renr5912 (planos 3616)

2
©2002 Caterpillar All Rights Reserved Printed in U.S.A. SENR5912 April 2002 G3616 Engine BLB1-UP (Engine) Failure Mode Identifiers (FMI)¹ FMI No. Failure Description 0 Data valid but above normal operational range. 1 Data valid but below normal operational range. 2 Data erratic, intermittent, or incorrect. 3 Voltage above normal or shorted high. 4 Voltage below normal or shorted low. 5 Current below normal or open circuit. 6 Current above normal or grounded circuit. 7 Mechanical system not responding properly. 8 Abnormal frequency, pulse width, or period. 9 Abnormal update. 10 Abnormal rate of change. 11 Failure mode not identifiable. 12 Bad device or component. 13 Out of calibration. 16 Parameter not available. 17 Module not responding. 18 Sensor supply fault. 19 Condition not met. ¹The FMI is a diagnostic code that indicates what type of failure has occurred. Event Code Condition E004 Engine Overspeed Shutdown E013 High Crankcase Pressure Shutdown E016 High Engine Coolant Temperature Shutdown E017 High Engine Coolant Temperature Warning E019 High Engine Oil Temperature Shutdown E020 High Engine Oil Temperature Warning E026 High Inlet Air Temperature Shutdown E027 High Inlet Air Temperature Warning E038 Low Engine Coolant Temperature Warning E040 Low Engine Oil Pressure Shutdown E042 Low System Voltage Shutdown E043 Low System Voltage Warning E050 High System Voltage Warning E096 High Fuel Pressure E100 Low Engine Oil Pressure Warning E101 High Crankcase Pressure Warning E127 Engine Oil Filter Diff Pressure Low Warning E128 Engine Oil Filter Diff Pressure Low Shutdown E129 Engine Oil Filter Diff Pressure High Warning E130 Engine Oil Filter Diff Pressure High Shutdown E135 Low Jacket Water Pressure Shutdown E200 Continuous Cylinder Misfire E201 Cylinder #1 Intermittent Misfire E202 Cylinder #2 Intermittent Misfire E203 Cylinder #3 Intermittent Misfire E204 Cylinder #4 Intermittent Misfire E205 Cylinder #5 Intermittent Misfire E206 Cylinder #6 Intermittent Misfire E207 Cylinder #7 Intermittent Misfire E208 Cylinder #8 Intermittent Misfire E209 Cylinder #9 Intermittent Misfire E210 Cylinder #10 Intermittent Misfire E211 Cylinder #11 Intermittent Misfire E212 Cylinder #12 Intermittent Misfire E213 Cylinder #13 Intermittent Misfire E214 Cylinder #14 Intermittent Misfire E215 Cylinder #15 Intermittent Misfire E216 Cylinder #16 Intermittent Misfire E223 High Gas Temperature E224 High Jacket Water Inlet Pressure E225 Engine Overcrank E226 Driven Equipment not Ready E229 Fuel Energy Content Setting Low E230 Fuel Energy Content Setting High E231 Fuel Quality Out of Range E233 Low Engine Pre-lube Pressure E242 Engine Overload E243 High Left Turbo Turbine Outlet Temperature E244 High Right Turbo Turbine Outlet Temperature E245 High Left Turbo Turbine Inlet Temperature E246 High Right Turbo Turbine Inlet Temperature E264 Emergency Stop Activated E266 Low Hydrax Oil Pressure E268 Unexpected Engine Shutdown E269 Customer Shutdown Requested E270 Driven Equipment Shutdown Requested E337 High Engine Oil to Engine Coolant Diff Temp E401 Cylinder #1 Detonation E402 Cylinder #2 Detonation E403 Cylinder #3 Detonation E404 Cylinder #4 Detonation E405 Cylinder #5 Detonation E406 Cylinder #6 Detonation E407 Cylinder #7 Detonation E408 Cylinder #8 Detonation E409 Cylinder #9 Detonation E410 Cylinder #10 Detonation E411 Cylinder #11 Detonation E412 Cylinder #12 Detonation E413 Cylinder #13 Detonation E414 Cylinder #14 Detonation E415 Cylinder #15 Detonation E416 Cylinder #16 Detonation E421 Cylinder #1 Detonation Shutdown E422 Cylinder #2 Detonation Shutdown E423 Cylinder #3 Detonation Shutdown E424 Cylinder #4 Detonation Shutdown E425 Cylinder #5 Detonation Shutdown E426 Cylinder #6 Detonation Shutdown E427 Cylinder #7 Detonation Shutdown E428 Cylinder #8 Detonation Shutdown E429 Cylinder #9 Detonation Shutdown E430 Cylinder #10 Detonation Shutdown E431 Cylinder #11 Detonation Shutdown E432 Cylinder #12 Detonation Shutdown E433 Cylinder #13 Detonation Shutdown E434 Cylinder #14 Detonation Shutdown E435 Cylinder #15 Detonation Shutdown E436 Cylinder #16 Detonation Shutdown E601 Cylinder #1 Continuous Misfire E602 Cylinder #2 Continuous Misfire E603 Cylinder #3 Continuous Misfire E604 Cylinder #4 Continuous Misfire E605 Cylinder #5 Continuous Misfire E606 Cylinder #6 Continuous Misfire E607 Cylinder #7 Continuous Misfire E608 Cylinder #8 Continuous Misfire E609 Cylinder #9 Continuous Misfire E610 Cylinder #10 Continuous Misfire E611 Cylinder #11 Continuous Misfire E612 Cylinder #12 Continuous Misfire E613 Cylinder #13 Continuous Misfire E614 Cylinder #14 Continuous Misfire E615 Cylinder #15 Continuous Misfire E616 Cylinder #16 Continuous Misfire E801 Cylinder #1 High Exhaust Port Temp E802 Cylinder #2 High Exhaust Port Temp E803 Cylinder #3 High Exhaust Port Temp E804 Cylinder #4 High Exhaust Port Temp E805 Cylinder #5 High Exhaust Port Temp E806 Cylinder #6 High Exhaust Port Temp E807 Cylinder #7 High Exhaust Port Temp E808 Cylinder #8 High Exhaust Port Temp E809 Cylinder #9 High Exhaust Port Temp E810 Cylinder #10 High Exhaust Port Temp E811 Cylinder #11 High Exhaust Port Temp E812 Cylinder #12 High Exhaust Port Temp E813 Cylinder #13 High Exhaust Port Temp E814 Cylinder #14 High Exhaust Port Temp E815 Cylinder #15 High Exhaust Port Temp E816 Cylinder #16 High Exhaust Port Temp E821 Cylinder #1 Exhaust Port Temp Deviation High E822 Cylinder #2 Exhaust Port Temp Deviation High E823 Cylinder #3 Exhaust Port Temp Deviation High E824 Cylinder #4 Exhaust Port Temp Deviation High E825 Cylinder #5 Exhaust Port Temp Deviation High E826 Cylinder #6 Exhaust Port Temp Deviation High E827 Cylinder #7 Exhaust Port Temp Deviation High E828 Cylinder #8 Exhaust Port Temp Deviation High E829 Cylinder #9 Exhaust Port Temp Deviation High E830 Cylinder #10 Exhaust Port Temp Deviation High E831 Cylinder #11 Exhaust Port Temp Deviation High E832 Cylinder #12 Exhaust Port Temp Deviation High E833 Cylinder #13 Exhaust Port Temp Deviation High E834 Cylinder #14 Exhaust Port Temp Deviation High E835 Cylinder #15 Exhaust Port Temp Deviation High E836 Cylinder #16 Exhaust Port Temp Deviation High E841 Cylinder #1 Exhaust Port Temp Deviation Low E842 Cylinder #2 Exhaust Port Temp Deviation Low E843 Cylinder #3 Exhaust Port Temp Deviation Low E844 Cylinder #4 Exhaust Port Temp Deviation Low E845 Cylinder #5 Exhaust Port Temp Deviation Low E846 Cylinder #6 Exhaust Port Temp Deviation Low E847 Cylinder #7 Exhaust Port Temp Deviation Low E848 Cylinder #8 Exhaust Port Temp Deviation Low E849 Cylinder #9 Exhaust Port Temp Deviation Low E850 Cylinder #10 Exhaust Port Temp Deviation Low E851 Cylinder #11 Exhaust Port Temp Deviation Low E852 Cylinder #12 Exhaust Port Temp Deviation Low E853 Cylinder #13 Exhaust Port Temp Deviation Low E854 Cylinder #14 Exhaust Port Temp Deviation Low E855 Cylinder #15 Exhaust Port Temp Deviation Low E856 Cylinder #16 Exhaust Port Temp Deviation Low Event Codes For ADEM III ECM Component Identifiers (CID¹) Module Identifier (MID²) Engine Control (MID No. 036) CID Component 0017 Fuel Shutoff Valve 0041 Sensor Volt DC Supply 0094 Fuel Pressure Module 0100 Engine Oil Pressure Sensor 0101 Crankcase Pressure Sensor 0106 Air Inlet Pressure Sensor 0109 Engine Coolant Outlet Pressure Sensor 0110 Engine Coolant Temperature Sensor 0168 System Voltage 0172 Intake Manifold Air Temperature Sensor 0174 Fuel Temperature Sensor 0175 Engine Oil Temperature Sensor 0190 Engine Speed/Timing Sensor 0262 Voltage Sensor Dc Power Supply 0301 Cylinder 1 - Transformer Primary 0302 Cylinder 2 - Transformer Primary 0303 Cylinder 3 - Transformer Primary 0304 Cylinder 4 - Transformer Primary 0305 Cylinder 5 - Transformer Primary 0306 Cylinder 6 - Transformer Primary 0307 Cylinder 7 - Transformer Primary 0308 Cylinder 8 - Transformer Primary 0309 Cylinder 9 - Transformer Primary 0310 Cylinder 10 - Transformer Primary 0311 Cylinder 11 - Transformer Primary 0312 Cylinder 12 - Transformer Primary 0313 Cylinder 13 - Transformer Primary 0314 Cylinder 14 - Transformer Primary 0315 Cylinder 15 - Transformer Primary 0316 Cylinder 16 - Transformer Primary 0323 Shutdown Lamp 0324 Warning Lamp 0336 Incorrect ECS Switch Inputs 0338 Pre-Lube Relay 0339 Engine Pre-lube Pressure switch 0401 Cylinder 1 - Transformer Secondary 0402 Cylinder 2 - Transformer Secondary 0403 Cylinder 3 - Transformer Secondary 0404 Cylinder 4 - Transformer Secondary 0405 Cylinder 5 - Transformer Secondary 0406 Cylinder 6 - Transformer Secondary 0407 Cylinder 7 - Transformer Secondary 0408 Cylinder 8 - Transformer Secondary 0409 Cylinder 9 - Transformer Secondary 0410 Cylinder 10 - Transformer Secondary 0411 Cylinder 11 - Transformer Secondary 0412 Cylinder 12 - Transformer Secondary 0413 Cylinder 13 - Transformer Secondary 0414 Cylinder 14 - Transformer Secondary 0415 Cylinder 15 - Transformer Secondary 0416 Cylinder 16 - Transformer Secondary 0443 Crank Terminate Relay 0444 Start Relay 0445 Run Relay 0524 Desired Speed Sensor 0525 Choke Actuator 0526 Wastegate Valve 0542 Unfiltered Oil Pressure Sensor 1040 ICSM #1 not Communicating 1041 ICSM #2 not Communicating 1501 Cylinder #1 Detonation Sensor 1502 Cylinder #2 Detonation Sensor 1505 Cylinder #5 Detonation Sensor 1506 Cylinder #6 Detonation Sensor 1509 Cylinder #9 Detonation Sensor 1510 Cylinder #10 Detonation Sensor 1513 Cylinder #13 Detonation Sensor 1514 Cylinder #14 Detonation Sensor 1844 Fuel Actuator Intergrated Combustion Sensing Module (ICSM) #1 (MID No. 109) CID Component 0253 Personality Module Mismatch 0591 EEPROM Checksum Fault or ECM not programmed 1040 ICSM #1 not Communicating 0143 Cylinder #1 Firing Signal 0144 All Cylinders Firing Signal 1101 Cylinder #1 Combustion Probe 1103 Cylinder #3 Combustion Probe 1105 Cylinder #5 Combustion Probe 1107 Cylinder #7 Combustion Probe 1109 Cylinder #9 Combustion Probe 1111 Cylinder #11 Combustion Probe 1113 Cylinder #13 Combustion Probe 1115 Cylinder #15 Combustion Probe 1490 Rt. Turbo Turbine Out Temp Sens 1491 Rt. Turbo Turbine In Temp Sens 1531 #1 Exhaust Port Temp Sensor 1533 #3 Exhaust Port Temp Sensor 1535 #5 Exhaust Port Temp Sensor 1537 #7 Exhaust Port Temp Sensor 1539 #9 Exhaust Port Temp Sensor 1541 #11 Exhaust Port Temp Sensor 1543 #13 Exhaust Port Temp Sensor 1545 #15 Exhaust Port Temp Sensor Intergrated Combustion Sensing Module (ICSM) #2 (MID No. 110) CID Component 0253 Personality Module Mismatch 0591 EEPROM Checksum Fault or ECM not programmed 1041 ICSM #2 not Communicating 1044 All Cylinders Firing Signal 1102 Cylinder #2 Combustion Probe 1104 Cylinder #4 Combustion Probe 1106 Cylinder #6 Combustion Probe 1108 Cylinder #8 Combustion Probe 1110 Cylinder #10 Combustion Probe 1112 Cylinder #12 Combustion Probe 1114 Cylinder #14 Combustion Probe 1116 Cylinder #16 Combustion Probe 1489 Left Turbo Turbine Out Temp Sensor 1492 Turbo Turbine In Temp Sensor 1532 #2 Exhaust Port Temp Sensor 1534 #4 Exhaust Port Temp Sensor 1536 #6 Exhaust Port Temp Sensor 1538 #8 Exhaust Port Temp Sensor 1540 #10 Exhaust Port Temp Sensor 1542 #12 Exhaust Port Temp Sensor 1544 #14 Exhaust Port Temp Sensor 1546 #16 Exhaust Port Temp Sensor ¹ The CID is a diagnostic code that indicates which component is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Combustion Sensor Inlet Manifold Air Temperature Sensor Note: For each cylinder there is one temperature sensor for the exhaust port (2) and one combustion sensor (1). For each turbo charger, there is one temperature sensor for the exhaust after the turbocharger (4) and one temperature sensor for the exhaust before the turbocharger (3). Temperature Sensor for Cylinder Exhaust Port Turbo Inlet Thermocouple Turbo Outlet Thermocouple Jacket Water Outlet Pressure Sensor Jacket Water Temperature Sensor Unfiltered Engine Oil Pressure Sensor Unfiltered Engine Oil Pressure Sensor Jacket Water Temperature Sensor Jacket Water Temperature Sensor Filtered Engine Oil Pressure Filtered Engine Oil Pressure Jacket Water Inlet Pressure Switch Crankcase Pressure Switch Detonation Sensor Fuel Temperature Sensor Inlet Air Restriction Switch Air/Fuel Pressure Inlet Air Restriction Switch Engine Speed/Timing Sensor Prelube Oil Pressure Switch Hydrax Actuator Pressure Switch Connector Water/Oil Level Connector Terminal Box Service Tool Connector Bar- Fixed Bridge End Cover End Brkt Circuit Breaker Circuit Breaker Terminal Terminal End Brkt J2 J1 J3 J4 J5 J6 J4 GAP PLUG AT 0.29±0.04 TIGHTEN TO 68 4 N.m 1 3 5 7 9 11 2 4 6 8 10 12 14 16 13 15 A B C A Inlet Valve B Gas admission valve C Exhaust valve Firing order Standard rotation CCW ...1-2-5-6-3-4-9-10- 15-16-11-12-13-14-7-8 Ignition Transformer Tube Spark Plug Extension 4-40 SCREW-LOCKING 8C-8560 4 39 WASHER 4B-5324 4 38 4-40 LOCKNUT 142-2928 6 37 4-40 SCREW 033-5929 6 36 6-32 SCREW 030-8838 4 35 TAG-WIRE IDENT 208-6049 1 34 GASKET 208-3697 1 33 FILM 208-1028 1 32 HARNESS AS 207-2391 1 31 BOX AS 204-6687 1 30 CONT GP -B 200-6198 1 29 BAR-FIXED BRIDGE 197-2691 1 28 BAR-FIXED BRIDGE 174-8737 1 27 CONT GP -B 168-5274 1 26 LENS-GREEN 156-0520 1 25 LENS-AMBER 156-0519 1 24 SOCKET AS 156-0518 3 23 LAMP-AMBER 153-5042 1 22 LAMP-GREEN 153-5040 1 21 NUT-RING 132-8487 1 20 GASKET 131-4888 1 19 WASHER 131-2639 6 18 LAMP-RED 116-5270 1 17 COVER 115-2538 13 16 TERMINAL -DOUBLE 115-1322 55 15 BLOCK-CONTACT 111-1324 1 14 SWITCH -OPERATOR 109-6507 1 13 BRACKET - END 9X-9675 2 12 COVER 9X-9616 2 11 TERMINAL -SINGLE 9X-9614 3 10 STRAP 8L-8413 4 9 CAP 7R-3029 1 8 DIAL-CONCENTRIC 7E-0860 1 7 3/8-16 LOCKNUT 7D-6922 4 6 SEAL - WASHER 7C-4910 1 5 STRAP-CABLE 3S-2093 8 4 SWITCH 3E-2149 1 3 SWITCH AS 3E-1813 1 2 LENS-RED 2V-7088 1 1 PARTS LIST NAME PART NO. UNIT MEAS ITEM QTY E T O N X . , 14 1 Control Panel 21 23 13 25 22 23 24 17 23 1 20 8 5 32 3 29 30 7 4 26 19 31 2 12 39 A A View A-A View B-B N O T E ITEM QTY MEAS UNIT PART NO. NAME PARTS LIST 1 53 3S-2093 STRAP-CABLE 2 4 4S-5719 SPACER 3 4 7H-3937 LOCKWASHER-TOOTH 4 16 9X-3495 CLIP AS 5 3 116-0118 CLIP 6 4 116-2649 SENSOR GP 7 2 127-0594 WIRE AS 8 1 128-8831 BRACKET 9 16 136-4605 EXTENSION AS 10 16 152-0807 SENSOR GP-TEMP 11 12 159-3219 SENSOR-COMB 12 2 176-1287 CONTROL GP 13 16 188-4926 CONNECTOR AS 14 10 192-4329 BRACKET 15 2 194-6862 WIRE AS 16 2 194-6863 WIRE AS 17 2 194-6864 WIRE AS 18 2 194-6866 WIRE AS 19 2 194-6867 WIRE AS 20 2 194-6868 WIRE AS 21 1 195-6054 HARNESS AS-WRG 22 1 195-6055 HARNESS AS-WRG 23 2 198-0112 BRACKET AS 24 2 198-0113 BRACKET AS 25 2 198-0114 PLATE 26 8 209-3413 MOUNT-SHOCK 27 4 0L-2070 BOLT 3/8-16 28 4 0S-1571 BOLT 3/8-16 29 40 0S-1591 BOLT 3/8-16 30 23 0S-1594 BOLT 3/8-16 31 8 0S-1614 BOLT 1/4-20 32 4 0S-1617 BOLT 5/16-18 33 2 0S-1620 BOLT 1/2-13 34 24 125-5356 DISC-INSULATOR 35 73 3V-3308 WASHER-HARD 36 1 4F-4879 BOLT 3/8-16 37 2 4P-7428 CLIP 38 33 4P-7581 CLIP 39 10 4P-8134 CLIP 40 8 5P-0537 WASHER-HARD 41 2 5P-8245 WASHER-HARD 42 16 5P-9297 CLIP 43 16 5S-0003 NUT-FULL 5/16-18 44 12 6K-8179 CLIP 45 16 6V-5050 SEAL-O-RING 46 21 9L-9132 WASHER-HARD 47 20 9M-1974 WASHER-HARD 48 11 9S-8752 NUT-FULL 3/8-16 LEFT SIDE VIEW of ICSM B B 22 1 12 25 3 7 27 2 35 32 47 28 35 43 47 26 4 46 35 29 35 38 29 1 6 6 20 42 19 42 16 42 18 42 15 42 16 42 16 42 17 42 10 44 1 38 35 30 1 5 35 30

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Page 1: RENR5912 (planos 3616)

©2002 CaterpillarAll Rights Reserved

Printed in U.S.A.

SENR5912April 2002

G3616 Engine

BLB1-UP (Engine)

Failure Mode Identifiers (FMI)¹FMI No. Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Code ConditionE004 Engine Overspeed Shutdown

E013 High Crankcase Pressure Shutdown

E016 High Engine Coolant Temperature Shutdown

E017 High Engine Coolant Temperature Warning

E019 High Engine Oil Temperature Shutdown

E020 High Engine Oil Temperature Warning

E026 High Inlet Air Temperature Shutdown

E027 High Inlet Air Temperature Warning

E038 Low Engine Coolant Temperature Warning

E040 Low Engine Oil Pressure Shutdown

E042 Low System Voltage Shutdown

E043 Low System Voltage Warning

E050 High System Voltage Warning

E096 High Fuel Pressure

E100 Low Engine Oil Pressure Warning

E101 High Crankcase Pressure Warning

E127 Engine Oil Filter Diff Pressure Low Warning

E128 Engine Oil Filter Diff Pressure Low Shutdown

E129 Engine Oil Filter Diff Pressure High Warning

E130 Engine Oil Filter Diff Pressure High Shutdown

E135 Low Jacket Water Pressure Shutdown

E200 Continuous Cylinder Misfire

E201 Cylinder #1 Intermittent Misfire

E202 Cylinder #2 Intermittent Misfire

E203 Cylinder #3 Intermittent Misfire

E204 Cylinder #4 Intermittent Misfire

E205 Cylinder #5 Intermittent Misfire

E206 Cylinder #6 Intermittent Misfire

E207 Cylinder #7 Intermittent Misfire

E208 Cylinder #8 Intermittent Misfire

E209 Cylinder #9 Intermittent Misfire

E210 Cylinder #10 Intermittent Misfire

E211 Cylinder #11 Intermittent Misfire

E212 Cylinder #12 Intermittent Misfire

E213 Cylinder #13 Intermittent Misfire

E214 Cylinder #14 Intermittent Misfire

E215 Cylinder #15 Intermittent Misfire

E216 Cylinder #16 Intermittent Misfire

E223 High Gas Temperature

E224 High Jacket Water Inlet Pressure

E225 Engine Overcrank

E226 Driven Equipment not Ready

E229 Fuel Energy Content Setting Low

E230 Fuel Energy Content Setting High

E231 Fuel Quality Out of Range

E233 Low Engine Pre-lube Pressure

E242 Engine Overload

E243 High Left Turbo Turbine Outlet Temperature

E244 High Right Turbo Turbine Outlet Temperature

E245 High Left Turbo Turbine Inlet Temperature

E246 High Right Turbo Turbine Inlet Temperature

E264 Emergency Stop Activated

E266 Low Hydrax Oil Pressure

E268 Unexpected Engine Shutdown

E269 Customer Shutdown Requested

E270 Driven Equipment Shutdown Requested

E337 High Engine Oil to Engine Coolant Diff Temp

E401 Cylinder #1 Detonation

E402 Cylinder #2 Detonation

E403 Cylinder #3 Detonation

E404 Cylinder #4 Detonation

E405 Cylinder #5 Detonation

E406 Cylinder #6 Detonation

E407 Cylinder #7 Detonation

E408 Cylinder #8 Detonation

E409 Cylinder #9 Detonation

E410 Cylinder #10 Detonation

E411 Cylinder #11 Detonation

E412 Cylinder #12 Detonation

E413 Cylinder #13 Detonation

E414 Cylinder #14 Detonation

E415 Cylinder #15 Detonation

E416 Cylinder #16 Detonation

E421 Cylinder #1 Detonation Shutdown

E422 Cylinder #2 Detonation Shutdown

E423 Cylinder #3 Detonation Shutdown

E424 Cylinder #4 Detonation Shutdown

E425 Cylinder #5 Detonation Shutdown

E426 Cylinder #6 Detonation Shutdown

E427 Cylinder #7 Detonation Shutdown

E428 Cylinder #8 Detonation Shutdown

E429 Cylinder #9 Detonation Shutdown

E430 Cylinder #10 Detonation Shutdown

E431 Cylinder #11 Detonation Shutdown

E432 Cylinder #12 Detonation Shutdown

E433 Cylinder #13 Detonation Shutdown

E434 Cylinder #14 Detonation Shutdown

E435 Cylinder #15 Detonation Shutdown

E436 Cylinder #16 Detonation Shutdown

E601 Cylinder #1 Continuous Misfire

E602 Cylinder #2 Continuous Misfire

E603 Cylinder #3 Continuous Misfire

E604 Cylinder #4 Continuous Misfire

E605 Cylinder #5 Continuous Misfire

E606 Cylinder #6 Continuous Misfire

E607 Cylinder #7 Continuous Misfire

E608 Cylinder #8 Continuous Misfire

E609 Cylinder #9 Continuous Misfire

E610 Cylinder #10 Continuous Misfire

E611 Cylinder #11 Continuous Misfire

E612 Cylinder #12 Continuous Misfire

E613 Cylinder #13 Continuous Misfire

E614 Cylinder #14 Continuous Misfire

E615 Cylinder #15 Continuous Misfire

E616 Cylinder #16 Continuous Misfire

E801 Cylinder #1 High Exhaust Port Temp

E802 Cylinder #2 High Exhaust Port Temp

E803 Cylinder #3 High Exhaust Port Temp

E804 Cylinder #4 High Exhaust Port Temp

E805 Cylinder #5 High Exhaust Port Temp

E806 Cylinder #6 High Exhaust Port Temp

E807 Cylinder #7 High Exhaust Port Temp

E808 Cylinder #8 High Exhaust Port Temp

E809 Cylinder #9 High Exhaust Port Temp

E810 Cylinder #10 High Exhaust Port Temp

E811 Cylinder #11 High Exhaust Port Temp

E812 Cylinder #12 High Exhaust Port Temp

E813 Cylinder #13 High Exhaust Port Temp

E814 Cylinder #14 High Exhaust Port Temp

E815 Cylinder #15 High Exhaust Port Temp

E816 Cylinder #16 High Exhaust Port Temp

E821 Cylinder #1 Exhaust Port Temp Deviation High

E822 Cylinder #2 Exhaust Port Temp Deviation High

E823 Cylinder #3 Exhaust Port Temp Deviation High

E824 Cylinder #4 Exhaust Port Temp Deviation High

E825 Cylinder #5 Exhaust Port Temp Deviation High

E826 Cylinder #6 Exhaust Port Temp Deviation High

E827 Cylinder #7 Exhaust Port Temp Deviation High

E828 Cylinder #8 Exhaust Port Temp Deviation High

E829 Cylinder #9 Exhaust Port Temp Deviation High

E830 Cylinder #10 Exhaust Port Temp Deviation High

E831 Cylinder #11 Exhaust Port Temp Deviation High

E832 Cylinder #12 Exhaust Port Temp Deviation High

E833 Cylinder #13 Exhaust Port Temp Deviation High

E834 Cylinder #14 Exhaust Port Temp Deviation High

E835 Cylinder #15 Exhaust Port Temp Deviation High

E836 Cylinder #16 Exhaust Port Temp Deviation High

E841 Cylinder #1 Exhaust Port Temp Deviation Low

E842 Cylinder #2 Exhaust Port Temp Deviation Low

E843 Cylinder #3 Exhaust Port Temp Deviation Low

E844 Cylinder #4 Exhaust Port Temp Deviation Low

E845 Cylinder #5 Exhaust Port Temp Deviation Low

E846 Cylinder #6 Exhaust Port Temp Deviation Low

E847 Cylinder #7 Exhaust Port Temp Deviation Low

E848 Cylinder #8 Exhaust Port Temp Deviation Low

E849 Cylinder #9 Exhaust Port Temp Deviation Low

E850 Cylinder #10 Exhaust Port Temp Deviation Low

E851 Cylinder #11 Exhaust Port Temp Deviation Low

E852 Cylinder #12 Exhaust Port Temp Deviation Low

E853 Cylinder #13 Exhaust Port Temp Deviation Low

E854 Cylinder #14 Exhaust Port Temp Deviation Low

E855 Cylinder #15 Exhaust Port Temp Deviation Low

E856 Cylinder #16 Exhaust Port Temp Deviation Low

Event Codes For ADEM III ECMComponent Identifiers (CID¹)

Module Identifier (MID²)Engine Control(MID No. 036)

CID Component0017 Fuel Shutoff Valve

0041 Sensor Volt DC Supply

0094 Fuel Pressure Module

0100 Engine Oil Pressure Sensor

0101 Crankcase Pressure Sensor

0106 Air Inlet Pressure Sensor

0109 Engine Coolant Outlet Pressure Sensor

0110 Engine Coolant Temperature Sensor

0168 System Voltage

0172 Intake Manifold Air Temperature Sensor

0174 Fuel Temperature Sensor

0175 Engine Oil Temperature Sensor

0190 Engine Speed/Timing Sensor

0262 Voltage Sensor Dc Power Supply

0301 Cylinder 1 - Transformer Primary

0302 Cylinder 2 - Transformer Primary

0303 Cylinder 3 - Transformer Primary

0304 Cylinder 4 - Transformer Primary

0305 Cylinder 5 - Transformer Primary

0306 Cylinder 6 - Transformer Primary

0307 Cylinder 7 - Transformer Primary

0308 Cylinder 8 - Transformer Primary

0309 Cylinder 9 - Transformer Primary

0310 Cylinder 10 - Transformer Primary

0311 Cylinder 11 - Transformer Primary

0312 Cylinder 12 - Transformer Primary

0313 Cylinder 13 - Transformer Primary

0314 Cylinder 14 - Transformer Primary

0315 Cylinder 15 - Transformer Primary

0316 Cylinder 16 - Transformer Primary

0323 Shutdown Lamp

0324 Warning Lamp

0336 Incorrect ECS Switch Inputs

0338 Pre-Lube Relay

0339 Engine Pre-lube Pressure switch

0401 Cylinder 1 - Transformer Secondary

0402 Cylinder 2 - Transformer Secondary

0403 Cylinder 3 - Transformer Secondary

0404 Cylinder 4 - Transformer Secondary

0405 Cylinder 5 - Transformer Secondary

0406 Cylinder 6 - Transformer Secondary

0407 Cylinder 7 - Transformer Secondary

0408 Cylinder 8 - Transformer Secondary

0409 Cylinder 9 - Transformer Secondary

0410 Cylinder 10 - Transformer Secondary

0411 Cylinder 11 - Transformer Secondary

0412 Cylinder 12 - Transformer Secondary

0413 Cylinder 13 - Transformer Secondary

0414 Cylinder 14 - Transformer Secondary

0415 Cylinder 15 - Transformer Secondary

0416 Cylinder 16 - Transformer Secondary

0443 Crank Terminate Relay

0444 Start Relay

0445 Run Relay

0524 Desired Speed Sensor

0525 Choke Actuator

0526 Wastegate Valve

0542 Unfiltered Oil Pressure Sensor

1040 ICSM #1 not Communicating

1041 ICSM #2 not Communicating

1501 Cylinder #1 Detonation Sensor

1502 Cylinder #2 Detonation Sensor

1505 Cylinder #5 Detonation Sensor

1506 Cylinder #6 Detonation Sensor

1509 Cylinder #9 Detonation Sensor

1510 Cylinder #10 Detonation Sensor

1513 Cylinder #13 Detonation Sensor

1514 Cylinder #14 Detonation Sensor

1844 Fuel Actuator

Intergrated Combustion Sensing Module (ICSM) #1 (MID No. 109)

CID Component0253 Personality Module Mismatch

0591 EEPROM Checksum Fault or ECM not programmed

1040 ICSM #1 not Communicating

0143 Cylinder #1 Firing Signal

0144 All Cylinders Firing Signal

1101 Cylinder #1 Combustion Probe

1103 Cylinder #3 Combustion Probe

1105 Cylinder #5 Combustion Probe

1107 Cylinder #7 Combustion Probe

1109 Cylinder #9 Combustion Probe

1111 Cylinder #11 Combustion Probe

1113 Cylinder #13 Combustion Probe

1115 Cylinder #15 Combustion Probe

1490 Rt. Turbo Turbine Out Temp Sens

1491 Rt. Turbo Turbine In Temp Sens

1531 #1 Exhaust Port Temp Sensor

1533 #3 Exhaust Port Temp Sensor

1535 #5 Exhaust Port Temp Sensor

1537 #7 Exhaust Port Temp Sensor

1539 #9 Exhaust Port Temp Sensor

1541 #11 Exhaust Port Temp Sensor

1543 #13 Exhaust Port Temp Sensor

1545 #15 Exhaust Port Temp Sensor

Intergrated Combustion Sensing Module (ICSM) #2(MID No. 110)

CID Component0253 Personality Module Mismatch

0591 EEPROM Checksum Fault or ECM not programmed

1041 ICSM #2 not Communicating

1044 All Cylinders Firing Signal

1102 Cylinder #2 Combustion Probe

1104 Cylinder #4 Combustion Probe

1106 Cylinder #6 Combustion Probe

1108 Cylinder #8 Combustion Probe

1110 Cylinder #10 Combustion Probe

1112 Cylinder #12 Combustion Probe

1114 Cylinder #14 Combustion Probe

1116 Cylinder #16 Combustion Probe

1489 Left Turbo Turbine Out Temp Sensor

1492 Turbo Turbine In Temp Sensor

1532 #2 Exhaust Port Temp Sensor

1534 #4 Exhaust Port Temp Sensor

1536 #6 Exhaust Port Temp Sensor

1538 #8 Exhaust Port Temp Sensor

1540 #10 Exhaust Port Temp Sensor

1542 #12 Exhaust Port Temp Sensor

1544 #14 Exhaust Port Temp Sensor

1546 #16 Exhaust Port Temp Sensor

¹ The CID is a diagnostic code that indicates which component is faulty.

² The MID is a diagnostic code that indicates which electronic control modulediagnosed the fault.

CombustionSensor

Inlet Manifold Air Temperature Sensor

Note: For each cylinder there is one temperaturesensor for the exhaust port (2) and one combustion sensor (1). For each turbo charger, there is onetemperature sensor for the exhaust after the turbocharger (4) and one temperature sensor for the exhaust before the turbocharger (3).

Temperature Sensor for Cylinder Exhaust Port Turbo Inlet Thermocouple Turbo Outlet Thermocouple

Jacket Water Outlet Pressure Sensor

Jacket Water Temperature Sensor

Unfiltered Engine Oil Pressure SensorUnfiltered Engine Oil Pressure Sensor

Jacket Water Temperature Sensor Jacket Water Temperature Sensor

Filtered Engine Oil PressureFiltered Engine Oil Pressure

Jacket Water Inlet Pressure Switch

Crankcase Pressure Switch

Detonation SensorFuel Temperature Sensor

Inlet Air Restriction Switch

Air/Fuel Pressure

Inlet Air Restriction Switch

EngineSpeed/TimingSensor

Prelube Oil Pressure Switch

Hydrax Actuator Pressure Switch Connector

Water/Oil Level Connector

Terminal Box

Service Tool Connector

Bar- Fixed Bridge

End Cover

End Brkt

Circuit BreakerCircuit Breaker

TerminalTerminal

End Brkt

J2 J1

J3

J4

J5J6

J4

GAP PLUG AT 0.29±0.04TIGHTEN TO 68 4 N.m

1357911

246810121416

1315

A B CA Inlet ValveB Gas admission valveC Exhaust valve

Firing orderStandard rotationCCW ...1-2-5-6-3-4-9-10- 15-16-11-12-13-14-7-8

Ignition Transformer

Tube

Spark Plug

Extension

4-40 SCREW-LOCKING8C-8560439 WASHER 4B-5324438

4-40 LOCKNUT142-2928637 4-40 SCREW033-5929636 6-32 SCREW030-8838435

TAG-WIRE IDENT 208-6049134 GASKET 208-3697133 FILM 208-1028132

HARNESS AS 207-2391131 BOX AS 204-6687130

CONT GP -B 200-6198129 BAR-FIXED BRIDGE 197-2691128 BAR-FIXED BRIDGE 174-8737127

CONT GP -B 168-5274126 LENS-GREEN 156-0520125 LENS-AMBER 156-0519124

SOCKET AS 156-0518323 LAMP-AMBER 153-5042122 LAMP-GREEN 153-5040121

NUT-RING 132-8487120 GASKET 131-4888119 WASHER 131-2639618

LAMP-RED 116-5270117 COVER 115-25381316

TERMINAL -DOUBLE 115-13225515 BLOCK-CONTACT 111-1324114

SWITCH -OPERATOR 109-6507113 BRACKET - END 9X-9675212

COVER 9X-9616211 TERMINAL -SINGLE 9X-9614310

STRAP 8L-841349 CAP 7R-302918

DIAL-CONCENTRIC 7E-086017 3/8-16 LOCKNUT 7D-692246

SEAL - WASHER 7C-491015 STRAP-CABLE 3S-209384

SWITCH 3E-214913 SWITCH AS 3E-181312

LENS-RED 2V-708811PARTS LIST

NAME

PART NO.

UNIT

MEAS

ITEM QTY ETON

X .,

141

Control Panel

21 23

13

25

22 2324

17 231

20

8

5

32

3

29 30

7

4

26 1931

2

12 39

A

AView A-A View B-B

NOTE

ITEM QTY MEASUNIT PART NO. NAME

PARTS LIST

1 53 3S-2093 STRAP-CABLE

2 4 4S-5719 SPACER

3 4 7H-3937 LOCKWASHER-TOOTH

4 16 9X-3495 CLIP AS

5 3 116-0118 CLIP

6 4 116-2649 SENSOR GP

7 2 127-0594 WIRE AS

8 1 128-8831 BRACKET

9 16 136-4605 EXTENSION AS

10 16 152-0807 SENSOR GP-TEMP

11 12 159-3219 SENSOR-COMB

12 2 176-1287 CONTROL GP

13 16 188-4926 CONNECTOR AS

14 10 192-4329 BRACKET

15 2 194-6862 WIRE AS

16 2 194-6863 WIRE AS

17 2 194-6864 WIRE AS

18 2 194-6866 WIRE AS

19 2 194-6867 WIRE AS

20 2 194-6868 WIRE AS

21 1 195-6054 HARNESS AS-WRG

22 1 195-6055 HARNESS AS-WRG

23 2 198-0112 BRACKET AS

24 2 198-0113 BRACKET AS

25 2 198-0114 PLATE

26 8 209-3413 MOUNT-SHOCK

27 4 0L-2070 BOLT 3/8-16

28 4 0S-1571 BOLT 3/8-16

29 40 0S-1591 BOLT 3/8-16

30 23 0S-1594 BOLT 3/8-16

31 8 0S-1614 BOLT 1/4-20

32 4 0S-1617 BOLT 5/16-18

33 2 0S-1620 BOLT 1/2-13

34 24 125-5356 DISC-INSULATOR

35 73 3V-3308 WASHER-HARD

36 1 4F-4879 BOLT 3/8-16

37 2 4P-7428 CLIP

38 33 4P-7581 CLIP

39 10 4P-8134 CLIP

40 8 5P-0537 WASHER-HARD

41 2 5P-8245 WASHER-HARD

42 16 5P-9297 CLIP

43 16 5S-0003 NUT-FULL 5/16-18

44 12 6K-8179 CLIP

45 16 6V-5050 SEAL-O-RING

46 21 9L-9132 WASHER-HARD

47 20 9M-1974 WASHER-HARD

48 11 9S-8752 NUT-FULL 3/8-16LEFT SIDE VIEW of ICSMB

B

22

1

12

25

3 727 2 35

32 47

28 3543 47 26

4 46 35

29 35 38

29

1

6

6

20 4219 42

16 42

18 4215 42

16 42 16 4217 42

10

44

1 38 35 30 1 5 35 30

Page 2: RENR5912 (planos 3616)

- B

att

- B

att

- B

att

- B

att

+ B

att

+ B

att

+ B

att

+ B

att

NO

TE

D

NOTE D: The jumper between 24 and 25 is installed at the factory. NOTE G: J-4 Emergency Stop - Install jumper if J-4 connector is not installed.

NOTE C: If optional customer emergency stop switches are installed, remove the bar jumper between terminal 10 and terminal 11. All emergency stop inputs to the A3 control module must be wired in series.

NO

TE

G

NOTE H: The water and oil level switch inputs must be closed or the engine will not run. The water and/or oil level switches may be connected to the water/oil level switch connector located at the front right side of the engine. The switches may also be connected to the customer connector (P3) inside the A3 encloser.

Right Sensor Connector (J5)

P

relu

be

Pre

ss S

witc

h

15

2-19

59

A B C

NO C

C2

05-W

H

C2

05-B

K

Hydrax Press. Switch

140-9669

CN

O N

C

C295-BK

C295-WH

Man

ifold

Tem

p13

0-82

99

A B C

MP

010

-RD

MP

010

-BK

MP

010

-WH

Fuel Actuator

196-9529A202-RD

A202-BK

A

B

A

B

C

A B

Wa

ste

gate

Act

uat

or

196-

952

9

A20

4-R

DA

204

-BK

C530-WH

C500-WHC500-BK

C530-BK

176-1287

Left Ignition Wiring

Left Side Ignition/Detonation Rail198-2941

Har

ness

Cod

e ID

A33

0 -

RD

A

330

- B

KA

310

- R

DA

310

- B

K

A32

0 -

RD

A

320

- B

KA

201

- R

D

A20

1 -

BK

M

P39

0 -

WH

/PU

MP

390

- W

H/G

Y

MP

390

- W

H/B

UM

P39

0 -

WH

/GN

MP

390

- W

H/Y

L

MP

390

- W

H/O

R

C13

0 -

WH

C29

5 -

WH

A20

4 -

BK

A20

4 -

RD

A20

2 -

BK

A20

2 -

RD

MP

130

- R

DM

P13

0 -

WH

MP

130

- B

K

MP

380

- W

H/P

U

MP

380

- W

H/G

Y

MP

380

- W

H/B

U

MP

380

- W

H/G

N

MP

380

- W

H/Y

LM

P38

0 -

WH

/OR

MP

130

- B

K

MP

130

- W

HM

P13

0 -

RD

C13

0 -

WH

C29

5 -

WH

A20

4 -

BK

A20

4 -

RD

A20

2 -

BK

A

202

- R

D

P40

0 -

BK

P40

0 -

BK

P50

0 -

BK

MP

O20

-WH

MP

120

- WH

/GN

MP

110

- WH

/BU

MP

850

- BK

MP

850

- BK

MP

850

- WH

C61

5B -

WH

C61

5A -

WH

MP

010

- WH

MP

140

- W

H

MP

030

- W

H

MP

000

- W

H

MP

101

- W

H

MP

100

- W

H

P00

5-B

K

C20

5 -

WH

P00

5 -

RD

MP

010

- WH

M

P14

0 - W

HM

P03

0 - W

HM

P10

1 - W

HM

P10

0 - W

HM

P00

0 - W

HP

005

- BK

P00

5 - R

DC

205

- WH

Gas

Shu

toff

Val

ve +

Gas

Shu

toff

Val

ve -

Air

Sta

rt S

olen

oid

Val

ve +

Air

Sta

rt S

olen

oid

Val

ve -

Air

Pre

lube

Sol

enoi

d V

alve

+

Air

Pre

lube

Sol

enoi

d V

alve

-C

hoke

Act

uato

r +

Cho

ke A

ctua

tor

-Le

ft S

ide

Det

onat

ion

Sup

ply

(8v)

Left

Sid

e D

eton

atio

n S

uppl

y R

etur

nD

eton

atio

n S

enso

r In

put E

Det

onat

ion

Sen

sor

Inpu

t F

Det

onat

ion

Sen

sor

Inpu

t GD

eton

atio

n S

enso

r In

put H

Fue

l Act

uato

r +

Fue

l Act

uato

r -

Was

tega

te A

ctua

tor

+W

aste

gate

Act

uato

r -

Hyd

rax

Pre

ssur

e S

witc

h

JW P

ump

Out

let P

ress

ure

Sw

itch

JW O

utle

t Pre

ssur

e S

enso

r R

etur

nJW

Out

let P

ress

ure

Sig

nal

JW O

utle

t Pre

ssur

e S

enso

r S

uppl

y (8

v)

Rig

ht S

ide

Det

onat

ion

Sup

ply

(8v)

Rig

ht S

ide

Det

onat

ion

Ret

urn

Det

onat

ion

Sen

sor

Inpu

t AD

eton

atio

n S

enso

r In

put B

Det

onat

ion

Sen

sor

Inpu

t CD

eton

atio

n S

enso

r In

put D

Em

erge

ncy

Sto

p In

put

Man

ifold

Air

Tem

p

Cra

nkca

se P

ress

ure

JW T

emp

Filt

ered

Oil

Pre

ssur

e

Unf

ilter

ed O

il P

ress

ure

Oil

Tem

pA

nalo

g S

enso

r R

etur

nA

nalo

g S

enso

r S

uppl

y (5

v)

Pre

lube

Pre

ssur

e S

witc

h D

igita

l Ret

urn

C25

6 -

BK

Rig

ht Ig

nitio

n W

iring

Right Side Ignition/Detonation Rail198-2938

MP

140

-RD

MP

140

-BK

MP

140

-WH

CL

100

-PU

CL

100

-PK

CL

200

-YL

X28

3-W

H

X27

3-W

H

CL

200

-CU

CL

200

-GN

P30

0-B

KP

700-

RD

MP0811-YL

MP0811-RDMP0813-YL

MP0813-RD

MP0815-YLMP0815-RD

MP031-YL

MP031-RDMP033-YLMP033-RD

MP0809-YL

MP0809-RD

MP

0807

-YL

MP

0807

-RD

MP

0805

-YL

MP

0805

-RD

MP

0803

-YL

MP

0803

-RD

MP

0801

-YL

MP

0801

-RD MP100-RD

MP100-BK

MP100-WH

MP000-RDMP000-BK

MP000-WH

MP101-RD

MP101-BKMP101-WH

J011

-RD

J012

-BK

2 1

J031

-RD

J032

-BK

25 24

J051

-RD

J052

-BK

15 14

J071

-RD

J072

-BK

18 5

J091

-RD

J092

-BK

33 32

J111

-RD

J112

-BK

49 48

J131

-RD

J132

-BK

59 58

J151

-RD

J152

-BK

41 40

ABCDEF

MP

380-

WH

/BU

MP

380-

WH

/PU

MP

380-

WH

/GY

MP

380-

WH

/GN

MP

380-

WH

/YL

MP

380-

WH

/OR

ABCDEF

MP

390-

WH

/BU

MP

390-

WH

/PU

MP

390-

WH

/GY

MP

390-

WH

/GN

MP

390-

WH

/YL

MP

390-

WH

/OR

ABCABCABC

MP

390-

RD

MP

390-

BK

MP

390-

RD

MP

390-

BK

MP

390-

WH

/GN

MP

390

-RD

MP

390-

BK

MP

390-

WH

/BU

MP

390-

WH

/YL

ABC

MP

390-

RD

M

P39

0-B

K

MP

390-

WH

/OR

J041

-RD

J042

-BK

27 26

J021

-RD

J022

-BK

4 3

J061

-RD

J062

-BK

17 16

J081

-RD

J082

-BK

62 52

J101

-RD

J102

-BK

35 34

J121

-RD

J122

-BK

51 50

J141

-RD

J142

-BK

61 60

J161

-RD

J162

-BK

43 42

MP

0808

-RD

MP

0810

-YL

MP

0810

-R

D

MP

0808

-YL

MP

0804

-YL

MP

0804

-RD

MP

0806

-YL

MP

0806

-RD

MP

0802

-YL

MP

0802

-RD

MP0814-YLMP0814-RD

MP0816-YL

MP0816-RD

MP0834-YL

MP0834-RD

MP0832-YL

MP0832-RD

MP0812-YLMP0812-RD

CL1

00-P

U

CL1

00-P

K

CL2

00-Y

L

X28

3-W

H

X27

3-W

H

CL2

00-C

U

CL2

00-G

N

P30

0-B

KP

700-

RD

P30

0-B

K

C205-WH

C205-BK

A204-RD

A204-BKA202-RD

A202-BK

C295-BK

C295-WH

MP010-RD

MP010-BKMP010-WH

MP100-RDMP100-BK

MP100-WH

MP000-RDMP000-BK

MP000-WH

MP101-RD

MP101-BKMP101-WH

MP130-RD

MP130-BKMP130-WH

MP030-WHMP030-BK

C130-BKC130-WH

JW Inlet Press110-1168

ABC

C130-BK

C130-WH

Coolant Temp.130-9811

12

JW Out Press 149-5150

ABC

MP130-RD

MP130-BKMP130-WH

MP030-WHMP030-BK

MP140-RD

MP140-BK

MP140-WH

Choke Actuator196-9529

A201-RD

A201-BK

G36

16

A3

Con

trol

Sys

tem

L14

L13

C256B-BK

A320 - RD A330 - RD C256C -BK

C500 - WH

P500 - BK X110a - GY

P700 - RD

A340 - RDA340 - BKP906 - BKP907 - BKP908 - BKM040 - BK

A340 - RDA340 - BKP906 - BKP907 - BKP908 - BKM040 - BKP400 - BKC500 - BK

A320 - RD A330 - RD

31 23 38 30 22 12 13 70 57

Cus

tom

er B

atte

ry N

egat

ive

Cus

tom

er B

atte

ry P

ositi

ve

SP01

- GY

SP02

- GY

Spar

e 1

Spar

e 2

t v

SP02

- GY

Spar

e 2

CP Cylinder #4A A 159-3219

CP Cylinder #2A A 159-3219

CP Cylinder #6A A 159-3219

CP Cylinder #8A A 159-3219

BA

BA

BA

R4BA

R3BA

R2BA

L4

L3

L2

A B I E H J N K M D

S J T K L A U V Q R G H E F D P N M C B

ICSM

IntegratedCombustion

SensingModule

BA

L1R1BA

CP Cylinder #16 A A 159-3219

CP Cylinder #14 A A 159-3219

CP Cylinder #12

159-3219 A A

CP Cylinder #10

159-3219 A A

Lef

t Tur

bine

Out

Lef

t Tur

bine

In

T/C

Cyl

inde

r #1

6

T/C

Cyl

inde

r #1

4

T/C

Cyl

inde

r #1

2

T/C

Cyl

inde

r #1

0

T/C

Cyl

inde

r #8

T/C

Cyl

inde

r #6

T/C

Cyl

inde

r #4

T/C

Cyl

inde

r #2

2 1

2 1

2 1

2 1

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

Left Side

J72/P72

J73/P73

J81/P81

J79/P79

J77/P77

J75/P75

J80/P80

J78/P78

J76/P76

J74/P74

J82/P82

J83/P83

J84/P84

J86/P86

J88/P88

J90/P90

J85/P85

J87/P87

J89/P89

J91/P91

Det

onat

ion

Cyl

#2

-4

Det

onat

ion

Cyl

#6

-8

Det

onat

ion

Cyl

#10

-12

Det

onat

ion

Cyl

#14

-16

195-

2431

195-

2431

195-

2431

195-

2431

ABC

MP

380-

RD

MP

380-

BK

MP

380-

WH

/OR

ABC

MP

380-

RD

MP

380-

BK

MP

380-

WH

/YL

ABC

MP

380-

RD

MP

380-

BK

MP

380

-WH

/GN

ABC

MP

380-

RD

MP

380-

BK

MP

380-

WH

/BU

Det

ona

tion C

yl #

1-3

Det

ona

tion C

yl #

5-7

Det

ona

tion C

yl #

9-1

1

Det

ona

tion C

yl #

13-1

519

5-24

31

195-

2431

195-

2431

195-

2431

Igni

tion

Coi

l C

yl #

16

191-

934

6

AB

Igni

tion

Coi

l C

yl #

15

191-

934

6

AB Igni

tion

Coi

l C

yl #

14

191-

934

6

AB

Igni

tion

Coi

l C

yl #

13

191-

934

6

AB Igni

tion

Coi

l C

yl #

12

191-

934

6

AB

Igni

tion

Coi

l C

yl #

11

191-

934

6

AB Igni

tion

Coi

l C

yl #

10

191-

934

6

AB

Igni

tion

Coi

l C

yl #

9

191-

934

6

AB Igni

tion

Coi

l C

yl #

8

191-

934

6

AB

Igni

tion

Coi

l C

yl #

7

191-

934

6

AB Igni

tion

Coi

l C

yl #

6

191-

934

6

AB

Igni

tion

Coi

l C

yl #

5

191-

934

6

AB Igni

tion

Coi

l C

yl #

4

191-

934

6

AB

Igni

tion

Coi

l C

yl #

3

191-

934

6

AB Igni

tion

Coi

l C

yl #

2

191-

934

6

AB

Igni

tion

Coi

l C

yl #

1

191-

934

6

AB

Unfiltered Oil Press. 163-8523

ABC

Filtered Oil Pressure163-8523

ABC

Oil Temperature130-8299

ABC

Rig

ht T

urbi

ne O

ut

Rig

ht T

urbi

ne In

T/C

Cyl

ind

er #

15

T/C

Cyl

ind

er #

13

T/C

Cyl

ind

er #

11

T/C

Cyl

ind

er #

9

T/C

Cyl

ind

er #

7

T/C

Cyl

ind

er #

5

T/C

Cyl

ind

er #

3

T/C

Cyl

ind

er #

1

B A

B A

CP Cylinder #7A A

159-3219

CP Cylinder #5A A

159-3219

CP Cylinder #3A A

159-3219

CP Cylinder #1A A

159-3219

CP Cylinder #15 A A

159-3219

CP Cylinder #13 A A

159-3219

CP Cylinder #11 A A

159-3219

CP Cylinder #9 A A

159-3219

L1B

A

S J T K L A U V Q R G H E F D P

ICSM

B

A

BA

BA

R1

R2

R3

L2

L3

BA

BA

N M C B

IntegratedCombustion

SensingModule

A B E H J N K M D

B

AR4

L4B

A

Cra

nk

Ca

se P

ress

ure

207

- 68

59

A B C

Right Side

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

B A

2 1

2 1

2 1

2 1

116-

2649

116-

2649

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

152-

0807

116-

2649

116-

2649

Battery +

6A Circuit Breaker

125-8019

Battery +

16A Circuit Breaker

114-1143

Battery -

Terminal

9X-9614

7

0 P

in A

mp

- C

usto

me

r In

tern

al C

onn

ect

or (

J3)

62 3

9 48 2

5

60

5

7

9

7

0 5

7 33

35

4

1

4

3

46

4

4

40

3

4 3

1

29

26

2

2

20

16

14

12

1

0 6

4

67

2

1

52

3

8

49 24

59

6

8

19

6

9

5

6

18

2

7

37

4

58

4

5

42

36

3

2

3

0

28

2

3

21

1

7

15

13

1

1

65

63

66

3

E

Air p

relub

e va

lve v

oltag

e

Gas s

hutof

f valv

e vo

ltage

Emer

genc

y sto

p

Emer

genc

y sto

p

Run r

elay

Engin

e fail

ure

Activ

e alar

m

Cran

k ter

mina

te

Auxil

iary 2

.0 am

ps re

turn

Auxil

iary 2

.0 am

ps ou

tput

CAT

data

link +

CAT

data

link -

CAN

data

link +

CAN

data

link -

CAN

data

link s

hield

PWM

outpu

t #2

Pulse

outpu

t #1

Digit

al re

turn

Keys

witch

Desir

ed sp

eed a

nalog

supp

ly

Desir

ed sp

eed a

nalog

inpu

t

Desir

ed sp

eed a

nalog

retur

n

Desir

ed sp

eed a

nalog

shiel

d

ECS-

STOP

ECS-

AUTO

ECS-

STAR

T

Desir

ed sp

eed 4

-20m

a +

Desir

ed sp

eed 4

-20m

a -

Desir

ed sp

eed 4

-20m

a +

(inpu

t #2)

Desir

ed sp

eed 4

-20m

a -

(inpu

t #2)

Norm

al St

op

4-20

ma +

(outp

ut #1

)

4-20

ma - (

outpu

t #1)

4-20

ma +

(outp

ut #2

)

4-20

ma - (

outpu

t #2)

Drive

n equ

ipmen

t

Auxil

iary g

over

nor g

ains

PWM

outpu

t #1

Idle/

Rate

d

Seco

nd tim

ing

Man

ual P

re-lu

be

Batte

ry po

sitive

(24 V

DC)

Batte

ry ne

gativ

e (G

ND)

zx

47 Pin MS - Control Panel Connector (J4)

m B A Z P H C u j D l F L V s Rr w N X g p O Y h J S b K G M W f U n k d e Ty c

X171

- BK

X171

- BK

X171

- W

H

X171

- RD

A320

- RD

A330

- RD

C256

B - B

K

C256

C - B

K

MO40

- BK

P908

- BK

P907

- BK

P906

- BK

A340

- BK

A340

- RD

CL10

0 - P

K

CL10

0 - P

U

CL20

0 - Y

L

CL20

0 - G

N

CL20

0 - C

U

X110

A - G

Y

X273

- W

H

P500

- BK

P700

- RD

P913

- BK

P914

- BK

P915

- BK

X183

A - G

Y

X183

B - G

Y

X000

A - G

Y

X000

B - G

Y

X110

B - G

Y

X100

A - G

Y

X110

B - G

Y

X100

C - G

Y

X100

D - G

Y

M000

- BK

M020

- BK

M010

- BK

M030

- BK

M050

- BK

C290

- RD

P100

- RD

P300

- BK

P600

- RD

X17

1 -

BK

X17

1 -

WH

X17

1 -

RD

A32

0 -

RD

A33

0 -

RD

C25

6B -

BK

C25

6C -

BK

MO

40 -

BK

P90

8 -

BK

P90

7 -

BK

P90

6 -

BK

A34

0 -

BK

A34

0 -

RD

CL1

00 -

PK

CL1

00 -

PU

CL2

00 -

YL

CL2

00 -

GN

CL2

00 -

CU

X11

0A -

GY

X27

3 -

WH

P50

0 -

BK

P70

0 -

RD

P91

3 -

BK

P91

4 -

BK

P91

5 -

BK

X18

3A -

GY

X18

3B -

GY

X00

0A -

GY

X00

0B -

GY

X11

0B -

GY

X10

0A -

GY

X11

0B -

GY

X10

0C -

GY

X10

0D -

GY

M00

0 -

BK

M02

0 -

BK

M01

0 -

BK

M03

0 -

BK

M05

0 -

BK

C29

0 -

RD

P100

- RDP30

0 -

BK

P60

0 -

RD

Fuse

d Ba

ttery

+

Q

P700

-RD

P300

-BK

X27

3-W

HX

283-

WH

CL2

00-Y

LC

L200

-GN

CL2

00-C

U

CL1

00-P

KC

L100

-PU

MP

380-

WH/

PUM

P38

0-W

H/G

YM

P38

0-W

H/BU

MP

380-

WH/

GN

MP

380-

WH/

OR M

P38

0-G

Y

MP

380-

WH/

YL

C20

5-W

HC

205-

BKM

P010

-RD

MP0

10-W

HM

P010

-BK

MP0

00-C

U

MP0

00-R

D

MP1

00-R

D

MP1

01-R

D

MP0

30-R

D

MP1

40-R

DM

P010

-CU

MP1

40-W

HM

P140

-BK

MP1

40-C

U

MP0

30-W

HM

P030

-BK

MP0

30-C

U

MP1

01-W

HM

P101

-BK

MP1

01-C

U

MP1

00-W

HM

P100

-BK

MP1

00-C

U

MP0

00-W

HM

P000

-BK

A 2

02-R

DA

202-

BKA

204-

RD

A20

4-BK

C29

5-W

HC

295-

BKC

130-

WH

C13

0-BK

MP1

30-R

DM

P130

-WH

MP1

30-B

KM

P130

-CU

47 39 68 55 67 54 37 29

21 11

69 56 61 60 59 58 51 50 49 48 43 42 41 40 35 34 33 32 27 26 25 24 17 16 15 14 66 53 65 64 10 20 5 4 8 7 6 19 9

C53

0-W

HC

530-

BK

C50

0-W

HP

400-

BK

C50

0 -

BK

MP

380-

WH

/PU

MP

380-

WH

/GY

MP

380-

WH

/BU

MP

380-

WH

/GN

MP

380-

WH

/OR

MP

380-

WH

/YL

P70

0-R

D

P30

0-B

K

X27

3-W

HX

283

-WH

CL2

00-Y

LC

L200

-GN

CL2

00-C

U

CL1

00-P

KC

L100

-PU

P40

0 -

BK

P70

0-R

DP

300-

BK

X27

3-W

HX

283

-WH

CL2

00-Y

LC

L200

-GN

CL2

00-C

U

A31

0-R

D

CL1

00-P

K

A33

0-R

DA

330

-BK

CL1

00-P

U

A32

0-B

KA

320

-RD

A31

0-B

K

A20

1-R

DA

201

-BK M

P39

0-W

H/P

UM

P39

0-W

H/G

YM

P39

0-W

H/B

UM

P39

0-W

H/G

NM

P39

0-W

H/Y

LM

P39

0-W

H/O

RM

P39

0-G

Y

MP

020-

CU

MP

110-

CU

MP

020-

RD

MP

020-

WH

MP

020-

BK

MP

120-

WH

/GN

MP

110-

WH

/BU

P

300-

BK

P70

0-R

D

MP

850-

WH

MP

A85

0-B

KM

P85

0-C

U

C61

5A-B

KC

615A

-WH

C61

5B-B

KC

615B

-WH

10 20 5 4 8 7 6 19 9 70 57 37 29 36 28 45 44 67 54 66 65 64 63 53 39 47 38 46 31 23 13 11 30 21 22 12 69 56 68 55

P70

0-R

DP

300-

BK

X27

3-W

HX

283

-WH

CL2

00-Y

LC

L200

-GN

CL2

00-C

U

CL1

00-P

KC

L100

-PU

A31

0-R

D

A33

0-R

DA

330

-BK

A32

0-B

KA

320

-RD

A31

0-B

K

A20

1-R

DA

201

-BK

MP

390-

WH

/PU

MP

390-

WH

/GY

MP

390-

WH

/BU

MP

390-

WH

/GN

MP

390-

WH

/YL

MP

390-

WH

/OR

MP

020

-WH

MP

120

-WH

/GN

MP

110

-WH

/BU

MP

850-

WH

MP

A85

0-B

KM

P85

0-C

U

C6

15A

-BK

C6

15A

-WH

C6

15B

-WH

A330-RDA320-RD

A330-RDA320-RD

A330-RDA320-RD

Left Sensor Harness Connector (J6)

GECM Connector (J1)

22

14 25

27 24

26

17 2 30

31

59

48

42 343 950 70

49

56 41 20

28

58

66 21

47 46

408 45

44 23

39 37

36

62

61

6438 35

16 18 63 65

67 69

52 55

5753

15

11

10 51 33

32

13

12

GECM - Gas Engine Control Module

Wat

er/O

il Le

vel I

nput

Ret

urn

Run

Rel

ay S

igna

lE

ngin

e F

ailiu

re S

igna

l

Act

ive

Ala

rm S

igna

lC

rank

Ter

min

ate

Sig

nal

Aux

ilary

2A

Out

put -

Aux

ilary

2A

Out

put +

PW

M O

ut 2

P

ulse

Out

put 1

Pul

se O

utpu

t 2

CA

N D

AT

A L

ink

-

CA

N D

AT

A L

ink

+

CA

T D

AT

A L

ink

-

CA

T D

AT

A L

ink

+

CA

N D

AT

A S

hIel

d

Key

switc

h In

put (

+ B

att)

Man

ual P

relu

be (

+ B

att)

Left

Air

Res

tric

tion

Rig

ht A

ir R

estr

ictio

n

GECM Connector (J2)

17 52

34 35

50

51 60

61

42

62 143 24

25

14 15 5 32 33 48 49

58

59 40

182 41

11 21

10 20

12 22

63 64

57

44 45

46

47 6 755

8 69 66

68

65 56

36

37

38

39

13 23 29

54

70 31

30 28

539 67

J021

-RD

J022

-BK

J041

-RD

J042

-BK

J061

-RD

J062

-BK

J081

-RD

J082

-BK

J101

-RD

J102

-BK

J121

-RD

J122

-BK

J011

-RD

J012

-BK

J031

-RD

J032

-BK

J051

-RD

J052

-BK

J071

-RD

J072

-BK

J091

-RD

J092

-BK

J111

-RD

J112

-BK

J141

-RD

J142

-BK

J161

-RD

J162

-BK

J131

-RD

J132

-BK

J151

-RD

J152

-BK

27 26 16

E-Stopnormally closed

Ser

vice

Too

l Con

nect

or9

Pin

MS

(J7)

Left Sensor Wiring

Left

Igni

tion

Wiri

ng

Right Sensor Wiring

PC Board Interconnect Module

Rig

ht S

enso

r Wiri

ng

Right Ignition Wiring

Left

Sen

sor W

iring

Rig

ht Ig

nitio

n W

iring

47 Pin MS - Control Panel Connector (J4) 70 Pin Amp - Customer Internal Connector (J3)

Left

Igni

tion

Wiri

ng

Left Sensor Wiring Left Sensor Wiring

Left Ignition Wiring

Left Sensor Wiring

Left Sensor Wiring Left Sensor Wiring

P100

-RD

P300

-BK

P300-BK

P200-RD

P600-RD

C25

6A-B

K

C25

6B-B

K

AB

DE

P300-BK

CL100-PUCL100-PK

CL200-YLCL200-GNCL200-CU

P300-BK

CL100-PUCL100-PK

CL200-YLCL200-GNCL200-CU

C256A-BK

P300-BK

CL100-PUCL100-PK

CL200-YLCL200-GNCL200-CU

C256A-BK

P300-BK

CL100-PUCL100-PK

CL200-YLCL200-GNCL200-CU

P200-RDP300-BK

CL100-PUCL100-PK

CL200-YLCL200-GNCL200-CU

P300 - BKCL100-PKCL100-PUCL200-YLCL200-GNCL200-CU

X28

3 -

WH

P70

0 -

RD

CL1

00 -

PU

CL1

00 -

PK

CL2

00 -

YL

CL2

00 -

GN

CL2

00 -

CU

C256B-BK C256B-BK C256B-BK

C53

0-W

H

GF

C

P50

0 - B

KX

110A

- G

YX

273

- WH

Speed/Tmg Shld

or

NO

TE

E

NO

TE

E

A34

0 -

RD

A34

0 -

BK

P90

6 -

BK

P90

7 -

BK

P90

8 -

BK

M04

0 -

BK

P40

0 -

BK

C53

0 -

WH

X171 - WH

X28

3 -

WH

P70

0 -

RD

CL1

00 -

PU

CL1

00 -

PK

CL2

00 -

YL

CL2

00 -

GN

CL2

00 -

CU

P50

0 - B

KX

110A

- G

YX

273

- WH

X28

3 -

WH

P70

0 -

RD

P600-RDP600-RDP600-RDP600-RDP600-RD

A34

0 -

RD

A34

0 -

BK

P90

6 -

BK

P90

7 -

BK

P90

8 -

BK

M04

0 -

BK

A340 - RDA340 - BKP906 - BKP907 - BKP908 - BKM040 - BK

A340 - RDA340 - BKP906 - BKP907 - BKP908 - BKM040 - BK

P40

0 -

BK

P400 - BK P400 - BK

C25

6B-B

K

195-6058 195-6058

NOTE E: System control power may be routed into the A3 enclosure and connected directly to the battery + 16A circuit breaker and battery - terminal or the control power is connected through (P4). There is a red wire labeled P100 inside the A3 enclosure.

210-0176

14

40

24

48

58 59 60 61 62 63 65 66 67 68 69 70

2331

36

47

57

1 2 3 4 5 6 8 9 10 1112 13

MP380-WH/BU

MP380-WH/PU

MP380-WH/GY

MP380-WH/GN

MP380-WH/YLMP380-WH/OR

CL100-PU

CL100-PK

CL200-YL

X283-WH

X273-WH

CL200-CU

CL200-GN

P300-BK

P700-RD

L11

L11L11

L11

L10

L10L10

L8

L8

L8

L8L8

L1

L1L1 L2

L2

L2

L2

L3L3

L3L4L4

L4

L4

L6L6

L6

L6

L7 L7

L12

L12

L12

L18

L18

L19

L4

L2L2L2

L3L3

L1

L1L1

L3

L6

L6

P30

0 - B

K

P20

0 - R

D

Des

ired

Spe

ed A

nalo

g S

uppl

y (5

V)

Des

ired

Spe

ed A

nalo

g S

igna

lD

esire

d S

peed

Ana

log

Ret

urn

Eng

ine

Con

trol

Sw

itch

Sto

pE

ngin

e C

ontr

ol S

witc

h A

uto

Eng

ine

Con

trol

Sw

itch

Sta

rt

Des

ired

Spe

ed 4

- 2

0 m

A +

Des

ired

Spe

ed 4

- 2

0 m

A -

4 -

20 In

put 2

+

4 -

20 In

put 2

-N

orm

al S

top

4 -

20 O

ut 1

+

4 -

20 O

ut 1

-4

- 20

Out

2 +

4 -

20 O

ut 2

-

Driv

en E

quip

men

tA

ux. G

ov. G

ains

PW

M O

ut 1

Idle

/Rat

edT

imin

g S

ettin

g 2

AU

X S

PD

/TM

G +

AU

X S

PD

/TM

G -

Fue

l Tem

pP

ress

ure

Mod

ule

Fue

l Pre

ssur

e

Pre

ssur

e M

odul

e A

ir P

ress

ure

Spe

ed/T

imin

g S

enso

r S

hiel

d

Spe

ed/T

imin

g S

enso

r -

Spe

ed/T

imin

g S

enso

r +

Wat

er/O

ilLe

vel S

witc

hC

onne

ctor

s

1 2 3 4

C53

0-W

H

C50

0-W

HC

500-

BK

C53

0-B

K

P30

0 - B

KP

300

- BK

P30

0 - B

K

P20

0 - R

DP

200

- RD

P20

0 - R

D

C13

0 -

WH

C29

5 -

WH

A20

4 -

BK

A20

4 -

RD

A20

2 -

BK

A

202

- R

D

NOTE F: Connect wire P100-RD to the 16 A circuit breaker if control power is connected at the remote panel.

NOTE H

Left

Sen

sor W

iring

L8

Spd Timing Sensor189 - 9266

Gas Shutoff Valve9Y-6922

12

AB

Right Air Restriction Switch

211-3504

Fuel Temperature130-8299

ABC

AB

Pressure Module(Fuel Press)(Air Press)162-7289

ABCDEF

Left Air Restriction Switch

211-3504

AB

MP850-WH

MP850-BK

A330-RD

A330-BK

C615B-WH

C615B-BK

MP110-WH/BUMP120-WH/GN

C615A-WH

C615A-BK

MP020-WH

MP020-BK

MP020-RD

P300-BKP700-RD

195-6058

176-1287

L14

L14

L14

AB

Air Start Valve164 - 0717

Air Prelube ValveA320-RD

A320-BK

A310-RD

A310-BK

AB

AB164 - 0717

L5

L5

L5L5 L7

X17

1 - R

D

C29

0 - R

D

MP

851

- BK

MP

851

- WH

M05

0 - B

KM

030

- BK

M02

0 - B

K

M00

0 - B

KX

100D

- G

YX

100C

- G

YX

100R

- G

YX

100A

- G

YM

010

- BK

X00

0B -

GY

X00

0A -

GY

X18

3B -

GY

X18

3A -

GY

P91

5 - B

KP

914

- BK

P91

3 - B

K

X17

1 - B

KX

171

- WH

L13

L13

L13

3 4

C290 - RDMP850 - CUMP851 - BKMP851 - WHM050 - BKM030 - BKX110B - GY M020 - BKM000 - BKX100D - GYX100C - GYX100B - GYX100A - GYM010 - BKX000B - GYX000A - GYX183B - GYX183A - GY

P915 - BKP914 - BKP913 - BK

X171 - BK

P600 - RD

X171 - RD

L4L4 L5

L5

L5

L7

L13

L5

L13

L13

L13

X171 - WH

C290 - RDMP850 - CUMP851 - BKMP851 - WHM050 - BKM030 - BKX110B - GY M020 - BKM000 - BKX100D - GYX100C - GYX100B - GYX100A - GYM010 - BKX000B - GYX000A - GYX183B - GYX183A - GY

P915 - BKP914 - BKP913 - BK

X171 - BK

X171 - RD

L13

1 Battery Positive Fused (P600)2 Battery Negative (GND) (P300)3 Battery Positive Fused (P600)4 Keyswitch5 Auxiliary 2.0 Amp Output6 Auxiliary 2.0 Amp Return7 Crank Terminate8 Active Alarm9 Engine Failure

10 Desired Speed Analog Supply11 Desired Speed Analog Input12 Desired Speed Analog Return13 Desired Speed Analog Shield14 MCS - STOP15 MCS - AUTO16 MCS - START1718 Digital Return19 Run Relay20 Desired Speed 4-20mA+21 Desired Speed 4-20mA-222324 Emergency Stop (C256C)25 Emergency Stop Return26 Normal Stop27 Normal Stop Return28 4-20mA + Output #129 4-20mA - Output #130 4-20mA + Output #231 4-20mA - Output #232 Driven Equipment33 Driven Equipment Return3435

36 PWM Output #137 PWM Output #238 Spare 0139 Spare 0240 Idle/Rated41 Idle/Rated Return42 Second Timing43 Second Timing Return44 Speed/Timing #2 +45 Speed/Timing #2 -46 Speed/Timing #2 Shield47 Unused48 J4 Emergency Stop (C256B)49 J4 Emergency Stop (C256C)50 Unused51 Unused52 Spare 0353 Unused54 Unused55 Unused56 Water Level Input5758 Manual Prelube596061 Unused62 Spare 0463 CAN Data Link +64 CAN Data Link -65 CAN Data Link Shield66 CAT Data Link +67 CAT Data Link -68 Unused6970 Oil Level Return

Initiate Contact [Remote Start]

Second Governor GainsSecond Governor Gains Return

Prelube Active SignalGas Shutoff Active Signal

Water Level Return

Oil Level Input

4-20mA + Input4-20mA - Input

X

T

bc

g

p

k

f

m

t

s

v

y

D

I

N

S

W

J

M

E

G

B

Z

d

Y

e

j h

n

u

r

x

w

z

U

O

a

V

P

K

H

L

R

F

C

A

12 Gauge

16 Gauge

Sockets

A Emergency Stop (C256C)B Emergency Stop (C256B)C Crank TerminateD CAT Data Link +EF CAN Data Link +G 4-20mA + Output #1H Active AlarmI CAT Data Link -JK Normal StopL CAN Data Link -M 4-20mA - Output #1N Desired Speed Analog SupplyO MCS - STOPP Engine FailureR Spare 03STU Driven EquipmentV CAN Data Link ShieldW 4-20mA + Output #2X Desired Speed Analog InputY MCS - AUTOZ Run Relay

a Spare 04bcd Idle/Ratede Second Timingf 4-20mA - Output #2g Desired Speed Analog Returnh MCS - STARTj Auxiliary 2.0 Amp Outputk PWM output #1mnp Desired Speed Shieldr Digital Returns PWM output #2t Spare 01u Auxiliary 2.0 Amp Returnv Spare 02w Keyswitchx Battery Negative (GND) (P300)y Battery Positive Fused (P600)z Battery Positive (24VDC) (P100)

Desired Speed 4-20mA +

Desired Speed 4-20mA -

Manual Prelube

Prelube Active Signal

Gas Shutoff Active SignalSecond Governor Gains

4-20mA + Input

4-20mA - Input

Left ICSMB

A

BA

B

A

RemoteStart

AUTOSTOP

OFF

START

STOP

OFFAUTO

P1/J1

CB1 (16A)

+ - 24 VDC

626164

5557

70

53

656769

52

ECM-Battery

StartStopAuto

J7/P7

CB2 (6A)

63

31 Digital Return

Control System Power Diagram

Engine Control Switch

START

-Battery-Battery-Battery

Unswitched +BatteryUnswitched +Battery

Unswitched +BatteryUnswitched +Battery

Switched +Battery

Right ICSM-Battery

-Battery

Switched +Battery

Switched +Battery

-Battery

Unswitched +Battery

ServiceToolConnector

1

2

3

3

4

4

5

6

7

8

8

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

P100/RD

P300/BK

P600/RD

P700/RD

P913/BK

P915/BK

P914/BK

P500/BK

C256B/BK

C256C/BK

A340/RD

A340/BK

M040/BK

P906/BK

P907/BK

P908/BK

C290/RD

A320/RD

A330/RD

M000/BK

M030/BK

M050/BK

M020/BK

M010/BKC990/GY

C991/GY

C992/GY

C993/GY

C994/GY

CL100/PK

CL100/PU

CL200/YL

CL200/GN

CL/200CU

X170/RD

X170/WH

X170/BK

4-20 mA+ DESIRED SPEED

PWM OUTPUT 2

PULSE OUTPUT 1

PULSE OUTPUT 2

SPARE 1

SPARE 2

4-20 mA- DESIRED SPEED

4-20 mA+ INPUT 2

4-20 mA- INPUT 2

4-20 mA+ OUTPUT 1

4-20 mA- OUTPUT 1

4-20 mA+ OUTPUT 2

4-20 mA- OUTPUT 2

PWM OUTPUT 1

X170/CU

X183A/GY

X183B/GY

X000A/GY

X000B/GY

X100A/GY

X100B/GY

X100C/GY

X100D/GY

X110B/GY

X110A/GY

X273/GY

X283/GY

SP01/GY

SP02/GY

DESIRED SPEED SHIELD

DESIRED SPEED RETURN

DESIRED SPEED SIGNAL

DESIRED SPEED + 5 VOLTS

CAN DATA LINK SHIELD

CAN DATA LINK -

CAN DATA LINK +

CAT DATA LINK -

CAT DATA LINK +

NORMAL STOP

GOVERNOR GAIN SETTING 2

TIMING SETTING 2

IDLE/RATED

DRIVEN EQUIPMENT

GAS SHUTOFF VALVE VOLTAGE

PRELUBE SOLENOID VALVE VOLTAGE

MANUAL PRELUBE SWITCH SIGNAL

ENGINE FAILURE

ACTIVE ALARM

CRANK TERMINATE

ENGINE RUN

AUXILIARY 2 AMP RETURN

AUXILIARY 2 AMP OUTPUT

EMERGENCY STOP

EMERGENCY STOP

BATT- (DIGITAL RETURN)

AUTO INPUT

START INPUT

STOPINPUT

BATT+ (KEYSWITCH)

BATT+ 24 VDC 6 AMP (FUSED)

BATT-

BATT+ 24 VDC 20 AMPS (UNFUSED)

2

EMERGENCY STOP

MODE CONTROL

SWITCHMAKE BEFORE BREAKCONTACTS REQUIRED

ENGINE

ON

PRELUBE

ON

ENGINE

FAILURE

1

2

54

3

6

7

10

9

8

11

12

13

14

15

MANUAL PRELUBE

ACTIVE

ALARM

3

2

1

DESIRED

SPEED

POTENTIOMETER

SERVICE TOOL

CONNECTOR

B ADEGFC

1

2

3

4

5

6

7

8

9

10

11

12

MIDS

DISPLAY

KEYPAD

A

B

C

BATT+

BATT-

KEYSWITCH INPUT

HI SIDE DRIVER 1

HI SIDE DRIVER RETURN

CHASSIS GROUND

CAT DATA LINK +

CAT DATA LINK -

SWITCH TO BATTERY 1

CAN HI

CAN LO

HI SIDE DRIVER 2

RD

BK

PK LTGN

YL

OR BK

LT BU

WH

LT GN

PU

OR

BR

GY

KEYPAD SUPPLY

KEYPAD RETURN

KEYPAD INPUT

PK

TN

WH DKGN

OR

BK

WH

START/STOP PANEL

INTERCONNECT

HARNESS

3

3

4

4

5

6

7

8

8

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

1

2

2

SWITCH

CONTACTS

11-12

11-15

11-14

11-13

SWITCH

POSITION

OFF/RESET

STOP

START

AUTO

SWITCH

CONTACTS

6-7

6-10

6-9

6-8

SWITCH

POSITION

OFF/RESET

STOP

START

AUTO

SWITCH

CONTACTS

1-2

1-5

1-4

1-3

SWITCH

POSITION

OFF/RESET

STOP

START

AUTO

P300A/BK

NOTE A

P600A/RD

P700A/RD

P913/BK

P915/BK

P914/BKP500/BK

C256B/BK

C256C/BK

M040/BK

P907/BK

P908/BK

C290/RD

A320/RD

CL100/PK

CL100/PU

CL200/YL

CL200/GN

CL200/CU

X170/RD

X170/WH

X170/BK

X170/CU

CL20

0/CU

CL20

0/G

N

CL20

0/YL

CL10

0/PU

CL10

0/PK

P300

Z/BK

P600

Z/RD

P700D/RD

P700C/RD

P700B/RD

P913/BK

P915/BK

P914/BK

P500/BK

C990/GY

C991/GY

C992/GY

C993/GY

C994/GY

CP-11

CP-12

A2 A1

+ -

P700F/RDP700G/RDP700H/RD

+ - + - + -

P700E/RD

P300A/BK

SPLICE

CUSTOMER E-STOP

NOTE C

CUSTOMER

REMOTE START

NOTE B

P600A/RD

P300A/BK

P700J/RD

CL100/PK

CL100/PU

1.3K1.3K1.3K

NOTE B: If the mode control switch is in the Auto Postion, a remote start will occur when terminal 8 (Digital Return) is connected to terminal 6 (Start Input).

NOTE A: Customer provided control power for the A3 control system may be connected at Start/Stop Panel or at the A3 enclosure located on the engine. If customer control power is connected at the Start/Stop control, connect Batt. + to Terminal 1 and Batt. - to Termnial 2. To complete the Batt. + wiring open the A3 enclosure door at the engine and connect the 12 Ga. red wire marked P100 to the 16 amp circuit breaker.

J1J2

J3J4

J5J6

WIR

E I.

D.

DE

SC

RIP

TIO

N

GE

CM

Ign

itio

n

Wir

ing

CU

ST

OM

ER

C

US

TO

ME

R

R.S

.S

EN

SO

RL

.S.

SE

NS

OR

1 3y

P-6

00R

DF

used

Bat

tery

Pos

itive

63,6

5,67

,69

220

1221

,20

BM

P11

0-C

UP

300-

BK

Bat

tery

Neg

(G

rnd)

RS

ICS

M -

B, L

S IC

SM

-B

,I

704

w10

10 11P

700-

RD

Key

Sw

itche

d, IC

SM

A A

, LS

, RS

Pre

ssur

e M

odul

e (F

uel/A

ir P

ress

ure)

- (

A )

135

jA

340-

RD

Aux

iliar

y 2.

0 A

mp

Out

put

236

uA

340-

BK

Aux

iliar

y 2.

0 A

mp

Ret

urn

297

CP

906-

BK

Cra

nk T

erm

inat

e

318

HP

907-

BK

Act

ive

Ala

rm

309

PP

908-

BK

Eng

ine

Fai

lure

1810

NX

171-

RD

Des

ired

Spe

ed A

nalo

g S

uppl

y

1611

XX

171-

WH

Des

ired

Spe

ed A

nalo

g In

put

35

12 13g p

X17

1-B

K

Rig

ht S

ide

Fue

l Det

onat

ion

Rai

l - (

F )

Rig

ht S

ide

Fue

l Det

onat

ion

Rai

l -(

shie

ld )

Des

ired

Spe

ed S

hiel

dD

esire

d S

peed

Ret

urn

6114

OP

913-

BK

MC

S -

Sto

p

6415

YP

914-

BK

MC

S A

uto

6216 17

hP

915-

BK

MC

S S

tart

Initi

ate

Con

tact

(R

emot

e S

tart

)

31

18 25 27 33 35 41 43

r56

P50

0-B

K

CL2

00-C

U

Dig

ital R

etur

nE

mer

genc

y S

top

Ret

urn

Nor

mal

Sto

p R

etur

nD

riven

Equ

ipm

ent R

etur

nA

ux. G

ov. G

ains

Ret

urn

Idle

/Rat

ed R

etur

nT

imin

g S

ettin

g #2

Ret

urn

Pre

Lube

Pre

ss S

witc

h (B

)

2819

ZM

040-

BK

Run

Rel

ay

3620

EX

183A

-GY

Des

ired

Spe

ed 4

-20

ma

( +

)

3721

JX

183B

-GY

Des

ired

Spe

ed 4

-20

ma

( -

)

3822

SX

000A

-GY

Des

ired

Spe

ed 4

-20

ma

+ (I

nput

#2)

3923

bX

000B

-GY

Des

ired

Spe

ed 4

-20

ma

- (I

nput

#2)

24,4

9A

C25

6C-B

KE

mer

genc

y S

top

(C25

6C)

2326

KM

010-

BK

N

orm

al S

top

4428

GX

100A

-GY

4-20

ma

+ (o

utpu

t #1)

4529

MX

100R

-GY

4-20

ma

- (o

utpu

t #1)

4630

WX

100C

-GY

4-20

ma

+ (o

utpu

t #2)

4731

fX

100D

-GY

4-20

ma

- (

outp

ut #

2)

2132

U

M00

0-B

KD

riven

Equ

ipm

ent

6634

nM

020-

BK

Aux

. Gov

. Gai

ns

PW

M O

utpu

t #1

5937

sX

110A

-GY

PW

M O

utpu

t #2

2840

dM

030-

BK

Idle

/Rat

ed

2042

eM

050-

BK

Tim

ing

Set

ting

#2

4044

MP

851-

WH

Spe

ed T

imin

g #

2 (

+ )

4145

MP

851-

BK

Spe

ed T

imin

g #

2 (

- )

5146

13M

P85

0-C

US

peed

Tim

ing

#2 S

hiel

d,LS

Spd

Tim

ing

Sen

sor

( S

hiel

d )

5819

19X

273-

WH

Pul

se O

utpu

t #1,

LS,R

S IC

SM

-(

E )

6756

66C

530-

WH

Wat

er L

evel

Inpu

t

57 69O

il Le

vel I

nput

Wat

er L

evel

Ret

urn

5658

TC

290-

RD

Man

ual P

re-L

ube

1259

c36

A32

0-B

KA

ir P

relu

be V

alve

Vol

tage

1160

m70

A33

0-R

DG

as S

huto

ff V

alve

Vol

tage

499

9X

283-

WH

Pul

se O

utpu

t #2,

LS

,RS

ICS

M -

( H

)

5063

F8

8C

200-

YL

CA

N d

ata

link

+, L

S, R

S IC

SM

- (

K )

3464

L7

7C

L200

-GN

CA

N d

ata

link

- R

S, L

S IC

SM

- (

M )

4265

V6

6C

L200

-CU

CA

N d

ata

link

shie

ld -

RS

, LS

ICS

M -

( D

)

866

D5

5D

CL1

00-P

KC

AT

dat

a lin

k -

, LS

, RS

ICS

M -

( J

)

967

I4

4E

CL1

00-P

UC

AT

dat

a lin

k +,

LS

, RS

ICS

M -

( N

)

5370

54 55 6438 39

C13

0-B

KC

295-

BK

P40

0-B

KC

615A

-BK

C61

5B-W

H

JW P

ump

( A

)H

ydra

x P

ress

Sw

itch

( B

)W

ater

/Oil

Leve

l Ret

urn

JW In

Pre

ss (

B )

Hyd

rax

Pre

ss (

B )

BC

256B

-BK

Em

erge

ncy

Sto

p

xP

300-

BK

Bat

tery

Ter

min

al -

zP

100-

RD

Bat

tery

+ C

ircui

t Bre

aker

3912

MP

380-

WH

/OR

Rig

ht S

ide

Igni

tion/

Det

onat

ion

Rai

l

1716

MP

000-

WH

3822

MP

380-

WH

/YL

Rig

ht S

ide

Igni

tion/

Det

onat

ion

Rai

l

5423

MP

380-

WH

/GY

Rig

ht S

ide

Igni

tion/

Det

onat

ion

Rai

l

2626

MP

100-

WH

RS

Unf

ilter

ed O

il P

ress

ure

Sen

sor

- (

C )

6829

MP

130-

WH

JW O

ut P

ress

3730

MP

380-

WH

/GN

Rig

ht S

ide

Igni

tion/

Det

onat

ion

Rai

l

5631

MP

380-

WH

/PU

Rig

ht S

ide

Igni

tion/

Det

onat

ion

Rai

l

2434

MP

101-

WH

RS

Filt

ered

Oil

Pre

ssur

e S

enso

r -

C

6537

MP

130-

RD

JW O

ut P

ress

3638

MP

380-

WH

/BU

Rig

ht S

ide

Igni

tion/

Det

onat

ion

Rai

l

939

A20

4-B

KW

aste

gate

Act

uato

r

2742

MP

030-

WH

RS

Coo

lant

Tem

pera

ture

Sen

sor

- (

1 )

847

A20

4-R

DW

aste

gate

Act

uato

r

2550

MP

140-

WH

RS

Cra

nk C

ase

Pre

ssur

e S

enso

r -

( C

)

757

A20

2-B

KF

uel A

ctua

tor

1460

MP

010-

WH

RS

Man

ifold

Tem

p. S

enso

r -

( C

)

6967

C13

0-W

HJW

In P

ress

7068

C29

5-W

HH

ydra

x P

ress

Sw

itch

3069

C20

5-W

HR

S P

relu

be P

ress

ure

Sw

itch

- (

A )

670

C20

2-R

DF

uel A

ctua

tor

+

6611 21

MP

130-

CU

MP

130-

BK

JW O

ut P

ress

( S

hiel

d )

JW O

ut P

ress

( B

)

3P

005

- B

K

14 15 24 25 32 33 40 41 48 49 58 59

55 68

MP

000-

CU

MP

000-

BK

MP

100-

CU

MP

100-

BK

MP

101-

CU

MP

101-

BK

MP

030-

CU

MP

030-

BK

MP

140-

CU

MP

140-

BK

MP

010-

CU

MP

010-

BK

MP

020-

CU

MP

020-

BK

Oil

Tem

pera

ture

- (

Shi

eld

)O

il T

empe

ratu

re -

( B

)U

nfilt

ered

Oil

Pre

ssur

e -

( S

hiel

d )

Unf

ilter

ed O

il P

ress

ure

- (

B )

Filt

ered

Oil

Pre

ssur

e -

( S

hiel

d )

Filt

ered

Oil

Pre

ssur

e -

( B

)C

oola

nt T

empe

ratu

re -

( S

hiel

d )

Coo

lant

Tem

pera

ture

- (

B )

Cra

nk C

ase

Pre

ssur

e -

(Shi

eld)

Cra

nk C

ase

Pre

ssur

e -

( B

)M

anifo

ld T

emp

- (

Shi

eld

)M

anifo

ld T

emp

- (B

)F

uel T

emp

- (

Shi

eld

)F

uel T

emp

- (

B )

2P

005

- R

D

17 27 35 43 51 61

69

MP

000-

RD

MP

100-

RD

MP

101-

RD

MP

030-

RD

MP

140-

RD

MP

010-

RD

MP

020-

RD

Oil

Tem

pera

ture

- (

A )

Unf

ilter

ed O

il P

ress

ure

- (

A )

Filt

ered

Oil

Pre

ssur

e -

( A

)

Coo

lant

Tem

pera

ture

Cra

nk C

ase

Pre

ssur

e -

( A

)M

anifo

ld T

emp

- (

A )

Fue

l Tem

p -

( A

)

53 65C

530-

BK

C50

0-B

KW

ater

Lev

el In

put

Oil

Leve

l Inp

ut

1122

MP

120

WH

/GN

LS P

ress

ure

Mod

ule

- C

(F

uel P

ress

ure)

3323

MP

850-

BK

LS S

pd/T

imin

g S

enso

r -(

2 )

2228

A32

0-B

KA

ir P

relu

be V

alve

-

2029

A31

0-B

KA

ir S

tart

Sol

enoi

d -

1030

MP

110-

WH

/BU

LS P

ress

ure

Mod

ule

- D

(A

ir P

ress

ure)

3231

MP

850-

WH

LS S

pd/T

imin

g S

enso

r -(

1 )

1037

A31

0-R

DA

ir S

tart

Sol

enoi

d +

6444

A20

1-B

KC

hoke

Act

uato

r -

6345

A20

1-R

DC

hoke

Act

uato

r +

1346

C61

5B-W

HLS

Lef

t Air

Res

tric

tion

Sw

itch

- (

A )

1247

C61

5A-W

HLS

Rig

ht A

ir R

estr

ictio

n S

witc

h -

( A

)

5553 54

MP

390-

CU

LS D

eton

atio

n R

etur

n

1556

MP

020-

WH

LS F

uel T

empe

ratu

re S

enso

r -

( C

)

2157

A33

0-B

KG

as S

huto

ff V

alve

-

4763

MP

390-

WH

/OR

LS D

eton

atio

n S

enso

r In

put (

H)

4664

MP

390-

WH

/YL

LS D

eton

atio

n S

enso

r In

put (

G)

4565

MP

390-

WH

/GN

LS D

eton

atio

n S

enso

r In

put (

F)

4466

MP

390-

WH

/BU

LS D

eton

atio

n S

enso

r In

put (

E)

5767

MP

390-

WH

/PU

LS D

eton

atio

n S

enso

r S

uppl

y (8

v)

22C

-256

A-W

HE

-Sto

p In

put

52 53 55 57

P20

0-R

D +

Bat

t

1J0

11-R

DR

S Ig

nitio

n C

oil #

1 -

A

2J0

12-B

KR

S Ig

nitio

n C

oil #

1 -

B

3J0

21-R

DLS

Igni

tion

Coi

l #2

- A

4J0

22-B

KLS

Igni

tion

Coi

l #2

- B

5J0

71-R

DR

S Ig

nitio

n C

oil #

7 -

A

14J0

51-R

DR

S Ig

nitio

n C

oil #

5 -

A

15J0

52-B

KR

S Ig

nitio

n C

oil #

5 -

B

16J0

61-R

DLS

Igni

tion

Coi

l #6

- A

17J0

62-B

KLS

Igni

tion

Coi

l #6

- B

18J0

72-B

KR

S Ig

nitio

n C

oil #

7 -

B

24J0

31-R

DR

S Ig

nitio

n C

oil #

3 -

A

25J0

32-B

KR

S Ig

nitio

n C

oil #

3 -

B

26J0

42-B

KLS

Igni

tion

Coi

l #4

- B

27J0

41-R

DLS

Igni

tion

Coi

l #4

- A

32J0

91-R

DR

S Ig

nitio

n C

oil #

9 -

A

33J0

92-B

KR

S Ig

nitio

n C

oil #

9 -

B

34J1

01-R

DLS

Igni

tion

Coi

l #10

- A

35J1

02-B

KLS

Igni

tion

Coi

l #10

- B

40J1

51-R

DR

S Ig

nitio

n C

oil #

15 -

A

41J1

52-B

KR

S Ig

nitio

n C

oil #

15 -

B

42J1

61-R

DLS

Igni

tion

Coi

l #16

- A

43J1

62-B

KLS

Igni

tion

Coi

l #16

- B

48J1

11-R

DR

S Ig

nitio

n C

oil #

11 -

A

49J1

12-B

KR

S Ig

nitio

n C

oil #

11 -

B

50J1

21-R

DLS

Igni

tion

Coi

l #12

- A

51J1

22-B

KLS

Igni

tion

Coi

l #12

- B

52J0

81-R

DLS

Igni

tion

Coi

l #8

- A

58J1

31-R

DR

S Ig

nitio

n C

oil #

13 -

( A

)

59J1

32-B

KR

S Ig

nitio

n C

oil #

13 -

( B

)

60J1

41-R

DLS

Igni

tion

Coi

l #14

- (

A )

61J1

42-B

KLS

Igni

tion

Coi

l #14

- (

B )

62J0

82-B

KLS

Igni

tion

Coi

l #8

- (

B )

GE

CM

Gas

En

gin

e C

on

tro

l M

od

ule

70

PIN

47

PIN

S e r v i c e

T o o l

C o n n e c t o

CO

NN

EC

TO

R

r

4836k