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A study on the Process Costing System
Followed by Asmara Brewery Company,
Gajeret, Asmara.
1.Introduction
Costing system is a specialized area of accounting that
attempts to satisfy the information needs of management.
Management at all level with in an organization has the
responsibility of planning, coordinating, executing and controlling
business oriented programs and it is the job of the cost
accountant to accumulate, prepare and interpret this information.
Accounting has become the most intellectually challenging
area in the field of management, and the most turbulent one. The
competitive challenge facing businesses are changing rapidly.
Cost accounting methods must respond accordingly. Management
faces a world that requires not only a sound understanding of cost
accounting concepts, but also innovative and responsive
application of those concepts. Costing system is the process of
accumulating the cost of manufacturing process and identifying
them with the units produced1. It is a unique subfield of
accounting that interfaces with both managerial and financial
accounting. Data prepared by cost accountant is used in financial
reporting to value ending inventory and cost of goods sold. The
same data is broken down by a manufacturing component in
management report to assist management in operating the
business.
Generally costing system are divided into two, these arejob order costing system and process costing system.Job order
costing1 In this system, the cost object is a unit or multiple units
of a distinct product or service called a job. Each job generally
uses different amounts of resources. The product or service is
often a single unit, such as a specialized machine made at
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Hitachi, a construction project managed by Bechtel Corporation, a
repair job done at an Audi Service Center, or an advertising
campaign produced by Saatchi & Saatchi. Each special machine
made by Hitachi is unique and distinct. An advertising campaign
for one client at Saatchi and Saatchi is unique and distinct fromadvertising campaigns for other clients. Job costing is also used
by companies such as Ethan Allento cost multiple identical units
of distinct furniture products. Because the products and services
are distinct, job-costing systems accumulate costs separately for
each product or service. Process costing In this system, the cost
object is masses of identical or similar units of a product or
service. For example, Citibank provides the same service to all its
customers when processing customer deposits. Intel provides thesame product (say, a Pentium 4 chip) to each of its customers. All
Minute Maid consumers receive the same frozen orange juice
product. In each period, process-costing systems divide the total
costs of producing an identical or similar product or service by the
total number of units produced to obtain a per-unit cost. This per-
unit cost is the average unit cost that applies to each of the
identical or similar units produced in that period .
Exhibit 1-1; Differences between job-order and process
cost system
Job-order cost system Process cost system
Many different products
produced in batch
A single product produced on a
continues basis
Batches receive varying degree
of attention in each productiondepartment or operation
Units receive identical attention
in each production departmentor operation
Costs are assigned to jobs and
averaged over unit in job
Costs are assigned to units of
work performed during a given
time period
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Job cost sheet for each job are
the backbone of the system
Cost of production reports for
each production department or
operation are the backbone of
the system
1, Exhibit 1-2 for more information, see Charles Horngren, Srikanta m. Datar,
Madhav Rajan cost accounting managerial emphasis 14th edition, pp 100-101
Exhibit 1-1 for more information, see Wayne j.Morse, cost accounting 2ndedition.
Exhibit 1-2
Recently, developments in such related disciplines as
economics, behavioral science, statistics, and operations research
have also had a major impact on costing system. These
disciplines generally regard the data as given and focus on the
concepts and methods of their respective disciplines. This
approach, in mirror image, is followed by focusing on the use of
cost data in decision model and on the application of techniques
and concepts from other disciplines as they are related to costing
system. This approach allows more time for discussion of
accounting issue and emphasizes the comparative advantage of
accountants in managing an organization. Costs are associated
with all types of organizations business, non-business, service,retail, and manufacturing. Generally, the kind of cost that are
incurred and the way in which these costs are classified depends
on the type of organization involved. Costing system, as a general
concept, is applicable to one type of organization as to another.
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Nowadays there is an increasing emphasis on cost control in
hospitals, in industries facing extensive foreign competition, in
governments and others that traditionally have not used cost
control.
Asmara Brewery Company
2.Significance of the study
The main significance of the study is to broaden our knowledge of
costing system, thus being able to practice the costing system in
the real world. Next it is important because it is a partial
requirement of the course. The study could also serve as for a
further research that is as a reference for a secondary data, it isimportant because it deals with the major area of complaint in
manufacturing firms that is costing system, and it supplements us
with the proper knowledge in costing system that will help us in
our future profession as accountants.
3.Need of the study
If the problems forwarded by this research project are solved this
study will serve as a preliminary task towards the improvement of
the firm's costing system. It could also provide a ground for a
better understanding of the concept, costing system, to reduce
the firm's current delay in using of the cost accounting.
Remember that this study makes it possible for the accountants
and managers of the firm, to identify their costing system's
strengths and weaknesses. And last but not least by conducting
this research, students will have an opportunity to understand thecosting system followed by Eritrean manufacturing companies.
4.Statement of problem
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The costing system adopted Asmara brewery either in complete
or outdated.
What is the main problem that should be tackled by the
accounting department?What are the main factors that cause the specified problem?
What are the main possible solutions which could able us to solve
or alleviate the problem?
Can the proposed solution be implemented?
5.Objective of the study
To search for specific measures that should be taken to
reduce problems associated with the process-costing systemutilized by Asmara Brewery Company.
To relate theoretical aspects of the study with the practical
one.
To assist in the development of cost accounting data for use
in external and internal report.
To understand the information feedback process and how
accounting data is used in performance evaluation.
To assist in the development of performance report.
To determine whether a new costing system is beneficial to
the firm.
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Recommendation
6. Overview of research method
6.1 research design
This research project will heavily dependent on intensive
interview and distribution of questionnaire to collect the primary
data necessary for it. Interview will be conducted with the
accounting department to get a feed back about whether the
process costing is properly applied in the firm. And questionnaire
will be distributed to the production line employee's. The
questionnaire will be prepared in Tigrigna to avoid the language
problem expected.
6.2 sampling
The population from which a random method will be drawn
includes the management group, accounting personnel, and
production line employees. From each sample category, a
representative number will be taken to have a total of 50
samples.
7. Data collection
In gathering data pertinent to the subject matter we used both
primary and secondary source. As secondary data sources, we
used different books, internet, magazines, journals, the firms
documents and lecture notes to prepare the theoretical aspect of
the study. The previously mentioned primary data, including the
interviews and questionnaires are also used.
8. Limitation of the study
As is common to most research projects our study is also having
certain limitations including, the fact that this is a busy season for
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the company and most of the staff is too busy to answer our
questions, there is also a security delays when getting in and out
of the company .
9. Organization of the studyThis paper includes five chapters arranged in the following
manner:-
Chapter One - Introduction
Chapter Two - Review of literature
Chapter Three -Profile of Asmara Brewery
Company
Chapter Four - Analysis of data and
presentation
Chapter five - Conclusion and
Recommendation
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