard to calibrated above equipment, considering Test Accuracy Ratio 3:1

Magnitude

341

8160

28 15 15 9 8 8 7 3 3 3 20

50

100

150

200

250

300

350

Electrical Dimensional RF Temperature Mass Simulation Pressure,Lux

humidity Optical Force Machine Color, dB Tension-Viscosity

Gloss, Audio

Calibration in current DC

Generators Meters

Calibration in voltage DC

Generators

ELECTRICAL MAGNITUDE

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Schedule

Due to mis-understandig, I thought somebody else will do internal calibration and data entry, but at the end I end up doing it.

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History of annual calibration services

According to POR’s in the system. It will be verify term 60 (Qty Eq)

2011 2012 2013 2014

Term 90 91 92 93

2011 2012 2013 2014

Term 90 91 92 93

2011 2012 2013 2014

Term 90 91 92 93$26,532.15

$17,985.17 $17,090.67

$23,435.39

$-

$5,000.00

$10,000.00

$15,000.00

$20,000.00

$25,000.00

Dlls

238 61 187 304

Equipment

Cost of Annual Calibrations

Term

2011 2012 2013 2014

Term 90 91 92 93

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Data of Previous graphic

Date PO Qty Amount4/27/2011 43063 2 194.25$ 5/19/2011 43387 3 140.00$ 6/28/2011 43982 3 273.00$

Abril 2011 7/12/2011 44150 1 85.00$ a 7/14/2011 44202 8 780.00$

Marzo 2012 7/8/2011 44128 1 2,720.00$ XRF7/8/2011 44129 2 320.00$ Pantones

90 9/26/2011 45258 144 13,848.00$ 10/31/2011 45800 54 3,892.00$ 10/27/2011 45773 13 654.90$ 11/28/2011 46256 5 175.00$

CMM / VMM 1/18/2012 46740 2 3,450.00$ 238 26,532.15$

2011

TOTAL DE EQUIPOS CALIBRADOS

Fecha PO Qty Importe5/28/2013 54747 1 64.00$

Abril 2013 6/12/2013 55155 22 1,293.15$ a 6/20/2013 55362 2 80.00$

Marzo 2014 8/2/2013 56387 3 350.00$

10/29/2013 58142 152 14,830.00$ 92 11/6/2013 58311 6 390.00$

3/20/2014 59927 1 83.52$ 187 17,090.67$

CMM, VISION 2 3,450.00$ SMK did notXRF 1 2,960.00$ do this calibrationILX LIGHTWAVE (NEW EQUIPMENT) 1 680.00$

21,220.67$

TOTAL DE EQUIPOS CALIBRADOS

2013

Equipment not considered in 2012, 2013

New equipment

Date PO Qty Amount4/13/2012 48054 1 270.00$

5/1/2012 48324 11 460.00$ 5/18/2012 48578 6 430.00$

Abril 2012 5/18/2012 48577 1 400.00$ a 6/21/2012 49146 1 680.00$

Marzo 2013 8/14/2012 49892 1 680.00$ 8/27/2012 50073 6 655.00$

91 11/5/2012 51100 27 5,371.00$ CMM / VMM 9/22/2012 50443 2 4,944.17$

11/26/2012 51439 1 85.00$ 2/5/2013 52517 2 240.00$

2/16/2013 52761 1 1,050.00$ 3/1/2013 53043 1 2,720.00$

61 17,985.17$ 21,025.17$

TOTAL DE EQUIPOS CALIBRADOS

2012

4/11/2014 60241 2 680.00$ OpticalAbril 2014 5/5/2014 60536 1 686.26$ Colormeter

a 5/22/2014 60819 35 1,831.00$ Calibration month JuneMarzo 2015 6/27/2014 61428 2 680.00$ Optical

7/1/2014 61451 17 963.00$ Calibration month July9/3/2014 62473 2 680.00$ Optical

9/11/2014 62587 200 12,500.00$ Annual Calibration 201410/16/2014 63095 37 2,200.00$ Additional Equipment11/14/2014 63613 1 1,442.41$ VMM ($ 19,375m.n.)11/14/2014 63615 1 1,786.72$ CMM ($ 24,000m.n.)11/14/2014 63617 1 65.00$ PDELTA

12/2/2014 63865 2 76.00$ Termohigrometers12/2/2015 64860 3 159.00$ 2 hornos 1Maq abrasion

304 23,749.39$

2014

TOTAL DE EQUIPOS CALIBRADOS

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Summary Suppliers Evaluation

Last year visited calibration laboratories, it were evaluated and call them to negotiated prices in Calibration services, They were traded certain calibration points.

LAB MAGNITUDES LOCATION ACREDITATION

MICROPRECISION CALIBRACION

Temperature, Presion, Electrical, Humidity, Dimensional, Torque, RF, Gas, Air velocity

Tijuana A2LA

TECHMASTERTemperature, Presion, Electrical, Humidity, Mass, Time& Frequency, RF, Termodynamic, Hardness, Vibration, Chemical

Tijuana ACLASS

CIDESI Temperature, Presion, Electrical, RF, Force, Dimensional Tijuana EMA

TECH SOLUTIONTemperature, Presion, Par torsional, Hardness, Force, Electrical, Mass, Chemestry, Spectrometry Tijuana ACLASS

MECACIT Volume, Mass Tijuana A2LA

LOCAL CALIBRATION LABS

According to Evaluation Suppliers, We changed calibration laboratory agreeing price for two years

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Summary Suppliers Evaluation

Phone calls to calibration labs or reached by email.

LAB MAGNITUDES LOCATION ACREDITATION

INSTRUMET Temperature, Presion, Torque, Humidity, Dimensional Mexico EMAMETAS Temperature, Presion, Electrical, Humidity, Mass Jalisco EMA

MB CALIBRACIONES Temperature, Presion Mexico EMA

METROLAB S.A. DE C.V.Temperature, Presion, Par torsional, Hardness, Force, Electrical, Mass, Chemestry, Spectrometry

Monterrey EMA

METTLER TOLEDO Volume, Mass Mexico EMAAUREUS SOLUCIONES

INTEGRALESSpectrometry Mexico EMA

MARLLAM Spectrometry Tamaulipas, Jalisco EMACIO Spectrometry, Optical Aguascalientes EMA

TWILIGHTGloss meter, Force, Mass, Electrical, Hardness, Sound, Dimensional, Viscosity, Torque

Monterrey EMA

IACSA Spectrometry, Hardness, Mass, Force e Impact Monterrey EMA

METROLABSSpectrometry, Temperature, Presion, Dimensional, Mass, Flow

Mexico EMA

EXACOLOR Spectrometry, Gloss meter, Temperature, Thickness Monterrey EMASICAAM Chemical, Mass, Force, Dimensional, Electrical Tamaulipas EMA

SECALTemperature, Presion, Time, Force, Mass, Volume, Electrical

Monterrey EMA

LABS CALIBRATION (NATIONAL)

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Summary Suppliers Evaluation

Local Laboratories: Techmaster, Microprecision, CIDESI, Techmaster, Test Solutions

Lead Time Cost (Calibration Points) Accreditation (Scope) Facilities Customer Service

LAB EQUIPMENT LOCATION

ILX LIGHTWAVE Optical Multimeter Web USA

BYK Gloss meter Web USANIPPON DENSOKU Spectrophotometer Web JapanNORMAN TOOLS Abrasion Wear Tester Web USA

BRANSON Ultrasonics Web USA

MANUFACTURERChanged Foreign Laboratory

Calibration to a National (Optical Research Center).

Reduce cost Lead time ( 8 weeks to 2 weeks)

Lab Quote Equipment

Techmaster 200Microprecision 195Accredited with them 35%would increaseTest Solutions 104CIDESI 67

QUOTE

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Evaluation & Negotiation for external calibration services

Agreeing Cost of calibration services for two years and all services with accreditation.

Weekend services to not affect production. No extra charge in emergency services. No extra charge for minimum amount service.

$-

$2,500.00

$5,000.00

$7,500.00

$10,000.00

$12,500.00

$15,000.00

$17,500.00

$20,000.00

$22,500.00

31 8 200 4 1 10 37

Qty Equipment

External Calibration Quote

Negotiation

$ 33,515.90

$ 20,798.02

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Evaluation & Negotiation for external calibration services $ 33,515.90

$ 20,798.02

Qty Quote Negotiation Qty PaidMarch 31 2,482.40$ 1,781.76$ 35 1,831.00$ June 8 900.00$ 655.00$ 17 963.00$ Annual 200 21,802.50$ 12,500.00$ 200 12,500.00$ Optical multimeter 4 1,360.00$ 1,360.00$ 4 1,360.00$ Foreign 1 1,100.00$ 686.26$ 1 686.86$ New Equipment 10 2,241.00$ 1,660.00$ 10 980.00$ Additonal Equipment 37 3,630.00$ 2,155.00$ 37 2,200.00$

291 33,515.90$ 20,798.02$ 304

MITUTOYO PriceVMM ($ 19,375m.n.) 1 1,442.41$ 1,442.41$ CMM ($ 24,000m.n.) 1 1,786.72$ 1,786.72$

23,749.99$

EXTERNAL CALIBRATION

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Purchase

Search for new suppliers Increasing current directory supplier. Negotiation prices in purchase. Support other areas in purchase and suggest supplier and equipment. Help with problems in production area suggest a kind of multimeter. Request to new suppliers free technical courses to meet new face of test. As plus free Courses “Back to Basic RF, The beginning of Measurement,

Technologies & Applications with verniers”

SUPPLIER EQUIPMENT LOCATION

INTERLATIN Electrico, RF Tijuana

RODHE SCHWARTZ Electrico, RF MonterreyTOOLS AND METAL Force, Dimensional Tijuana

ANRITSU Spectrum Analyzer, RF MexicoMETAL INSPEC Force, Dimensional Monterrey

GRAINGER Termohygrometers MonterreyMICROLEASE Electrico, RF San Diego

EQUIPMENT SALES

P 19/22QC METROLOGÍA

Power Supply Multimeters

INVESTMENT

EQUIPMENT MANUFACTURER MODEL

Source Meter Keithley 2450

$4,860.00

ANNUAL CALIBRATION SERVICE

EQUIPMENT MANUFACTURER MODEL QTY COST PER UNIT TOTAL COST

Power Supply Agilent 1550 92 $35.00 $ 3,220.00

Multimeter Steren MUL-600 138 $25.00 $ 3,450.00

$ 6,670.00

ROI

PERCENTAGE ROI YEAR ROI

137 % 0.72

Source Meter Unit

In house Calibration Project

According to magnitude analysis at the beginning, it will be make an investment of electrical standard for calibration of powers suppliers and multimeter.

We will not pay for these equipment in calibration service this year

P 20/22QC METROLOGÍA

In house Calibration Project

Standard evaluation (all

electrical equipment

specifications)

Procedures (Current DC & Voltage DC)

Calculation of estimation uncertainty

Formats to take Measurements, Uncertainty, Internal Calibration Reports,

Standard Data.

Training

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Design of internal calibration report with requirement of ISO 17025

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Internal & External Calibration

$-

$5,000.00

$10,000.00

$15,000.00

$20,000.00

$25,000.00

$30,000.00

$35,000.00

Dlls

300 4 228 51Equipment

Summary External & Internal Calibration

Quote Negotiation Paid

Qty Quote Negotiation Qty PaidEXTERNAL CAL 269 33,070.03$ 20,798.02$ 300 19,840.26$

CMM, VMM Optical 4 3,909.13$ 3,909.13$ 4 3,909.13$ INTERNAL CAL 228 12,328.00$ 6,670.00$ 228 -$

Mas & Dimensional 45 -$ -$ 51 -$ TOTAL CALIBRATION 49,307.16$ 31,377.15$ 583 23,749.39$

P 23/22QC METROLOGÍA

There are magnitudes dimensional & Mass to migrated in internal calibration project.

Implementing metrological culture by internal trainings, this way SMK save money to avoid external training in metrology topics.

To trained staff and acquire knowledge for better decision when they purchase equipment.

Improve measurement process in areas: Design, NPD, IQC, auditors, etc.

Improve a current data base.

Opportunities in calibration area

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Propose new database

Benefits

Control Equipment (Add new one, moves in departments, Disposa1, etc). Automatic notification in due calibration. Improve the management of equipment. Records automatically updated Automated Reports Access to all users To making labels

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Propose training

Benefits

Better decisions to purchase equipment To meet specs and accuracy Improve measurement methods Staff trained, Staff productive

P 26/22QC METROLOGÍA

Saving 52%

Conclusions

2014Qty Quote Negotiation Qty Paid

EXTERNAL CAL 269 33,070.03$ 20,798.02$ 300 19,840.26$ CMM, VMM Optical 4 3,909.13$ 3,909.13$ 4 3,909.13$

INTERNAL CAL 228 12,328.00$ 6,670.00$ 228 -$ Mas & Dimensional 45 -$ -$ 51 -$

TOTAL CALIBRATION 49,307.16$ 31,377.15$ 583 23,749.39$

INVESTMENT 5,400.00$ 4,860.00$ 4,860.00$

TOTAL 54,707.16$ 36,237.15$ 28,609.39$