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$: Refractories for non-ferrous metallurgy - OPTIMUS …optimusengineering.com/images/image/MAGNEZITE_NON_FERROUS.pdf · Refractories for non-ferrous metallurgy 9 . SLOVMAG, a.s. Lubeník,$
Refractories for non-ferrous metallurgy

SLOVMAG, a.s. Lubeník

November 2013

Magnezit Group in the world 3 Company SLOVMAG, a.s. Lubeník 6 Refractories for non-ferrous metallurgy 9

Mission of Magnezit Group

SLOVMAG, a.s. Lubeník, 2013

We create solutions in the field of complete furnishing and maintenance of heating units, develop high-temperature technologies, make business of our partners more efficient, and the world around us –

more perfect.

RUSSIA

Satka production site

» Magnezit Group Shaped and unshaped magnesia products, engineering

» Коmbinat Magnezit Shaped and unshaped magnesia products, mining of raw materials

» Magnezit-Torkret-Masy Gunning masses of basic composition, mixes and mortars.

» NPK Magnezit Development of technology

innovations, nozzle fillers for steel teeming ladles, bricks of intricate shapes and dimensions

» Маgnezit Montazh servis Service and maintenance of thermal units.

» Kyshtym Refractory plant Shaped and unshaped aluminosilicate products, ceramic concrete bricks

Lower Angara production site

» Razdolinsk periclase plant Fused magnesia, electrotechnical fused magnesia and metallurgical powder with MgO content more than 95%.

» Siberian Magnezit Mining of raw materials

EUROPE

» Slovmag A.S. Lubeník Shaped and unshaped magnesia products, mining of raw materials

Representative office of Magnezit Group

Moscow Saint Petersburg Chelyabinsk Magnitogorsk Taganrog

Yekaterinburg Novokuznetsk Nizhniy Tagil Orsk Satka

Kazakhstan Poland Slovakia China Germany Ukraine

CHINA

» Liaoning Dalmond Refractories

Shaped and unshaped magnesia products, engineering

» Yingkou Dalmond Refractories Magnesia-carbon bricks for converters, electric furnaces, steel teeming

» Yingkou Xinghe Refractories Magnesia and high-alumina masses and bricks

» Wuxi Nanfang Dalmond Refractories Bricks for continuous casting of steel: protection tubes, stoppers-monoblocs, submerged nozzles, dosing nozzles

» Dalmond Maie Mining of raw materials.

Magnezit Group in the world



Company SLOVMAG, a.s. Lubeník

Member of Magnezit Group

Producer of shaped and unshaped products on base magnesia with own material basis.

Company with long-term experiences

Export to different countries of the world


Sales

SSLOVMAG, a. s. Lubeník v roku 2010 predal spolu 61 158 t vlastných výrobkov, z toho 31 247 t sypkých hmôt a 29 911 t bázických stavív

Sales of shaped products according territories in 2011

Slovakia 7%

Romania 3%

Germany 10%

Poland 6%

Czech Republic 31%

Others 8% Russia

5%

USA 18%

Ukraine 9%

Serbia 3%

Sales of unshaped products according territories in 2011

Russia 3%

Czech Republic 4%

Belorussia 11% USA

3%

Ukraine 29%

Others 7% Austria

4%

Poland 8%

Romania 14%

Slovakia 17%

Sales of shaped products according industry in 2011

Refractories 6%

Energy industry 2%

Cement industry 14%

Non-ferrous metallurgy

13%

Others 2%

Ferrous metallurgy 63%

Sales of unshaped products according industry in 2011

Ferrous metallurgy

67%

Others 4%

Refractories 21%

Agriculture 6%

Chemical industry 2%


Products

Selected shaped products (chemical composition and physical properties)

Product MgO Cr2O3 Fe2O3 CaO SiO2 Al2O3 BD AP CCS RUL TSR TSR

(%) (%) (%) (%) (%) (%) (g.cm-3) (%) (MPa) T1

(°C) (air) (water

)

SLV30QZ 69 16 8 1,5 1 3,5 3,15 16 45 1660 >30+ 12

SLIIID 59 20 12 1,8 2 4,2 3,15 17 35 1630 30+ 8

SLIIIDB 61 17 13 1,5 1 5 3,24 15 35 1680 30+ 7

SLIIIHK22 56 23 8 0,9 1,8 8,5 3,1 18 40 > 1700 >30+ 10

SLIIIHK28 52 28,5 12 1,5 1,8 4,5 3,26 16 30 >1700 >30 10

SLIIIHK32 45 32 13 1 2,5 6,5 3,3 17 40 1650 30+ 8

SLV30D 68 14 11 2 1,3 3,2 3,15 16 40 1640 > 30+ 12

SLV40NZ 63 20 9,5 1,1 1,4 5 3,2 15 45 >1700 30+ 8

SFC 52,5 25 13,5 1 1 7 3,45 12 45 >1700 25 3

SFG 61 20 7 0,7 1 7,5 3,40 13 40 >1700 30+ 3

STC 58 22 12 1 0,9 6,0 3,40 13 40 >1700 25 6

STF 60 20 12 0,9 0,8 5 3,33 15 40 >1700 30+ 8


Products

Description of bricks and application

Product Description Application

SLV30QZ High-burnt magnesia-chromite brick with direct bond. Ferrous and non-ferrous metallurgy

SLIIID Magnesia-chromite brick. Ferrous and non-ferrous metallurgy

SLIIIDB Magnesia-chromite brick with fused MCr spinel content. Ferrous and non-ferrous metallurgy

SLIIIHK22 High-burnt magnesia-chromite brick. Ferrous and non-ferrous metallurgy

SLIIIHK28 High-burnt magnesia chromite brick. Ferrous and non-ferrous metallurgy

SLIIIHK32 High-burnt magnesia chromite brick. Ferrous and non-ferrous metallurgy

SLV30D High-burnt magnesia-chromite brick with direct bond. Ferrous and non-ferrous metallurgy

SLV40NZ Magnesia-chromite brick with direct bond. Ferrous and non-ferrous metallurgy

STC Magnesia-chromite brick made of fused MCr spinel. Non-ferrous metallurgy

STF Magnesia-chromite brick made of fused MCr spinel. Ferrous and non-ferrous metallurgy

SFC Magnesia-chromite brick on the basis of fused MCr spinel with increased resistance to chemical stress Ferrous and non-ferrous metallurgy

SFG Magnesia-chromite brick made of fused MCr spinel. Ferrous and non-ferrous metallurgy


Products

Unshaped refractory products

Product MgO Cr2O3 Fe2O3 CaO SiO2 Al2O3 P2O5 Granulometric Nature

Max. application

(%) (%) (%) (%) (%) (%) (%) (mm) Of the bond

temperature (°C)

REFRAMIT DC10 91 3 0,7 2 0,5 0,2 1,7 0-6 Ceramic 1750

REFRAMIT DC12 78 10 4,6 1,4 1 2,8 1,7 0 - 6 Ceramic 1750

REFILL ZC10 84 8,1 2,4 2,1 0,6 2,6 0 - 3 phosphate 1750

Selected mixes

Selected mortars

Product

MgO (%)

Cr2O3 (%)

Fe2O3 (%)

CaO (%)

SiO2 (%)

Al2O3 (%)

P2O5 (%)

Granulometric (mm)

Nature Of the bond

Max. application

temperature (°C)

REFIX MSZ23 66 16 5,6 1,2 3,8 4,2 2,5 0 - 0,2 phosphate 1680

REFIX MSZ13 63,5 14 10,5 1,7 1,6 2,7 2,5 0 - 0,2 phosphate 1700

Description of used materials in converter- example of aplication

1

TUYERE BRICKS

SLV30QZ, SLIIIHK22, STF, SFG, STC, SFC

2

AROUND OF TUYERE BRICKS

SLV30QZ, SLIIIHK22, SLIIIDB, STF, SFG, STC, SFC

3

CYLINDRAL PART

SLV30QZ, SLV30D, SLIIIHK22, SLIIIDB, STF, SFG, STC, SFC

4

BOTTOM

SLV30QZ, SLV30D, SLIIIHK22, SLIIIDB, STF, SFG, STC, SFC

5

FILLING MIX

REFILL ZC10, REFRAMIT DC12,

6

MORTAR

REFIX MSZ23


Lining of converter

Description of used materials in anode furnace- example of application

1 BURNER SHAPE

SLV30QZ, SLV40NZ, SLIIIHK22, SLIIIDB STF, SFG

2 TUYERE BRICKS

SLV30QZ, STF, SFG, STC, SFC

3 TAPHOLE SHAPE

SLV30QZ, SLV40 NZ, SLIIIHK22, SLIIIHK28

4 BOTTOM

SLV30QZ, SLV40 NZ, SLV30D, SLIIIHK22, STF, SFG SLIIID SLIIIDB

5 CYLINDRAL PART

SLIIID, SLIIIDB, SLV40 NZ, SLV30D


Lining of anode furnace

Country Plant Main produced

metal(s)

Czech Republic KOVOHUTE PŘIBRAM Lead

Germany NICKELHUETTE AUE Nickel, Copper, Zinc

ELEKTROWERK WEISSWEILER Ferrochrome

Hungary MOTIM MUKORUND Aluminium

Italy PIOMBIFERA ITALIANA Lead

Peru CONSORCIO METALURGICO Copper

Poland ORZEL BIALY BYTOM Lead

KGHM HUTA GLOGOW Copper, Lead

KGHM HUTA LEGNICA Copper

Table 1/3 – Selected references of non-ferrous metallurgy


Our references

Table 2/3 – Selected references of non-ferrous metallurgy

Country Plant Main produced

metal(s)

Russia GMK NORILSKY NIKEL Nickel

UFALEJNIKEL Nickel

SEVERONIKEL Nickel

URALELEKTROMED Copper

KARABASHMED Copper

Serbia DP RIT "ZAJACA" LOZNICA Lead

TIR BOR Copper, Lead

Slovenia GRATAL ŠKOFLICA Lead

South Africa IMPALA PLATINUM Precious metals, Copper

Slovakia MACH TRADE SERED Nickel

SLOVZINK KOŠECA Zinc

KOVOHUTY KROMPACHY Lead


Our references

Table 3/3 - Selected references of deliveries for copper industry


Our references

Reasons to prefer refractory products from SLOVMAG, a.s. Lubeník


• More than a 50-year long tradition of shaped refractories production and lots of experience with diverse chemical, mechanical, and thermal conditions in furnaces of various types help us to provide our customers with the most suitable refractory solutions while considering cost effectiveness of the refractories supplied. • Our flexibility makes it possible to react to even the most specific requests for refractories. • To business partners we offer technical service and trainings of technical personnel. • Our research and development of new products helps our customers to prolong the working lives of refractory linings in their furnaces and this way to increase their performance while creating safer working environment.

Conclusion


Conclusion

All our employees are members of united international team.

Highly motivated, competent and creative team of Magnezit Group is headed by recognized professionals with considerable experience of work in the industry.

Thank you for attention!

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