resimac ltd · md for belzona for 17 years (1990 – 2007) technical director for 7 years (1983 –...

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Resimac Ltd Engineered Polymer Solutions

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Resimac Ltd Engineered Polymer Solutions

Resimac overview

WHO WE ARE………. UK based manufacturer Dedicated to research and development Emphasis on quality and quality control systems Matthew McDonnell – 15 years in the chemical and corrosion industry Manager for Copon & ThistleBond Dr Paul Battey – 40 years in the chemical and corrosion industry MD for Belzona for 17 years (1990 – 2007) Technical Director for 7 years (1983 – 1990)

Resimac overview

WHERE WE WORK………. Key markets and areas for the Resimac Product Range Marine Rudders, Pumps, Bow Thrusters, Valves, Pipework, DW Tanks, filters Paper and Pulp Pumps, valves, pipe work, tanks, structural steel, chemical flooring Water Drinking Water tanks, sewage tanks, pumps, pipework Oil and Gas Process equipment and tanks, sea water filters, seperators Power Pumps, valves, pipework, bunds, tanks, filters, heat exchangers Chemical Containment areas, tanks, pumps, pipe lines, tank base and tank tops Infrastructure Waterproofing of concrete structures

Resimac Engineering Repair and Protection

Metal Repair and Protection

• Solvent free epoxy materials for repairs to steel, alloys & composites

• Paste, Fluid, Stick or fast cure grades

• Hydraulic rams, engine blocks, bearings, cylinder liners, pump casings

• 101 Metal Repair Paste, 102 Metal Repair Fluid, 104 Metal Repair Fluid XF, 106 Metal Repair Fluid XF, 107 Metal Repair Paste XL

Fluid Repair and Protection

• High performance ceramic enhanced repair and resurfacing materials for metallic surfaces subject to abrasion, corrosion & impact

• Paste or fluid grade

• Pump casing, impellers, heat exchanger end plates, separators, valves, jet tubes, rudders

• 201 Ceramic Paste, 202 Ceramic Fluid, 203 Super Flow, 204 Heavy Duty Ceramic

Pipe Repair

• GRP based solvent free repair materials for metallic, plastic, wood and composite surfaces

• Thixotropic liquid

• Capable of repairs to pipe work from 1” to 36” diameter, tolerant of pressures up to 500psi

• 301 Epoxy Resin Gel, 302 Epoxy Repair Cement

• - Planned Maintenance

High Temperature Protection

• Solvent free epoxy coating for continuous immersion applications up to 130 ̊C

• Brush grade

• Scrubber units, process vessels, heat exchangers, pumps, valves, separators

• 205 HT Fluid, 206 HTA Fluid, 512 UCEN 90

Chemical Protection

• Solvent free epoxy coatings suitable for manual surface preparation to blast prepared surfaces

• Tolerant of acids and inorganic chemicals including 98% sulphuric acid

• Chemical tanks, bund and containment areas, chemical floors, process vessels, structural steel

• 501 CRSG, 502 CRXG, 507 DWPU, 511 UCEN

Corrosion Protection

• Solvent free/ solvent based epoxy/ PU coatings, manual prepared or abrasive blast cleaned steel/ concrete surfaces

• Structural steel/ concrete, external tanks, floors, reservoirs, pipe bridge

Liquid Applied Insulation

• Solvent free epoxy coating applied to surfaces ranging from 5°C - 100°C

• Capable of protecting against 160°C operating temps

• Process vessels, pipework, valves, storage tanks

• 560 & 561 Thermal Barrier

Liquid Membranes

• Solvent free and solvent based acrylic membranes

• Tolerant of less than ideal surface preparation

• Chemical tanks, structural steel, floating roofs

• 555 Resinox

Heat Activated Pipe protection

•Single pack heat activated epoxy novalac

• Applied to surfaces ranging from 95° - 240°C

• Eradicates CUI on pipelines and steel surfaces

• 530 HA100

Resimac customers worldwide

Metal Repair Systems

Seal leaking flange faces

Plate Bonding

Seal leaking tank seams

Repair damaged keyways

Metal Repair Systems

Shaft repairs Block repairs

Gasket chocking Scored Hydraulic rams

Resimac Specialist Applications – PlateBonding

101 Metal Repair Paste • High strength metal filled epoxy paste • Can be applied at 1” (25mm) on vertical surfaces without sagging • Gives excellent adhesion to metal surfaces prepared mechanically or abrasive blast cleaned

Resimac Specialist Applications – Conveyor Belt Rollers

102 Metal Repair Fluid • High strength metal filled epoxy fluid • Broadcast Bauxite aggregate into surface • Ideal for anti slip applications

Fluid Flow Protection Systems

Worn and damaged impellers and pump parts

Corroded hot air fans and blowers

Eroded heat exchangers and condensers

Heat Exchangers and Condensers

Fluid Flow Protection Systems.... Rebuild and resurface equipment and components in a fluid flow environment Good chemical resistance, excellent impact and abrasion resistance

Resimac Specialist Applications – Chemical Pump

Ceramic enhanced repair systems • Rebuild with 101 Metal Repair Paste • Machine down to a smooth finish • Resurface using 203 Super Flow Coating • Improve flow efficiency • Long term corrosion protection

Resimac Specialist Applications – Large diameter Valves

Ceramic enhanced repair systems • Rebuild with 201 Ceramic Repair Paste • Reline with 202 Ceramic Repair Fluid • Good abrasion resistance against sand and gravel • Corrosion resistance to sea water

Resimac Specialist Applications – Tube Sheets for Condensers and Heat Exchangers

Ceramic enhanced repair systems • Fill any pitting and scarring with 201 Ceramic Repair Paste • Abrasive blast clean all surfaces • Resurfaces and protect with 202 Ceramic Repair Fluid

Resimac Specialist Applications – Pump Repair and Protection

Ceramic enhanced repair systems • Abrasive blast clean all surfaces • Rebuild with 201 Ceramic Repair Paste • Re line with 203 Super Flow Ceramic Coating • Long term improved flow enhancement

High Temperature Protection Systems

Corroded condenser tube sheets

Corroded and eroded process vessels

Eroded distillers Worn filter bodies

Resimac Specialist Applications – Ammonia Distillers

Resimetal 205 Ceramic HT Fluid • Epoxy novalac high temperature coating • Capable of continuous immersion conditions up to 130⁰ C • Withstands Hydrocarbons, Alkalis, Steam and Solvents

Resimetal 205 Ceramic HT Fluid • 100% solids Epoxy Novalac coating • Excellent abrasion resistance to sand and aggregates • Capable of withstanding temperatures up t o 130°C in continuous immersion

Resimac Specialist Applications – Sea Water Filters

Resimetal 206 Ceramic HTA Fluid • 100% solids Epoxy Novalac coating • Excellent abrasion resistance to sand and aggregates • Capable of withstanding temperatures up to 110°C in continuous immersion • 15 tonnes of dust per hour • 3 tonnes of Sulphur dioxide

Resimac Specialist Applications – Power Station Chimney

Resimac Specialist Applications – FPSO Process Vessel

Resimetal 206 Ceramic HTA • 100% solids epoxy novalac coating • High temp resistance to acids • 110C max operating temp in continuous immersion conditions

Chemical Protection Systems

Corroded chemical flooring and intake areas

Tank lining

Corroded pipe work internal and external

Protection of chemical bunds and containment areas

Resimac Specialist Applications – Containment

Resichem 501 CRSG, 511 UCEN, 512 UCEN 90 • Seamless lining for containment

areas • Applied by roller or airless spray • Resistant to immersion in 98%

sulphuric Acid, 36% HCL • Proven to give long lasting

protection

Resimac Specialist Applications – Acid Tank Saddles

Resichem 511 UCEN • High chemical resistance • Up to 98% Sulphuric acid in continuous immersion conditions • Applied for large multinational chemical company • Suitable for both steel and concrete

Resimac Specialist Applications – Tank Lining

Resichem 501 CRSG, 511 UCEN, 512 UCEN 90 • Seamless Tank lining systems • Applied by roller or airless spray • Resistant to immersion in 98%

sulphuric Acid, 36% HCL • Proven to give long lasting

protection

Over 40 years experience in Industry

Proven Track record in specific application

Technical helpline

Quick response to emergency applications

On site inspection

Continuous development of high performance products

Testing and analysis available in house

Chemical resistance

Corrosion resistance

Abrasion/ Impact resistance

High temperature resistance

Technical Support and Know How

UK based manufacture

Research and Development

Export to 32 countries

worldwide

High level of technical expertise

On site technical

support and back up