renr5456renr5456-04_sis
TRANSCRIPT
Machine Harness Connector And Component Locations
1010
66
AA
BB
CC
DD
GG
66
1
44
1111
1010
1717
FF
1212
1313
11
1111
1515
1414
HH
1313
1212
EE
44
77
7
88
88
88
99
99
99
1717
1515
2424
2424
2525
2525
2828
2828
3636
3636
3737
3737
3838
3838
3939
3939
4040
4040
4141
4141
4242
4242
4444
4444
4545
4545
4646
4646
4747
4747
4848
4848
4949
4949
5050
5050
1818
1818
1919
1919
22
22
14141616
1616
2626
2626
2727
2727
2929
2929
2121
2121
3030
3030
3131
3131
3333
3333
3434
3434
3232
3232
3535
3535
2020
2020
5151
5151
5252
5252
2222
2222
5353
5353
5454
5454
2323
2323
F
A
B
C
E
J
J
43
43
Wire Number
Wire Color Description
Wire Number
Wire Color Description
101 RD Battery + 763 BU Travel Speed Change Solenoid103 RD Dome Lamp / Memory 779 WH Low Pressure Quick Coupler Solenoid105 RD Key Switch 780 PU Atch Quick Coupler Switch108 RD Heater 788 YL Spped Sensor (-)109 RD Alternator B+ Terminal A746 PK Boost Pressure110 RD Timer Relay A747 GY ATM Pressure112 PU Main Relay A755 PK Throttle Position 1113 OR Switch Panel / Radio A756 BU Throttle Position 2114 RD Horn A757 GY Throttle Position 3115 RD Cab Lamp Relay A758 BR Throttle Position 4118 GY Wiper/Washer A762 PU Speed Sensor (+)119 OR Not used A768 BU Power Shift Cont Solenoid120 YL 12V 10A Converter 1 A769 GY Power Shift Cont Solenoid123 WH Seat Heater A770 PK Backup Resistor To Backup EPR Valve Switch124 GN A/C E795 YL Oil Temperature129 BU Cigar Lighter F716 WH Secondary Shutdown Switch130 RD Engine Control F773 OR Backup Gov Sw A/D To Eng Gov Actuator (Accel)135 BU 12V Memory Out F774 WH Backup Gov Sw A/D To Eng Gov Actuator (Decel)139 OR Radio 12V Memory H705 BR Fuel Pump Relay143 BR Atch Boom Float Disable Relay H792 BR Atch Mart Boom Up/Down Relay 2147 PU Atch Solenoid J702 BK Air Heater Relay149 RD Boom Lamp M734 BR Travel Mode Switch150 OR Quick Coupler M736 BU Governor Command151 GN Hyd Lock Solenoid Relay M737 WH Flow Limit Pressure PRV152 BU Lower Wiper / Washer M738 OR Primary NFC Pressure PRV154 RD Neutral Start Relay M739 YL PRV Return (2)160 PU Chassis Lamp M740 PK Travel Straight Solenoid168 RD Aux Ckt M741 GY Travel Alarm Cancel Switch169 PK Backup / Monitor Control M742 PU AEC Mode Switch172 GN Product Link M743 GN Atch Boom Float Disable Relay175 RD A/C Blower M744 PK Atch Smart Boom Select Switch179 BU 12V 10A Converter 2 M745 BU Atch Boom Check Solenoid 1180 GN Aux Ckt M746 YL Atch Smart Boom Up/Down Relay 1184 RD E/P Control M747 PU Atch Smart Boom Sw To Relay188 WH Fuel Pump M748 OR Atch Smart Boom Up/Down Relay Output189 RD Timer Relay Out M749 WH Atch Up/Down Pressure Switch196 BU INSP Lamp Socket 892 BR Cat Data Link -199 OR Beacon Lamp 893 GN Cat Data Link +
A893 OR Atch Fuel Pump200 BK Chassis Ground F889 WH Gov Command201 BK Monitor Ground G826 BR Oil Pressure210 BK Converter 1 Ground G827 BU Oil Presure -211 BK Converter 2 Ground G828 WH 5+ From Engine Control To Sensors229 BK Converter 2 Ground G829 GN Sensor Common235 BK E/P Control Ground G831 GY Oil Temp +5
A278 BK Fuel Pump Ground G833 PK Sensor CommonG849 BR HEUI Rail Pressure
304 WH Start Relay To Motor Starter G850 BU Air Heater Relay306 GN Neutral Start Relay To Start Relay G854 PK Conn HEP307 OR Key Switch To Neutral Start Relay G855 PU Conn HEP308 YL Key Switch ON G856 WH TDC Probe310 PU Start Aid Sw To Start Aid Solenoid G857 YL TDC Probe320 RD Horn Sw To Horn Relay K843 GN Right Joystick Switch 1321 BR Travel Alarm K844 GY Left Joystick Switch 1322 GY Horn Relay To Horns K847 PU Right Joystick Switch 2323 WH Atch Refueling Pump K848 WH Left Joystick Switch 1325 PK Atch Refueling Stop Switch K849 YL Atch Stem 1326 RD Key Switch Off K850 BR Atch Stem 2329 YL Atch Refueling Stop Rly To Refueling Power Rly K851 BU Atch Stem 3365 YL Atch Refueling Stop Sw To Refueling Relays K852 GN Atch Stem 4
K853 GY Atch Pump1 Flow Control Solenoid403 GN Alt R Term To Service Meter And E/P Control K854 OR Atch Pump2 Flow Control Solenoid405 GN Eng Oil Pressure Switch K855 PK Atch Separate Valve Solenoid405 GY Low Oil Pressure Output K856 PU Atch Stem1 Control Solenoid (A)410 WH Action Alarm K857 WH Atch Stem2 Control Solenoid (A)412 BU Coolant Level Switch K858 YL Atch Stem3 Control Solenoid (A)430 BU Air Cleaner Switch K859 BR Atch Stem4 Control Solenoid (A)487 OR Hydraulic Oil Filter Switch K860 BU Atch Stem1 Control Solenoid (B)491 PK Hydraulic Oil Temp Sensor K861 GN Atch Stem2 Control Solenoid (B)495 GN Fuel Level K862 GY Atch Stem3 Control Solenoid (B)496 WH Hydraulic Oil Level Switch K863 OR Atch Stem4 Control Solenoid (B)
A499 BU Hydraulic Tank Pressure Switch K864 PK Atch Relief 1 SolenoidC468 BU Eng Oil Level Switch K865 PU Atch Relief 2 SolenoidE469 YL Tool Pressure Sensor K866 WH Atch 1 way / 2 way Control SolenoidE470 BR Neg Cont Pressure Sensor 1 K867 YL PRV Return (1)E471 BU Neg Cont Pressure Sensor 2 K868 BR Solenoid Gnd 2E472 GN Rotate Switch (CW) K869 BU Solenoid Gnd 3E473 GY Atch Stem 1 Modulation K870 GN Solenoid Gnd 4E474 OR Atch Stem 2 Modulation K876 BR Atch Relief Check 1 SolenoidE475 PK Atch Stem 3 Modulation K877 BU Atch Relief Check 2 SolenoidE476 PU Atch Stem 4 Modulation 994 GY Oil PressureE480 WH Over Load Alarm Cancel Switch 995 BU Coolant TemperatureH446 PK OLWD Pressure Sensor 998 BR Backup Gov SwitchH465 GN Travel Alarm Cancel Indicator C967 BU Intake Air TemperatureH466 BU AEC Mode Indicator C987 RD Power To Atch Valve ControlH467 WH Travel Mode Indicator C991 PK Fuel PressureH473 BR Straight Travel Pressure Switch E963 BK Dual Cam Speed/Timing (Run)H474 GN Travel Right Pressure Switch E964 WH Dual Cam Speed/Timing (Run)H475 BU Travel Left Pressure Switch E965 BU Dual Cam Speed/Timing (Crank)H476 WH Joystick Pressure Switch E966 YL Dual Cam Speed/Timing (Crank)
G976 BU Water Separator Level Switch501 GN Wiper Low K904 GN Pump Discharge 1 Pressure Sensor506 PU Wiper Control To Washer Motor K906 GN Swing Brake Solenoid508 PU LH Speaker (+) K907 BU Swing Brake Cancel Solenoid509 WH LH Speaker (-) L968 OR PRV Return (1)511 BR RH Speaker (+) L969 WH PS Control PRV512 GN RH Speaker (-) L972 BU One Touch Low Idle Switch530 OR Wash Signal (Sw Panel To Wiper Cont) L973 GN Free Swing535 BU Lower Wiper Motor (+) L976 GN Atch Refueling Start Switch586 BR Not Used M906 BU Stem 1 (Squeeze) Pressure Sensor590 GY Wiper INT (3) (Sw Panel To Wiper Cont) T951 YL Injector 1 Solenoid
A537 PK Seat With Seat Heater T952 BR Injector 2 SolenoidA579 OR Wiper CCW (Wiper Cont To Wiper Motor) T953 BU Injector 3 SolenoidA580 BR Wiper CW (Wiper Cont To Wiper Motor) T954 GY Injector 4 SolenoidA584 BU Wiper Cut (Wiper Cont To Window Limit Sw) T955 GN Injector 5 SolenoidA586 OR Wiper INT (6) (Sw Panel To Wiper Cont) T956 GY Injector 6 SolenoidA588 GN Hyd Lock Sol Relay To Solenoid T957 PU Injector 1 SolenoidC537 GN A/C Photo Sensor (Y/W)To Sw Panel A/C + Heater T958 YL Injector 2 SolenoidC538 OR A/C Photo Sensor (Y/G)To Sw Panel A/C + Heater T959 BR Injector 3 SolenoidC569 YL Converter To 12V 10A Socket T960 BU Injector 4 SolenoidE554 PK A/C Unit To A/C Clutch Solenoid T961 GN Injector 5 SolenoidE562 PU Rotary Switch T962 WH Injector 6 SolenoidE564 PK Quick Coupler Safety Lever Relays T967 YL Pump Discharge 2 Pressure SensorE565 BU Rotary Switch 8630 BU Atch Beacon Relay
607 PK Chassis Lamp Relay Output615 YL Cab Lamp616 BU Boom Lamp638 WH Atch Beacon Relay Output645 RD Boom Lamp (Sw Panel To Boom Lamp Relay)646 RD Cab Lamp (Sw Panel To Cab Lamp Relay)
A623 BU Chassis Lamp Relay To Diode
Accessory Circuits
Lighting Circuits
Wire Description
Ground Circuits
Basic Machine Circuits
Monitoring Circuits
Control CircuitsPower Circuits
Component Schematic Location
Machine Location Component Schematic
LocationMachine Location
Sensor - Oil Pressure C-11 HSensor - Oil Temp B-11 49Sensor - Pump Discharge Press 1 A-11 FSensor - Pump Discharge Press 2 A-10 FSensor - Turb Outlet Pressure B-11 45Service Meter F-2 ASolenoid - A/C Clutch D-11 50Solenoid - Atch 1Way/2Way Control A-5 35Solenoid - Atch Boom Check 1 B-5 DSolenoid - Atch Boom Check 2 B-5 DSolenoid - Atch Boom Down Line Cut Off C-9 DSolenoid - Atch Fine Swing C-3 30Solenoid - Atch Flow Limit A-12 FSolenoid - Atch Primary NFC A-12 FSolenoid - Atch Pump 1 Flow Control A-12 FSolenoid - Atch Pump 2 Flow Control A-12 FSolenoid - Atch Q.C. High Pressure 1 B-2 FSolenoid - Atch Q.C. High Pressure 2 B-2 FSolenoid - Atch Q.C.Low Pressure B-2 FSolenoid - Atch Relief 1 B-5 31Solenoid - Atch Relief 2 B-5 32Solenoid - Atch Relief Check 1 A-5 33Solenoid - Atch Relief Check 2 B-5 34
Action Alarm F-2 A
Solenoid - Atch Separate Valve C-7 GFuse I-7,9 E Solenoid - Atch Stem 1 Control (A) A-9 JHorn C-2 7 Solenoid - Atch Stem 1 Control (B) A-9 JIndicator Unit H-1 B Solenoid - Atch Stem 2 Control (A) A-9 JLamp - Atch Boom C-2 8 Solenoid - Atch Stem 2 Control (B) A-9 JLamp - Atch Cab G-1 9 Solenoid - Atch Stem 3 Control (A) B-9 JLamp - Chassis C-2 10 Solenoid - Atch Stem 3 Control (B) B-9 JLamp - Dome G-2 A Solenoid - Atch Stem 4 Control (A) B-9 JMonitor F-1 A Solenoid - Atch Stem 4 Control (B) B-9 JMotor - Atch Fuel Pump H-7 46 Solenoid - Hyd Lock C-8 GMotor - Starter D-11 12 Solenoid - Injector 1 C-10 36Motor - Washer G-7 13 Solenoid - Injector 2 C-10 37Motor - Wiper I-1 A Solenoid - Injector 3 C-10 38Panel - A/C Switch D-1 A Solenoid - Injector 4 C-10 39Panel - Atch Heater Switch D-1 A Solenoid - Injector 5 C-10 40Pump - Atch Refueling A-2 21 Solenoid - Injector 6 C-10 41Relay - Air Heater E-11 H Solenoid - Power Shift Control A-11 FRelay - Atch Beacon G-8 E Solenoid - Swing Brake C-9 GRelay - Atch Boom Float Disable I-12 E Solenoid - Travel Speed C-9 GRelay - Atch Q.C. Safety Lever On I-10 E Solenoid - Travel Straight C-9 GRelay - Atch Q.C. Safety Lever Priority I-11 E Switch - Air Cleaner F-9 24Relay - Atch Q.C. Safety Lock 1 I-10 E Switch - Atch Boom Down Pressure C-8 DRelay - Atch Q.C. Safety Lock 2 I-10 E Switch - Atch Boom Float Exchange D-2 ARelay - Atch Refueling Power A-2 26 Switch - Atch Fine Swing Control D-2 ARelay - Atch Refueling Start A-3 29 Switch - Atch OLWD Alarm Cancel D-3 ARelay - Atch Refueling Stop A-2 27
Switch - Atch Refueling A-4 20Switch - Atch Fuel Priming Pump Motor H-7 46
Relay - Atch Smart Boom Up/Down 1 I-12 ESwitch - Atch Refueling Start (NO) A-3 18Relay - Atch Smart Boom Up/Down 2 I-11 ESwitch - Atch Refueling Stop (NC) A-3 19Relay - Boom Lamp I-8 ESwitch - Atch Seat Heater D-2 ARelay - Cab Lamp I-8 ESwitch - Atch Straght Travel Pressure I-1 DRelay - Chassis Lamp I-8 ESwitch - Atch Up/Down Pressure B-8 DRelay - Fuel Pump G-8 ESwitch - Backup EPR Valve G-2 BRelay - Horn H-8 ESwitch - Backup Gov H-2 BRelay - Hyd Lock H-8 ESwitch - Coolant Level H-7 25Relay - Main H-11 ESwitch - Disconnect G-9 ERelay - Neutral Start H-8 ESwitch - Engine Oil Level D-11 HRelay - Start H-11 ESwitch - Horn I-3 CRelay - Timer I-9 ESwitch - Hyd Oil Filter A-5 FResistor I-9 ESwitch - Hyd Oil Level A-4 FSender - Hyd Oil Temp A-5 FSwitch - Hyd Tank Pressure B-3 43Sensor - A/C Photo F-1 ASwitch - Joystick Pressure H-3 DSensor - Atch Negative Control Press 1 A-12 FSwitch - Key G-1 BSensor - Atch Negative Control Press 2 A-12 FSwitch - Neutral Start Limit I-3 DSensor - Atch OLWD Pressure B-2 21Switch - One Touch Low Idle H-1 BSensor - Atch Squeeze Pressure B-5 16Switch - Rotary D-3 47Sensor - Atch Tool Pressure C-7 GSwitch - Secondary Shutdown F-6 11Sensor - Atch Water Separator Level H-7 15Switch - Throttle Pos H-1 BSensor - Atmostpheric Pressure C-11 44Switch - Travel Left Pressure H-1 DSensor - Engine Coolant Temp B-11 HSwitch - Travel Right Pressure H-1 DSensor - Fuel Level A-4 17Switch - Window Limit G-1 ASensor - Fuel Pressure B-11 HSwitch Panel F-1 ASensor - HEUI Rail Pressure B-11 42TDC Probe B-11 HSensor - Intake Air Temp B-11 H
Machine locations are repeated for components located close together.A = Located inside of cab. F = Located inside of pump compartmentB = Located inside of right console. G = Located around control valveC = Located inside of left console. H = Behind engineD = Located under platform. J = Solenoid block inside of pump compartmentE = Located around relay panel.
Component Location
Connector Location
Connector Number Schematic Location
Machine Location
CONN 1 G-12 ECONN 2 G-12 ECONN 3 G-12 ECONN 4 I-11 ECONN 5 G-11 ECONN 6 C-11 HCONN 7 G-10 ECONN 8 G-10 ECONN 9 ET CONN I-9 ECONN 10 G-9 ECONN 11 A-6 FCONN 12 D-6 2CONN 13 E-6 DCONN 14 E-6 DCONN 15 E-6 DCONN 16 F-6 DCONN 17 H-6 13CONN 18 H-6 13CONN 19 H-6 13CONN 20 F-5 DCONN 21 A-4 20CONN 22 B-4 52CONN 23 E-4 ACONN 24 E-4 ACONN 25 E-4 ACONN 26 F-4 ACONN 27 G-4 ACONN 28 I-4 DCONN 29 I-3 DCONN 30 I-3 DCONN 31 H-3 DCONN 32 H-3 DCONN 33 H-3 DCONN 34 G-3 DCONN 35 B-3 51CONN 36 B-3 54CONN 37 A-3 53CONN 38 A-3 27CONN 39 A-3 27CONN 40 C-2 22CONN 41 C-2 23CONN 42 G-1 B
The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near thecomponent. See the Component Location Chart.
Part No. Resistance (Ohms)¹102-8016 Resistor: Backup 47 ± 2.4107-7056 Solenoid: Fine Swing (ATCH) 34.0 ± 0.5
Separate Valve (ATCH)Stem 4 Control (A) (ATCH)Stem 4 Control (B) (ATCH)Stem 1 Control (A) (ATCH)Stem 1 Control (B) (ATCH)Stem 2 Control (A) (ATCH)Stem 2 Control (B) (ATCH)Stem 3 Control (A) (ATCH)Stem 3 Control (B) (ATCH)Power Shift ControlRelief 1 (ATCH)Relief 2 (ATCH)Travel StraightSwing BrakeTravel SpeedHyd LockLow Pressure Quick Coupler (ATCH)
0% = 83.5 ± 1.5 50% = 33.8 ± 2.0
100% = 8.0 +1.0 / -0.5Primary NFC (ATCH)Pump 1 Flow Control (ATCH)Pump 2 Flow Control (ATCH)
171-0188 Solenoid: Flow Limit (ATCH) 11.5 ± 0.54I-5394 Sender: Hyd Oil Temp 6134 to 7496
Resistor, Sender,Solenoid
111-9916 Solenoid: 11.7 ± 1.2
Component Description
19.5 ± 2
121-1491 Solenoid: 32.0 ± 3.2
163-6700 Sender: Fuel Level
Solenoid:112-0090
¹ At room temperature unless otherwise noted.
Solenoid:171-0114 11.5 ± 0.5
Off Machine Switch SpecificationPart No. Function Actuate Deactuate Contact Position154-0498 Air Cleaner 635 mm H2O — Normally Open
167-3466
Boom Down Pressure (ATCH)Joystick PressureTravel Left PressureTravel Right PressureStraight Travel Pressure (ATCH)
490 ± 49 kPa(71 ± 7 psi)
290 kPa MIN(42 psi MIN) Normally Open
168-7557 Up/Down Pressure (ATCH) 13780 kPa MAX(1998 psi MAX)
10335 ± 689 kPa(1499 ± 100 psi) Normally Closed
Failure Mode Identifiers (FMI)¹FMI No. Failure Description
0 Data valid but above normal operational range.1 Data valid but below normal operational range.2 Data erratic, intermittent, or incorrect.3 Voltage above normal or shorted high.4 Voltage below normal or shorted low.5 Current below normal or open circuit.6 Current above normal or grounded circuit.7 Mechanical system not responding properly.8 Abnormal frequency, pulse width, or period.9 Abnormal update.10 Abnormal rate of change.11 Failure mode not identifiable.12 Bad device or component.13 Out of calibration.14 Parameter failures.15 Parameter failures.16 Parameter not available.17 Module not responding.18 Sensor supply fault.19 Condition not met.20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
CID Component0001 Injector Solenoid 1st Cylinder0002 Injector Solenoid 2nd Cylinder0003 Injector Solenoid 3rd Cylinder0004 Injector Solenoid 4th Cylinder0005 Injector Solenoid 5th Cylinder0006 Injector Solenoid 6th Cylinder0041 8V + Power Supply0042 Injector Actuation Control Valve0091 Throttle Position Switch0094 Fuel Pressure Sensor0100 Engine Oil Pressure Sensor0110 Engine Coolant Temperature Sensor0164 Injector Pressure Sensor0168 System Voltage0172 Inlet Air Temperature Sensor0175 Engine Oil Temperature Sensor0190 Engine Speed Sensor0253 Personality Module0261 Timing Sensor Calibration0262 Analog Sensor Power Supply Voltage0268 Programmable Parameters0273 Turbocharger Compressor Outlet Pressure Sensor0274 Atmospheric Pressure Sensor0286 EMS Oil Lamp0342 Speed Timing Sensor0617 Air Heater Relay1627 Fuel Pump Relay1715 Engine Oil Temperature Sensor 2
CID Component0091 Throttle Position Signal0096 Fuel Level Sensor0110 Engine Coolant Temperature Sensor0167 Alternator0168 Voltage Of The Power Supply (keyswitch)0190 Speed Sensor0286 Signal For Engine Oil Pressure Decrease0374 Swing Brake Solenoid0376 Travel Alarm0581 Proportional Reducing Valve For The Power Shift Pressure0586 Engine Speed Dial0587 Feedback sensor for the govenor actuator0590 Engine Control0598 Travel Speed Solenoid0600 Hydraulic Oil Temperature Sensor1161 Pump Delivery Pressure Sensor (Drive)1162 Pump Delivery Pressure Sensor 2 (Idle)1525 Straight Travel Solenoid2002 Action Alarm
CID Component0145 12V DC Power Supply1522 Number Two Check Valve Solenoid1523 Number Two Check Valve Solenoid1593 Extend Solenoid Valve for Auxillary Stem 11594 Extend Solenoid Valve for Auxillary Stem 21595 Extend Solenoid Valve for Auxillary Stem 31596 Retract Solenoid Valve for Auxillary Stem 11597 Retract Solenoid Valve for Auxillary Stem 21598 Retract Solenoid Valve for Auxillary Stem 31609 Clench Pressure Sensor1615 Solenoid Valve for One-Way or Two-Way Flow1657 Left Joystick Slide Control1658 Right Joystick Slide Control1665 Solenoid Valve for the Number One Relief Valve1666 Solenoid Valve for the Number Two Relief Valve
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control modulediagnosed the fault.
Engine Control(MID² No. 24)
Component Identifiers (CID¹)Module Identifier (MID²)
Engine/Pump Control(MID² No. 69)
Tool Control(MID² No. 06A)
Event Code Condition
E005 Fuel Filter Restriction Derate
E015 High Engine Coolant Temperature Derate
E017 High Engine Coolant Temperature Warning
E025 High Inlet Air Temperature Derate
E027 High Inlet Air Temperature Warning
E039 Low Engine Oil Pressure Derate
E096 High Fuel Pressure
E100 Low Engine Oil Pressure Warning
E190 Engine Overspeed Warning
E265 User Defined Shutdown
Event Code Condition
E017 Coolant Overheat
E043 Abnormal Battery Charge (Voltage to Power Supply Low)
E050 Abnormal Battery Charge (Voltage to Power Supply High)
E059 Insufficient Level of Coolant
E095 Fuel Filter is Clogged
E100 Engine Oil Pressure is Low
E119 Fuel Level is Low
E171 Engine Oil Level is Low
E179 Abnormal Battery Charge
E232 Water Separator Draining Demand
E235 Hydraulic Oil Level is Low
E236 Hydraulic Oil Filter is Clogged
E237 Overload Warning
E272 Air Filter is Clogged
E600 Hydraulic Oil Overheat
E862 Special Filter is Clogged
E863 Automatic Grease Failure
Event Codes For Engine ECM
Event Codes For Engine/Pump Control
Related Electrical Service ManualsForm Number
Alternator: 185-5294 SENR4130 Electric Starting Motor: 104-7040
Consist: 106-8557 SENR3859 Consist: 6V-5720 SENR3581
Engine/Pump Control: RENR3814Engine Control: SENR9506
Tool Control: RENR5389
Title
Air Heater E-10 HAlternator E-10 4Atch A/C Unit D-5 28Atch Battery E-12 6Atch Converter F-3 AAtch Converter 12V 7A F-3 DAtch Heater Unit D-5 28Atch Joystick (LH) I-3 CAtch Joystick (RH) H-1 BAtch Seat With Seat Heater H-2 14Battery F-11 6Block As. G-11 EBreaker - Alternator H-9 EBreaker - Heater Relay H-9 ECigar Lighter F-2 AConnector HEP A-11 48Control - Atch Valve C-8 2Control - Engine F-12 HControl - Engine/Pump E-8 1Control - Wiper F-2 ADual Cam Speed/Timing (Crank) B-11 HDual Cam Speed/Timing (Cam) B-11 HEngine Speed Pickup D-11 H
1
2 200-BK-14
LC
9X-1123Component Part Number
Single Wire Connector
SocketPin
AG
Pin or Socket Number
Harness Identification Letter(s):(A, B, C, ..., AA, AB, AC, ...)
Plug
GroundConnection
325-PK-14
Circuit IdentificationNumber Wire Color
Wire Gauge
T
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
Ground (Wired): This indicates that the component is connected to a grounded wire. Thegrounded wire is fastened to the machine.
T
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Receptacle
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).No circle indicates that the wire cannot be disconnected from the component.
PressureSymbol
TemperatureSymbol
LevelSymbol
FlowSymbol
Circuit BreakerSymbol
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Harness and Wire Symbols1 12 2
Sure-Seal connector: Typical representationof a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Deutsch connector: Typical representationof a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
Symbols
Symbols and DefinitionsFuse - A component in an electrical circuit that will open the circuit if too much current flows through it.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
Harness And Wire Electrical Schematic Symbols
Fuse(5 Amps)
5A
AG
RE
NR
5456-0
430 P
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RENR5456-04May 2011
330C ExcavatorElectrical SystemJCD1-UPJNK1-UPMKM1-UPCAP1-UPCGZ1-UP
©2011 CaterpillarAll Rights Reserved
Printed in U.S.A.
RE
NR
5456-0
43
0 P
ag
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Co
lor
2,
(Dim
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9 i
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28
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)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutraland with parking brake set.Refer to the appropriate Service Manual for Troubleshooting,Specifications and Systems Operations.
SCHEMATIC PART NUMBER: 239-0012, CHANGE: 01, VERSION: V
THIS SCHEMATIC IS FOR THE 330CHYD EXCAVATOR ELECTRICAL SYSTEMMEDIA NUMBER: RENR5456-04
ABBREV COLORRD REDWH WHITEOR ORANGEYL YELLOWPK PINKBK BLACKGY GRAYPU PURPLEBR BROWNGN GREENBU BLUE
COLOR ABBREVIATIONS
SYMBOL DESCRIPTION
BLADE, SPADE, RING OR SCREW TERMINAL
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO MACHINE STRUCTUREINTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
SPLICE
CIRCUIT GROUPING DESIGNATIONL#
9 8 7
9 8 7
6 5 4
6 5 4
3 2 1
3 2 11112 10
101112
HH
G
I
F
E
D
C
B
A
F
E
D
C
B
A
G
I
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.VOLTAGE CONVERTER OUTPUT CIRCUIT.STARTING CIRCUIT.GROUND CIRCUIT.
CAT DATA LINK.ENGINE CONTROL CIRCUIT.ENGINE PUMP CONTROL CIRCUIT.VALVE CONTROL CIRCUIT.HEATER AND AIR CONDITIONER CIRCUIT.WIPER/WASHER CIRCUIT.
WIRE GROUP COLOR DESCRIPTIONS
THIS SCHEMATIC IS FOR THE 330CHYDRAULIC EXCAVATORPART #: 239-0012 CH01 VComponents are shown installed on a fully operable machinewith the key and engine off and transmission shifter in neutral.
Refer to the appropriate Service Manual for
Specifications and Systems Operations
STARTING AID CIRCUIT.
A893-OR-18
326-RD
A BC
ATCH-PRIMINGPUMP SWITCH1655970
BK-18
WH-18
RD-18
326-RD
CONN
16
CONN
32
CONN
34
BUZZER AS113-4683 2
1E562-PU-18200-BK-18
E565-BU-18E562-PU-18 2
341
342
1
BNGNBUBK
ROTARY SW155-27152
35-BK-18
235-BK-18
235-BK-18
135-BU-16135-BU-16
235-BK-18
210-BK-16210-BK-16210-BK-16210-BK-16
135-BU-16
L60
L60
306-GN
135-BU-16
235-BK-18
LIGHT IN (DC 24V)
A580-GN-14
151-GN
151-GN
118-GY-14
200-BK-74
A579-OR-14
235-BK-18
A588-GN
235-BK-18
A588-GN
12V 7A CONV
8
235-BK-18
607-PK
235-BK-14
UU 238-1721 A-4
RR 167-3619 H-10
VV 167-3456 G-1TT 204-1672 G-12MM 230-5375 A-6
NOTE A
NOTE
RELAY PANEL
Z
RELAY PANEL
D
M749-WH-18
M745-BU-18M745-BU-18
ATCH RIGHTFOOT PEDAL
VVVV
VVVV
B
L70
L79
L79
L77
L70
L76
L54L52
L53
L79
L52
L53
L60
L52
L53
L54
L59
L50
L54
L53
L52
L59
L58
L54L52
L53
L54
L53L52
L59
L50 L50
L49L51
L56
L44
L41
L56L77
L77
L76
L77
L76
L55
L42
L76
L77
L77
L57
L57
L51
L49
L50
L36
L49
L51
L70 L70
L46
L38
L49
L51
L51
L36
L36
L41
L36
L41L40
L36
L37
L33
L33L37
L77
L67
L64 L64
L65L65
L70
L70
L62
L62
L18
L16
L68 L68
L37
L62
L62
L68
L68
L68
L68
L67
L64
L67
L67
L65
L66
L65
L64
L61
L61
L61
L15
L62
L63
L63
L62
L61
L16
L16
L15
L15
L2
L2
L2
200-BK-18200-BK-18
M745-BU-18M749-WH-18
200-BK-18
200-BK-18
M745-BU-18
M749-WH-18
1
M749-WH-18
M749-WH-18
M745-BU-18
M745-BU-18
200-BK-18
200-BK-18
200-BK-18
M747-PU-18M746-YL-18M744-PK-18M743-GN-18M
746-YL-18
M747-PU-18
M743-GN-18
M744-PK-18
M745-BU-18
H792-BR-18
M748-OR-18
M749-WH-18
M749-WH-18H792-BR-18
H792-BR-18
200-BK-18200-BK-18M748-OR-18M748-OR-18 M748-OR-18
M745-BU-18
M745-BU-18M745-BU-18M745-BU-18
21
ATCH BOOM DOWNLINE OUT OFF SOL
(S1)185-0472
KK
ATCH BOOMDOWN PRESS. SW167-3466
KK
21
2
4321
M743-GN-18 M743-GN-18ZKK
235-BK-18E472-GN-18E474-OR-18
2
E472-GN-18235-BK-18
E476-PU-18
K844-GY-18
E472-GN-18E472-GN-18E472-GN-18E472-GN-18
6
K848-WH-18
5
34
21
Z
K848-WH-18
K844-GY-18
E474-OR-18
E472-GN-18
E476-PU-18
E475-PK-18
K843-GN-18
E473-GY-18
12
E475-PK-18
E472-GN-18235-BK-18235-BK-18
E472-GN-18
3
1
4
25
6Z
235-BK-18
235-BK-18235-BK-18235-BK-18235-BK-18
A588-GN
780-PU-18150-OR-18
638-WH65
A893-OR-18
893-GN-18892-BR-18184-RD
147-PU147-PU147-PU
308-YL308-YL308-YL
12V SW. OUT
235-BK-14A588-GN-18
A893-OR-18147-PU
506-PU-18412-BU-18
G976-BU-18430-BU-18
235-BK-18
199-OR
8630-BU
REFUELING PUMP
229-BK-18
200-BK-18200-BK-18
200-BK-18200-BK-18
M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18
M745-BU-18
H792-BR-18
M746-YL-18
M747-PU-18
M748-OR-18
M743-GN-18
M744-PK-18
200-BK-18200-BK-18
M743-GN-18
M745-BU-18
M747-PU-18M746-YL-18M746-YL-18
M746-YL-18M746-YL-18M746-YL-18 H792-BR-18
143-BR-18
ATCH BOOM FLOATDISABLE RELAY
149-5050
TT
H446-PK-18
H446-PK-18
H446-PK-18
H446-PK-18
ATCH O.L.W.DPRESS SENSOR
157-3182
H446-PK-18
GND
ACB
BR-18YL-18
BK-18
+BSIGNALGROUND
GND
12V MEM OUT
147-PU
235-BK-18H446-PK-18
LIGHT OUT (DC 12V)
B
C 197-4411 A-4
NN 167-3618 H-10
D
L54
L54
L52
L53
L76
L59
L60
L44
L58
L59
L57
L49
L51
L41
L36
L58
L57
L78
L65
L75 L75
L52
L51
L49
L51
ACL SW154-0498
B
L45
L44
L45L44
L45
L46
L48
L70
L21
L46 L46
L48
L46
L40 L38
L33 L28L33
L74
L73 L73
L74
L22
L76 L76
L76
L62L62
L71
K870-GN-18
L66
L71
L72
L62
L37
L35
L30
L62
L70
L62
L62
L69
L28
L26
L25
L4
L4
L4
L21L21
L62
L62
L69
L69
L22
L22
L22
200-BK-18
L64
L64KK
200-BK-18
B
C
L69
L66
L66
L20
L75
L75
L20
L19
L19
L19
G
L9
L6
L5
L4
L1
L3
1
L3
L1
200-BK-4
200-BK-18
229-BK-14
L32
L32
607-PK
A588-GN
CAT DATA LINK + 8 9CAT DATA LINK -
THROTTLE BACKUP (ACCEL) 2223THROTTLE BACKUP (DECEL)
KK
IGNITION KEY SW 7066THROTTLE
ATCH UP/DOWNPRESS. SW168-7557
-B 6563-B
-B 61
53+B+B 52
48+B
LOW OIL PRESSURE OUTPUT 28
A588-GN
200-BK
INSP LAMP SOCKET 7T-5957
6968
101-RD-4
109-RD-4
200-BK
168-RD-10
304-WH-8
K850-BR-18
892-BR-18893-GN-18K849-YL-18
K851-BU-18K852-GN-18
196-BU
5
3
196-BU
4
6
21
Z B
130-RD-14
616-BU
322-GY
893-GN-18
892-BR-18
184-RD
1
646-RD-18
169-PK-18
113-OR-18
147-PU
120-YL
124-GN-14
A893-OR-18
607-PK
103-RD
175-RD-14
307-OR
6
118-GY
H705-BR-18
189-RD
105-RD
154-RD
151-GN
320-RD-18
615-YL
645-RD-18
A770-PK-18
308-YL
147-PU
5
TT
143-BR-18
3
308-YL
169-PK-18
A770-PK-18
646-RD-18
151-GN
235-BK-14
893-GN-18
892-BR-18
616-BU
607-PK
322-GY
147-PU
A588-GN
130-RD-14
184-RD
105-RD
304-WH-8
109-RD-4
96
234
8
121
1075
11
4
187123
5
24
610911
101-RD-4
199-OR
4
231
7
TRAVEL LEFT PRESS. SW167-3466
129-BU
24 BAT IN MEM
123-WH-18
120-YL
124-GN-14
113-OR-18
308-YL
8
147-PU
607-PK103-RD175-RD-14307-OR
169-PK-18
645-RD-18
JOYSTIC PRESS. SW167-3466
ATCH STR PRESS.SW167-3466
A770-PK-18
615-YL
151-GN154-RD105-RD189-RD
8630-BU
646-RD-18
24 BAT IN MEM
320-RD-18
168-RD-10
168-RD-10
101-RD-4
109-RD-4
ATCH SMART BOOMUP/DOWN RELAY1
149-5050
TT
143-BR-18
F889-WH-18
F889-WH-18
GND
H474-GN-18
200-BK-14
K848-WH-18K844-GY-18
F889-WH-18
F889-WH-18
615-YL 615-YL615-YL
200-BK
616-BU
322-GY
607-PK
168-RD-10
147-PU
8
K906-GN-18
F716-WH-181
3
308-YL235-BK-18K867-YL-18K854-OR-18K853-GY-18E471-BU-18E470-BR-18
8
8630-BU
L973-GN
235-BK-18
A769-GY-18
2
A768-BU-18487-OR-18496-WH-18321-BR-18495-GN-18491-PK-18
M739-YL-18M737-WH-18M738-OR-18T967-YL-18K904-GN-18147-PU
168-RD-10607-PK
788-YL-18
2
322-GY616-BU
321-BR-18
491-PK-18
M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
A769-GY-18
A768-BU-18
235-BK-18
235-BK-18
7
12651171
A499-BU-18
235-BK-18
L3
496-WH-18
495-GN-18
4 3 89 210
147-PU
147-PU
147-PU
4
BK-00
BK-00
RD-00
RD-00 RD-00
RD-00
1
POSNEG POSNEG
G850-BU-18
L60
3
12
109-RD-4
200-BK-4
RALT
E554-PK-18
229-BK-14
5
M748-OR-18
BACKUP RESISTOR7Y-8242
169-PK-18
130-RD-14
A770-PK-18ATCH SMART BOOMUP/DOWN RELAY2
149-5050
D D
M744-PK-18
143-BR-18 BOOM FLOAT
MAIN RELAY213-0772
169-PK-18
DIODE121-1022
START RELAY125-1302
B CA 9 1 68 527
4 312
PPRR
21
DIODE121-1022
6 1
200-BK
200-BK
306-GN
304-WH-8109-RD-6109-RD-8
200-BK200-BK
308-YL308-YL308-YL308-YL
24V SW. IN
112-PU-6
200-BK306-GN
2
SSNN
RR
D
D
D
304-WH-8
BLOCK AS.121-1023
496-WH-18
495-GN-18
235-BK-18
235-BK-18235-BK-18
A499-BU-18
C235-BK-18
A499-BU-18
HYD TANKPRESS SW
12
235-BK-18
235-BK-18
235-BK-18
2 4 31 65
B
6
745
2
11
C
325-PK-18
7
2 3
9 4
10
65
12
81
18
12
56
10
49
32
7
235-BK-18
71114
9
T962-WH-18T956-GY-18T961-GN-18T955-GN-18T960-BU-18T954-GY-18T959-BR-18T953-BU-18T958-YL-18T952-BR-18T957-PU-18
235-BK-18
T951-YL-18
6
G829-GN-18G829-GN-18G829-GN-18
235-BK-18
+
G828-WH-18G828-WH-18
WH-18
A/C CLUTCHSOL
113-3499
ENG SPEEDPICKUP
189-5746
B21
12ENG OIL
LEVEL SW111-4759
B12BK-18
B
MOTOR STARTERMOTOR104-7040
304-WH-8G S
MTRBAT101-RD-4RD-00RD-00
GROUND STRAP128-8886
AAGG
B
B
308-YL
130-RD-14
F889-WH-18
893-GN-18
892-BR-18
101-RD-4
304-WH-8
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
C468-BU-18
403-GN-18
E554-PK-18
C468-BU-18
788-YL-18
304-WH-8
101-RD-4
D
D
200-BK-18
235-BK-18
147-PU
G850-BU-18
B
D
2
235-BK-18235-BK-18235-BK-18
147-PU
105
L39 L39L39
L30
ENG/PUMP CONTROL157-3165
L44
L33
L39
L39
L38
B
L39
L38
L29
B
C
C C
MM MM
200-BK-14200-BK-14200-BK-14
200-BK-18
A
L62
235-BK-18
L17
L62
L17
L17
L62 L26L15
L25
L26
L24
L35
L18
L25
L26
L34 L34
L25
L26
L35L35
L18
L34 A770-PK-18105-RD
B
L24
L35
L18
L26
5
G
G
L11
GA
A
L26
L25
L24
L28
B A
L35
L18
L30
L29
235-BK-14
L29
L9
235-BK-18
21
172-GN-18
3
200-BK-18
B
C
EEZ
L63
A
L17
L15
H475-BU-18
L61
Z
L14
L18
L13
F
F
A
A
A
F
F
F
F
200-BK
L13
L13
L14
FF
1
2 3
121110
98
76
54
321
L7
L7 L7
L7
L5
L6
L6
G
L9
L12
G
G
G
G
CABG
L11
L9
6
L5
ATCH HEATERSW PANEL176-2005
235-BK-18
B M
T
T
B
A588-GN
607-PK
304-WH-8
168-RD-10
101-RD-4
12
114-RD114-RD
A588-GN
K906-GN-18A768-BU-18A769-GY-18F774-WH-18F773-OR-18E554-PK-18
A768-BU-18
147-PU
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
403-GN-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
A588-GN
308-YL
235-BK-18
430-BU-18
405-GY-18
F773-OR-18
F774-WH-18
A769-GY-18
L973-GN
496-WH-18
487-OR-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
G855-PU-18
B
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
G855-PU-18G854-PK-18G854-PK-18
G857-YL-18G857-YL-18G856-WH-18G856-WH-18
E966-YL-18E966-YL-18E965-BU-18E965-BU-18
E964-WH-18E964-WH-18E963-BK-18E963-BK-18
C967-BU-18C967-BU-18
G833-PK-18995-BU-18995-BU-18
G831-GY-18
G828-WH-18
G828-WH-18
G828-WH-18
G829-GN-18
A588-GN
G829-GN-18
G829-GN-18
G828-WH-18
G829-GN-18
A746-PK-18
G849-BR-18
C991-PK-18
A588-GN
A746-PK-18
G849-BR-18
A588-GN
C991-PK-18
A588-GN
G828-WH-18
A588-GNA588-GN
G829-GN-18A747-GY-18
G826-BR-18G827-BU-18
L973-GN
ATCH RELIEFCHECK SOL2000-0000
A588-GN
A278-BK
T945-GY-18
A278-BK
T946-PU-18
64
T947-YL-18T948-BR-18
6260
T949-BU-18T950-GN-18
235-BK-18
172-GN-18
5958
T951-YL-18T957-PU-18
57
235-BK-16
56
T952-BR-18T958-YL-18
55
235-BK-18 235-BK-18
308-YL
54
235-BK-18 235-BK-18
M738-OR-18
T953-BU-18T959-BR-18T954-GY-18T960-BU-18T955-GN-18T961-GN-18T956-GY-18T962-WH-18
M737-WH-18M739-YL-18
T945-GY-18T946-PU-18T947-YL-18T948-BR-18T949-BU-18T950-GN-18T951-YL-18T957-PU-18T952-BR-18T958-YL-18T953-BU-18T959-BR-18T954-GY-18T960-BU-18T955-GN-18T961-GN-18T956-GY-18T962-WH-18 13
14
15
16
17
6
5
4
3
T962-WH-18
T961-GN-18
T960-BU-18
T959-BR-18
T958-YL-18
T957-PU-18
T956-GY-18
T955-GN-18
T954-GY-18
T953-BU-18
T952-BR-18
T951-YL-18
101112
789
5150
994-GY-18
G826-BR-18G827-BU-18
G831-GY-18
994-GY-18
A747-GY-18
G833-PK-18
2
K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K868-BR-18K868-BR-18
K868-BR-18K868-BR-18
K869-BU-18K869-BU-18K869-BU-18
K869-BU-18K869-BU-18
K855-PK-18
K860-BU-18
G833-PK-18
K858-YL-18
K863-OR-18
K857-WH-18
K862-GY-18
E469-YL-18
K856-PU-18
K861-GN-18
K859-BR-18
K868-BR-18
K869-BU-18
K862-GY-18
47
E470-BR-18E471-BU-18K853-GY-18K854-OR-18
K866-WH-18K876-BR-18K877-BU-18K864-PK-18K865-PU-18
L40
L30
E472-GN-18E475-PK-18E476-PU-18E473-GY-18E474-OR-18
E474-OR-18E473-GY-18E476-PU-18E475-PK-18E472-GN-18 892-BR-18
RLF CHK V11WAY/2WAY CONT SOL
893-GN-18
PUMP2 F1 F CONT PRVPUMP1 F1 F CONT PRVNEG CONT PRESS SNSR2NEG CONT PRESS SNSR1
K850-BR-18
PRV RETURN(1)
K851-BU-18
SOL GND3
SOL GND2
ATCH STEM4 CONT PRV(A)
ATCH STEM2 CONT PRV(B)
ATCH STEM1 CONT PRV(A)
TOOL PRESS SNSR
ATCH STEM3 CONT PRV(B)
ATCH STEM2 CONT PRV(A)
ATCH STEM4 CONT PRV(B)
ATCH STEM3 CONT PRV(A)
ATCH STEM1 CONT PRV(B)
SEPARATE VALVE PRV
STEM1(SQUEEZE) PRESS SNSRK867-YL-18
GND
K867-YL-18
GND
CDL(-)CDL(+)
STEM4 RETRACT SW
LIGHT OUT (DC 12V)
STEM4 EXTEND SW
46
STEM3 EXTEND SW
K867-YL-18
K852-GN-18
KEY SWINTER LOCK
51
50494333
45
4645
WH
40393837
YL
30
44
29
YL
YL
27
GN
GN
GN
18
43
17
OR
8
26
7
35
OR
40
6
16
42
OR 5
5444
34
31
25
OR
38
31
OR
4 5 611151720
18
2124
28
32
12V MEM OUT
GND
K849-YL-18
F716-WH-18
235-BK-14
BK
BK
36
K849-YL-18K852-GN-18K851-BU-18K850-BR-18 ATCH STEM2
ATCH STEM3ATCH STEM4
41
28
42
ATCH STEM112V SPLYATCH STEM3 MODULATIONATCH STEM4 MODULATIONATCH STEM1 MODULATIONATCH STEM2 MODULATIONSOL GND4ATCH2 RLF PRVATCH1 RLF PRVRLF CHK V2
52
32
2415 314 2
4847
2221
2019
1211
10 9 4235313 1
235-BK-14235-BK-14
+B
16
829
10
49
5051
52
9
19
42
39
44
12
37
41
WH
3635
181
34
30
40
7
27
30
308-YL
31
43
35
25
34
53
48
38
27
4547
1 2 3
2241263637465413142333
25
K848-WH-18K844-GY-18K843-GN-18
A278-BK
CHASSIS
+B
BK-00BK-00
DISCONNECT SW. 7N-0718 7N-0719 (NOTE D)
GROUND STRAP167-3583
130-RD-14
235-BK-18
12V SW. OUT
2
LIGHT IN (DC 24V)
ATCH 12V 7A CONV
211-BK-16
103-RD-18
C569-YL-16
200-BK-16
200-BK-16
103-RD-18
120-YL-16
103-RD 103-RD
135-BU-16
210-BK-16
139-OR-18
200-BK-18
103-RD
235-BK-18
A588-GN
L20
763-BU-18M740-PK-18
H473-BR-18
200-BK
235-BK-18
235-BK-18
103-RD
200-BK-18
L75
235-BK-18
G833-PK-18
K868-BR-18
K854-OR-18
K868-BR-18
K853-GY-18
K867-YL-18
K867-YL-18
K867-YL-18
K867-YL-18
E471-BU-18
K906-GN-18
E470-BR-18
A588-GN
763-BU-18
308-YL
308-YL
235-BK-18
235-BK-18
235-BK-18
235-BK-18
M740-PK-18
ATCH PUMP 2FLOW CONT SOL
171-0114
12
M740-PK-18
CB
BR-18
A
YL-18BK-18
GROUNDSIGNAL
+B
BK-18
ATCH PUMP 1FLOW CONT SOL
171-0114
ATCH NEGATIVECONT PRESS.
SENSOR 1157-3128
21
SIGNAL+B
GROUND
C
BA
BR-18ATCH NEGATIVECONT PRESS.
SENSOR 2157-3128
E795-YL-18
892-BR-18
GN
K906-GN-18
YL
893-GN-18
235-BK-18235-BK-18
235-BK-18
235-BK-18
235-BK-18
K866-WH-18
K877-BU-18
K876-BR-18
K865-PU-18K870-GN-18
K870-GN-18K870-GN-18
ATCH 1WAY/2WAYCONT SOL165-9560ATCH RELIEFCHECK SOL1165-9560
ATCHRELIEF SOL2000-0000
ATCHRELIEF SOL1112-0090K870-GN-18
Z
12
K864-PK-18
21
Z
235-BK-18
Z
21
21
Z
235-BK-18
235-BK-18
235-BK-18
Z
21
F889-WH-18
CHASSIS
ATCHFINE SWING SOL
107-7056
147-PU
21
200-BK
200-BK-16
200-BK-10
K861-GN-18
A762-PU-18A762-PU-18
A762-PU-18
L10
L12
L24
L24
A
A G
SS
K860-BU-18C
12
496-WH-18
200-BK
G833-PK-18
P
L55
L55
A
109-RD-4
L77
L42
L55
L55
L76
L76
L73
L65
L78
308-YL
1 342
D
199-OR
200-BK
H705-BR-18FUEL PUMP RELAY
123-WH-18
199-OR 199-OR
H705-BR-18
A893-OR-18
12
200-BK
506-PU-18638-WH
K862-GY-18
K863-OR-18
K869-BU-18
K869-BU-18
ATCH BATTERY3T-5760
BATTERY3T-5760
ATCH WTRSEPARATORLEVEL SNSR178-2345
USER DEFINED SHUTDOWN
229-BK-14229-BK-14229-BK-14
ENG CONT GND
49
YL
GN
412-BU-18
200-BK-18
506-PU-18
147-PU
G976-BU-18
OR
200-BK-16
G976-BU-18
147-PU
506-PU-18
200-BK-16
200-BK-18
235-BK-18
129-BU
638-WH
A278-BK
200-BK-18
COOLANTLEVEL SW245-9206
GNYL
32
26
33
E795-YL-18
67
29
K867-YL-18K855-PK-18
80AALT BREAKER171-2210
101-RD-4
O.L.W.D PRESS SNSRPUMP DISCH (2) PRESS SNSRHYD OIL TEMP SNSRPUMP DISCH (1) PRESS SNSRFUEL LEVELPRV RETURN(2)TRAVEL ALMPRIM NFC PRESS PRVFLOW LIMIT PRESS PRVTRAVEL STR SOLSP SNSR(+)
T967-YL-18491-PK-18K904-GN-18495-GN-18M739-YL-18321-BR-18M738-OR-18
892-BR-18
893-GN-18
A762-PU-18788-YL-18763-BU-18
FREE SWING
BACKUP SWITCH
GOV COMMAND
ALT R TERM
403-GN-18M736-BU-18
K907-BU-18L969-WH-18L968-OR-18H466-BU-18H465-GN-18H467-WH-18410-WH-18
L973-GN
L973-GN
SP SNSR(-)
M736-BU-18403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18M736-BU-18
L973-GN
M739-YL-18
L973-GN
2421
L973-GN
TRAVEL SP CHG SOL
M738-OR-18
ACTION ALARMTRAVEL MODE INDTRAVEL ALM CANCEL INDAEC MODE INDPRV RETURN(1)PS CONT PRVSWING BK CANCEL SOL
410-WH-18H467-WH-18H465-GN-18H466-BU-18L968-OR-18L969-WH-18K907-BU-18
2738534241
YL
3251
GN
5049
YLGN
4333344854
46
31
28
52
5
121126
18
3
199-OR
4539
998-BR-18
3020
17
21102240
37
13 9 8 1
36
29
2516
SW RETURN
CREEPER TRAVEL FUNCTION SW
OVER LOAD ALM CANCEL SW
OPTION SW
49 644343515 3252417
16
37362726 7 8 55251
HYD. OIL LEVEL SW 496-WH-18ENG OIL PRESS SW
ENG OIL LEVEL SW41 405-GY-18
M737-WH-18
C468-BU-18
M740-PK-18
235-BK235-BK
23KEY SW ON
GNDGND
ACL PLUGGEDWTR SEPARATOR LEVEL SW
CAPSULE FLTR PLUGGED
COOL. LEVEL SW
20
308-YL
19
1817
31
42
47430-BU-18
G976-BU-18
487-OR-18
412-BU-18
308-YL
16151413
511-BR-18
512-GN-18
135-BU-16
1211
139-OR-18
10
210-BK-16
509-WH-18
508-PU-18
7
210-BK-16
6
5
4 3 2 1
39
139-OR-18135-BU-16512-GN-18
511-BR-18
ENG BLOCKSTRAP
893-GN-18
893-GN-18
K906-GN-18
893-GN-18
893-GN-18
893-GN-18
A768-BU-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
A769-GY-18
892-BR-18
F774-WH-18F773-OR-18
AIR HEATER CONTROLLER
+B+B
184-RD184-RD
L31ATCH STEM 2 SWING CANCELCAT DATA LINK(-)CAT DATA LINK(+)
K850-BR-18892-BR-18893-GN-18
F716-WH-18
AABB
H473-BR-18
CC
TRAVEL STR PRESS SW 53
ATCH STEM 1 SWING CANCELATCH STEM 3 SWING CANCELATCH STEM 4 SWING CANCEL
147-PU
325-PK-18
E554-PK-18
D
S 193-3392 C-11
K849-YL-18
235-BK
K851-BU-18
WASHER7T-8890
DD
FFFF
CC
K852-GN-18
184-RD
184-RD
JJ
EE
Z
Z
D
D
JOYSTICK PRESS SWTRAVEL LEFT PRESS SW
TRAVEL RIGHT PRESS SWONE TOUCH LO IDEL SW
THRT POS 1THRT POS 2
SS
D
THRT POS 3THRT POS 4
TT
TRAVEL ALM CANCEL SWAEC MODE SW
TRAVEL MODE SW
200-BK-18
H476-WH-18H475-BU-18H474-GN-18L972-BU-18A755-PK-18A756-BU-18
B
A757-GY-18
A588-GN
A758-BR-18M741-GY-18M742-PU-18M734-BR-18
B
Z
235-BK-16 235-BK-16
199-OR
ATCH SEPARATEVALVE SOL111-9916
235-BK-16
NOTE G: NOT USE WITH HEATER UNIT.
2
6
47
44
35
23152414
THROTTLE RETURN
19 7 4
ATCH STEM 1CONT SOL(B)111-9916
E470-BR-18
OIL PRESSUREOIL PRESSURE
A
21
1 2 21
INJECTORSOL 1
1 2 21 1 221
INJECTORSOL 2
INJECTORSOL 3
INJECTORSOL 4
INJECTORSOL 5
INJECTORSOL 6
SENSOR COMMON+5V
+5VSENSOR COMMON
SENSOR COMMON+5V
+5V
SENSOR COMMON
SENSOR COMMON+5VSENSOR SIGNAL OIL TEMPERATURE
204-0320
ATMOSPHERICPRESSURE197-8393
FUELPRESSURE197-8394
OILPRESSURE197-8394
HEUI RAILPRESSURE236-6220
ENGINECOOLANT TEMP
CONNECTORHEP
B
S
CBA
BOOST PRESSURE
HEUI RAIL PRESSURE
OIL TEMP
CRANK
RUN
START AID RELAY
C
BA
A
BC
C
BA
SENSOR SIGNAL
SENSOR SIGNAL
SENSOR SIGNAL
SENSOR SIGNAL
C
DUAL CAMSPEED/TIMING236-6221
S/T -S/T +
12
SENSOR COMMON+5VSENSOR SIGNAL
TURBO OUTLETPRESSURE210-0320
TDC PROBE
AB
C
E471-BU-18
ATCH STEM 2CONT SOL(B)111-9916
38
32
K853-GY-18
40
50
2
Z
54
14
4
1
2
1SENSOR COMMONSENSOR SIGNAL
48
Z
13
ZZ
21
2
18
1
21
S/T +S/T - DUAL CAM
SPEED/TIMING236-6221
START AID RELAY
ATM PRESSURE
19
685567544739463845374436666529282120
912
41
56
3
24
14
34
COOLANT TEMP
2
PPP
4
42PP
10
2
13
16
5
15
11
17
6
27
7
1
40
30
31
33
25
18 1
8
P
43
43
32
50
ATCH STEM 3CONT SOL(B)111-9916
51
52
1
35INTAKE AIR TEMP274-7395
2
21
ATCH STEM 4CONT SOL(B)111-9916
SENSOR SIGNAL
Z
53
33
K863-OR-18
SENSOR COMMON
284546
29303911 9101920221221
L29
508-PU-18
57
H476-WH-18H475-BU-18H474-GN-18L972-BU-18A755-PK-18
12
A756-BU-18A757-GY-18A758-BR-18
K907-BU-18L969-WH-18L968-OR-18
+B
H466-BU-18H465-GN-18
M741-GY-18M742-PU-18M734-BR-18
H467-WH-18410-WH-18
H473-BR-18
B
49
B
B
B
SIGNALGROUND
AB
AC
BC
B
GROUND
235-BK-18
506-PU-18
308-YLE469-YL-18
K859-BR-18
K856-PU-18
506-PU-18
K857-WH-18
F716-WH-18
506-PU-18
B
1
+BSIGNAL
12
21
PUMP DISCHARGEPRESS SENSOR2157-3182
PUMP DISCHARGEPRESS SENSOR1157-3182
ATCHPRIMARYNFC SOL171-0114
ATCHFLOW LIMIT
SOL171-0188
POWER SHIFTCONT SOL111-9916
ATCH UPPER RADIO
A588-GN
763-BU-18
K906-GN-18
M740-PK-18
M740-PK-18K906-GN-18763-BU-18
A588-GN
200-BK
200-BK-18
L973-GN
235-BK-18
A769-GY-18
A768-BU-18
487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18
M739-YL-18
M737-WH-18
M738-OR-18
P
321-BR-18
T967-YL-18
K904-GN-18
147-PU
168-RD-10
607-PK
322-GY
616-BU
L21
235-BK-14
L20
235-BK-16
L69
235-BK-18
L71
L72
K849-YL-18
235-BK-18
F889-WH-18
184-RD
893-GN-18
K849-YL-18
893-GN-18
K849-YL-18
892-BR-18892-BR-18
403-GN-18
151-GN151-GN
308-YL308-YL308-YL
C987-RD-14C987-RD-14C987-RD-14
K876-BR-18K866-WH-18
K849-YL-18
K849-YL-18
K865-PU-18
235-BK-16
5A
200-BK-18
ATCH BEACON RELAY161-3128
D
K870-GN-18
L72
K864-PK-18
K867-YL-18
K867-YL-18
L71
K855-PK-18K855-PK-18
E469-YL-18E469-YL-18
M906-BU-18 M906-BU-18
607-PK
E554-PK-14
175-RD-14
124-GN-14
200-BK-14
200-BK-14
3 25 164
BBBRG
ENGINE CONTROL157-3165
R/L
R
2
S
58
OIL PRESSURE
A/C UNIT161-3779
200-BK-14
E554-PK-18
FUEL PRESSURE
63
K858-YL-18
403-GN-18506-PU-18310-PU892-BR-18893-GN-18410-WH-18
H467-WH-18M734-BR-18M742-PU-18M741-GY-18H465-GN-18
ATCHVALVE CONTROL
H466-BU-18
495-GN-18
491-PK-18
64
487-OR-18
326-RDK906-GN-18A768-BU-18A769-GY-18L968-OR-18L969-WH-18K907-BU-18M736-BU-18F774-WH-18F773-OR-18A758-BR-18A757-GY-18A756-BU-18A755-PK-18L972-BU-18
235-BK-18
H476-WH-18
235-BK-18
H474-GN-18H475-BU-18H476-WH-18
CRANK
12
H474-GN-18H475-BU-18
M739-YL-18
H473-BR-18
TDC PROBE
K868-BR-18
12
M737-WH-18
235-BK-18
998-BR-18
998-BR-18
K868-BR-18
L22
308-YL
M738-OR-18
235-BK-18
405-GN-18
998-BR-18
998-BR-18
998-BR-18
ENG CONT
607-PK
175-RD-14
175-RD-14124-GN-14
124-GN-14
607-PK607-PK
607-PK607-PK
308-YL308-YL
308-YL
147-PU645-RD-18103-RD
129-BU113-OR-18646-RD-18118-GY615-YL123-WH-18
105-RD307-OR
A770-PK-18
169-PK-18169-PK-18169-PK-18
189-RD151-GN154-RD320-RD-18
L973-GN
403-GN-18
1
506-PU-18
235-BK-18
645-RD-18
65
21
UU C
310-PU
3
892-BR-18893-GN-18410-WH-18H467-WH-18M734-BR-18M742-PU-18M741-GY-18H465-GN-18H466-BU-18
130-RD-14
201-BK-18
147-PU
L973-GN
L973-GN
4
103-RD
7
129-BU113-OR-18
2
T967-YL-18
646-RD-18
Z
8
615-YL123-WH-18
607-PK169-PK-18
307-OR
A537-PK-18
200-BK-14200-BK-14
607-PK
893-GN-18
307-OR
307-OR307-OR307-OR
8 274 3
200-BK-18
200-BK-16200-BK-16 200-BK-18
892-BR-18
561
235-BK-18
ATCHTRAVEL ALARM
3E-7738
C
12
892-BR-18893-GN-18
645-RD-18506-PU-18403-GN-18129-BU410-WH-18
103-RD103-RD
103-RD
130-RD-14
A537-PK-18
L973-GN
H466-BU-18H465-GN-18M741-GY-18M742-PU-18M734-BR-18646-RD-18
H467-WH-18
K904-GN-18
607-PK607-PK
607-PK
123-WH-18
310-PU307-OR
147-PU
200-BK-14200-BK-14
Z
586-BR
130-RD-14
607-PK
130-RD-14130-RD-14
308-YL
893-GN-18
FUEL PUMP188-WH-18
200-BK200-BK-14
MM
200-BK
3
ATCH LOWER RADIO
K854-OR-18
A584-BU-18200-BK-18
200-BK
200-BK
615-YL
615-YL
308-YL
893-GN-18
892-BR-18
586-BR
235-BK-18
235-BK-18
586-BR
235-BK-18
A769-GY-18
123-WH-18
310-PU
307-OR
235-BK-18
235-BK-18
235-BK-18
147-PU
ATCH O.L.W.DALARM CANCEL SW170-9317
G
K867-YL-18K855-PK-18
103-RD
892-BR-18
893-GN-18
C538-OR-18
C537-GN-18
AG 155-4572 G-4
607-PK-18
200-BK-18
147-PU
147-PU
607-PK-18
607-PK-18
607-PK-18
607-PK-18
607-PK-18
607-PK-18
K868-BR-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
A768-BU-18
CHASSIS
A499-BU-18
L1
M906-BU-18
CAB
CAB
CAB OPERATOR STATION
ATCH12V 7A SOCKET121-0987 (NOTE F)
CAB
A537-PK-18
123-WH-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
1
K857-WH-18
169-PK-18
4
200-BK-18
2
113-OR-18H467-WH-18646-RD-18
M734-BR-18M742-PU-18M741-GY-18H465-GN-18
TRAVEL MODE IND 2
A584-BU-18
200-BK-18
645-RD-18506-PU-18403-GN-18129-BU410-WH-18
200-BK-14
200-BK
200-BK
200-BK-18
200-BK
200-BK
200-BK-18
200-BK
200-BK-18
403-GN-18
129-BU
410-WH-18
A586-OR-18590-GY-18501-GN-18530-OR-18
530-OR-18501-GN-18590-GY-18
A580-BRA579-OR
403-GN-18
403-GN-18
509-WH-18
129-BU200-BK
L57
C537-GN-18C538-OR-18
72
54
69
11
12831
10
XX 213-0561 H-9
114-RD
XX
103-RD
200-BK-18
YY
892-BR-18893-GN-18
201-BK-18
210-BK-16
101-RD-4
113-OR-18
K856-PU-18
L53
WW WW
2223TDC PROBE
G200-BK
K877-BU-18
615-YL
108-RD-4
169-PK-18
6318
615-YL
5
7
365-YL-18
171612
810
TT
1
15
14
4
11
108-RD-4
1
INTAKE AIR TEMP
2
20
2
7
913
17
15
10
4
9
185
14
8
6
12
16319
2111
F889-WH-18
RUN
69
YYXX
13
308-YL
A537-PK-18
326-RD
F774-WH-18F773-OR-18
235-BK-18
169-PK-18
101-RD-4
BREAKER HEATER RELAY216-4970
K906-GN-18A768-BU-18A769-GY-18L968-OR-18L969-WH-18K907-BU-18M736-BU-18
120A
Z 234-2753 I-1
HH 170-6929 E-12
A758-BR-18A757-GY-18A756-BU-18A755-PK-18L972-BU-18
235-BK-18
307-OR105-RD
A770-PK-18
K850-BR-18
892-BR-18
892-BR-18893-GN-18403-GN-18308-YL-16235-BK-18172-GN-18
B
ATCH PRODUCT LINK
243
1
235-BK-18
P 215-3249 C-11
D
506-PU-18
645-RD-18
329-YL-18
168-RD-18
168-RD-18
780-PU-18150-OR-18
105-RD307-OR326-RD308-YL
168-RD-18
168-RD-18
K906-GN-18A768-BU-18
D
F716-WH-18
FUEL PUMP RELAY161-3128
A769-GY-18L968-OR-18L969-WH-18
998-BR-18
A770-PK-18K907-BU-18A537-PK-18
A537-PK-18
M736-BU-18169-PK-18
495-GN-18
F774-WH-18
365-YL-18
F773-OR-18
235-BK-18
A758-BR-18A757-GY-18A756-BU-18A755-PK-18L972-BU-18
K849-YL-18
607-PK
K847-PU-18K843-GN-18E473-GY-18E472-GN-18
200-BK-18200-BK-18
200-BK-18
235-BK-18
1
2
2
1107124
3981165
70CONN HEP
F774-WH-18
12
85123
325-PK-18
123
2
229-BK-18
L36
188-WH-18
105-RD
4
307-OR
118-GY-14
326-RD
BKYL
91067
C
HYD OILFILTER SW173-3518
GROUNDSIGNAL
1
21
11
CC
4
CONSOLE(RH)
UU
HYD OILTEMP SENDER4I-5394
FUEL LEVELSENDER
163-6700
ATCHREFUELING SW
5C-6108
21
HYD OILLEVEL SW170-9376
T°
K849-YL-18
C
Y/G
Y/W
11
ATCH JOYSTICK000-0000
235-BK-18235-BK-18235-BK-18
150-OR-18
235-BK-18
235-BK-18
308-YL
998-BR-18
998-BR-18
K906-GN-18
235-BK-18235-BK-18235-BK-18235-BK-18200-BK-18
L972-BU-18
780-PU-18
607-PK
+12V
GND
PWM+SWITCH 1SWITCH 2COMMON
31
5642
E472-GN-18E473-GY-18K843-GN-18K847-PU-18
61
8
320-RD-18
62
329-YL-18
235-BK-18
E474-OR-18
CONSOLE(LH)320-RD-18200-BK-18
ATCHJOYSTICK000-0000
235-BK-18
CONN HEP
21
34
5
235-BK-18235-BK-18
6235-BK-18235-BK-18
K852-GN-18
K848-WH-18K844-GY-18E474-OR-18E472-GN-18
CRANK 59
K851-BU-18
ATCHREFUELINGPOWER RELAY213-0772
DIODE121-1022
235-BK-18235-BK-18
K849-YL-18
AFAFAFAFAF
2
235-BK-18
24 1 3
A588-GN-18
E564-PK-18
E565-BU-18
779-WH-18
E562-PU-18
780-PU-18
780-PU-18
E564-PK-18
46
200-BK-18200-BK-18200-BK-18
5
13
COMMON
E562-PU-18
AF
779-WH-18
147-PU
21
780-PU-18780-PU-18
SWITCH 2SWITCH 1PWM+
586-BR
60
114-RD
RUN26
H473-BR-18
235-BK-18
H473-BR-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
E565-BU-18
E480-WH-18
E565-BU-18
189-RD
GND
586-BR
151-GN
L973-GN
235-BK-18
H466-BU-18
A
1
TRAVEL RIGHT PRESS. SW167-3466
H476-WH-18
H475-BU-18
154-RD
998-BR-18
T967-YL-18147-PU
K904-GN-18A769-GY-18A768-BU-18
GG 193-3377 D-10
235-BK-18
H474-GN-18
A580-GN-14A579-OR-14118-GY-14
M736-BU-18
L973-GN
403-GN-18
K867-YL-18
235-BK-18
147-PU
T967-YL-18
308-YL
PLATFORMCHASSIS
GROUND STRAP 7G-1060
K869-BU-18
AF
487-OR-18
K869-BU-18
Z
K859-BR-18
K858-YL-18
F773-OR-18
AF
H473-BR-18
780-PU-18
M737-WH-18M738-OR-18
AC
B
893-GN-18
321-BR-18
892-BR-18
B
235-BK-18235-BK-18
H476-WH-18
E565-18-BU
H475-BU-18
H474-GN-18
169-PK-18
ATCH SQUEEZEPRESS SENSOR000-0000
200-BK
A579-OR-14118-GY-14
A580-GN-14
L972-BU-18
A755-PK-18
200-BK-18
A
21
A756-BU-18
SIGNAL
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
200-BK-18A588-GN-18
A588-GN-18
120-YL-16
200-BK-18
E562-PU-18
780-PU-18
E562-PU-18
779-WH-18
E565-BU-18
199-OR
8630-BU638-WH
119-OR8630-BU
235-BK-18
638-WH
F716-WH-18
199-OR
BK-18
200-BK-16
E480-WH-18
E480-WH-18
E480-WH-18
E480-WH-18
YL-18
235-BK-18
8630-BU
A
BR-18
168-RD-10
323-WH-10
200-BK
2 1
308-YL
H466-BU-18
H465-GN-18
A278-BK
114-RD
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18892-BR-18
310-PU
506-PU-18
403-GN-18
E554-PK-18
NOTE C: NOT USE ON THIS VEHICLE.
PP 111-4829 H-10
200-BK
509-WH-18508-PU-18
512-GN-18511-BR-18
103-RD
E480-WH-18
K849-YL-18
G
GKK
M747-PU-18M746-YL-18M744-PK-18
G
G
ATCH SPEAKER (L)7Y-5505
ATCH SPEAKER (R)7Y-5505
DOME LAMP176-1986
G
308-YL
108-RD-4
200-BK
F889-WH-18
114-RD
A
638-WH
E565-BU-18
120-YL
200-BK-18
200-BK-14
C569-YL-14
114-RD
320-RD-18
114-RD
118-GY-14
L973-GNL47
200-BK-10
C
322-GY
B
616-BU
L973-GN
K849-YL-18
E562-PU-18
E562-PU-18
F889-WH-18
114-RD
A
118-GY-14
120-YL
B
210-BK-14135-BU-14
E562-PU-18
E562-PU-18
F889-WH-18
6
E562-PU-18
ATCH12V 7A SOCKET121-0987
12
10A
172-GN-18
172-GN-18
235-BK-18
YL-18
G
E565-BU-18
AF
B
AF
AF 206-7599 G-9
E562-PU-18
200-BK-18E562-PU-18
G
G
509-WH-18
508-PU-18
G
G
508-PU-18
K867-YL-18
K867-YL-18
K867-YL-18
509-WH-18
139-OR-18
365-YL-18365-YL-18
139-OR-18
B
780-PU-18
779-WH-18
365-YL-18
L976-GN-18
235-BK-18235-BK-18
308-YL
235-BK-18
235-BK-18
H705-BR-18
235-BK-18
780-PU-18
779-WH-18
235-BK-18
E562-PU-18
E565-BU-18
508-PU-18508-PU-18508-PU-18
E565-BU-18
G
E565-BU-18
E562-PU-18
H705-BR-18
780-PU-18
Z
779-WH-18
200-BK
E562-PU-18
ANTENNA167-3492
638-WH
L21
Z
Z
E562-PU-18
Z
509-WH-18508-PU-18
168-RD-1048
OIL TEMP
607-PK
Z
ATCH STEM 3CONT SOL(A)111-9916
ATCH STEM 2CONT SOL(A)111-9916
ATCH STEM 1CONT SOL(A)111-9916
12
21
12
21
A
B
763-BU-18235-BK-18
892-BR-18893-GN-18
235-BK-18308-YL
+B
C
235-BK-18
RD-18WH-18
160-PU160-PU160-PU
151-GN
BK-18
189-RD
154-RD
307-OR 306-GN
A588-GN
235-BK-14
235-BK-18
199-OR
235-BK-14
235-BK-14
235-BK-18
779-WH-18
GROUND
184-RD
109-RD-4
E564-PK-18
T
168-RD-18
200-BK-10200-BK-18200-BK-10
200-BK-18
L976-GN-18
L976-GN-18
L976-GN-18
L976-GN-18
168-RD-18
509-WH-18
E564-PK-18
LOCK RELAY 1 SW
511-BR-18
ATCH-QC SAFETY
512-GN-18
PRIORITY RELAY
AM 204-1816 G-5
200-BK322-GY
200-BK
112-PU-6
L31
L47
235-BK-14
L43
L43L42
L42
123-WH-18
L75
152-BU129-BU113-OR-18
GROUND
147-PU
L74
147-PU
147-PU
147-PU120-YL179-BU
B
124-GN-14
B
L976-GN-18
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE
FF 197-4304 H-9 EE 213-0562 H-9 DD 197-4353 H-9 CC 204-1601 G-9BB 170-6929 E-11AA 1864708 D-10
CABLE AS.
NOTE D
WIRE AS.
109-RD-4
118-GY
235-BK
645-RD-18
615-YL
607-PK
320-RD-18
ATCH-QC SAFETY LEVER
M 203-3063 C-2L 170-6828 G-1K 193-3388 C-1J 204-1809 C-1
SS 224-2859 I-7
G 233-1036 D-1F 186-4621 G-1 E 170-6959 I-3D 235-3761 G-8
B 254-7198 A-2
189-RD
E562-PU-18
E565-18-BU
IDENT PART NO. LOC
154-RD
10A
CB
200-BK-18
A
+B
A588-GN
HARNESS AS.
147-PU322-GY607-PK616-BU
114-RD
115-RD
149-RD
SIGNAL
L73
8630-BU
RELAY COILATCH-QC SAFETY LEVER "ON"
G
508-PU-18
F889-WH-18
NOTE C
F889-WH-18
F889-WH-18
L20
H705-BR-18
A893-OR-18
200-BK-18
123-WH-18
645-RD-18
616-BU
511-BR-18
L66
152-BU
512-GN-18
200-BK-18
ATCH LEFTFOOT PEDAL
G
K
235-BK-18
129-BU
E562-PU-18
149-RD149-RD149-RD
115-RD115-RD115-RD
113-OR-18
L75
147-PU
120-YL
114-RD
179-BU
124-GN-14
199-OR
A893-OR-18
E562-PU-18
307-OR
638-WH
118-GY
645-RD-18
615-YL
607-PK
114-RD114-RD
320-RD-18
189-RD
154-RD
175-RD-14
103-RD
308-YL
638-WH
11
21
M743-GN-18
235-BK-18A588-GN-18
L968-OR-18
L969-WH-18
A770-PK-18
646-RD-18
200-BK-18
L8
169-PK-18
615-YL
616-BU
A770-PK-18
A893-OR-18
DIODE121-1022
3
K907-BU-18K906-GN-18
A768-BU-18
F773-OR-18F774-WH-18
412-BU-18
F
NOTE F: USE WITH 12V 7A X 2 CONVERTER.
A
A769-GY-18
509-WH-18
E564-PK-18
ACTION ALARM
132-1829
235-BK-18
147-PU147-PU
K904-GN-18
487-OR-18
BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
607-PK
496-WH-18
BK-18YL-18
A586-OR-18
CDL-
10167
GND
G
8
20
14172
1116
HEATER RELAY209-5582
5 4 76
3
19
12
18
15
+B
WASH
9TRAVEL MODE IND 1
2 1
41657
8
32
131-0327
4
MOTOR
114-RD
169-PK-18
124-GN-14
3+
235-BK-18
512-GN-18
12
114-RD
+12V
13
45
35
-
G
114-RD
EE
A
A
FF
167-3466
+24 V
WASHER SW
INT SP 1
F
F
FF
INT SP 2
IND UNIT163-6702
E565-BU-18
A579-OR-14
2
12
12
ATCHSEAT WITHSEAT HEATER164-0505
+BL. CHASSIS
BACKUP EPR VALVE SW163-6710
12
A
ONE TOUCH LOW IDLE SW128-2134
NEUTRAL STARTLIMIT SW163-6785
HORN SW128-2134
102 69
512-GN-18
4
E562-PU-18
21
ATCH LOWERWIPER MOTOR
186-5763
1
1117
200-BK-18
200-BK235-BK-18
118-GY
129-BU
179-BU120-YL147-PU113-OR-18
180-GN
E564-PK-18
AG
512-GN-18
509-WH-18
511-BR-18
WIPER SW
123-WH-18
8
8630-BU
8630-BU
306-GN
WINDOW SW
GND INMOT WASH
BRAKE WIPMOT WIPER
PRODUCT LINK 10A
5A
10A
BEACON LAMP
15A
ATT SOL
10A
10A
5A
NEUTRAL START RELAY161-3128
D
5A
114-RD
10A
D
HYD LOCK SOL RELAY161-3128
CHASSIS LAMP RELAY161-3128
D
A/C SW PANEL157-3210
NOTE D
200-BK-18
169-PK-18
D
BOOM LAMP RELAY161-3128
CAB LAMP RELAY161-3128
D
LOWER WIPER/WASHER
CHASSIS LAMPWIPER/WASHER
CIGAR LIGHTER
12V 7A CONVERTOR 112V 7A CONVERTOR 2
5A
10A
10A10A
SW PANEL/RADIO
BACKUP/MONITOR CONT5A
A/C
SEAT HEATER
200-BK
AUX CKT
5A
10A
3
235-BK-14
235-BK-14
893-GN-18
892-BR-18
616-BU
607-PK
322-GY
147-PU
11
A588-GN
L58
NOTE D
646-RD-18646-RD-18
10
646-RD-18
189-RD
184-RD
149-RD
115-RD
114-RD
101-RD-4
308-YL200-BK110-RD189-RD
184-RD105-RD130-RD-14
1
130-RD-14
E564-PK-18
E564-PK-18
A588-GN
INSP LAMP
322-GY
E472-GN-18
235-BK-18
235-BK-18
235-BK-18
189-RD
118-GY-14
AE 230-6279 C-11
BR-18 491-PK-18
11
307-OR
A623-BU-18
780-PU-18
L66
8
184-RD
YL-18BR-18
A769-GY-18A768-BU-18
C987-RD-14320-RD-18
109-RD-4
509-WH-18
72
39
4
607-PK
10 6
A 233-1032 G-3
149-RD
115-RD
5
128
114-RD
W. LOW
779-WH-18
168-RD-10
101-RD-4
109-RD-4
103-RD
105-RD
110-RD
175-RD-14
D
109-RD-6
304-WH-8
H705-BR-18
151-GN
C987-RD-14
108-RD-4
322-GY
BBALTERNATOR185-5294
201-BK-18
892-BR-18
307-OR
114-RD
168-RD-10
6
607-PK
169-PK-18
AEC MODE IND
W. INT(3)
+
200-BK
-
7
W. INT(6)
ALARM CANCEL IND
152-BU
160-PU
308-YL
HORN RELAY161-3128
1
235-BK-18
ALARM CANCEL SW
M739-YL-18M739-YL-18235-BK-18
235-BK-18
B
200-BK
A893-OR-18
511-BR-18
200-BK-18
AEC MODE SW
200-BK
J1
AIR
30A
616-BU
A623-BU-18
325-PK-18
200-BK-10
323-WH-10
365-YL-18
10A
CAB LAMP
BOOM LAMP
TRAVEL MODE SW
L. BOOM
L. CHASSIS
10A10A
5A
10A
T967-YL-18
10A
235-BK-14
10A
15A
A758-BR-18
GND
10A
+B
E565-BU-18
10A
KEY SW
TIMER RELAY
ATCH V CONT
A/C BLOWER
T 238-2074 A-2
E/P CONT
147-PU
U 116-0098 A-3
AM
A757-GY-18A756-BU-18
K904-GN-18
LOCK RELAY 2 SWATCH-QC SAFETY
B
235-BK-18
BB
R2
PP
NN
EE
A769-GY-18A768-BU-18
Z B
D
A755-PK-18
CAB114-RD
235-BK-18
M739-YL-18M739-YL-18M737-WH-18M737-WH-18
120-YL-16
M738-OR-18 M738-OR-18
200-BK-18
235-BK-14
235-BK-14
ATCH ANTI-DRIFT SOL
235-BK-14
200-BK-18
200-BK-18
310-PU
607-PK-18
120-YL-16
607-PK-18
A
120-YL-16
E562-PU-18
RELAY_2
2
BB
12
ATCH BOOMCHECK SOL1
(EC1)190-7770
B
2
CDL+
1
ATCH TOOLEPRESS.SENSOR
000-0000
235-BK-14
Z
200-BK
R1
C
B
D DD
D
G
JJ HH
54
A580-GN-14
32
1
GG
118-GY-14
M744-PK-18
M746-YL-18
MOTORSIGNAL
ATCH STEM 4CONT SOL(A)111-9916
ACC
KK
KK
B
B
B A
A
A
B
KK
200-BK
200-BK616-BU
+12V
BACKUP GOV SW163-6711
LIGHT
WIPER CONT155-7042
D
GND
893-GN-18
IN
+BOUT
4
M747-PU-18
12 TIMER
RELAY163-67033
DOME LAMP/MEMORY
HORN - QC
TRAVELSTRAIGHT SOL
121-1491
21
15A
15A
B
2
L976-GN-18
JHGF
AC
BED
ET CONN
511-BR-18
235-BK-18
235-BK-18
J2
RELAY_1
E480-WH-18
586-BRA537-PK-28
147-PU
147-PU
147-PU
1
L973-GN
SWINGBRAKE SOL121-1491
8630-BU
F716-WH-18
5
8630-BU
R4RELAY
HYD LOCKSOL121-1491
ATCH BOOMCHECK SOL2
(EC2)165-9560
235-BK-14
A278-BK
TRAVELSPEED SOL121-1491
A278-BK
105-RD
151-GN
SIGNAL
+BGROUND
199-OR
199-OR
2
235-BK-18
E480-WH-18
21
616-BU
1
1
MONITOR157-3198
MOTOR
120-YL-16
224V SW. IN
CAB
325-PK-18
2
235-BK-18
NEG POS
L976-GN-18
487-OR-18491-PK-18
200-BK616-BU
780-PU-18
615-YL
235-BK-18235-BK-18235-BK-18
200-BK
V 116-0096 A-3
B
NEG
ATCH BOOMFLOAT EXCHANGE
186-46-39
WINDOWLIMIT SW117-6306
ATCHCAB LAMP167-3441
POS
HIGH PRESSURE ATCH QUICKCOUPLER SOL (A2)1569513
ATCH FOR HAMMERPRESS SW
L972-BU-18
6
LOW PRESSURE ATCH QUICKCOUPLER SOL (A3)121-1491
HIGH PRESSUREATCH QUICK COUPLER SOL(A1)156-9513
12
147-PU
1
147-PU
780-PU-18
FUEL PUMP188-6121
147-PU
1 2
235-BK-18
SWITCH PANEL163-6701
U U
ATCHREFUELING
START RELAY149-5050
118-GY-14
T
U
R3
A/C PHOTOSENSOR167-7083(NOTE G)
NOTE C
200-BK-18
200-BK-18
607-PK-18
607-PK-18
L10
12
D
200-BK-18
200-BK-18
200-BK-18
779-WH-18
M
B
780-PU-18
780-PU-18
AG
54
SERVICEMETER6T-7337
109
CIGARLIGHTER9W-0335
308-YL
G
211-BK-16
KK 237-0497 B-4NOTE A: USE WITH SHORT BOOM.
WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTEDAT LEAST 1 TURN PER 25mm.
RELAY
ATCH SEATHEATER SW163-6721
G
B
ATCHBOOM LAMP153-2521
J
OPERATOR STATION
S4S3S2S1
COM
K
L
ATCHCAB LAMP167-3441
308-YL
ATCHREFUELING PUMP
123-3929
ATCHREFUELING
START SW(NO) 6T-9442
V
T
T
WWWW
T
KJ
J
+ -ATCH
REFUELINGSTOP RELAY149-5050
F
T
KEY SW9G-7641
F
VV
ATCHREFUELING
STOP SW(NC) 9X-4184
GG G
JJ 193-3515 G-9
NOTE C
SECONDARY SHUTDOWN SW
4D1836
CHASSISLAMP153-2523
THROTTLE POS SW106-0107
ATCHBOOM LAMP153-2521
G
ATCH FINESWING CONT SW
163-6722
R
CSB
G
OFF
G
ONST
NOTE D: USE WITH COLD WEATHER.
12
21
308-YL
HORN7T-0970
CONN 6
CONN 1
CONN 2 CONN 3
CONN 4
CONN 5
CONN 7 CONN 8 CONN 10
CONN 9
CONN 11
CONN 12
CONN
13
CONN
14
CONN
15
CONN 19
CONN 18
CONN 17
CONN 20
CONN 21
CONN 22
CONN 23
CONN 26
CONN 25
CONN
24
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 35
CONN 36
CONN 37
CONN 38
CONN 39
CONN 40
CONN 41
CONN 42
J702-BK-18
J702-BK-18
L8
L60
L43
CONN
33
12
274-7396