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    SmartSensorsSMART SENSORS

    PREPARED BY:KULDIP PATEL(08EC066)

    CHINTAN PATEL(08EC055)

    GUIDED BY:

    Miss. RACHNA MODI

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    INDEXSr. No. Topics Page

    No.

    1 Hierarchy 2

    2 Introduction to SENSORS 3

    3 Human Sensors 3

    4 What is a Smart Sensor? 4

    5 Sensors classification 6

    6 Integrated Smart Sensors 8

    7 Smart Sensor Characteristics 8

    8 The general smart-sensor model 9

    9 The smart sensor development approach 14

    10 Functions of Smart Sensors 14

    11 Smart Sensor STANDARD 15

    12 Advantages of Smart Sensor 19

    13 Future Work 21

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    Hierarchy

    Industrial Revolution has three phases:

    (1) Mechanization :

    Humans have always tried to extend their capabilities. Firstly, they extended their

    mechanical powers. They invented the steam engine, the combustion engine, the

    electric motor, and the jet engine. Mechanization thoroughly changed society. The first

    industrial revolution was born.

    (2) Informatization :

    Secondly, they extended their brains, or their ratio. They invented means for

    artificial logic and communication: the computer and the internet. This informatization

    phase is changing society again, where we cannot yet fully predict the end result.

    (3) Sensorization :

    However, this is not all. By inventing sensors, humans are now learning toartificially expand their senses. Sensorization together with mechanization andinformatization will bring about the third industrial revolution.

    .

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    Introduction to SENSORS

    A sensor is a device or system that responds to a physical, chemical, electrical,or optical quality to produce an output that is a measure of that quality.

    A simple sensor has two parts:

    (1) sensing element

    (2) transducer, that converts the sensed quality to

    a representative signal.

    Sensor technology plays a key role in situational awareness. Sensors are

    needed to measure the critical parameters of the environment, machines, and the

    human.

    Human Sensors

    Eyes (sight)

    Ears (hearing)

    Nose (smell)

    Tongue (taste)

    Skin (touch)

    Internal Sensors:

    Know when we are hungry

    Know when we are tired

    Know when we are in pain

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    What is a Smart Sensor?

    A sensor with built-in intelligence , whether apparent to the user or not, can

    be referred to as a smart sensor. Smart sensors are sensors with integrated

    electronics that can perform one or more of the following function:

    (1) logic functions,

    (2) two-way communication ,

    (3) make decisions

    The intelligence is partially or fully integrated on a single chip. Smart sensors

    provide added functionality beyond the primary function of producing an output

    representing a sensed quantity.

    Typically, a smart sensor contains a physical transducer, a network interface, a

    processor, and a memory core that can all be fabricated on a single die.

    Sensors transform signals from different energy domains to the electrical

    domain:

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    Table1 below shows how different non electrical signal in which we can

    classify different measurand

    Signal Domain Physical Properties

    Radiant Signals Light intensity, polarization, phase,wavelength

    Mechanical Signals Force, pressure, flow, vacuum, thickness

    Thermal Signals Temperature, Temperature gradient, heat

    Chemical Signals Concentration, pH, toxicity

    Magnetic Signals Field intensity ,flux density, permeability

    Table 2 below shows the physical effects for sensors

    Signal Domain Physical Effects

    Radiant Signals Photovoltaic effect, photoelectric effect,photoconductivity, and photo magneto-

    electric effect

    Mechanical Signals Piezo-resistivity

    Thermal Signals Seebeck effect, temperature dependenceof conductivity

    Chemical Signals Ion sensitive field effect

    Magnetic Signals Hall effect, magnetoresistance

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    .

    Smart Sensors Classification

    Smart sensors are grouped into five classifications:

    Chemical; chemical and biochemical sensors are able to translate these

    signals into electrical, e.g. pH Sensor, DNA Sensor

    Electric, magnetic, electromagnetic wave; Even electrical sensorsexist. They translate electrical signals into other electrical signals, for instance

    to measure accurately the voltage difference between two skin electrodes onthe chest of a patient. magnetic sensor, A Hall plate is able to convert a

    magnetic signal into an electrical signal, e.g. Hall plate, Electric Sensor

    Heat, temperature;a temperature sensor translates the temperature into

    an electrical signal,e.g. Thermometer

    Physical (mechanical displacement);mechanical sensor, for example,an accelerometer or airbag sensor is able to translate mechanical

    acceleration into an electrical signal, e.g. Accelerometer, Airbag Sensor

    Optical;Optical sensors are able to translate signals into electrical signals.

    An example is an image sensor that translates a picture into an electrical

    signal, e.g. Cameras, Optical angle encoders, optical arrays.

    Sensors, regardless of the classification, are characterized by the specification of

    various parameters. The parameters of importance largely depend on the application.

    These parameters include:

    Sensitivity

    Stability

    Accuracy

    Hysteresis

    Drift

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    Cost, size, weight

    Range (span)

    Resolution

    Linearity

    Environmental (temperature, shock, vibration, etc.)

    Sensors can be further divided into two types:

    (1) Passive sensors(self-generating) such as the electrodynamicmicrophone obtain their output energy from the input signal

    (2) Active sensors(modulating) on the other hand, such as thecondenser microphone, obtain it from an internal power source. Active

    sensors can achieve a large power gain between the input and

    output signals

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    Integrated Smart Sensors

    Integrated Smart sensors are those which are with IC-compatible 3-D micro-structuring & Packaging. Integrated Smart sensors are as follow:

    Radiant: Image Sensors, Integrated adaptive optics

    Mechanical: Piezo-junction effects, Mechanical filters

    Thermal: Thermopile sensors, Absolute kT/q sensor

    Electrical: Capacitive sensors and actuators

    Magnetic: Spinning current Hall-plate sensors

    Chemical: DNA detectors, High Speed Screening

    Smart Sensor Characteristics

    Smart sensors haves the following characteristics:

    Self calibration:

    Self-calibration means adjusting some parameter of sensor during

    fabrication, this can be either gain or offset or both. Self-calibration is to adjust

    the deviation of the output of sensor from the desired value when the input is at

    minimum or it can be an initial adjustment of gain. Calibration is needed because

    their adjustments usually change with time that needs the device to be removed

    and recalibrated. If it is difficult to recalibrate the units once they are in service,the manufacturer over-designs, which ensure that device, will operate within

    specification during its service life. These problems are solved by smart sensor

    as it has built in microprocessor that has the correction functions in its memory.

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    Computation:

    Computation also allows one to obtain the average, variance and

    standard deviation for the set of measurements. This can easily be done using

    smart sensor. Computational ability allows to compensate for the environmental

    changes such as temperature and also to correct for changes in offset and gain.

    Communication:

    Communication is the means of exchanging or conveying information,

    which can be easily accomplished by smart sensor. This is very helpful as sensor

    can broadcast information about its own status and measurement uncertainty .

    Multisensing:

    Some smart sensor also has ability to measure more than one

    physical or chemical variable simultaneously. A single smart sensor can measure

    pressure, temperature, humidity, gas flow, and infrared, chemical reaction

    surface acoustic vapor etc.

    The General Smart-Sensor Model

    The general smart-sensor model is shown in Figure. This model applies to a widerange of complex systems.

    SYSTEM

    PROCESS PROCESS PROCESS

    SS SS SS CS CS

    Bus

    Bus

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    The Integrated System model consists of collections of smart sensors (SS)

    and conventional sensors (CS), which are organized into associated virtual process(es);

    the collection in turn comprises a system. Intelligence in support of health management

    is distributed across all elements. Data information is exchanged over bus(es).

    In general, such a system collects data from a multitude of sensors, analyzes

    that data to develop information and delivers results with validity and reliability

    appropriate to the application. One of the key enabling technology elements are smart

    sensors and a framework of supporting intelligence.

    Smart sensors assume a significant role in these architectures. A smart

    sensor shares similarities with a non-smart or conventional sensor in that they bothproduce measurement data; the smart sensor differs because it also possesses

    sufficient computing power to perform algorithmic assessment of its state to inform

    higher-level process(es) of the estimated quality of the data, of the ability of the smart

    sensor to perform its functions, and can also perform a collection of algorithms for

    information extraction and data compression.

    Sensor Elements

    Sensor elements:

    The physical element interacting with the environment

    Any device capable of perceiving a physical property, or environmental

    attribute, such as heat, light, sound, pressure, magnetism or motion.

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    Smart materials(elements) are capable to sense alterations occurring inside

    them, to interpret them and to react to them by means of actuators. When applying

    those materials to the conception of pressure vessels, bridges, aircrafts, etc. it is

    possible to know the general state of degradation of the structure, before and during its

    use. The manufacture of such smart structure requires the conception of a sensor

    system, capable to monitor physical sizes as vibrations, temperatures, strain, etc., as

    well as a processing system capable to extract information and, eventually, to produce a

    reaction like the activation of an alarm, or to answer to a stimulus via actuators. Due to

    their small size and weight, optic fibre sensors are appropriate for the embedding in

    composite materials. The workability of the composite materials allows the insertion of

    sensors and actuators during its manufacture.

    The optic fibre sensor translates the observed alterations in the light

    characteristics (intensity, frequency, wavelength, phase and/or polarization) caused by

    the variations of the physical size in measurement. Once it is possible to control theexternal influences such as eventual variations in the optical source power, losses in the

    optical components, environmental noise, etc., it can be associated those alterations to

    the variations of the measurand.

    Two different optic fibre sensors are considered: the fibre Bragg grating (FBG)

    for strain measurement and the Fabry-Prot interferometer for acoustic emission

    sensing.

    Sensor Nodes and Smart Environment

    Sensor nodes are critical elements of a smart environment to protect the health

    and safety of miners during operation and in emergency situations. Figure depicts a

    smart mine environment that can provide interactivity and situational awareness of the

    mine environment, machinery, and people. Sensor nodes are used in this smart mine

    environment to provide communication and to acquire data about mining machineposition, mine roof and rib conditions, crosscut traffic, the location and status of miners,

    and the mine atmosphere such that the data can be used to alert miners of health and

    safety hazards during operation. For instance, the smart environment would

    automatically provide an alert that a miner has been struck by falling roof

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    even though the miner is incapacitated. The functionality of this smart environment

    could be expanded to help miners find the best escape route or find other miners in

    emergency situations, especially when smoke obscures visibility. Limited or even zero

    visibility environments are also common to firefighters. A smart building environment

    could provide health and safety functions similar to that of a smart mine environment.

    Firefighters could find escape routes even under zero visibility, or they could locate

    fallen firefighters who are unable to communicate their condition or location.

    Figure - A mesh network of wireless sensor nodes can be used to create a smart mine

    environment to protect the health and safety of miners during operation and in

    emergency situations

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    A sensor node consists of a mote and sensors. Nodes typically have on-board

    processing power, on-board memory, wireless connectivity, sensors, and a small

    battery power source. A mote is a small, wireless hardware platform that enables

    sensors to be wireless. Motes can be highly specialized or general purpose; they can be

    of low bandwidth to support the transfer of limited data or high bandwidth to support the

    transfer of streaming video, graphics, and audio.

    A commercially available, high-bandwidth sensor mote from enables the

    creation of low-powered, wireless sensor networks that can collect data on physical

    and environmental properties such as temperature, acceleration, and vibration. The

    mote is small and battery-operated for use in wearable sensor applications. The power

    requirements are very low, making the motes a good choice for use in hazardous

    environments.

    Figure -- A sensor node is composed of a sensor(s) and a mote.

    Sensor motes are rapidly developing in terms of size and cost reduction, and increasing

    functionality. Figure depicts this new mote, which is about the size of a postage stamp.

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    The smart sensor development approach

    The smart sensor development approach consists of: identifying candidate sensors

    evaluating the suite of signal processing algorithms currently available for both

    single and multi-mode sensors

    evaluating the cost-benefit associated with each algorithm to find the optimum

    set for embedding

    mapping the selected suite of algorithms into model smart sensor architectures

    evaluating the performance of the complete smart sensor in a simulated pipeline

    inspection environment.

    Functions of Smart Sensors

    Smart sensors not only measure a physical property, but also perform the following

    additional functions:

    Compensation:the ability of a sensor to detect and respond to changes in the

    environment and its own states through self-diagnostic tests, self-calibration and

    adaption

    Information Processing: processes such as signal conditioning, data

    reduction, event detection and decision-making, which enhance the information

    content of the raw sensor measurements

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    Communications: the use of a standardized interface and a standardized

    communicationprotocol for the transmission of information between the sensorand the outside world.

    Integration: the coupling of the sensing and computation processes on the

    same silicon chip

    Smart Sensor STANDARD

    The smart sensor standard, Institute of Electrical and Electronics Engineers

    (IEEE), was developed to define a flexible, standard interface that would enable any

    smart sensor from any manufacturer to connect to a multinode network of smart

    sensors [IEEE 1998]. The standard defines a standard transducer interface module

    (STIM) that includes the sensor interface, signal conditioning and conversion,

    calibration, linearization, and network communication. In essence, IEEE 1451.21997

    enables plug and play functionality for smart sensors that connect to smart sensor

    networks.

    IEEE uses a broad, all inclusive definition for smart sensors:

    A sensor that provides functions beyond those necessary for generating a correct

    representation of a sensed quantity

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    Development of the smart transducer family of consensus

    standards

    During early 1996, IEEE sanctioned two working groups to produce standards

    for smart transducers. IEEE P1451.1 would define a common object model description

    for transducers and a network capable application processor (NCAP) for network

    interfacing, while IEEE P1451.2 would define a transducer electronic data sheet

    (TEDS), smart transducer interface module (STIM) and transducer independent

    interface (TII).

    Working group meetings held during 1996 demonstrated the need for another

    standard adapted to users of very small sensors and users of distributed arrays of

    sensors. The emerging P1451.2 STIM definition was not sufficiently flexible to allow

    sensors to be separated into a distributed multi-drop network, the TII was too slow to

    support wideband analog signals and the TEDS definition too rigid, requiring a large

    memory, precluding use in tiny sensors.

    IEEE P1451.2 went on to become a published IEEE standard during 1997 and

    is formally known as IEEE Std 1451.2-1997 IEEE Standard for a Smart Transducer

    Interface for Sensors and Actuators- Transducer to Microprocessor Communication

    Protocols and Transducer Electronic Data Sheet (TEDS) Formats. This standard is

    presently (ca. 2004) in the process of revision, to allow wider acceptance and usage.

    IEEE 1451.1 was completed and published during 1999 as IEEE Std 1451.1-

    1999 IEEE Standard for a Smart Transducer Interface for Sensors and Actuators-

    Network Capable Application Processor Information Model.

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    Following study group meetings through late 1996 and 1997, the IEEE

    sanctioned two new working groups, one for multi-drop sensors (IEEE P1451.3) and

    another for mixed-mode analog sensors with compact TEDS (IEEE P1451.4), late in the

    fall of 1997.

    IEEE 1451.3 evolved to define a multi-drop sensor data network based on an

    RF-spread-spectrum-in-wire physical medium and was published in 2003 as IEEE Std

    1451.3-2003 IEEE Standard for a Smart Transducer Interface for Sensors and

    Actuators-Digital Communication and Transducer Electronic Data Sheet (TEDS)

    Formats for Distributed Multidrop Systems.

    IEEE P1451.4 was accepted as a full-use standard by the IEEE Standards

    Association, May 14, 2004, and is available as (D3.0) Draft Standard for A Smart

    Transducer Interface for Sensors and Actuators - Mixed-Mode Communication

    Protocols and Transducer Electronic Data Sheet (TEDS) Formats, until final publication,

    planned for the second half of 2004.

    IEEE 1451 Family

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    Key Features of IEEE 1451 Family of Standards

    Diverse Applications Supported

    p1451.0 - Overarching Common Standards

    p1451.1 Object Oriented Specs for NCAP

    p1451.2 Low Cost, Internal Point-to-Point Connectivity for TIM to NCAP

    p1451.3 High Performance Multidrop Internal Connectivity

    p1451.4 Supports Sensor Analog & Digital Data Transfer on Existing

    Wires but no Networking

    p1451.5 Wireless Smart Sensors - Bluetooth & 802.11

    p1451.6 Support for CAN

    p1451.7 Support for USB

    IEEE 1451 Advantages

    Comprehensive enough to cover nearly all sensors in use today

    Many operating modes(buffered, no-buffer, grouped sensors, timestamps,

    timed data, streaming )

    Extensive units, linearization and calibration options

    Multiple timing and data block size constraints handled.

    Compatible with most wired and wireless sensor buses and networks (point-

    to-point, mesh, TIM-to-TIM, mixed networks).

    Efficient binary protocol (especially suitable for wireless)

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    Advantages of Smart Sensor

    Minimum Interconnecting Cables

    The number of cables and cable lengths dictated by traditional star

    topologies of interconnecting analog transducers to a central signal processing

    equipment has a detrimental impact on all aspects of a measurement system.

    These factors decrease the accuracy and reliability of measurements, decrease

    system performance, and increase system operating costs. The multi-drop

    sensor network architecture of the proposed system allows drastic reduction of

    interconnecting cables. The Smart Sensor System interconnects all of the

    transducers through a common digital bus cable. The centralized, bulky

    electronic boxes typical of traditional measurement systems are replaced with

    miniature modules strategically distributed throughout the setup.

    High Reliability

    Reliability is improved by reducing the total number of interconnecting

    cables and including Build-in-Test (BIT) features. System reliability is significantly

    improved due to the utilization of smart sensors. One is due to the reduction in

    system wiring and second is the ability of the sensor to diagnose its own faults

    and their effect.

    High Performance

    Large numbers of analog transducers result in difficult-to-manage, large

    and long bundles of cables carrying analog signals which are susceptible to

    being corrupted by EMI/RFI noise. Cables carrying digital signals are more

    immune to these problems and are easier to interface than cables carrying

    analog signals. Higher measurement accuracy is obtained by digital correction

    over the operating temperature range of both the transducers sensitivity and the

    analog signal conditioning instrumentation.

    Easy to Design, Use and Maintain

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    Small Rugged Packaging

    The proposed measurement system components are small, lightweight

    and packaged to operate under demanding environmental conditions typical of

    aerospace applications such as high vibration, high temperature, high pressure,humidity, EMI/RFI, etc.

    Minimum Cost

    Design, operating and maintenance costs are drastically reduced by

    implementing a system. The initial capital investment may be similar or slightly

    higher than traditional systems; however, this marginal additional expense is far

    outweighed by savings in other areas.

    The presence of controller/processor in smart sensor has led to corrections for

    different undesirable sensor characteristics which include input offset and span

    variation, non-linearity and cross-sensitivity.

    Non-linearity: Many of the sensors show some non-linearity, by using on-

    chip feedback systems or look up tables we can improve linearity.

    Cross-sensitivity: Most of the sensors show an undesirable sensitivity to

    strain and temperature. Incorporating relevant sensing elements and

    circuits on the same chip can reduce the cross-sensitivity.

    Offset: Offset adjustment requires expensive trimming procedures and

    even this offsets tend to drift. This is very well reduced by sensitivity

    reduction method.

    Parameter drift and component values: These are functions of time. This

    can be solved by automatic calibration.

    Remote Diagnostics

    Due to the existence of the processor with in the package, it is possible to

    have digital communication via a standard bus and a built in self-test (BIST). This

    is very helpful in production test of integrated circuits. This diagnostic can be a

    set of rules based program running in the sensor.

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    Future Work

    Immediate future:

    Improved Data Acquisition

    More Efficient Communication

    o If we know where surround nodes are, we know how far away they

    are, so we can attenuate the power output accordingly.

    More Efficient Packet Sending

    o

    If we know where nodes are, any how far they can communicate,we can determine the optimal communication

    Smart Cars

    Modern cars incorporated about 40 sensors as depicted in Figure. It will only be

    possible to accommodate more sensors if a distributed sensor bus is used instead of a

    star-connected sensor system only smart sensors make this economically viable.

    Otherwise the car breaks down under the load of wires.

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    Smart Homes

    Many sensors have been built-in in the home of the future, erected in Rosmalen

    in the Netherlands , see Figure Like cars, houses can only accommodate many

    sensors if a distributed bus system is used instead of a point-to-point network.

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    A Biomedical Smart Sensor for the Visually Impaired

    Sensors are used to develop the novel solutions needed to make artificial vision

    for the visually-impaired a reality.Restoring vision to the blind and visually impaired is

    possible only through significant progress in Ophthalmology, Neurosurgery, Computer

    Networking, Sensors, and VLSI research areas.

    In the future, artificial retina prostheses may be used to restore visual

    perception to persons suffering from retinitis pimentos, macula degeneration, or other

    diseases of the retina. . It is well known that the application of electrical charges to the

    retina can elicit the perception of spots of light. By coupling novel sensing materials with

    the recent advances in VLSI technology and wireless communication, it is now feasibleto develop biomedical smart sensors that can support chronic implantation of a

    significant number of stimulation points

    Similarly, the use of cortical implants has promise for the visually impaired.

    Unlike the retina prosthesis, a cortical implant bypasses most of the visual system,

    including the eye and the optic nerve, and directly stimulates the visual cortex, where

    information from the eyes is processed.

    The smart sensor package is created through the backside bonding of an array

    of sensing elements, each of which is a set of microbumps that operate at an extremely

    low voltage, to a integrated circuit for a corresponding multiplexed grid of transistors that

    allows individual voltage control of each microbump sensor The package is

    encapsulated in inert material except for the microbumps, which must be in contact with

    the retina.

    The long-term operation of the device, as well as the difficulty of physically

    accessing a biomedical device implanted in the eye, precludes the use of a battery-

    powered smart sensor. Because of the high volume of data that must be transmitted,

    the power consumption of an implanted retinal chip is much greater than, for example, a

    pacemaker.

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    RETINAL AND CORTICAL IMPLANTS

    Proposed retina implants fall into two general categories:

    Epiretinal, which are placed on the surface of the retina

    Subretinal, which are placed under the surface of the retina

    Figure -- Location of the Smart Sensor within the Eye, the front side of the

    retina is in contact with the micro sensor array

    Both approaches have advantages and disadvantages. The main advantages of

    the sub-retinal implant are that the implant is easily fixed in place, and the simplified

    processing that is involved, since the signals that are generated replace only the rods

    and cones with other layers of the retina processing the data from the implant. The main

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    advantage of the epiretinal implant is the greater ability to dissipate heat because it is

    not embedded under tissue.

    There are also two options for a cortical implant. One option is to place the

    sensors on the surface of the visual cortex. At this time, it is unknown whether the

    signals produced by this type of sensor can produce stimuli that are sufficiently localized

    to generate the desired visual perception. The other option is to use electrodes that

    extend into the visual cortex. This allows more localized control of the stimulation, but

    also presents the possibility of long-term damage to the brain cells during chronic use. It

    should be noted, however, that although heat dissipation remains a concern with a

    cortical implant, the natural heat dissipation within the skull is greater than within the

    eye.

    Unlike some other systems that have been proposed, these smart sensors are

    placed upon the retina and are small enough and light enough to be held in place with

    relatively little force. These sensors produce electrical signals that are converted by the

    underlying tissue into a chemical response, mimicking the normal operating behavior of

    the retina from light stimulation. The chemical response is digital (binary), essentially

    producing chemical serial communication. A similar design is being used for a cortical

    implant, although the spacing between the microbumps is larger to match the increased

    spacing between ganglia in the visual cortex.

    Transmission into the eye works as follows:

    The surface of the retina is stimulated electrically, via an artificial retina

    prosthesis, by the sensors on the smart sensor chip. These electrical signals are

    converted into chemical signals by the ganglia and other underlying tissue structures

    and the response is carried via the opticnerve to the brain. Signal transmission from the

    smart sensors implanted in the eye works in a similar manner, only in the reverse

    direction. The resulting neurological signalsfrom the ganglia are picked up by the micro

    sensors and thesignal and relative intensity can be transmitted out of thesmart sensor.

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    Conclusion

    Task of creation of different smart digital sensors andintelligent sensors systems for various physical and

    chemical, electric and non electric quantities is one of the

    most perspective and urgent task.

    New smart sensors systems design methodology lets

    essentially reduce production costs and time-to-market.

    With the advance in semiconductor technology, smartsensors with small form factor capable of sensing physical

    world, performing preliminary processing and storage and

    communication.

    But still a lot of research is required to get benefits of the

    smart sensor, but from the experience of already existing

    devices, we can expect that in the coming decade a large

    number of successful smart sensors will emerge.

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