remazol ultra rgb feb 2010
DESCRIPTION
textile DyeingTRANSCRIPT
RemazolRemazol®® Ultra RGBUltra RGB
and RGB dyesand RGB dyes
Remazol Ultra Orange RGB
Remazol Ultra Red RGB
Remazol Ultra Carmine RGB
Remazol Navy RGB
The new The new
generation ofgeneration of
Reactive dyestuffsReactive dyestuffs
for for
medium to deep shadesmedium to deep shades
Remazol Ultra Yellow RGBN
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Warm reactive dye technology
Warm reactive
dyes
The Market for Reactive Dyes:
Levafix CA Levafix E/EA/EN/ Remazol Specialities
Remazol Ultra RGB
RemazolRemazol A
ExhaustCPBContinuous
FastnessDyeing performanceProcedure cost
• • •• • •• • •
• •• •• •
••• • ••
FastnessDyeing performanceProcedure cost
FastnessDyeing performanceDyes costProcedure cost
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Remazol Ultra Yellow RGBNStrong non phototropic Yellow component for deep ternary shade wit good
Fastness properties
Remazol Navy RGB 150%Cost effective Navy with very good build-up behaviour for mediumto deep shades. Basis for colour constant recipes. Dischargeable.
Remazol Ultra Red RGBCost effective and tinctorially strong Red with excellent build-up behaviour for medium to deep shades. Perfect wash-off properties. Very homogenous dyeing behaviour in combination with Remazol UltraYellow RGBN and Navy RGB.
Remazol Ultra Carmine RGBTinctorial strong Red. Highest possible build-up for deepest red andbrown shades. Outstanding wash-off properties. Dischargeable.
The Remazol Ultra RGB dyes at a glance
1% 3% 6%
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Remazol Ultra Orange RGBStrong build-up Orange for orange, bordeaux, dark brown and olive shades.Dischargeable
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
The Remazol Ultra RGB supplementary dyes
1% 3% 6%
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Remazol Royal RGB
Remazol Royal RGB is a new dye developed to cover a wider gamut of shades of the color space.
2% 4% 7%Remazol Blue RGBBlue component with higher lightfastness when small quantities of blue shading components are required. Dischargeable.
Remazol Golden Yellow RGB conc.Cost-effective yellow for trichromatic shades. Dischargeable.
Remazol Sapphire RGB
Remazol Sapphire RGB is a greenish blue dye with std fastnesses to expand the coverage of shades in combination with our exisiting Remazol RGB dyes.
New
New
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
The Remazol Ultra RGB supplementary dyes
1% 3% 6%
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Remazol Deep Black RGB
Economical strong build up Black with good Fastness properties.Dischargeable.
2% 4% 7%
Remazol Night Black RGBDeeper black with a reddish cast to minimize the cost impact when a red shading component is needed. Economical dye with good fastness properties. Dischargeable.
Remazol Deep Black GWF
Remazol Deep Black GWF combines flexibility in application with highestfastness performance. The new dischargeable Deep Black meets the most stringent fastness specifications to fulfill the highest retailer/brand and market requirements. It can be used in exhaust, CPB and in all continuous application processes. Dischargeable.
1% 3% 6%
New
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
CostCost
Remazol Ultra RGB
Offers tangible benefits
� Shade reproducibility� Standard fastness
requirements� Eco-compliance
� Shorter production cycles� Right-First-Time performance� Robustness
� Less dyestuff� Less water� Less energy � Reduced stock costs
Reduced costs
Higher productivity
Standardisation limits
SpeedSpeed
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Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Remazol Ultra RGB: Flexibility in shading
Further components in the Remazol RGB range:
• Remazol Golden Yellow RGB• Remazol Red RGB• Remazol Ultra Carmine RGB• Remazol Blue RGB• Remazol Deep Black RGB
Ultra YellowRGBN
Ultra OrangeRGB
Ultra RedRGB
NavyRGB 150%
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Remazol RGB: Economical selection for all deep ternary shades
xxxxxxxxRemazol Navy RGB 150%
xxRemazol Ultra Carmine RGB
xxxxxxxRemazol Ultra Red RGB
xxxxxRemazol Ultra Orange RGB
xxxxxxRemazol Ultra Yellow RGBN
Dark
Olive
ForestGreen
Dark
Brow
n
Navy
Bordeaux
Red
Orange
Golden Y
ellow
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
The Black Offer
Remazol Deep Black RGB
Is this the right strategy? YES
� Two main options to have flexibility in shade and cost
Remazol Night Black RGB
DyStar’s Offer:
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Flexibility: Our Black strategy
Navy GGBlue RGB / Navy RGB The DyStar Offer
Our black strategy:
� More flexibility for shading
� One greenish and one reddish
black
� Any of them can be used as
self shade
Deep Black RGB/Night Black RGB
Ultra Yellow RGB/Ultra Orange RGB
Ultra Carmine RGB/Ultra Red RGB
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Significant less dye is neededto achieve the required depth of shade
0,47
1,24
2,28
4.0 %
0.9 %
6.0 %
2.5 %
0.7 %
0
1
2
3
4
5
6
7
8
9
10
1/3 SD 1/1 SD 2/1 SD
dye conc. [%]
C. I. Reactive Yellow 176 (133%) Remazol UltraYellow RGBNRemazol Ultra Orange RGB
not a
chie
vabl
e
1.0%
8.3%
3.8%
0.7%
1.9%
3.2%
0.6%
1.3%
2.1%
0
1
2
3
4
5
6
7
8
9
10
1/3 SD 1/1 SD 2/1 SD
dye conc. [%]
C. I. Reactive Red 239 (140%) Remazol UltraRed RGB Remazol UltraCarmine RGB
CostCost
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Exhaust application
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
SaltAuxiliaries
10´
Dyes
10´
Alkali
45´ 10-30´20´60°C
SaltAuxiliaries
pH 5-6
10´ 45´
alkali
15 - 30´
80°C10´ 20`
60°C
1,5 °C/min
Dyes
20´10´
SaltAuxiliaries
10’
Dyes
50/60 °C
1. Soda addition
15’ 10’25 - 30°C
20’
Fixing time
30’
2. Alkali addition
10’
10’
1 °C/min
Standard Process(e.g. Cotton Knit)
Temperatur Rise(e.g. no dosing
equipment)
Migration Process(100% Viscose, yarn package)
Remazol Ultra RGB: Flexible in Exhaust application
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Homogeneous on-tone build-up
20‘ 10‘ 10‘10‘
10‘ 10‘ 10‘ 10‘ 10‘ 10‘
M1 M2 M3 M4 M5 M6 M7 M8 M9 M10
25 °C
60 °CSoda ash
NaClDye
Remazol Ultra Yellow RGBN Remazol UltraRed RGB Remazol Navy RGB 150%
Reactive Yellow S-3R Reactive Red S-2B Reactive Navy S-G
on-tone build-up
off-tone build-up
CostCost
SpeedSpeed
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Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Remazol Ultra RGBUp to 25% reduction in dyeing time
SaltAuxiliaries
10´
DyesMixedalkali
45'80 min
60°C
SaltAuxiliaries
10´
DyesMixedalkali
45'50 min
60°C
Standard
Remazol Ultra RGB
time saving
30 min!time savingtime saving
30 min!30 min!
competitor recommendation
DyStar recommendationhomogeneous dye combinationrapid process
CostCost
SpeedSpeed
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Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Remazol Ultra RGBExcellent wash-off properties can increase productivity
0
100
200
300
400
500
600
700
1st rinsing (50°C) neutralisation(50°C)
1st soaping bath(95°C)
2nd soaping bath(95°C)
rinsing (80°C) rinsing cold
4%Remazol UltraCarmine RGB
C. I. Reactive Red 239
optical density at 525 nm
Saving:1 soaping bathSaving:Saving:
1 soaping bath1 soaping bath
Rinsing baths of bulk trials withRemazol UltraCarmine RGB
11 22 33 44 55
11
22
33 44 55
CostCost
SpeedSpeed
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Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Remazol Ultra RGBThe reduced dyeing time leads to potential cost savings of high productivity
Benefits from reduced processing time per batch
ExampleExample
360 h : 5 h 40'/per batch
Production withcommodities
Production with Remazol RGB
17 h/day**18 h 30'/day* 1 h 30'/day3 batches à *6 h 10';**5 h 40'
240 working days/year 4,080 h/year**4,440 h/year* 360 h/year
63 batches more/year +-
SavingsSavingsSavings
CostCost
SpeedSpeed
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Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Continuous application
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Remazol Ultra RGB: Flexible in Padding application
Cold pad Batch(CPB)
Pad Dry Pad Steam(PDPS)
Econtrol
Application Process Basic Recipe
winding and dwelling padding
fabric alkalidyestuff
Washing off
Basic recipe: x g/l Remazol Ultra RGB10 g/l Sera Gal M-IP2 g/l Sera Wet C-AS
5 - 10 g/l Sera CON M-LUChemical pad: 250 g/l salt
20 g/l soda ash3-6 ml/l caustic soda 50%
Basic recipe: x g/l Remazol Ultra RGB10 g/l Sera Gal M-IP2 g/l Sera Wet C-AS
5 - 10 g/l Sera CON M-LU20 g/l soda ash
10 - 14 ml/l caustic soda 50%
Basic recipe: x g/l Remazol Ultra RGB2 g/l Sera Wet C-AS
Alkali system according climate conditions and/or preference
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Significant less dye is needed to achieve the required shade
C. I. Reactive Remazol Ultra RGB
-39%--39%39%
C. I. Reactive Yellow 176 (133%) 54.0 g/lC. I. Reactive Red 239 (140%) 19.3 g/lC. I. Reactive Black 005 (133%) 11.0 g/l
Remazol Ultra Yellow RGBN 22.0 g/lRemazol UltraRed RGB 22.0 g/lRemazol Navy RGB 150% 7.8 g/l
Dark Brown 84.3 g/l
51.8 g/l
CostCost
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
Fastness
Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
3.0% Remazol Ultra Yellow RGBN
0.6% 2.4% 0.6%2.4%
3.0% Remazol UltraRed RGB3.0% Remazol Navy RGB 150% 2.4% 0.6% 1.8% 1.2% 1.2% 1.8% 0.6% 2.4%
2.4% 0.6% 2.4%0.6%0.6%1.8% 0.6% 0.6%1.2% 1.2% 0.6%0.6% 1.8%
1.2% 1.8% 1.2%1.8%0.6% 1.8% 0.6%
1.8%1.2%1.8% 1.2% 1.2% 1.2% 0.6% 0.6% 1.2% 1.2%
(1) Light fastness (B02)(2) Light fastness (M&S, C9A)(3) Wash fastness (M&S C10A)(4) Fastness to Chlorine 10 ppm
(1) 4-5(2) pass(3) 4-5(4) 4
(1) 3-4(2) pass(3) 3-4(4) 4
(1) 4-5(2) pass(3) 4-5(4) 4
(1) 4(2) pass(3) 4-5(4) 4
(1) 4(2) pass(3) 4-5(4) 4-5
(1) 4(2) pass(3) 4(4) 4
(1) 4(2) pass(3) 4(4) 4
(1) 4(2) pass(3) 4(4) 4
(1) 4(2) pass(3) 4(4) 4
(1) 4-5(2) pass(3) 4-5(4) 4-5
(1) 4(2) pass(3) 4(4) 4
(1) 3-4(2) pass(3) 4(4) 4
(1) 3-4(2) pass(3) 4(4) 4
(1) 4(2) pass(3) 4(4) 4
(1) 4-5(2) pass(3) 4-5(4) 4-5
(1) 3-4(2) pass(3) 4(4) 3-4
(1) 3-4(2) pass(3) 4(4) 4
(1) 3-4(2) pass(3) 4(4) 4
(1) 4-5(2) pass(3) 4-5(4) 4-5
(1) 3-4(2) pass(3) 4(4) 4
(1) 3-4(2) pass(3) 4(4) 3-4
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Global Technical Marketing & Textile Solutions � Remazol Ultra RGB - August 2007
1 1-2 2 2-3 3 3-4 4 4-5 5 M&S C9A
1 1-2 2 2-3 3 3-4 4 4-5 5 M&S C9A
��� pass � �� pass ��� pass � �� pass � �� pass ��� pass � �� pass ��� pass � �� pass ��� pass � �� pass �� � pass � �� fail �� � pass �� � � fail �� � pass � � � fail �� � pass
�� � fail ��� pass
�� � fail �� � pass � � � fail � �� pass � �� fail � �� pass �� � fail � �� pass � � � fail ��� pass � � � fail � �� pass ��� fail � �� pass ��� fail ��� pass �� � fail ��� pass �� � fail ��� pass �� � fail ��� pass
Fastness comparison � Light fastness (B02)� Alkali Wet Light fastness (M&S, C9A)� Multiple Wash fastness (M&S, C10A)� Fastness to chlorine 10 ppm
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Remazol Ultra RGBUltra Yellow RGBN/Ultra Red RGB/Navy RGB 150%
����3-43-4
CommoditiesYellow 176/Red 239/Black 005
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