reliance - formulas & calculations.pdf
TRANSCRIPT
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ns= 120 x f
P f =
P x ns120
P = 120 x f
ns
Relation Between Horsepower, Torque, And Speed
HP = T x n
5250 T =
5250 HP
n n =
5250 HP
T
Motor Slip
% Slip = ns- n
nsx 100
Code KVA/HP Code KVA/HP Code KVA/HP Code KVA/HP
A 0-3.14 F 5.0 -5.59 L 9.0-9.99 S 16.0-17.99
B 3.15-3.54 G 5.6 -6.29 M 10.0-11.19 T 18.0-19.99
C 3.55-3.99 H 6.3 -7.09 N 11.2-12.49 U 20.0-22.39
D 4.0 -4.49 I 7.1 -7.99 P 12.5-13.99 V 22.4 & Up
E 4.5 -4.99 K 8.0 -8.99 R 14.0-15.99
Symbols
I = current in amperes
E = voltage in volts
KW = power in kilowatts
KVA = apparent power in kilo-volt-amperes
HP = output power in horsepower
n = motor speed in revolutions per minute (RPM)
ns = synchronous speed in revolutions per minute (RPM)
P = number of poles
f = frequency in cycles per second (CPS)
T = torque in pound-feet
EFF = efficiency as a decimal
PF = power factor as a decimal
Equivalent Inertia
In mechanical systems, all rotating parts do not usually operate at the same speed. Thus,
we need to determine the "equivalent inertia" of each moving part at a particular speed
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WK2EQ= 3200 lb.ft.2
The total WK2equivalent is that WK2seen by the prime mover at its speed.
Electrical Formulas
To FindAlternating Current
Single-Phase Three-Phase
Amperes when horsepower is known HP x 746
E x Eff x pf
HP x 746
1.73 x E x Eff x pf
Amperes when kilowatts are known Kw x 1000
E x pf
Kw x 1000
1.73 x E x pf
Amperes when kva are known Kva x 1000
E
Kva x 1000
1.73 x E
Kilowatts I x E x pf
1000
1.73 x I x E x pf
1000
Kva I x E
1000
1.73 x I x E
1000
Horsepower = (Output) I x E x Eff x pf
746
1.73 x I x E x Eff x pff
746
I = Amperes E = Volts Eff = Efficiency pf = Power Factor Kva = Kilovolt-amperes
Kw = Kilowatts
Locked Rotor Current (IL) From Nameplate Data
Three Phase: IL= 577 x HP x KVA/HP
ESee: KVA/HP Chart
Single Phase: IL
=1000 x HP x KVA/HP
E
EXAMPLE:Motor nameplate indicates 10 HP, 3 Phase, 460 Volts, Code F.
IL=577 x 10 x (5.6 or 6.29)
460
IL= 70.25 or 78.9 Amperes (possible range)
Effect Of Line Voltage On Locked Rotor Current (IL) (Approx.)
IL@ ELINE= IL@ EN/Px ELINE
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EN/P
EXAMPLE:Motor has a locked rotor current (inrush of 100 Amperes (IL) at the rated
nameplate voltage (EN/P) of 230 volts.
What is ILwith 245 volts (ELINE) applied to this motor?
IL@ 245 V. = 100 x 254V/230V
IL@ 245V. = 107 Amperes
Basic Horsepower Calculations
Horsepower is work done per unit of time. One HP equals 33,000 ft-lb of work per
minute. When work is done by a source of torque (T) to produce (M) rotations about an
axis, the work done is:
radius x 2 x rpm x lb. or 2 TM
When rotation is at the rate N rpm, the HP delivered is:
HP =radius x 2 x rpm x lb.
33,000 =
TN
5,250
For vertical or hoisting motion:
HP = W x S
33,000 x E
Where:
W = total weight in lbs. to be raised by motor
S = hoisting speed in feet per minute
E = overall mechanical efficiency of hoist and gearing. For purposes of estimating
E = .65 for eff. of hoist and connected gear.
For fans and blowers:
HP = Volume (cfm) x Head (inches of water)