reliable pumps for oil and gas processing with no seals or ... · oil & gas processing reliable...
TRANSCRIPT
Oil &
Gas P
rocessing
Reliable Pumps for Oil and Gas Processing with No Seals or Packing to Leak or Replace
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Pressure Injecting and Mixing • Transfer • Spraying • Metering and Dosing
With nearly 40 years of service experience to the industry, Hydra-Cell pumps are performance-proved for continuous use in a wide range of oil and gas applications.
• Canpumpcorrosiveandabrasivefluids,evenathigh temperatures.
• Capableofrunningdrywithoutdamagetothepump.
• Easymaintenancewithminimaldowntime–nocups, packing or seals to leak or replace.
Field Production and Transport Applications • HotGlycolInjection
• ProducedWaterTransfer
• CondensateTransfer&Injection
• SourService
• ChemicalInjection
Refinery Applications • CatalyticInjection
• CrudeOilSampling
• HighPressureWater
• CausticSodaWashDown
• SourGasInjection
• EmissionControl
• PumpingSlurryforSO2 Removal/Acidic Neutralization
Offshore (Chemical Injection & Reverse Osmosis)
GasExtraction (Water Reinjection, Well Dewatering & NGL Transfer)
GasProcessing&Distribution(Glycol Injection and Odorizing)
OilRefining (Steam, Stripping, Additive Injec-tion, Stack Cooling & Chemical Metering)
JetPumps (Power Fluid Pressurization)
PressureTesting (Pipes and Well Testing)
OilExtraction (Well Simulation, Water Reinjec-tion, Chemical Injection)
CrudeOil (Transfer & Sampling)
2 • www.Hydra-Cell.com
Hyd
ra-C
ell®
Pum
ps fo
r O
il &
Gas
Pro
cess
ing
Hydra-Cell Standard Pumps, Hydra-Cell Metering Pumps and Hydra-Cell T Series Pumps
Hydra-Cell positive displace-mentpumpsareavailablein15 pump models covering awiderangeofflowsandpressures.
Eight(8)standardHydra-Cellmodels are ideal for transfer, spraying,andpressureinject-ing and mixing.
Six(6)meteringpumpmod-els are ideal for metering and dosing, spraying, and pressure injectingandmixing.
One(1)Hydra-CellT8045pump,thefirstinaseriesofhigh-pressure triplex pumps.
Hydra-Cell pumps are used for many oil and gas applica-tions.
Compact, Seal-less Pumps for Reliable Operation and Long Service Life
“Before we installed our Hydra-Cell® pump, we were using a plunger pump. And, anytime you run a plunger pump you’re going to get some leakage in the packing or they end up burning out. At the speed we needed to run them at, they were burning up packing quite regularly. So we replaced our old plunger pumps with D04 Hydra-Cell pumps and since then we haven’t had an issue. Their durability and seal-less design have helped us reduce costly maintenance.” DenisBoucher ProductionForeman TridentExplorationGroupInc.
www.Hydra-Cell.com • 3
Hydra-C
ell ® Pum
ps for O
il & G
as Pro
cessing
Produced Water & Sour Water(Injection,Disposal,Transfer)
Corrosive–cancontainH2S,salt,CO2 plus other impurities forming acidic solutions that can damage a pump.
Abrasive–watercontainssandandothercontaminants(e.g.)barium,cadmium,sulfur,chromium,copper, iron, lead, nickel, silver, zinc.
H2Sgasmaynotbefullycontainedbypackingorseals.
• Seal-lessdesignprovidesnoleakpathandhandlescorrosivefluids.
• Corrosion-resistantliquidendmaterialsavailable.
• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto1/32”diameter(dependingonpumpmodel)tobepumpedreliablywithoutdamagetothepump.
• Nodynamicsealstowear.
• Nocups,packingorsealstoleakgas.• Seal-lesspumpchamberprovides100%
containment.
Hot Triethylene Glycol (TEG)Diethylene Glycol (DEG)(GasDrying)
Non-lubricating–requiresinternalgearingorreservoir with added maintenance issues.
Handlinghightemperatureofliquidpumped.
ControllabilityofinjectedTEG/DEG.
• Pumpingactiondoesnotrequirelubrication.
• Nodynamicsealstobedamaged.
• Flowratedirectlyproportionaltopumprpm.• Shaftspeedadjustablerangefrom10to1800rpm(1200rpmforsomemodels).
Methanol(WellIcingPrevention)
Non-lubricating,especiallypumpingatpressure. • Pumpingactiondoesnotrequirelubrication.
Natural Gas Liquids(MixturesofMethane,Propane,Ethane)
Non-lubricating–requiresinternalgearingorreservoir with added maintenance issues.
• Pumpingactiondoesnotrequirelubrication.
Amines(Monoethanolamine,Diethanolamine,Methyldiethanolamine,Diglycolamine)
DifficulttocontainanyH2Ssaturatedinanamine.
Controlofflowratemustberesponsiveandaccurate.
• Seal-lesspumpchamberprovides100%containment.
• Utilizesspeedcontrolforgreateraccuracy.• ExceedsAPI675performancecriteriaforlinearity(speed/flowraterelationship).
Caustics(SodiumHydroxide,PotassiumHydroxide)
Tendtocrystallizewhencoldorincontactwithair,forming solids that can damage mechanical seals and otherpumpcomponentsthatrequirealubricatingfilm.
• Seal-lessdesignmeansnorotaryshaftsealstowear or replace, preventing air and moisture contamination.
• Spring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto1/32”diameter(dependingonpumpmodel)tobepumpedreliablywithout damage to the pump.
Acids(Sulfuric,Hydrochloric,Nitric)
Corrosive–candamagepump.
Tendtocrystallizewhencoldorincontactwithair,forming solids that can damage mechanical seals and otherpumpcomponentsthatrequirealubricatingfilm.
• Seal-lessdesignprovidesnoleakpathandhandlescorrosivefluids.
• Corrosion-resistantliquidendmaterialsavailable.
• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto1/32”diameter(dependingonpumpmodel)tobepumpedreliablywithoutdamagetothepump.
Condensates(Field,Lease)
Non-lubricating–requiresinternalgearingorreservoir with added maintenance concerns.
Mustbe100%containedtocomplywithVOCemissions legislation.
• Pumpingactiondoesnotrequirelubrication.
• Nocups,packingorsealstoleakgas.• Seal-lesspumpchamberprovides100%
containment.
Polymers(WellSimulation)
Shear-sensitivegelstructurescanbebrokendowneasily.
Difficultlyinpumpinghigh-viscosityfluids.
Abrasive–containssodaash.
Controlofflowratemustberesponsiveandaccurate.
• Provideslow-shearpumpingactionandvirtuallypulse-lessflowthatprotectpolymers.
• Low-shearpumpingactionalsohandleshigher-viscosityfluids.
• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto1/32”diameter(dependingonpumpmodel)tobepumpedreliablywithoutdamagetothepump.
• Utilizesspeedcontrolforgreateraccuracy.• ExceedsAPI675performancecriteriaforlinearity(speed/flowraterelationship).
Crude Oil(Transfer,Sampling)
Rangeofviscositiesmakesitdifficulttopump. • Seal-lessdesignandlow-shearpumpingactionenablehandlingofliquidswithviscositiesfrom0.01to5000cPsormoreaswellasliquidscontainingamixture of viscosities.
Typical Chemicals and Liquids Pumped
Challenges in Pumping
The Hydra-Cell Advantage
Lower Initial Investment and Lower Energy Costs
Uses lower HP motors• Althoughbothmeteringpumpshavethesamepressurerating,thelighter,morecompactHydra-Cellhasahigherflowratingwhilerequiringalessexpensive,lowerHPmotor.ThismeansHydra-Cellsavesapproximately30%to55%oninitialcosts.
4 • www.Hydra-Cell.com
Hyd
ra-C
ell®
Des
ign
& P
erfo
rman
ce F
eatu
res
The multiple-diaphragm liquid head of Hydra-Cell also allows a less expensive, energy-saving motor to be used.
Hydra-Cell metering pump
Weight:51lbs.
Rated:2500PSIat35GPH
Motor:1-1/2HP
Traditional metering pump
Weight:220lbs.
Rated:2500PSIat29GPH
Motor:5HP
Low power consumption - 85% to 90% energy efficiency • ThelowerHPrequirementoftheHydra-Cellpumpachievesthesameperformancebutwithgreaterenergyefficiencyandlesspower consumption.
• Hydra-Cellpositivedisplacementpumpsshowsignificantenergysavings when compared to screw pumps and multi-stage cen-trifugal pumps.
Small footprint for savings• Compactdesigncanmeanupto30%lowerinitialcostcompared
to other pumps.
• Space-savingdesigncreatesasmallerfootprintformoreefficientuse of plant space and easier servicing.
This Hydra-Cell pump shown to scale has the same flow capacity and pressure rating as this conventional triplex metering pump system.
“We’ve had our pump for three years – four years this fall and it’s been great. There’s very little maintenance and it’s cost effective to run.” PatHollman SeniorOperator MacklinFacility•HuskyEnergy
Comparedwithmulti-stagecentrifugalpumpsforfluidpumpedat290PSI.
Flow(ft3/hr)
EnergyUsed(kw)EnergySaving
PotentialAnnualSavings*Centrifugal Hydra-Cell
21 1.54 0.50 67% $250
53 2.0 1.44 28% $134
Flow(ft3/hr)
EnergyUsed(kw)EnergySaving
PotentialAnnualSavings*Centrifugal Hydra-Cell
148 9.34 6.10 35% $778
268 15.40 11.00 28% $1,056
Comparedwithmulti-stagecentrifugalpumpsforfluidpumpedat580PSI.
* Based on pumps running 2,000 hr/yr @ USA average of 12¢/kwh.
www.Hydra-Cell.com • 5
Hydra-C
ell ® Design &
Perform
ance Features
Handles abrasives and particulates• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalvesprovidesuperiorhandlingofabrasivesandparticulates.
• Efficientpumpingofliquidswithsolids(e.g.limeslurries,sourwatercontainingsand).
Runs dry without damage• Hydraulically-balanceddiaphragmswithKel-Cell® technology enableHydra-Cellpumpstorundryorinablockedsuctionlinewithout damage.
• Seal-less,leak-freepumpingchamber;nosealmaintenancerequired.
• Liquidsare100%sealedfromtheatmosphere.
• Noleakpathfortoxicvapors.
• Canpumpliquidscontainingsolidparticlesupto1/32”diameterandupto9hardnessontheMOHscale.
• Non-lubricatingliquidscanbepumpedreliably.
Low-shear pumping action• Idealforpumpingandprotectingshear-sensitivepolymers.
• Pumpsnon-viscousaswellasviscousliquidsupto5000cPs(ormore,dependingonpumpmodel).
Reduced filtration maintenance and man-agement• Nomechanicalsealsortighttolerancesthatneedprotectionbyfinefiltration.
• Canhandleparticulatesupto1/32”(dependingonmodel).
• Canpumpliquidswithnon-dissolvedsolidsupto40%,dependingonparticledistribution.
• Unaffectedbylapsesinfiltration,reducingcostlypumprepairs.
Pumps Abrasives and Low-to-High Viscosity Fluids
Hydra-Cell’s horizontal check valves operate in a horizontal liquid flow and will handle abrasives and particulates without clogging or damage to the pump.
“The longevity of the pump is what makes it such a great tool. With the Hydra-Cell, we just don’t have any of the packing or leaking issues that most normal pumps do.” TrevorClay FieldOperator TalismanEnergy
No seals or packing to leak, wear or replace• Sincetherearenodynamicsealstowearorreplace,Hydra-Cellpumpsneedlittlemaintenanceandwilloperatereliablyundercontinuous duty at high pressure.
• ContainmentofVolatileOrganicCompounds(VOC)andpoten-tially harmful gases such as H2S.
• Notighttolerancesthatcouldbesusceptibletocorrosionordamagedbysolidparticles.
• Nodrop-offinperformancecommontosealedpumpsastheseals wear.
Built for continuous duty and long service life• Onedesignforallapplicationsminimizestheneedforstandby
pumps and spare parts, which optimizes training and service expertise and reduces inventory size and expense.
• Typicallyrun6,000hoursbeforechanginglubricatingoil(com-paredto1,500hoursrecommendedbymanypistonpumpmanufacturers).
Simple pump head design• Liquidheadmaterialscanbechangedreadily,enablingHydra-Celltobeusedformanydifferent chemicals and liquidspumped.
• Minimalmaintenancerequired.
• Lowcostofspareparts.
Adaptable to many applications• OneHydra-Cellseal-lessdesignwith15models(8standard;6metering;1high-pressure)coversawiderangeofoperatingflowsandpressures.
• CanbefittedwithANSIorDINflanges,IECorNEMAmotormounts,orprovidedwithATEXcertificationtoadapttospecificapplications or meet international standards.
• Provenrecordofreplacingdifferentpumptechnologieswithimprovedabrasiveshandling,lessmaintenance,andotherbenefits(asdetailedonpages8-9).
One Reliable, Low-Maintenance Pump Design
Accurate Metering and Dosing with Pulse-free, Linear Flow
6 • www.Hydra-Cell.com
Hyd
ra-C
ell®
Des
ign
& P
erfo
rman
ce F
eatu
res Accurate electronic flow control
• Comparedtopumpsthatrelyonmanualstrokeadjustmentorexpensiveactuatorstochangeflow,Hydra-Cellmeteringpumpsutilize speed control for greater accuracy throughout the turn-down range.
• Canbeequippedwithsolid-stateelectronicflowcontrolwherethe volume per every stroke is constant and a known value.
• Electronicflowalsoprovideseasycalibrationofthedesiredfeedrate and a near instantaneous rateofchange(0tomaximumrpmin0.3seconds).
Virtually pulse-free flow• Multiple-diaphragmdesign
minimizes pulsations, eliminat-ing the need for expensive pulsation dampeners for most Hydra-Cell models.
• Reducespipestrain.
• Enhancesoperatingsafety.
• Minimizesmaintenance.
• Reducesacceleration/frictionlosses in the suction line.
• Providesaccuratemeteringwithlinear,constantflow.
• Lowerssystemacquisitioncosts.
Standard Models Metering Pumps
SteadyStateAccuracy
>±1% >±0.5%
Repeatability >±3% >±1%
Linearity >±3% >±1%
Variety of liquid end materialsAchoiceofliquidendmaterialsisavailabletosuitthefluidbeingpumped:
• Hastelloy® • DuplexSS
• 316SS • Brass
• CastIron • Polypropylene
• Kynar®
Variety of diaphragm materialsDiaphragmsareavailableinachoiceofmaterialstooperateoverawide range of processing and performance conditions:
• EPDM • Viton®
• PTFE • Neoprene
• Buna • Aflas
0
0 5
0 0 1
0 5 1
5 . 1 5 2 . 1 1 5 7 . 0 5 . 0 5 2 . 0 0
Hydra-CellP400
Conventional Metering Pump
Seconds
PS
I Pulsation Graph Comparison
Metering Pumps Operating without Pulsation DampenersFlow Rate: 182 GPH • Pressure: 100 PSI
ANSI flange connections.
Versatility for Field and Refinery Applications
Typical results for recommended speed range
Variety of pipe connections
SAE flange connections.
Threaded connections NPT or BPST
www.Hydra-Cell.com • 7
Hydra-C
ell ® T-Series High-Pressure Pum
p
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Hydra-Cell High-Pressure Triplex Pumps for Economical and Environmentally-Sound Operation
• Seal-lessdesigneliminatesleaks,hazardsandtheexpenseassoci-ated with seals and packing.
• LowNPSHrequirementsallowforoperationwithavacuumcondition on the suction - positive suction pressure is not neces-sary.
• Canoperatewithaclosedorblockedsuctionlineandrundryindefinitelywithoutdamage,eliminatingdowntimeandrepaircosts.
• Uniquediaphragmdesignhandlesmoreabrasiveswithlesswearthan gear, screw or plunger pumps.
• Hydraulicallybalanceddiaphragmstohandlehighpressureswithlow stress.
• Lowerenergycoststhancentrifugalpumps.
• Ruggedconstructionforlonglifewithminimalmaintenance.
• Compactdesignanddouble-endedshaftprovidesavarietyofinstallation options.
Model T8045
Designed for higher pressures, the Hydra-Cell T80 Series packing-free, triplex pump received a “Spotlight on New Technology” award from the Offshore Technology Conference.
• FlowRatesto45GPM.
• HighPressureto3000PSI.
• MaximumOperatingTemperatureto180˚F.
• AvailablemanifoldmaterialoptionsincludeNickelAluminumBronzeand316StainlessSteel.
For complete specifications and ordering information, consult the Hydra-Cell T8045 product bulletin.
Stainless steel manifold option.
8 • www.Hydra-Cell.com
Hyd
ra-C
ell®
Com
peti
tive
Per
form
ance
Adv
anta
ges
• Packingrequiresfrequentadjustmentsandthenreplacement as it wears.
• Seal-lessdesignusesnopacking,reducingdowntimeandmaintenance costs.
• Packingmustleaktoprovidelubrication–creating maintenance, containment, disposal, safety, and housekeeping issues and their associated costs.
• Nopackingmeansnosecondarycontainmentrequirements,no clean-up or disposal issues, improved safety, and reduced maintenance costs.
• Packingallowsemissionsthatrequireexpensive “vapor-less” alternatives or vapor recovery systems.
• Seal-lessdesigneliminatesemissionsandcostlyassociatedfines.
• Packingcausesplungerwear,whichisexacerbatedbyabrasives;bothplungerandpackingmustbecompatiblewithproductbeingpumped.
• Diaphragmdesignallowspumpingofabrasiveandcorrosivemediawithoutconcernforwear,compatibilityor replacement of packing or plunger.
• Mayrequireexternallubricationsystemsatanadditionalcostofupto$3,000–anothermaintenanceandrepairfactor.
• Nolubricationnecessary,resultinginlessmaintenanceand lower cost of ownership expenses.
Hydra-Cell® Performance Advantages Compared to Other Types of Pumps
Hydra-Cell Advantages:PlungerPumpDisadvantages:
• Usemanualstrokeadjustersorexpensiveactuatorstocontrolflow,whichcanresultinpumpinginaccuracies,lost motion, operator error, and a greater chance of leakage.
• Hydra-CellemploysoptionalVariableFrequencyDrive(VFD)electronicflowcontrolforgreateraccuracyandrepeatability,eliminatinglostmotion,reducingthechanceof operator error, and removing a potential leak path.
• Requireexpensivepulsationdampenerstominimizepulsations.
• Multiple-diaphragmdesignprovidesvirtuallypulse-freeflow,soexpensivepulsationdampenersmaynotberequired.
• MayonlyofferPTFEdiaphragms,requiringfrequentre-placement due to stress and poor elastomeric memory.
• Availablewithawidechoiceofcost-effective,elastomericdiaphragm materials.
• Largefootprinttoachieverequiredmaximumflowandpressure.
• Canmeetthesameflowandpressurerequirementswitha much smaller footprint, saving space and costs.
• Differentplungerandliquidendsizesneededtoaccommodate changes in operating pressures.
• Operatesoverawiderangeofpressureswithoutchangestotheplungerorliquidendsize.
• Integralgearing(necessarytopreventcross-contaminationofactuatingoil)isdifficultandexpensiveto maintain.
• Thesimplicityofdesignmeanslowerpartsandmaintenance costs.• Separategearboxpreventscross-contaminationofthe
actuating oil.
Hydra-Cell Advantages:TraditionalMeteringPumpDisadvantages:
Plunger pumps (shown) have maintenance, wear, lubrication, and environmental issues that Hydra-Cell pumps avoid because of its seal-less, multiple-diaphragm design.
www.Hydra-Cell.com • 9
Hydra-C
ell® C
ompetitive Perform
ance Advantages
• Mechanicalsealsandpackingrequiremaintenance,andreplacementoradjustment.
• Theseal-lessdesignofHydra-Cellmeansthatthereareno seals or packing to leak or replace.
• Doesnottoleratethin/non-lubricatingliquids,anddoesnothandlesolids,abrasivesorparticulateswell.
• Seal-lesspumpingchamberandspring-loaded,horizontaldiskcheckvalvescanpumpsolids,abrasivefillersandparticulateswhilehandlingliquidsthickorthin.
• Designedforoperatingatlowspeedsandlowpressureratings. • Lowvolumetricefficiency.
• Operatesatlow-to-highspeedsandathigherpressureswithhighervolumetricefficiency.
• Componentwearreducesaccuracyandefficiency. • Nointernalgearstowearsothereislessmaintenanceand spare part replacement.• Accuracyandefficiencyaremorestable.
• Onebearingrunsinthepumpedfluid. • Nobearingsinthepumpedfluid.
• Unbalanced-overhungloadontheshaftbearing. • Hydraulicallybalanceddesignsothereisnooverhungload.
Hydra-Cell Advantages:InternalGearPumpDisadvantages:
• Mechanicalsealsandpackingrequiremaintenance,andreplacementoradjustment.
• Theseal-lessdesignofHydra-Cellmeansthatthereareno seals or packing to leak or replace.
• Doesnottoleratesolids,abrasives,orparticulates. • Seal-lesspumpingchamberandspring-loaded,horizontaldiskcheckvalvescanpumpsolids,abrasivefillersandparticulates.
• Componentwearreducesaccuracyandefficiency. • Nointernalgearstowearsothereislessmaintenanceand spare part replacement. • Efficiencyismorestable.
• Containsfourbushingsinthefluidarea. • Nobushingsinthepumpedfluid.
• Fixedendclearances. • Designdoesnotrelyonclearances.
• Efficiencydropsover1500PSI. • Efficiencyremainsrelativelyconstantoveritsrangeofoperating pressures.
Hydra-Cell Advantages:ExternalGearPumpDisadvantages:
Compared to other pumps, Hydra-Cell requires minimal maintenance for oil and gas processing. Hydra-Cell has no packing or seals that leak or need to be replaced and no internal gears to wear.
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
Seal-less Pumps
10 • www.Hydra-Cell.com
Hyd
ra-C
ell®
Sta
ndar
d Pu
mp
Sele
ctio
n G
uide
Hydra-Cell Positive Displacement Diaphragm Pumps are Ideal for Handling Abrasives and Particulates
• Unmatchedversatilityforawiderangeofpumpingapplicationsrequiredinoilandgasprocessing.
• Featuresaseal-lessdesignandhorizontaldiskcheckvalvesthatenablethepumptohandleabrasivesandparticulatesthatmightdamage or destroy other types of pumps.
• Simple,compactdesignreducesinitialinvestmentandlowersmaintenance costs.
• Varietyofmodelsthatcanoperatewithverylowtoveryhighflowratesanddischargepressuresupto2500PSI.
• Availableinawiderangeofpumpheadmaterialsofconstructionand diaphragm materials.
• Varietyofoptionsandaccessoriestooptimizeperformance.
* Ratings are for X-Cam design
For complete specifications and ordering information, consult the Hydra-Cell catalog.
Flow Capacities (Barrels Per Day & Gallons Per Minute) & Pressure Ratings MaximumMaximumDischargePressureMaximumDischargePressure MaximumModel* Capacities Non-Metallic Metallic Non-Metallic Metallic SuctionPressure
F20 34.3BPD(1gpm) 250PSI 1500PSI 140˚F 250˚F 250PSI
M03 102.8BPD(3gpm) 250PSI 1000PSI 140˚F 250˚F 250PSI
D04 102.8BPD(3gpm) N/A 2500PSI N/A 250˚F 500PSI
D10/12 274.3BPD(8gpm) 250PSI 1000PSI 140˚F 250˚F 250PSI
D15/17 514.3BPD(13gpm) N/A 2500PSI N/A 250˚F 500PSI
H25 685.7BPD(20gpm) 250PSI 1000PSI 140˚F 250˚F 250PSI
D35 1268.5BPD(37gpm) 250PSI 1200PSI 140˚F 250˚F 250PSI
InhisworkthroughoutSouthernandCentralCalifornia,SteveBurksofOilFieldSolutions,hasfounditchallengingattimes to get customers to change the way they operate.
“But once I get them using a Hydra-Cell and they see the difference it can make in reducing maintenance headaches and operating costs for their well operations, they are all for it.” SteveBurks Owner OilFieldSolutions
www.Hydra-Cell.com • 11
Hydra-C
ell ® Metering Pum
p Selection Guide
Hydra-Cell Metering Pumps Exceed API 675 Standards and Provide “Pulse-free” Linear Flow
• DesignedforusewithVariableFrequencyDrive(VFD)electronicflowcontroltomaintaingreateraccuracythroughouttheturn-down range.
• Multiple-diaphragmdesign(excepttheP100)providesvirtu-allypulse-freeflow,eliminatingtheneedtopurchaseexpensivepulsation dampeners.
• OffersallthefeaturesandbenefitsofstandardHydra-Cellpumps(F/M/D&HSeries’)includingseal-lessdesign,horizontaldisk check valves, and space-saving, compact design.
• CustomP100availabletooperateatlowflowof0.032GPHatapproximately6RPM.
• Varietyofmodelsthatcanoperatewithverylowtoveryhighflowratesanddischargepressuresupto2500PSI.
* * 350 PSI maximum with Kynar® liquid end. ** Consult factory for correct component selection for temperatures above 160˚F. For complete specifications and ordering information, consult the Hydra-Cell metering pumps catalog.
• Availableinawiderangeofpumpheadmaterialsofconstructionand diaphragm materials.
• Everymodelisavailablewithavarietyofgearboxratiostomeetyour application needs.
• Varietyofoptionsandaccessoriestooptimizeperformance.
Flow Capacities (Gallons Per Hour) & Pressure Ratings MaximumMaximumDischargePressureMaximumDischargePressure** MaximumModel Capacities Non-Metallic* Metallic Non-Metallic* Metallic SuctionPressure
P100 27GPH 250PSI 1500PSI 140˚F 250˚F 250PSI
P200 81GPH 250PSI 1000PSI 140˚F 250˚F 250PSI
P300 82GPH N/A 2500PSI N/A 250˚F 500PSI
P400 243GPH 250PSI 1000PSI 140˚F 250˚F 250PSI
P500 426GPH N/A 2500PSI N/A 250˚F 500PSI
P600 895GPH 250PSI 1000PSI 140˚F 250˚F 250PSI
“We use our Hydra-Cell to pump ethanol glycol for dehydrating natural gas and it’s been working well. We’ve had it for over two years and it’s easy to use and there’s minimal maintenance, which makes for a longer lasting pump.” BudBessler WorlandPlantManager HilandPartners
Seal-less Pumps
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WannerEngineering,Inc.1204 Chestnut AvenueMinneapolis,MN55403USAPhone:612-332-5681Fax:612-332-6937Toll-FreeFax(USA):800-332-6812Email:[email protected]
WannerInternational,Ltd.Hampshire-UnitedKingdomPhone:+44(0)1252816847Email:[email protected]
Wanner Pumps Ltd.
Wanner Pumps Ltd.
Wanner Pumps Ltd.WannerPumps,Ltd.Shanghai-ChinaPhone:+86-21-68763700Email:[email protected]
Kowloon-HongKongPhone:+85231889145Email:[email protected]
Printed in USA ©Wanner Engineering, Inc. HC/O&GB10.11