reservoirs and wet line components - force america, inc. · the hydra-kool includes the following...

Reservoirs and Wet LineComponents

Dimensions

FrontView

TopView

SideView

RearView

Part Number Style

RES-10RES-10B

Reservoir onlyReservoir with accessories

10 Gallon - Frame Mounted Steel ReservoirFeatures• Reservoirs are made of 12 gauge pickled steel• Exterior is powder coated• Heavy 3⁄16” angled iron brackets for vehicle frame mounting

Accessories Include57XL-40N Filler breatherF-LLG-5 Sight/level temperature gaugeMP-75 Magnetic drain plugTFS-1220-0-3 Steel bushing suction strainer, 1 1⁄4” NPT (female)

RESERVOIRS AND ACCESSORIES

Bracket to Hold Filter and Bulkheads


Dimensions

FrontView

SideView

TopView

RearView

Part Number Style

RES-20RES-20-ARES-20-A-B

Reservoir onlyReservoir with access hole for return filter or clean out coverRES-20A with accessories

20 Gallon - Frame Mounted Steel ReservoirFeatures• Reservoirs are made of 12 gauge pickled steel• Exterior is powder coated• Heavy 3⁄16” angled iron brackets for vehicle framing mounting• Internal return flow deflection plate• Available with access hole for reservoir mounted return filter• Access hole cover plate also available

Accessories Include57XL-40N Filler breatherF-LLG-5 Sight/level temperature gaugeMP-75 Magnetic drain plugTFS-1220-0-3* Steel bushing suction strainer, 1 1⁄4” NPT (female) *For load sensing systems, use TFS-2020-0-0 (2” NPT, male)

Note: Return Filters Available on page 9

Reservoir shown with accessories

30 Gallon - Frame Mounted Steel Reservoir

Accessories Include57XL-40N Filler breatherF-LLG-5 Sight/level temperature gaugeMP-75 Magnetic drain plugTFS-12200-3* Steel bushing suction strainer, 1 1⁄4” NPT (female) *For load sensing systems, use TFS-2020-0-3 (2” NPT, male)


Dimensions

Fron tView

SideView

TopView

RearView


Part Number Style

RES-30RES-30-ARES-30BRES-30-A-B

Reservoir onlyReservoir with access hole for return filter or clean-out coverReservoir with accessoriesRES-30-A with accessories


Features• Reservoirs are made of 12 gauge pickled steel• Exterior is powder coated• Heavy 3⁄16” angled iron brackets for vehicle frame mounting• Internally baffled with return flow deflection plate to prevent suction aeration• Available with access hole for reservoir mounted return filter• Access hole cover plate also available


30 Gallon - Vertical Frame Mounted Steel ReservoirFeatures• Reservoirs are made of 10 gauge pickled steel• Exterior is powder coated• Heavy 1⁄4” steel brackets for vehicle framing mounting• Available with access hole for reservoir mounted return filter• Access hole cover plate also available

Accessories Include57XL-40N Filler breatherF-LLG-5 Sight/level temperature gaugeMP-75 Magnetic drain plugTFS-1220-0-3* Steel brushing suction strainer, 1 1⁄4” NPT (female) *For load sensing systems, use TFS-2020-0-0 (2” NPT, male)


Part Number Style

RES-30-SLIMRES-30-SLIM-A

RES-30-SLIM-A-BRES-30-SLIMB


Dimensions

FrontView

SideView

TopView

RearView



Part Number Style

RES-30-URES-30-U-ABRES-30-U-SSRES-30-U-AB-LSRES-30-U-AB-LS-SS

Tank onlyRES-30-U-AB Tank only - stainless sealRES-30-U-AB load senseRES-U-AB-LS - stainless steal

Features• Reservoirs are made of 10 gauge pickled steel• Exterior is powder coated• Angled 3⁄8” steel brackets for vehicle framing mounting• Internally baffled to prevent suction aeration

Accessories Include57XL-40N Filler breatherF-LLG-5 Sight/level temperature gaugeMP-75 Magnetic drain plugK-RES-M01 Mounting kitTD-1220-PME Tank diffuser, 2” NPT male x 1 1⁄4” NPT female

Reservoir shown with mounting kit and accessories

30 Gallon - Behind-the-Cab Vertical Steel Reservoir

30.3

4.0

40.0

16.0

32.0

3.00

FRONT VIEW

3/4 NPT MOUNTING PLATES

2.8

9.813.8

8.0

8.5

LEFT VIEW

2 NPT

3/4 NPT

2 NPT

HOLES FOR SIGHT GAUGE

9.8

RIGHT VIEW

3/4 NPT

4.2

12.0

22.5

FILTER HOLE MOUNT

FILLER CAP STANDOFF

TOP VIEW1-1/4 NPT

Dimensions



TOP VIEW

FRONT VIEW

SIDEVIEW

REAR VIEW

DIMENSIONS

45

Part Number Style

RES-40RES-40-ARES-40-BRES-40-A-B


40 Gallon - Frame Mounted Steel ReservoirFeatures• Reservoirs are made of 10 gauge pickled steel• Exterior is powder coated• Heavy 3⁄16” angled iron brackets for vehicle frame mounting• Internally baffled with return flow deflection plate to prevent suction aeration• Available with access hole for reservoir mounted return filter• Access hole cover plate also available

Accessories Include57XL-40N Filler breatherF-LLG-5 Sight/level temperature gaugeMP-75 Magnetic drain plugTFS-1220-0-3* Steel bushing suction strainer, 1 1⁄4” NPT (female) *For load sensing systems, use TFS-2020-0-3 (2” NPT, male)



Part Number Style

RES-50-URES-50-UARES-50-UBRES-50-RA

Steel reservoir onlyUpright aluminum 50 gallonRes-50-U with accessoriesSaddle mount aluminum 50 gallon

Features• Reservoirs are made of 10 gauge pickled steel• Exterior is powder coated• Angled iron brackets for vehicle framing mounting• Internally baffled to prevent suction aeration• Reservoir mounting kit• Bottom ports

Accessories Include57XL-40N Filler breatherF-LLG-5 Sight/level temperature gaugeMP-75 Magnetic drain plugK-RE S-M01 Mounting kitTD-1220-PME Tank diffuser, 2” NPT male x 1 1⁄4” NPT female

Reservoir shown with mounting kit and accessories

50 Gallon - Behind-the-Cab Vertical Steel Reservoir

2.0

38.0

9.020.0

25.0

34.0

31.25

2" NPT SUCTION/RETURN PORTS(INTERCHANGEABLE)

3/4" NPT DRAIN PORT

2.06.0

15.019.0

FILTER MOUNT(optional)

1-1/4" NPT LEVEL GAUGE PORT

FILLER CAP STANDOFF

1.0

30.0

0.25

12.06.0

12.5

SIGHT GAUGE HOLES

FRONTVIEW

TOPVIEW

LEFTVIEW


50 Gallon - Behind-the-Cab Polyethylene Vertical Reservoir

Features• Reservoirs are made of polyethylene• Mounting base with strap assembly• Screw-in diffuser• One (1) reducer bushing 2” to 1 1⁄4” NPT• 40 micron filler breather cap• Two (2) screw-in 2” NPT bottom ports• Four (4) pre-drilled chassis mounting angles• Four (4) rubber mounting pads• Four (4) 2” plated compression springs • Four (4) cap screws, lock nuts and flat washers

Part Number Style

RES-50UP Reservoir package

Part Number Style

HK4-20-HYDRA-KOOLHK8-40-HYDRA-KOOL

4 gallon reservoir8 gallon reservoir

Hydra-Kool is an all aluminum lightweight compact cooler filtration and reservoir system. The ideal solution for mobile hydraulic applications where weight reduction is vital to reducing fuel consumption costs.

The Hydra-Kool includes the following items:• Oil cooler with hydraulic or electric driven fan• High flow integral 10 micron filter• 4 or 8 gallon reservoir capacity• Sight temperature gauge• (2) 1 1⁄4” suction strainers with by-pass• 10 micron filler breather• Filter element condition indicator • 1” I.D. line size• Half the dry weight of any other brand


Hydra-Kool

HK4-20, 4 gallon reservoir

HK8-40, 8 gallon reservoir


Ultra-Kool

The Ultra-Kool is a compact hydraulic reservoir, filter and cooler system. The stainless steel construction, Enduraguard filter hosing and filler breather, and frame isolation mounts make this perfect for severe applications.

Part Number Style

UK8-50-12VDC-SSUK8-50-12VDC-SS-ASWUK8-50-12VDC-SS-ASW-OUK8-50-12VDC-SS-GSWUK8-50-12VDC-SS-GSW-OUK8-50-12VDC-SS-TSWUK8-50-12VDC-SS-TSW-O

Base model, 8 gallon reservoir, 50 GPM flow capacity, 12V DC fanBase model with air switch optionBase model with air switch option and overrideBase model with ground switch optionBase model with ground switch option and overrideBase model with temperature switch optionBase model with temperature switch option and override

High Flow Capacity• 50 GPM rated cooler and filter circuit• SAW-20 return ports for low pressure drop

Multiple Mounting Options• System includes quick mount brackets, no drilling required• Option to mount directly to truck frame

Space Saving Design• Behind the cab mounting requires less than 12” space

Multiple Fan Switching Options• Power harness and relay come standard• Optional harness for air or electric shift to PTOs• Temperature switch option for fan activation at 120 degrees F° oil temperature• Override switch option for additional fan control

Part Number Description

57XL-40NFB-10-40-000-0

40 Micron, 3” steel mesh basket, gasket included10 micron, 4” metal perforated basket, gasket included

RESERVOIRS ACCESSORIES

Filler Breathers


F-LLG-5FASG-05M-T-PGSG-05M-T-OSG-5-9PSLGC-5THSG-55-H

CS3615-200428

5”, M12 metric threads, black steel guard, 0-220 F° temperature range5”, M12 metric threads, black plastic guard, 0-212 F° temperature range5”, M12 metric threads, no guard, 0-212 F° temperature rangeBlack aluminum guard for SG-05M-T-O5”, 1/2-13 standard threads, cast guard, 0-195 F° temperature range5”, 1/2-13 standard threads, chrome plated steel guard, 0-176 F° temperature range5”, M12 metric threads, black aluminum guard, 1-220 F° temperature range

Sight Level Temperature Gauge


MP-75 3⁄4” NPT

Magnetic Drain Plug


BRV-1220-2-03BRV-0712-2-03

2” x 1 1⁄4” NPT check valve1” x 3⁄4” NPT check valve

Return Line Check Valve• Prevents oil from draining out of reservoir when changing a filter element• Eliminates the need for a separate ball valve

F-LLG-5

MP-75

BRV-1220-2-03

Part Number

TFS-1220-0-3

TFS-2020-0-3

TFS-2030-0-5

TMS515-100-RB5

Reservoir Accessories

Suction Strainers• 100 mesh is standard• Externally mounted with by-pass valve

Description

2” NPT M x 11⁄4” NPT F, steel bushing, 25 GPM, 5 PSI-by-pass2” NPT M x 2” NPT M, cast iron bushing, 50 GPM, 3 PSI by-pass3” NPT M x 2” NPT F, steel bushing, 50 GPM, 5 PSI by-pass11⁄2” NPT M x 1” NPT F, steel bushing, 15 GPM, 5 PSI by-pass

Part Number

TS-1200-25-1-0/ZSDSRE-409-10ZSRE-409-10SRE-409-10

Reservoir Mounted Return • Externally mounted return filter with 25 PSI by-pass valve• One 1 1⁄4” NPT return port• Gauge ports on both sides• Bottom port 11⁄2” NPT• Includes O-ring seal between reservoir top filter housing• Includes elements

Description

Return filter assemblyReplacement element, 10 micron, syntheticReplacement element, 10 micron, cellulose


Filter ElementSRE-409-10

StandardTFS-1220-0-3

Return FilterTS-1200-25-1-0/ZSRE-409-10

Load SensingTFS-2020-0-3

2” NPT

2” NPT

11⁄4” NPT

Part Number

ZAF-07-25-1-3ZAF-10-25-1-3SF-100-25-1-3SF-120-25-1-3F3653-10C*

F5068-10C*

F5011-10C*

In-Line Return Filters• Easy to install disposable filter canister• Interchangeable with most other canisters• 25 PSI by-pass

Description

3⁄4” NPT spin on filter head, gauge ports (uses 3.5” element)1” NPT spin on filter head, gauge ports (uses 3.5” element)1” NPT spin on filter head, gauge ports (uses 5” element)1 1⁄4” NPT spin on filter head, gauge ports (used 5” element)3 1⁄2” 10 micron cellulose spin on element, short5” 10 micron cellulose spin on element, short5” 10 micron cellulose spin on element, long

Part Number

P167294P165973P165569

Filters

Description

1 1⁄4” NPT head with indicator#20 filter head with indicatorSpin on element, 800 PSI, synthetic

Part Number

PG-20PS-25CI-20L

Return Filter Condition Indicators• Return line filter gauge indicates when to replace filter element• For 25 PSI by-pass filter• Also available 12 volt D.C. electrical pressure switch

Description

GaugePressure switchGauge, liquid


In-line Return FilterZAF-07-25-1-3, Filter Head

F3653-10C, Element

Gauge PG-20

*25 micron elements also availablePlease consult our sales department for other available options

WET LINE COMPONENTS

Part Number

C101-20C101-25C102-20C102-25G101-15G101-20G102-20

Hydraulic Dump Pumps

Features• Cast iron construction with heavy duty roller bearings• Control valve with built-in-relief to protect pump and cylinder• Pressure balanced wear plates• One piece drive shaft• Pressures to 2500 PSI• Speeds to 2400 RPM• 2 or 3 line systems• Splined shafts (SAE B, 13 tooth) may be direct mounted to PTO

Shaft Style

1” keyed1” keyed7⁄8” splined7⁄8” splined1” keyed1” keyed7⁄8” splined

GPM @ 1800 RPM Inlet Size Outlet Size Return Size

39483948212929

1 1⁄4” NPT1 1⁄4” NPT1 1⁄4” NPT1 1⁄4” NPT1 1⁄4” NPT1 1⁄4” NPT1 1⁄4” NPT

1” NPT1” NPT1” NPT1” NPT3⁄4” NPT3⁄4” NPT3⁄4” NPT

1” NPT1” NPT1” NPT1” NPT3⁄4” NPT3⁄4” NPT3⁄4” NPT

Part Number

C101-102-AKC101-102-AKS314-9414-017308-9414-04901-5000-7101-5001-14391-3283-052

Dump Pumps and Accessories

Description

C101/102 Air shift cylinder with tubing and fittingsC101/102 Air shift cylinder with tubing, fittings and toggleC101/102 Air shift cylinderG101/102 Air shift cylinderC101/102 Cable connection kitG101/102 Cable connection kitC101/102 & G101/102 Sleeve for 3rd line installation


WET LINE COMPONENTS

Part Number

MJTV-3TV-4DMPTV-4DPTV-4MP

Gear Pump

Bearing and Bushing style• Direct mount or drive line driven• Pressures up to 3500 PSI, depending upon displacement• Single or tandem configurations• Side or rear ported, o-ring or pipe ports

Description

2 position 3-way toggle switchAir toggle switch with detentAir toggle switch with 3 position detent4 way 3 position on-off-on 1⁄8” NPT air toggle switch

Power Take-off (PTO’s)

Features• Two gear power take-off for 6 and 8 bolt transmission openings (picture showing 6 bolt).

• Shifter options: (picture showing with air shift)

- Air - Cable - Lever - Electronic• Output Drive options 11⁄4” keyed shaft for drive line applications 1”-15T splined shaft for direct PTO mounting• Pump mounting pad is SAE “B” with 2 or 4 bolt pattern (picture shown with SAE “B” pad).

Air Toggle

WET LINE COMPONENTS

InControl Cab Control SystemA modular dump body control system that handles all in-controls at one location. InControl helps solve the problem of where and how to mount the hoist, PTO, tarp, lift axle and accessory electrical functions.

Modular design - Allows you to easily create a control package that meets your needs.

Three tower sizes - Select the size that fits the cab and handle all the control requirements in one tower.

Unlimited control types - Cable control, air control, and electrical control of hoist, PTO, tailgate, tarp and lift axles.

Many choices - Available options to meet all budgets, select the control type to match the fleet, spec and budget requirements.

Safety and comfort - Adjustable base option properly positions controls for driver operation.

Easy component access - Bolt on base, cover plates and rear cover allow ease of installation and service.

IC3 Tower with hoist, PTO, tailgate and tarp

IC5 Tower with hoist, PTO, tailgate, tarp and two lift axle

WET LINE CONTROLS

IC3 Tower ControlsCompact size includes; air hoist/PTO, air tailgate and electric tarpIC3F - option: 1 lift axle control

IC5 Tower Controls

Controls are shipped unassembled and include components shown without plumbing. Plumbing and reverse raise lift axle kits are available. Please contact FORCE America, Inc. for information on all available options.

InControl Cab Control System

Standard size includes: feathering, air hoist, Chelsea PTO (air valve supplied with PTO), air tailgate and electric tarpIC5F - option: 2 lift axle control

Full size includes; air hoist/PTO, air tailgate, electric tarp and one lift axleIC7F - option: 3 lift axle control

IC7 Tower Controls

Specifications

IC3NA/003Order:IC3NA, TowerIC3TK-003, Top Kit

IC5NA/011Order:IC5NA, TowerIC5TK-011, Top Kit

IC7NA/008Order:IC7NA, TowerIC7tk-008, Top Kit

IC3FA/007/001Order:IC3FA, TowerIC3TK-007, Top KitIC3FK-001, Front Kit



WET LINE COMPONENTS

Hoist and PTO Air ControlsThe FA295 operates both PTO and hoist in a single air control. Easy to read nomenclature and simplistic control handle make the FA295 user friendly. Durable construction offers a long life and minimizes vehicle downtime.

Part Number

ACH-0001ACH0013ACH0016

Description

8” Tower13” Tower16” Tower

Specifications Lowering RaiseDetentFittingsPTO Kick-OutPTO LightMounting hardware

Feathered Not feathered Center Only Push to connect included In lower position 12VDC Included with tower

Features• Mechanical hoist interlock - The hoist interlock avoids inadvertent hoist operation, a must for operator safety and meets OSHA hoist control regulations• Automated PTO kick out - Eliminates additional plumbing of PTO disengagement in lower position• Feathered hoist lower - Infinite speed control preventing damaged frames, suspensions and jolting• Single air inlet - Simplifies plumbing and reduces external fittings• High strength and light weight construction - Driver comfort combined with the durability of single piece cast construction• Extremely compact - Small size fits well in today’s compact trucks• Pre-engineered steel control tower - Save time and money with InControl towers designed for multiple installation types• PTO red indicator light - Status indicator provides direct feedback or safe operation

Dump Pump Cable Controls

Features• Unique “bonnet” connection protects valve spool and cable end• Connection eliminates the need for special brackets or fabrication• Compact thin profile controls may be stacked for multiple lever applications• Neutral lever lock helps prevent accidental operation

Part Number

08-5907-03FA2845*

01-5000-719121A001

Description

Control lever with neutral lockCable (as shown) specify length in inches*

Cable connection kitSteel console stand

WET KIT ACCESSORIES

Part Number

KN-075-UKN-100-UKN-125-UKN-150-UKN-200-U

Barbed EndsSize

3⁄4”1”1 1⁄4”1 1⁄2”2”

Part Number

6105-126105-166105-206105-24

Male Wing CouplerSize

3⁄4”1”1 1⁄4”1 1⁄2”

Part Number

FA6125-12FA6125-16FA6125-20FA6125-24

Female Wing CouplerSize

3⁄4”1”1 1⁄4”1 1⁄2”

Part Number

P167294P165973P165569

Description

1 1⁄4” NPT head with indicator#20 Filter head with indicatorSpin on element 800 PSI, synthetic

Filters

Part Number

S1-L112-AC-DN-SS*

S2-TSM10-L212-AC-DN-SS*

Description

Level sender with slosh shield for 30 gal reservoirTemp/level sender with slosh shield for 30 gal reservoir

Liquid Level Switches

Part Number

F14G11B13FOGB

Air Line Filter/Regulator/Lubricator• Filter - has 5 micron replaceable element• Regulator - has locking adjustment knob with gauge ports on each side of regulator body, 0-150 PSI rated• Lubricator - delivers constant ratio of oil to air flow• Comes complete with 0-160 PSI gauge and mounting bracket

Bracket to Hold Filter and BulkheadsPart Number

WET-KIT-BRACKET

*Brackets only, not as shown

Electrical liquid level switches for all types of applications where precise liquid level sensing is required

*Other lengths are also availablePlease consult our sales department for other options


WET KIT ACCESSORIES

Part Number

S95E41S95F41S95G41S95H41S95I41

Ball ValveDescription

3⁄4” Ball valve1” Ball valve1 1⁄4” Ball valve1 1⁄2” Ball valve2” Ball valve

Part Number

RV-1HRPL-16-AC11850C11516

Inline Relief ValveDescription

#12 ORB, 30 GPM, 1500-3000 PSI ADJ., 2000 PSI Setting#16 ORB, 60 GPM, 500-5000 PSI Adj., 3000 PSI Setting#16 ORB, 60 GPM, 500-3000 PSI Adj., 3000 PSI Setting#16 ORB, 60 GPM, 500-3000 PSI Adj., 3000 PSI Setting, Dual Relief

Part Number

HC-070HC-100HC-125HC-150HC-200

Hose ClampsSize

3⁄4”1”1 1⁄4”1 1⁄2”2”

Part Number

2700-LN-16-162706-LN-16-16

Bulkhead FittingDescription

JIC X JIC bulkheadNPT X JIC bulkhead

Part Number

H036312BK-100H036316BK-100H036320BK-100H036324BK-100H036332BK-100

Suction HoseSize

3⁄4”1”1 1⁄4”1 1⁄2”2”

Part Number

6109-126109-166109-206109-24

Female Dust CapSize

3⁄4”1”1 1⁄4”1 1⁄2”

Part Number

6108-126108-166108-206108-24

Male Dust CapSize

3⁄4”1”1 1⁄4”1 1⁄2”

© 2020 FORCE America, Inc.

FA991-0420-04

Minneapolis, MNPhiladelphia, PASalt Lake City, UT

Bismarck, NDCharlotte, NCChicago, ILColumbus, OHDallas, TX

888-833-7711800-362-2994800-383-4724888-845-5876800-722-5844

800-328-2732800-492-6621877-230-0505

800-624-7568800-788-8598800-433-5765888-449-0356800-893-7225

Denver, COFort Dodge, IAKansas City, MOMemphis, TNMilwaukee, WI

Atlanta, GA (Atlanta PowertrainTM) 888-293-2325 atlantapowertrain.comSeattle, WA (Mobile Equipment SystemsTM) 800-354-9028 mobileequip.com

Sales and Service Centers

1-888-99-FORCE 501 East Cliff Road Burnsville, Minnesota 55337 www.forceamerica.com

reservoirs and wet line components - force america, inc. · the hydra-kool includes the following...

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