reliable compressor service closeness on a global scale
TRANSCRIPT
Reliable compressor service Closeness on a global scale
Process industry
Refining
Petrochemical industry
Chemical industry
Oil and gas industry
Gas gathering
Gas transportation
Gas storage
Gas re-injection
CNG
LNG
Industrial gases
(Ar, C2H2, CO2, He, H2, N2,
N2O, O2, etc.)
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PET bottle blowing
Industrial air
Industrial refrigeration
Utilities
Power generation
Natural gas
Biogas
Water treatment
Railway
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We help our customers to:
increase compressor reliability
high-quality repairs and parts
troubleshooting problems
analyzing equipment health
retrofitting components
increase MTBR
we increase the life of the least
reliable components
reduce maintenance costs
with better materials and designs
reduce operating costs
using HydroCOM control
systems to reduce fuel or power
consumption
with RecipCOM diagnostic
monitoring systems
reduce emissions using products like
nitrogen purge systems
packing cases
superior sealing systems
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Whether you require technical support, engineered product development, resource
management or shop services, HOERBIGER Service has a solution for your equipment
needs.
HOERBIGER is a name trusted for quality, service and reliability. Our service facilities
throughout the world are fully equipped and employ some of the most highly trained and
experienced people in the business. We are committed to providing only the best service
to the customers we serve.
Our service shops are fully equipped with the latest machinery and experienced technicians
Compressor overhauls
cylinder reboring
cylinder reconditioning
crossheads and pins
connecting rods and bushings
crankshafts and bearings
cooler retubing
Component repairs and upgrades
valves
rings and packings
emission reductions
HydroCOM capacity control systems
RecipCOM diagnostic system and
machinery protection systems
pistons and piston rods
cylinder relining
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Spare parts supply
We save you time and money spent
in sourcing spare parts. Our parts
procurement group can locate parts
quickly. We even have warehouses
strategically located throughout the
world which stock common parts for
immediate shipment.
Expect nothing less than top-quality
service from the world's leading
manufacturer of performance-critical
compressor parts.
Your compressor gets the best care with HOERBIGER. Our services include repair of all
compressor components as well as parts supply. We also offer a number of unique services
like component wear analysis to improve compressor reliability and performance.
Valve repair
Regular valve repair plays an important
role in your compressor’s efficiency.
Every HOERBIGER service center
adheres to the HOERBIGER standard
for valve repair and component
replacement. Our objective for each
valve repair is to return it to new
condition.
Each valve is carefully tagged and
catalogued when it comes in. It under-
goes a rigorous process that includes a
Magnaflux inspection of every seat and
guard, precise tolerance measurements,
and machining to verify clearance
and lift. After the repair, each valve
is carefully wrapped in protective
packaging, labeled, and tagged with
all repair information.
Valve retrofits
If the compressor you are operating
has undergone a change in application
– such as a different gas, or different
operating pressures – the original
valves may not be providing the
optimum efficiency or performance.
HOERBIGER Service performs countless
valve retrofits each year to increase
compressor reliability and capacity or
reduce power consumption.
Packing case repairs and upgrades
We can repair your existing packing to
as-new condition, or retrofit packing
to meet your service requirements.
Packing cases are examined for cracks
using magnetic particle testing, then
measured to ensure that they have not
reached their service limit.
Shop servicesAs the world-leading independent valve manufacturer, no company is better qualified to handle valve repairs. But
we do not stop at cleaning and repair. We offer full evaluation of your application to make sure the right valve is
being used. We can retrofit any valve to fit your performance and reliability requirements.
Piston and rod repair
HOERBIGER sources or manufactures
coated or new induction-hardened rods
with rolled threads. We also recondition
your existing rods at any of our repair
and service facilities.
Similarly, piston rings and rider bands
are manufactured in many locations as
well as at our regional manufacturing
facility. Our proprietary HY material
grades are manufactured in Houston
under HOERBIGER’s strict quality
control systems.
Cylinder repair
We restore your worn compressor
cylinders to their original size and
condition. Certain machine shops are
designated to line and bore cylinders
for quick rebuild service.
Cylinder assembly is trusted only to
expertly-trained technicians using our
own high-quality standards, equipment
and testing procedures.
Crossheads and pins
Complete compressor overhauls
include pin and bushing inspections,
all crosshead clearance adjustments,
shimming, alignment and lubrication.
Connecting rods, bushings
Connecting rods can be restored to
original OEM dimensional and perfor-
mance specifications at a fraction of
the cost of purchasing new ones. New
bearings are sourced from our new
internal, streamlined parts procurement
group.
Our engineers and technicians who
work on site are seasoned veterans of
the compressor maintenance business.
Most have years of unit-specific
experience and understand the unique
maintenance requirements for the
equipment in which they specialize.
Your compressor couldn’t be in better
hands when you have a technician who
knows the specific failure modes of
your compressor model, what parts are
required to fix it and where to get them,
and has performed service on countless
similar units.
Field service includes:
preventive maintenance
predictive maintenance
teardowns
rebuilds
overhauls
revamps
outages
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Our field service group is ready and
willing to offer you their expert advice
on how to make the most of your
compressor’s operation.
Field servicesHOERBIGER has field service personnel deployed throughout the world to provide quality service,
onshore and offshore. They communicate regularly with customers to identify and recommend ways
to improve compressor performance.
Compressor diagnosticsHOERBIGER has trained compressor analysts who use specialized equipment like RecipCOM to analyze
the condition of your compressor either continuously or periodically while it operates. They evaluate component
condition and make recommendations about when to schedule maintenance or how to improve its performance.
Mechanical condition
valve leaks
valve dynamics
leaking piston rings
pressure packing leaks
crosshead knocks
foundation issues
pulsation problems
rod load
liner wear
Performance analysis
horsepower
capacity
efficiency
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Recommendations
Our reports provide you with clear
evidence of your compressor’s operating
condition and use current and historical
performance (where available) to
determine an appropriate time frame
for maintenance.
Before and after component retrofits,
we perform comprehensive analyses to
confirm performance improvements. The
more we know about your compressor’s
application and current operating
condition, the better we can improve it.
Compressor cylinder parts
cylinders
pistons and piston rods
piston and rider rings
packing cases and packing rings
valves and unloaders
covers and cages
gaskets and accessories
Compressor frame end parts
bearings and bushings
crossheads, crosshead pins
and shoes
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Engine parts
cylinders
power pistons and
piston ring sets
valve seats
fuel and power valves
bearings and bushings
gaskets and accessories
If we don’t have it, we will find it.
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Streamlined parts procurementWe are service specialists who can readily identify and source those hard-to-find parts.
We have reliable cross-reference lists to ensure the part you need is the one we deliver.
HOERBIGER Compression Technology works as a service partner with the oil, gas and process industries
out of more than 90 locations in more than 40 countries.
HOERBIGER Compression Technology – Always near you, anywhere in the world
Algeria · Argentina · Australia · Austria · Bolivia · Brasil · Brunei · Canada · Chile · China · Colombia · Croatia
Czech Republic · Ecuador · Egypt · Finland · France · Germany · Greece · Hungary · India · Indonesia · Israel
Italy · Japan · Kuwait · Libya · Lithuania · Malaysia · Mexico · Montenegro · Netherlands · New Zealand
Nigeria · Norway · Oman · Pakistan · Peru · Philippines · Poland · Portugal · Romania · Russia · Saudi Arabia
Serbia · Singapore · Slovakia · South Africa · South Korea · Spain · Sweden · Switzerland · Syria · Taiwan
Thailand · Turkey · United Arab Emirates · United Kingdom · United States of America · Venezuela · Vietnam
Your benefits from using HOERBIGER service worldwide
www.hoerbiger.com
convenient locations
parts in stock, ready to ship
certified quality repairs
all shops are ISO 9001:2000
certified
all compressor component
repairs, upgrades and retrofits
capacity control devices
cooling and lubrication systems
compressor overhaul services
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authorized parts distributor for:
Ariel
Gemini
Halberstadt
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HOERBIGER Compression Technology is a business unit of HOERBIGER Holding AG, Zug / Switzerland. HOERBIGER is active
throughout the world as a leading player in the fields of compression technology, automation technology and drive technology. In
2009, its 6,500 employees achieved sales of 772 million Euro. The focal points of its business activities include key components
and services for compressors, gas engines and turbomachines, hydraulic systems and piezo technology for vehicles and machine
tools, as well as components and systems for shift and clutch operations in vehicle drive trains of all kinds. Through innovations in
attractive technological niche markets, the HOERBIGER Group sets standards and delivers cutting-edge solutions for the benefit
of its customers.
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