renault plm - building digital continuitycontent.pi.tv/events/pi berlin...
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RENAULT PLM - Building digital continuity
PI Congress Munich 2017
Håkan Kårdén CEO Eurostep Group
Eric Delaporte, OEM Collaboration Tools, Renault Group
Twitter details: @PITVtweets #PIOC
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PLM Collaboration with ShareAspace – @PI Congress
2014 2015
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PLM Collaboration with ShareAspace – @PI Congress
2016
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4Date: 2017/02/27
PI BERLIN 2017
RENAULT PLM Building digital continuity
Eric DELAPORTE
OEM Collaboration tools Project Manager
RENAULT IS/IT / Engineering / PLM
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5Date: 2017/02/27
01 RENAULT GROUP
Overview
02PLM LANDSCAPE
Engineering : NewPDM, LCI
Process Manufacturing : PDMP
03 OEM COLLABORATION
Why standard ?
Agenda
04IMPLEMENTING STANDARD
Exchange WorkSpace
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6Date: 2017/02/27
PI Berlin
RENAULT GROUP OVERVIEW
THREE BRANDS : MORE THAN 2,8 MILLION VEHICLES SOLD IN 2015 A UNIQUE ALLIANCE
AND PARTNERS
2 170 644 550 920 80 123
: 120 136 employees
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7Date: 2017/02/27
BRAZIL
FRANCEROMANIA
SOUTH KOREA
INDIA
RUSSIA
01 RENAULT GROUP OVERVIEWENGINEERING : TECHNICAL DESIGN AT THE HEART OF THE GROUP’S MARKETS
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8Date: 2017/02/27
01 RENAULT GROUP OVERVIEWRENAULT MANUFACTURING : PRODUCTION AT THE HEART OF THE GROUP’S MARKETS
EURASIA 752 062
ASIA-PACIFIC 205 447
AMERICA 339 421
FRANCE 662 289
EUROPE 597 231(EX FRANCE)
AFRICA, MIDDLE EAST, INDIA
307 469
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9Date: 2017/02/27
PLM LANDSCAPE
02
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10Date: 2017/02/27
Engineering
NewPDM
EnoviaV6
Legacy
GDG (TCE)
2017
Legacy
VPM V4
Catia V6
Cat
iaV
5
Manufacturing Process
T&C
DelmiaV6
Requirement
management
Doors
Model Based
System Engineering
Under Study
BOM
Signe (IHS)
After Sales
Phenix
PTC
BiW
TCM/PSi
02 PLM Landscape
RENAULT PLM Landscape
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11Date: 2017/02/27
RIS Synchronized Engineering ReferenceSmart Configurable Mock-up
Digital Continuity Extended Enterprise
Collaboration Corp/ RTx / Partners
3DLive
NISSAN Exchange eHub Engineering Deliverables management
Common Processes & methods
02 PLM Landscape
RENAULT NewPDM (Main Breakthrough)
12 500 NewPDM USERS
4 300 DMU USERS
End of migration Q2 2017
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12Date: 2017/02/27
02 PLM Landscape
Smart configurable Digital Mockup
X98
…
Hatchback
K98
Hatchback
Estate
…
• GFE (responsible)
• Packaging area
• Change impacts
Volume selection
• strictly included
• Partly included
• excludedMilestone
selectionDate effectivities
BOM
Variant
Part 1
Estate
Part 3
Part 2
Attribute
value
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13Date : 2017/02/27
3D EXPERIENCE PILOT
02 PLM LandscapeInnovation
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14Date : 2017/02/27
UNIQUE DIGITAL MOCKUPDESIGN / ENGINEERING
• Customer Requierements• Economical Studies• Design• Systems Engineering• Simulation
SHORT ITERATIONS andSHORTEN DECISIONS
• 360° information• Online rapid tests• Better communication
CLOUD SOLUTION, FLEXIBLE,PROCESS CAPITALISATION
COLLABORATIVE PLATEFORMACROSS ALL DISCIPLINES
MORE TRANSPARENCYon Projects
SPEED OF CONCEPTSvalidated faster
MORE ROBUSTNESSof concepts
EASIER REPLICABILITYof projects and processes
OBJECTIVES THROUGHT THE PLATFORM
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15Date : 2017/02/27
• Industrial Design•Real Time Rendering•Mechanical Design•Systems Engineering•GEOVIA 3DEXPERIENCE City
3D MODELING Applications
SOCIAL & COLLABORATIVE Applications •Fast ideas sharing
• Ideas & project Management•Requirement Management•Social Monitoring•Social Network
INFORMATION INTELLIGENCY Applications
•KPI monitoring•Social Intelligence•Customer Knowledge•Customer Trends•Connected Objects & Big Data
SIMULATION Applications
•Ergonomic Simulation•Systems Simulation•Behavior Simulation•Cinematic Simulation
PLAY 3DEXPERIENCE
•High-End Renderings & Animations•User Experience (+ IHM)•Virtual Clinics V+R•Sales Configurator
THE PLATFORM
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16Date: 2017/02/27
Point to point and
manual collaboration
with suppliers
AS IS TO BE
100% integrated
collaboration for
extended enterprise
Station robotic
simulation &
optimization
Full line Robotic
simulation
& optimization
Physical validation for
feasability
Digital validation for
feasibility
02 PLM Landscape
RENAULT Manufacturing Process PDM (Toward a full Digital Process)
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17Date: 2017/02/27
NewPDM
PRODUCT DEFINITION Machining
PDM
V6
02 PLM Landscape
RENAULT Manufacturing Process : Digital continuity
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18Date: 2017/02/27
Mounting check
using virtual realityNewPDM
02 PLM Landscape
RENAULT Manufacturing Process : Digital validation
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19Date: 2017/02/27
OEM COLLABORATIONWHY STANDARD ?
03
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20Date: 2017/02/27
NewPDM
CAE /
Simulation
Manufacturing
Process / BIW
Repair &
After Sales
Realistic
rendering
03 OEM CollaborationDMU Data Exchange request in a complex landscape
(Lumiscaphe)
(Siemens TCM)
(Siemens TC + NX)(Siemens TCE + NX)
(PTC)
(DS Enovia + CV6)
Stakes
1. Allow fast loop between product definition and downstream
applications inside Renault (less than 24 hours)
2. Increase efficiency of collaboration with Nissan and Daimler
3. Reduce Delay and Cost to start collaboration with new OEM
?
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21Date: 2017/02/27
03 OEM Collaboration
Global Automotive Advisory Group for PLM : Solutions for OEM Collaboration
Use-Cases Identification of potential vendors
and benchmarking
Target architecture :
3rd party vendor solution
with standard connectors
based on STEP AP242 , JT
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22Date: 2017/02/27
By using standard for CAD and metadata
1. CAD / PDM version-up in one side is transparent to other side, because exchanged format stay the same
(ISO standard)
2. More components are reusable between different converters
3. Renault, Nissan and Daimler decided to use STEP AP242-XML + JT XTBREP 9.5 (ISO)
=> Renault and Daimler are exchanging in STEP AP242+JT since 1 year
4. But Specific data mapping is still mandatory or each partnership (structure + metadata)
03 OEM COLLABORATION
OEM 2
OEM 1
1
Exchanges with standard format
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23Date: 2017/02/27
• Mapping is facilitated and can be automatized.
• Interface can be reused for other partnership
with few modification
03 OEM COLLABORATION
Common Exchange Data Model
Common Exchange
Data Model
3
2
2
1
Work on a standard Exchange Data Model, with Daimler and Nissan
− Using ISO Step AP242 XML for structure and metadata
− Using ISO JT (XTBREP 9.5) for geometry
− Defining common dictionary of objects
− Defining golden rules for object dynamics (change)
− Generated at export, to ease receiver mapping
− Shared with other OEMs
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24Date: 2017/02/27
IMPLEMENTING STANDARD EXCHANGE WORKSPACE
04
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25Date: 2017/02/27
• Using Common Exchange Data Model with standard
• Enabling parallel imports and parallel exports from Renault NewPDM
• Keeping track of all exchange (target, format, already sent data, …)
• Allowing easy management of exchange (delta mode, force mode, …)
• Checking incoming data against existing data in BOM and PDM system
• Enabling manual action on incoming data (error recovery)
CAE /
Simulation
Manufacturing
Process / BIW
Repair &
After Sales
Realistic
rendering
Product
Definition
Enovia V6
Renault
DataModel
04 IMPLEMENTING STANDARD
(Siemens TCM)
(Siemens TC + NX)(Siemens TCE + NX)
(PTC)
CAD
Conv.
Create an Exchange Workspace
Common
Exchange
Data Model STEP ap242
CEDM
JT iso
Exchange WorkSpace
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26Date: 2017/02/27
04 EXCHANGE WORKSPACE
Create an Exchange Workspace
SIGNE
BOMPre-conversion : JT + CV5
Parallelization (x5-x10)
CAD
requestCADFast and robust
NewPDM export
Easy addition of
new export
Easy addition
of new Partner
NewPDM
CAD + PDM
XML :
structure
metadata
Manufacturing
process
Sales &
After Sales
Simulation
XML :
structure
metadata
CADWebServices to query incoming
data against existing data
Exchange WorkSpaceExport
Manage target with
• CAD format,
• attributs,
• delta mode
CAD request
• Check conversion
• Get file from PDM
Manage export mapper
• STEP AP242xml
• CEDM
Import
Manage import with :
• STEP AP242XM + CEDM
Graphical user interface
• « What if » analyze
• Data Recovery
Import in parallel
• Split incoming package
• Import multiple parts in parallel
• Import structure
• Store source JT
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27Date: 2017/02/27
Conclusion
Going to a Smart, fully Configurable Digital Mockup,
created Breakthrough for Vehicle engineering.
Now Renault is on the way to adapt all downstream applications
to this new capability, keeping digital continuity.
Alliance and strong partnership makes mandatory
to exchange fast and reliably
This will be achieved using Standard in all our exchanges.
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Eurostep a few words
• Great people and technology
• ShareAspace references with well known brands
• Great international reputation
• Profitable with a growth of 15-20% year
• Experience from projects
• We know what has been good and bad from previous projects – continuous improvement and best practice
• Easy to buy, easy to implement, easy to use, easy to maintain
• =>How many companies have a Collaboration Process and/or Tools Manager?
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PLM Collaboration – Interoperability and Openness with protection of Intellectual Property
• Meet us at the booth in the exhibition
• Håkan Kårdén CEO Eurostep
• Christian Giraud, Managing Director France
• Pär Lindhe, Sales Executive
• Staffan Söderberg, Vertriebsleiter Deutschland