refrigerated warehouses and demand response respon… · refrigerated warehouses and demand...
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REFRIGERATED WAREHOUSES AND DEMAND RESPONSEPRESENTED BY DOUG SCOTTVACOM TECHNOLOGIES
2012 EMERGING TECHNOLOGIES SUMMITPASADENA, CALIFORNIAOCTOBER 15, 2012
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REFRIGERATION + DRFUNDAMENTAL ATTRACTIONLarge year round loadLarge thermal mass – perfect!
What stores the cooling?
Building? Air?Product?
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COMPLEX FACILITIES, LOADS AND APPLICATIONS
Long Term Frozen Food Storage
Produce Processing
Post Harvest Fruit and Produce CoolingFluid Milk and
Dairy Products
Batch Blast Freezing
Wide Temperature Range: -20°F -10°F 0°F 30°F 45°F
Custom/Built-up RefrigerationPackaged Refrigeration
PerishableMeat, Deli, Produce
Distribution-20 F Ice Cream Storage
Wine Storage
Winery Tanks
RWH tied to Processing LoadsAmmonia Refrigeration / Risk Management
Beverage Distribution
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SUITABILITY FOR DR
Long Term Frozen WarehouseBeer and Wine WarehousesGeneral Food Distribution Batch Blast FreezersPerishable Fruit and Produce Production Areas
High
Low
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USING EXCESS CAPACITY ---Nature of refrigeration design: large safety factorExample: 140 kSF freezer in Southern California:Capacity: 500 TonsAverage Summer load: 190 TonsPeak Summer load: 240 TonsOperation at 50% or less typical for central plantsStudy on large warehouse with multiple split systems ~40% run time on typical summer day
But, in the future with better design?
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COMMON FOR MANY YEARS:VIEW FROM THE 80’S
Daily peak reduction – off 6 hours run 18 hours
Shift on Summer peak days or year round
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WEEKLY CYCLE(can’t keep up each day)
Daily peak reduction – off 6 hours run 18 hours
footnote: Numbers from memory to show the concept ..
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TEMPERATURES(lessons learned)
• Learned from energy efficiency work: temperatures can be set higher IF temperatures are evenly maintained and monitoredExample, large San Jose freezer:-10 F original setpoint increased to 0 F
1.5% efficiency per degree gain, plus load reduction
= 20% energy savings
• BUT: no longer demand responsive without precooling which takes more than a day
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TEMPERATURES(Air flow, circulation, hot spots)
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TEMPERATURES(Air flow, circulation, hot spots)
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TEMPERATURES(Air flow, circulation, hot spots)
One hot spot = big problem
Need better understanding of product temperature change vs. air temperature
Add more temperature sensors
Use variable speed/variable capacity
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BROADER VIEW OF POSSIBLE TIME PERIODS STRATEGIESWide range in response capability with different facilities and system technologies:• Weekly or multi-day cycle – “BTU bank”• Daily response period – precool or catch up• Short duration deferral – 1-2 hours• Minute-by-minute variable load response using
variable speed capability
Greater participation with shorter durations
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CAUTION: ENERGY EFFICIENCY VS. TIME OF USE CONTROL
24 hour operation at maximum system
efficiency
18 Hours on6 Hours off
Fans run at reduced speed, following load.
Fans run at full speed to catch up with load.
Compressors run with lower lift by using heat exchangers
all the time with closer approach temperatures
Compressors run at lower suction and higher head to get same heat through heat
exchangers in less time.Result: 25% higher total kWh with 18 hour operation
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PRIORITIES –NOT EXACTLY THE SAME
Loads that can be counted on in advance Loads that can be controlled quickly for unexpected needsCustomer satisfaction
Utilities and Grid Owner
Lowest costs• Utilities • Maintenance Manage riskProduct qualityReliable power supply
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OWNER’S GOAL:LOWEST LIFE CYCLE COST
Energy efficiencyRates
Demand responsePlant investment (Title 24 ..)
Operations
(minimize confusion)
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GOING FORWARDHigh untapped potentialStudy and change practice on temperature and airflow (the basics)Integrate and balance efficiency & DRIncrease flexibility around time durationsImprove automatic control and technology
• On-off > variable• Forward strategies