republic - lagun · pdf file1 ftv-2f /ftv-2f-evs • table size: 55.25” x 10”...

12
Republic Machine Tool Co. Lagun Vertical Mills The Preferred Machine for Jig Work and Mold Applications

Upload: lamkhanh

Post on 13-Feb-2018

266 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

Republic

Machine Tool Co.

Lagun Vertical MillsThe Preferred Machine for Jig Work and Mold Applications

Page 2: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution
Page 3: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

1

FTV-2F /FTV-2F-EVS

• Table Size: 55.25” x 10” (1,403 x 254mm)• Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution• Ways Double Support: Square Ways for rigidity and dove tail guides for accuracy - hardened and ground ways• Head Rotation: Left & Right (90°) Front & Back (45°) Knuckle Joint• Electrics: 230/440 Volts; 60Hz; 3 Phase - Forward / Reverse / Neutral Switch

• Designed in Spain for American market.• Casting from Taiwan.• Electrics, Assembly Testing in USA.• Made in USA with foreign components.

Image shown with options

FTV-2F FTV-2F-EVSHead Type Mechanical Variable Speed Electronic Variable Speed

Main Motor (Constant) 5 HP (4kW) 5 HP (4kW)

Spindle Taper - 3.37” (86mm) Diameter R-8 (#40 or #30 Opt.) R-8 (#40 or #30 Opt.)

Spindle Speed - Infinite Variable 55 ~ 4,250 RPM 0 ~ 4,200 RPM

Table X & Y Axis Travels Manual [Power Feed] 38.5” x 16” (977mm x 406mm) [ 35”x16” (889mm x 406mm) ]

38.5” x 16” (977mm x 406mm)[ 35”x16” (889mm x 406mm) ]

Machine Weight 2,850 lbs(1,295 kgs)

2,850 lbs(1,295 kgs)

Page 4: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

1

1

2

3

4

5

2

5

3

4

2

Standard Features

MAIN CASTINGS

TABLE

SADDLE

LEADSCREWS

UNIQUE TABLE LOCKS

Made of highest grade Meehanite Casting, in accordance with ASTM specifications, Lagun Mills are built oversized for increased durability and ruggedness. They outweigh major competitors by nearly 1,000 lbs. (453kg).

Interchangability of column, knee, saddle: Lagun is the only factory worldwide that can offer full interchangability of all castings. (The only part difference from machine to machine is the gib length).

A Lagun table is larger than most major competitors: 55.25” x 10” (1,403 x 254mm). Better support for larger parts.

Extra wide 23” (584mm) to provide excellent support. There is no tilting or binding with Lagun’s large table and special way design.

Rolled and ground to provide better accuracy and with a high nickel content to improve durability. Adjustable antibacklash nuts allow for compensation as the machine ages.

This advance design, clamps the table to the saddle and does not push on the gib (This keeps the saddle from distorting when locked). Handles are spring-loaded to allow repositioning once locked.

Page 5: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

6

6

7

8

9

10

11

12

8 9

10

12

11

3

HARDENED & GROUND WAYS

FLOOD COOLANT / LUBRICATION SYSTEM

RIGID QUILL TRAVEL

45° TILT FORWARD / BACKWARD

90° SWIVEL LEFT / RIGHT

The ways on a Lagun Mill are induction heat treated, then precision ground. All Lagun Mills come standard with a unique combination Dovetail / Square Y-axis way. This offers a wider area for support, and the benefit of a Dove-tail for maximum accuracy.

Standard on all models. Allows for a greater tool life and higher speeds for improved finishes. One shot lubrication to the ways and screws, ensures an equal amount of lubricatiuon oil to all critical areas.

At maximum quill travel, 75% of the total quill length is still inside the housing, providing maximum support and rigidity.

Head assembly can be tilted 45° from front to back.

90° swivel left to right. Angular settings employ worm and gear.

RAM TRAVEL

Massive ram features 19” (483mm) of bearing length and 22.18” (563mm) travel. Ram/Head assembly can be easily rotated a full 360°.

SLOTTER ATTACHMENT

The ram design allows the use of an optional slotting attachment mounted opposite the standard head.

Page 6: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

A

B

A

B

4

Self-Motorized Heads

• Provided with High Velocity Cooling System This keeps the head at a constant temperature.

• Dynamically Balanced Pulley & Gears• Power Feed to Quill with micro adjustable stop

• Fine Feed Quill Movement with manual handwheel

• Rapid Manual Movement of Quill with hand lever

• Hard-Chromed Precision Ground Quill• High / Low Gear Range

VARIABLE SPEED HEAD (Standard)

ELECTRONIC VARIABLE SPEED HEAD (Option)

HEAVY DUTY VARIABLE SPEED HEAD (Option)

5 HP (4 kW) motor, variable speed head (manual dial speed range), 3.37” diameter quill with 5” of travel, R-8 spindle, 4 super precision bearings, class #7, speed range from 55 ~ 4250 RPM.

5 HP (4 kW)(Baldor motor) Electronic Variable Speed (EVS) system with Poly-vee belt drive that eliminates the heat and vibration caused by the cogbelt and manual speed change of the pulley drive system. The EVS system housed in a NEMA type control box with a power kill switch. Spindle speeds to 5,000 RPM electronically variable in two ranges with LED readout, Electronic and manual brake for rapid spindle stop, centralized control station on the head with push button forward / reverse. 230V; 60Hz; 3 phase (opt. 380V; 440V; 575V; single phase 220V) 4-bearing R-8 or 4-bearing #40 NST taper.

5 HP (4 kW) motor, variable speed head (manual dial speed range), 3.37” diameter quill with 5” of travel, #40 NST taper with 4 super precision bearings, class #7, speed range from 55 ~ 4,250 RPM; 230/440V; 60Hz; 3 phase.

Page 7: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

A B

5

Standard Electrics

• Single source connection• Main power disconnect• Coolant system on / off (Push button)

• Main motor (Forward / Reverse push button)

• Emergency stop• 110V Transformer (2 or 4 Plugs)

• UL® & CSA® Listed Electrical Components• Full UL® Approved (Optional)

Head with push buttons and forward/Backward main motor switch

All made in house CA

NEMA 12 Enclosureon / off Disconnect Switch

Conduit for main motor buttons110 Volt electrical outlets

Coolant system

NEMA / NFPA-79 Controls220/440V; 60Hz; 3 Phase with on / off disconnect

Head - (A VS B)EVS spindle power-vs-standard variable speed (See B) At 356 RPM, the EVS reaches its full horsepower rating (5HP Baldor motor - constant duty rating) and produces 74 ft/lbs (10 kgm) of torque allowing you to mill, drill, and tap materials other machines can barely cut.

Spindle Drive - (Baldor EVS Drive) - 5 Hp electronic variable speed (EVS) motor with polyvee belt drive eliminates heat and vibration. Replaces cog belt and manual speed change linkage of pulley drive systems.- EVS system housed in NEMA type control box with power kill switch.- Spindle speed up to 4,200 RPM electronically variable in two ranges with LED readout. Low gear range 5 - 500 RPM High gear range 500 - 4,200 RPM- Centralized control station on head with push button (forward-reverse) for thru-hole tapping.- Electronic and manual brake for rapid spindle stop.

Spindle taper is R-8(optional #40 NST, #30 NST, or universal 200 or 300) with four hi-precision class 7 bearings.

Page 8: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

6

Optional Machine Accessories

Spindle Guard

Air operated - Order Standard- Order Heavy Duty

2, 3, and 4 axis systems from Acu-rite®, and Newall®. Resolutions of 0.0005”, 0.0002”, or 0.0001” professionally installed.

w/40 to 1 ratio Universal model with gears to drive from left side of machine table. Supplied with tailstock, indexing plates for manual operation rapid index feature and tailstock.

These tables can be mounted either horizontally or vertically, supplied with 3 dividing plates. A wide range of angular divisions can be made using on index plate having several circles of equal rotation of the workpiece to within 20 seconds of arc.

Use to obtain clearance for very large workpieces. Riser block extends the height ranges (4”-8”-12”) are easily mounted to the column of the machine with four bolts.

Longitudinal #140 or 150Cross #140 or 150Vertical Knee 140, 200 available.

Power Draw Bars

Digital Read Out(DRO)

Universal Dividing Head

Rotary Tables Riser Block

Infinite VariablePower Feed Unit

Chip CollecterTray(optional)

FTV-2F Shownwith options

Inch / Metric LCD Quill Scale

Page 9: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

7

FTV-2 EVSShown with

options

The 3/4 HP vertical shaping head performs intricate shapes. Rear mounted, may be swung into place to perform light shaping operations. Adjusted to any vertical or compound angle to the table, can produce shapes which normally requires special broach. It is a must in cases of blind holes. It is mounted on the ram rear and can be rotated 180° to position it over the table for usage. 4” stroke from 80 - 420 rpm.

SLOTTER TOOL KIT Slotter Tool Kit with 7 shaping tools and 3 bit holders.

(all Angle Head) Supplements the right angle attachment described on this page. Any corner with a small radius can be finish milled. The unit is supplied with 3 collets of 1/8” - 3/16” - 1/4”. Rotational speed is increased 50%.

Designed to simplify right angle work by reducing the need of special tooling and difficult fixtures. Ideal for cavities and pocket jobs. It has aligning pads for quick positioning. Available for R-8 , #30, and #40 taper.

X-Y with support.

6 1/2” Flame hardened Vise with swivel base.

Covers are bellow designed, made of neoprene coated material; Covers the ways, top of the knee and column.

“Slotter” Vertical Shaping Attachment

Slotter Tool Kit

Multi Angle Attachment

Right Angle Head

for use with right angle attachment for horizontal milling. Support features needle bearings.

Arbor Support and 1” Mill Arbor

Precision Ground Ball Screws

For 40 Taper.

Collet Chuck with 12 Collets

Lagun Swivel Vise

Way Covers

Page 10: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

8

Specifications

FTV - 2F FTV - 2F EVSTableTable Size 55” x 10”

(1403 x 254mm)55” x 10”

(1403 x 254mm) T-Slots (Number) x Size (3) x 0.63” (16mm) (3) x 0.63” (16mm)Distance Between T-Slot Centers 3” (63mm) 3” (63mm)

TraversesLongitudinal Travel (Manual) 38” (965mm) 38” (965mm)Longitudinal Travel (with Power Feed) 36” (914mm) 36” (914mm)Cross Travel (Manual) 16” (406mm) 16” (406mm)Cross Travel (with Power Feed) 16” (406mm) 16” (406mm)Vertical Knee Travel 16” (406mm) 16” (406mm)Ram Travel 22” (570mm) 22” (570mm)

HeadMain Motor 5 HP (4 kW) 5 HP (4 kW)Step Head - 8 Speed (RPM) – –Infinite Variable Speed Head (RPM) 55 ~ 4,250 0 ~ 4,20090° Swivel - Right to Left Standard Standard45° Tilt - Front to Back Standard Standard

Electric Enclosure Standard Standard

QuillPower Feed to Quill per Revolution .0015” - .003” - .006” .0015” - .003” - .006”

Spindle Taper R-8 R-8Optional Spindle Taper #40 or #30 #40 or #30

Quill Diameter 3.38” (86mm) 3.38” (86mm)Quill Travel 5” (127mm) 5” (127mm)Coolant System Standard Standard

One Shot Lube Standard Standard

Machine Constructive DimensionsApproximate Weight 2855 lb (1,295kg) 2855 lb (1,295kg)

Column Diameter 15” (381mm) 15” (381mm)Knee to Column - Bearing Length 18” (457mm) 18” (457mm)Saddle & Table - Bearing Length 23” (584mm) 23” (584mm)Ram and Turret Bearing Length 19” (483mm) 19” (483mm)

Workpiece Capacity (Even Distribution) 750 lb (340kg) 750 lb (340kg)

Images used in this publication are for illustration purposes only, and may show optional features not included with the model. Republic Lagun is notresponsible for any printed or typographical errors. Specification are subject to change without notice. Weights and measurements are approximate and may vary. Please contact the plant or distributor for further information.

Page 11: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

A B C

D

EF G

H

J

I

FTV-2F FTV-2F-EVS

A 89” (2,265mm) F 48” (1,215mm)

B Min. 2” (55mm)Max. 18” (461mm)

G 13” (324mm)

C Min. 6” (159mm) Max. 29”(730mm)

H Min. 32” (811mm)Max. 48” (1,217mm)

D Min. 7” (190mm) Max. 30” (760mm)

I 73” (1,845mm)

E Min. 0.11” (3mm)Max. 16” (409mm)

J 105” (2,674mm)

Other Popular Options Available

Superior Features

Service

• 2 Or 3 Axis CNC Systems (Millmatic Series) With Swivel & Rotating Heads, Plus Manual Quill Operations - Or Our High Precision, Made In The USA KMC Line.• Chip Shield And Guarding.• Mist Coolant Systems.• Halogen Work Lights.• Inch / Metric LCD Quill Scale.

• Vertical head provided with high - velocity cooling system to keep it at a constant temperature for close tolerance work.• Head is dynamically balanced in a controlled environment to ensure smooth, vibration-free operation.• Leadscrews are rolled and ground (not turned) to provide long life and accuracy.

• Boring Heads.• Base Chip Pans.• Swivel - Base Vises.• Precision Collet & Collet Chucks.• Special Painting To Customer Specs.

• Extra large tables: 55.25” x 10”(1,403 x 254mm) Extra long ram travel of 22 3/16”(563mm); Extra long cross travels - 16”(406mm)• Service and parts readily available.• Large compliment of options and accessories in stock.• Over 45,000 Lagun Mills now in operation.

For more information about service please contact (800)421-2105 or go to our website www.lagun.com

A well maintained machine gives you peace of mind and allows you to concentrate on the current tasks at hand. Should emergency break downs happen, we are only a phone call away and if you require onsite service, our professional factory trained service personnel will be there within 72 hrs.

Service / Preventative Maintenance Plans– $1,000,000 of parts in inventory– Factory trained service personnel– 24/5 phone support available at 1-800-421-2105– Service contracts include preventative maintenance plans

Page 12: Republic - LAGUN · PDF file1 FTV-2F /FTV-2F-EVS • Table Size: 55.25” x 10” (1,403 x 254mm) • Work Capacity: 750 lbs. (340kg) - Maximum Work Load with Uniform Distribution

Descriptions, specifications and illustrations are subject to change without notice. Always refer to a Lagun Engineering Solution formal quotation. Not responsible for any misprints or typographical errors. Please contact us for more information and individual machine catalogs.

E n g i n e e r i n g S o l u t i o n s

800 Sprucelake Drive, Harbor City, CA. 90710Phone: 310.518.1100 | Toll Free: 800.421.2105

Fax: 310.830.0923 | Web: www.lagun.com

I.B.MGeneral Dynamics CorpHewlett Packard CorpHoneywell International, Inc.Dell, Inc.SiemensBosch RexRoth

Computer & Electronic

Construction & Farm MachineryCaterpillar Inc.NavistarInsegersoll-Rand CompanyJohn DeereKomatsu America

MilitaryU.S. ArmyU.S. NavyU.S. Air ForceU.S. MarinesU.S. Coast GuardU.S. Department of Defense

OthersAllied ChemicalDresser IndustriesHollymatic Corp.General Electric CompanyServo ProductsWeyerhauser CompanyWestinghouse Corp.Toyota Motor Corp.Roland Sands DesignEducational InstitutionsSiemens EnergyUniversitiesCommunity Collages

Aircraft & SpaceHoneywell AerospaceBoeing CompanyHughes AircraftLockheed AircraftNASANorthrop GrummanRockwell InternantionalBAE SystemsSpace XRaytheonRolls - RoyceBombarierParker HannifinUnited TechnologiesBell HelicopterPrat Whytney

Providing solutions since 1965

Headquarters

District office

• Bed Type Milling Machine• Bridge Type Machining Centers• Moving Column Type Machining Centers • Gantry Type Machining Centers• Large Bore Turning Centers• Multiprocess Turning Centers

Heavy Machines• Vertical Mills - Vertical Mills - Vertical Horizontal Mills - Vertical Bed Mills - Horizontal Boring Mills• Lathes - Toolroom Lathes - Ultra Precision Lathes - Vertical Turning Centers - Boring Lathes• Shapers• Drills - Radial drills - Drill presses• Grinders - Centerless Grinders - Internal Grinders - Roll Grinders - Surface Grinders - Universal Cylindrical Grinders

Manual Machines• Mills - Knee Mills - Studio Mills• Machining Centers - Vertical Machining Center - Vertical Grinding Center - Traveling Column - Horizontal Machining Center• Lathes - Universal Turning - Slant Bed Lathes

CNC Machines