reference series 1600a - bcae1.com - ref1600a.pdf · reference series 1600a 1 channel power...

Reference Series

1600a

1 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

Infinity Systems, Inc.

250 Crossways Park Dr.

Woodbury, New York 11797 Rev0 6/2007

Released 2007

Discontinued XXXX

- CONTENTS -

BASIC SPECIFICATIONS ………………..……….……..1

DETAILED SPECIFICATIONS ………….…..…….……..2

PACKING……………………….……………..……………3

APPLICATIONS……………………………………………4

INSTALLATION/SETUP…………………………...…...…5

BASIC TROUBLESHOOTING..…….…….………………5

EXPLODED VIEW/PARTS LIST………………………....6

AMPLIFIER BLOCK DIAGRAM……………………..……7

P.C.B. DRAWINGS….………………………………..……8

ELECTRICAL PARTS LIST ……………………………. 17

IC/TRANSISTOR PINOUTS..…………………………….22

SCHEMATICS……………….……..…………..……..…..25

Reference 1600a Basic Specifications

Output Power: 400W RMS x 1 @ 4 ohms; ≤1% THD + N

(14.4 VDC) 600W RMS x 1 @ 2 ohms; ≤1% THD + N

Signal-to-noise ratio: 80dBA (reference 1W into 4 ohms)

Dynamic power: 894W channels @ 2 ohms

Effective damping factor: 6.3 @ 4 ohms

Frequency response: 11Hz – 330Hz (-3dB)

Maximum input signal: 6.0V

Maximum sensitivity: 100mV

Output regulation: .12dB @ 4 ohms

Dimensions (L x W x D): 14-3/16" x 9" x 2-11/16" (361mm x 229mm x 69mm)

Fuse: 3 x 25A

Infinity continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice.

1600a Reference Series

1

INFINITY REFERENCE 1600a AMPLIFIER SPECIFICATIONS TEST VOLTAGE 14.4 +0.1V Specification Rating Unit Remarks Power Output 4ohm loads @50Hz ≥400W x 1 Watts (stereo mode) for each ch @<1.0%THD (Unit:W)(LPF=22K)

Power Output 2ohm loads @50Hz ≥600W x 1 Watts (stereo mode) for each ch @<1.0%THD (Unit:W)(LPF=22K)

THD Power 4 ohm loads and 1MD@Reference (Unit:%) LPF=22K

≤0.1% @ 50Hz %

THD Power 2 ohm loads and 1MD@Reference (Unit:%) LPF=22K

≤0.1% @ 50Hz %

Full rated power Distortion 1KHz LPF=22KHz ≤0.1% % Signal/Noise Ratio a: 1 watt into 4 ohms b: full rated power (dB)

80

>105 dBA

1 watt into 4 ohms

1V signal input Input Sensitivity Low Level Input( v) @:full rated power 100mV-6V Volts ±20%

Frequency response (Unit:-3dB) 11Hz~330Hz Hz -3dB Bass Boost:(Unit:dB) @45HZ (±5Hz ) 0~6dB dB ±1dB Idle Current ( @ 2ohm) 1.2A A ±0.15A MAX current : rated power (All channel 2 ohm loads) ≤58A A

DC Offset: ≤30mV mV Damping Factor (4ohm): ＞200 Effective damping factor (4ohm): 6.364 Dynamic Power @ 2 ohms 894W Watts Output Regulation @ 4 ohms 0.12dB dB Remote Operating Voltages: 5V OFF 3.5V Volts ±1V Turn on delay time 2 to 3 Sec Circuit Protection a. Temperature b. Speaker Short Circuit c. Operating Voltage Range

80 ±5 deg C

Yes 8~16V

Dimensions (L x W x H): 14-3/16" x 9" x 2-11/16" (361mm x 229mm x69mm)

Inches mm

Fuses 25A x 3 A


2

Item Part Number Description Qty

1 CH4482901202 Outer Carton 1 2 REF1600a REF1600a Amplifier 1 3 Plastic Bag 1 4 BZL279112001 Packing Foam 1 5 Visit Infinitysystems.com Owner's manual 1 6 Plastic Bag 1 7 Accessory kit consisting of: 1 LS1CJ0402507 Mounting Screws 4 1601-253G-00 SPARE 25A FUSES 3 REMOTE REF AMP Remote Level Control 1 2100-0009-04 (RJ11) control cable 1


PACKAGING

3

3

The Reference subwoofer amplifiers are single-channel amplifiers. There are two sets ofterminals to make it easy to connect multiplewoofers. Either set of (+/–) terminals may beused when connecting woofers.

To the right are four application diagrams to helpplan your subwoofer system installation.

NOTE: For simplicity, Figures 3 and 4 do not show power, remote and input connections.

Subwoofers or voice coils connected in series.

Subwoofers or voice coils connected in parallel.

APPLICATIONS – 1300a AND 1600a

Figure 3. Reference 1300a or 1600a amplifier with twowoofer connections.

NOTE: Minimum impedance of each subwoofer = 4 ohms ifsubwoofers are connected in parallel and 1 ohm if theyare connected in series.

NOTE: Minimum impedance of subwoofer = 2 ohms

Figure 4. Reference 1300a or 1600a amplifier with onewoofer connection.


4

SETTING INPUT SENSITIVITY1. Initially turn the INPUT LEVEL control(s) to

the minimum (counterclockwise) position.2. On the source unit, increase the volume

control to 3/4 volume. Slowly increase theINPUT LEVEL control(s) toward three o’clockuntil you hear slight distortion in the music.Then reduce the INPUT LEVEL slightly untildistortion is no longer heard.

NOTE: After the source unit is on, blue LEDs (onthe top panel) will light, indicating the amplifieris on. If not, check the wiring, especially theremote connection from the source unit. Alsorefer to “Troubleshooting.”

REMOTE LEVEL CONTROLThe 1300a, 1600a and 5350a include a remotelevel control. This will allow the subwoofer levelto be adjusted from the listening position.Connect the remote level control using the RJ11 jack on the side of the amplifier. Install the control module in the front of the vehiclewithin easy reach of the driver. Both the under-side of the dash and the center console are suitable locations.

UNDER-DASH MOUNTING Select a mounting location that allows easyaccess to the control while driving. Using theREMOTE LEVEL control as a template, mark anddrill holes in the mounting surface. Attach theREMOTE LEVEL control using the mountingscrews provided (Figure 11).

Figure 11. Under-dash mounting of the REMOTE LEVEL control.

Refer to the illustrations on the previous pagesfor control location.

Reconnect the (–) negative lead to the vehicle’sbattery. Apply power to the audio system andplay a dynamic music track.

SETTING THE CROSSOVER(S)Determine your system plans and set thecrossover-mode switch accordingly. If your system design does not include a subwoofer, set the crossover mode to FULL and skip to“Setting Input Sensitivity.”

If your system includes a subwoofer, set thecrossover mode to HP (high-pass) for your full-range speakers. Adjust the crossover frequency to limit bass, and provide increasedsystem volume with less distortion.

Mode Switch: Full: Allows a full-range signal through to thespeakers; can be used with larger full-rangespeakers such as 6" x 9"s.HP: Allows a high-pass signal through to the speakers; should be used with most loudspeakers (can protect your full-range speakers from being overdriven with low frequencies, one cause of speaker damage).LP: Allows only bass to pass through to thespeakers; should be selected when poweringsubwoofers.

High-Pass Filters: Initially set the crossover-frequency control midway. While listening to music, adjust the crossover for the least perceived distortion from the speakers, allowingthem to reproduce as much bass as possible.

Low-Pass Filters: For subwoofers, choose the highest frequency that removes vocal information from the sound of the subwoofer.

If using the 475a to drive a subwoofer(s), set the crossover mode to LP (low-pass) on thechannels connected to the subwoofer.

NOTE: The 1300a, 1600a and the subwoofer output of the 5350a are low-pass only and do not have a crossover-mode switch.

INSTALLATION AND SETUP

Route the cable behind the dash or other interior panels and under the carpet. Do notroute the cable outside the vehicle. Connect theRJ11 cable between the RJ11 receptacle on theamp and the receptacle on the REMOTE LEVELcontrol (Figure 12).

Figure 12. REMOTE LEVEL control electrical connection.

SETTING THE BASS BOOSTThe Bass Boost control will allow you to enhancethe bass output of your system at 50Hz up to 6dB.

AUX OUTPUTReference amplifiers (except 5350a) areequipped with full-range outputs that can beused to connect additional amplifiers.

STATUS LEDsPower: Indicates the amplifier is on.Protection: Refer to “Troubleshooting” for specificindications.

Figure 13. LED status.

TROUBLESHOOTING

• PROBLEM: No audio (POWER LED is off).

CAUSE and SOLUTION: No voltage at BATT+and/or REM terminals, or bad or no groundconnection. Check voltages at amplifier terminals with VOM.

• PROBLEM: No audio (PROTECT LED glows red).

CAUSE and SOLUTION: DC voltage on amplifieroutput. Amplifier may need service; seeenclosed warranty card for service information.


CAUSE and SOLUTION: Amplifier is overheated.Make sure amplifier cooling is not blocked atmounting location; verify that speaker-systemimpedance is within specified limits.

• PROBLEM:No audio (PROTECT LED glows red).

CAUSE and SOLUTION: Voltage less than 9V onBATT+ connection. Check vehicle charging system.


CAUSE and SOLUTION: Voltage greater than16V or less than 8.5V on BATT+ connection.Check vehicle charging system.

• PROBLEM: Distorted audio.

CAUSE and SOLUTION: Input sensitivity is not set properly, or amplifier or source unit isdefective. Check INPUT LEVEL setting, or checkspeaker wires for shorts or grounds.

• PROBLEM: Distorted audio (PROTECT LED glowsintermittently).

CAUSE and SOLUTION: Short circuit in speakeror wire. Remove speaker leads one at a time tolocate shorted speaker or wire, then repair.

• PROBLEM: Music lacks “punch.”

CAUSE and SOLUTION: Speakers are not connected properly. Check speaker connectionsfor proper polarity.


5

Item# Part Number Description Qty 1 SG-0016-2601 Top cover 1 2 GD-600011400 Light panel 1 3 LSIFM0300011 Screw 5 4 SR-1300-0117 Main heat sink 1 5 Main PCB 1 6 MK-0004-2601 Front panel 1 7 LS5KP0300807 Screw for F/RP 8 8 LS5KJ0301007 Screw for terminal, RCA jacks 3 9 XN-10500-012 Knob 3 10 LSIAP0300607 Screw 6 11 LSIAM0300607 Screw 2 12 XG-0017-2601 Bottom plate 1 13 PL-L0007-000 Transistor spring clip (2) 1 14 PL-L0006-000 Transistor spring clip (1) 10 15 LSIAY0301201 Screw 4 16 ZL-10037A-15 Space Pole 4 17 HG-0005-2601 Rear panel 1 18 1601-253E-00 Fuse 25A ATC 3 19 LSIAA0200501 Screw 1 20 LS1AM0250401 Screw 4 21 CP-B00011400 LED lens 1 22 LED PCB 1


6

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

1

2

INPUT L

1

2

OUTPUT L

INPUT R

OUTPUT R

32 320Hz80 32 320Hz50

IMS INPUT

OP

OP

OP

OP

OP

OP AMP

BALANCEDINPUT UNIT

BALANCEDINPUT UNIT

GAIN CONTROL

LP FREQVARIABLE

32Hz-320Hz/12dB

BASSBOOSTVARIABLE

0dB-6dB/50Hz MAIN AMP

SPEAKER

2 ohm/4 ohm

2 ohm/4 ohm

Block Diagram REF1600


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8


9


10


11


12


13


14


15


16

REFERENCE 1600a Electrical Parts List

Part Number Qty Reference Designator

MAIN BOARD

Resistors

0702-0106-03 Resistor 10mΩ ±1% manganin resistor 1.5 0.5MM 16.5MM 3 R127 R126 R124

0701-2000-02 Resistor SMD 0Ω 1/8W ±5% 0805 2 R52 R510702-4103-02 Carbon resistor 1W 10KΩ ±5% TR 15MM 1 R690701-2100-02 Resistor SMD 10Ω 1/8W ±5% 0805 6 R111 R112 R110 R109 R108 R107

0701-2101-02 Resistor SMD 100Ω 1/8W ±5% 0805 23R165 R164 R163 R162 R161 R160 R159 R144 R128 R125 R101 R90 R89 R86 R74 R47

0701-2221-02 Resistor SMD 220Ω ±1/8W 5% 0805 3 R60 R170 R650701-2102-02 Resistor SMD 1KΩ 1/8W ±5% 0805 7 R18 R151 R152 R91 R54 R53 R100701-2202-02 Resistor SMD R0805 2KΩ 1/8W ±5% TR 1 R1460701-2222-02 Resistor SMD 2.2KΩ 1/8W ±5% 0805 7 R197 R185 R140 R135 R134 R157 R1580701-2472-02 Resistor SMD 4.7KΩ 1/8W ±5% 0805 3 R32 R39 R870701-2512-02 Resistor SMD 5.1KΩ 1/8W ±5% 0805 4 R38 R200 R82 R810701-2562-02 Resistor SMD 5.6KΩ 1/8W ±5% 0805 2 R147 R850701-2103-02 Resistor SMD 10KΩ 1/8W ±5% 0805 9 R760701-2153-02 Resistor SMD 15KΩ 1/8W ±5% 0805 1 R700701-2203-02 Resistor SMD R0805 20KΩ 1/8W ±5% TR 5 R1 R8 R17 R184 R1040701-2223-02 Resistor SMD 22KΩ 1/8W ±5% 0805 2 R5 R40701-2333-02 Resistor SMD 33KΩ 1/8W ±5% 0805 1 R98

0701-2473-02 Resistor SMD 47KΩ 1/8W ±5% 0805 22R181 R180 R97 R92 R26 R25 R14 R23 R15 R11 R9 R13 R77 R68 R6 R7 R75 R24 R195 R194 R196 R71

0701-2563-02 Resistor SMD 56KΩ 1/8W ±5% 0805 1 R950701-2104-02 Resistor SMD 100KΩ 1/8W ±5% 0805 5 R63 R62 R84 R83 R96 0701-2154-02 Resistor SMD 150KΩ 1/8W ±5% 0805 2 R94 R930702-3220-02 Carbon resistor 1/2W 22Ω ±5% TR 12.5MM 3 R169 R168 R1670702-4682-02 Carbon resistor 1W 6.8K ±5% 15mm 2 R176 R1770702-4123-02 Carbon resistor 1W 12K ±5% 15mm 1 R1200712-64R7-02 Metalfilm resistor 2W 4.7Ω ±5% 10MM 1 R1390702-6221-02 Carbon resistor 2W 220Ω ±5% TR 17.5MM 1 R1360705-5470-02 Resistor 5W 47Ω ±5% 1 R1420701-2204-02 Resistor SMD 200KΩ 1/8W ±5% 0805 1 R610701-2753-02 Resistor SMD 75K ±5% 1/8W 0805 1 R1030702-3331-02 Carbon resistor 1/2W 330Ω ±5% TR 12.5MM 2 R66 R670701-2392-02 Resistor SMD 3.9KΩ 1/8W ±5% 0805 1 R800702-34R7-02 Carbon resistor 1/2W 4.7Ω ±5% TR 12.5MM 1 R11906D1C106C001 Metalfilm resistor 10UF/250V ±10% 13.5*24 25.5mm 4 C141 C67 C106 C1010703-3222-03 Metalfilm resistor 1/2W 2.2KΩ ±1% TR 1 R1310702-5222-02 Cement Resistor 5W 2.2K ±5% =25mm 1 R1300701-2242-02 Resistor SMD 2.4KΩ 1/8W ±5% 0805 1 R370701-2272-02 Resistor SMD 2.7KΩ 1/8W ±5% 0805 1 R270701-2471-02 Resistor SMD 470Ω 1/8W ±5% 0805 1 R500701-1753-02 Resistor SMD 75KΩ 1/10W ±5% 0603 2 R172 R173

1204-5041-05 Potentiometer 9MM R0971G C500K KQL=15MM T=7.5MM M=1MM ±10% BASS BOOST 1 VR4

1204-5031-30 Potentiometer B50K ±10% KQ LP FREQ. 1 VR21201-2031-02 Potentiometer A20K KQ L=15mm LEVEL 1 VR1

Capacitors

06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 23C138 C137 C121 C120 C118 C115 C108 C90 C89 C76 C51 C48 C34 C29 C28 C27 C26 C21 C20 C19 C18 C116 C128

06S124716000 Capacitor SMD 470pF/50V 0805 X7R ±10% 3 C150 C149 C3006S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 C4406S321016000 Capacitor SMD 100pF/50V 0805 NPO ±5% 8 C17 C40 C22 C16 C36 C37 C15 C38

Description


17

Part Number Qty Reference DesignatorDescription

MAIN BOARD

06S322206000 Capacitor SMD 22pF/50V 0805 NPO ±5% 3 C45 C33 C3206S321006000 Capacitor SMD 10pF/50V 0805 NPO ±5% 3 C12 C13 C1406D342227400 MET capacitor (BOX)222/100V ±5% Yellow TR 5 C25 CX1 C97 C23 C2406D374717400 Tan capacitor 470pF/100V ±5% 5.5mm TR 1 C12406D241546000 MET capacitor 0.15UF/50V ±20% TR 5mm 1 C4606D324747700 metallized Capacitor 474J/100V 5*11MM ±5% Brown TR 5MM 2 C135 C15206D1C4747701 Metalfilm resistor 474/100V ±10% Brown TR 7.5mm 2 C98 C9906D321047200 Terylene capacitor 104/100V ±5% Green TR 5MM 7 C122 C65 C119 C85 C86 C139 C14006D341537400 MET capacitor 153/100V ±5% 5MM TR 1 C5306D22102C000 MET capacitor 102/250V TR 5mm ±20% 1 C14406D342247400 MET capacitor 224/100V ±5% TR 5MM 2 C103 C10206D341839400 MET capacitor 183/63V ±5% Yellow 5MM 1 C5206D343339400 MET capacitor 333/63V ±5% TR 5MM 1 C4706D341039000 MET capacitor 103/63V ±5% TR 5mm 3 C54 C125 C12606D2C3357700 Metalfilm resistor 3.3UF/100V ±20% 105Brown 20.5mm 1 C10506D2C335C700 Metalfilm resistor 3.3UF/250V ±20% 105Brown 27mm 1 C9606D212264102 E-capacitor 22uF/25V ±20% 5*11 105 Black 5MM TR 1 C13606D211074100 E-capacitor 100uF/25V ±20% 6.3*11 105 Black 5MM TR 4 C129 C131 C130 C4206D212264103 E-capacitor 220uF/25V ±20% 8*12 105 Black 5MM TR 2 C88 C8706D214764102 E-capacitor 47uF/25V ±20% 5*11 105 Black 5MM TR 3 C50 C49 C3506D214775101 E-capacitor 470UF/35V ±20% Ф8*20MM 105 Black 3 C134 C133 C12706D212285101 E-capacitor 2200UF/35V Φ16*26MM ±20% 105 7.5MM 4 C112 C111 C110 C10906S121244000 Capacitor SMD 0.12UF/25V 0805 X7R ±10% 1 C12306D212256301 E-capacitor 2.2UF/50V ±20% 5*11 105 Orange 5mm TR 1 C4106D21478H001 E-capacitor 4700UF/80V ±20% 105 35*30mm 10.5mm 4 C145 C146 C147 C14806D212266010 E-capacitor 22uF/50V ±20% 5*11 105 TR 5.0MM 6 C3 C4 C7 C8 C10 C3106D214766001 E-capacitor 47uF/50V ±20% 6.3*11 105 TR 5MM 1 C39

Semiconductors

04GS-R104-00 High speed diode FR104 1A 400V 52MM TR 10 D29 D28 D27 D26 D25 D24 D23 D22 D21 04ZL-4004-03 Diode IN4004 DO-41 TR 1 D1604WY-51AV101 Zener diode SMD 5.1V DO-213AA 0.5W 2 DZ3 DZ2

04PT-4148-01 Diode SMD 1N4148 DO-213AA 16D43 D51 D44 D46 D45 D48 D47 D6 D1 D14 D13 D12 D11 D10 D9 D42

04ZL-2512-00 Diode SMD MUR120 1A 2512 2 D35 D34 04ZL-6A10-00 Diode 6A10 1000V 1 D1703T1-Z48N-02 MOS FET IRFZ48N TO-220 8 Q28 Q27 Q26 Q25 Q24 Q23 Q22 Q21

03N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 14Q38 Q40 Q1 Q4 Q39 Q37 Q36 Q8 Q7 Q6 Q5 Q2 Q3 Q34

03N1-2222-04 Transistor SMD BT2222 NPN SOT-23 1 Q2903D1-38N2-02 MOS FET IRFB 38N20D TO-220 6 Q14 Q13 Q12 Q11 Q10 Q901FA-7912-04 Regulator KA7912 TO-220 FAIRCHILD 1 U1401JR-4560-08 IC DIP NJM4560D Dual Op-amp DIP-8 6 U6 U5 U4 U3 U2 U12601-0202-00 Optocoupler LCR-0202 1 LCR12202-1620-05 Rectifier MUR1620CTA KAD 16A/200V TO-220 2 D33 D322202-1602-05 Rectifier UF1602CT AKA 16/200V TO-220 2 D31 D3001FA-7812-04 Regulator KA7812E TO-220 FAIRCHILD 2 U13 U15

Miscellaneous

1400-0001-16 RJ45 Jack 16PIN RJ45 2*10P16C 1 RJ1

3000-INIT-03 HF transformerφ47 4:19:8:6 L1=L2=φ1.0*8*4TS S1=S2=φ0.8*6*19TS S3=S4=φ1.0*1*8TS S5=S6=φ1.0*1*6TS

1 L8

1380-0209-00 Temperature switch 80±5 TO-220 PIN 2PCS 1 SW21500-0400-01 Terminal Golden crosshead screw 11500-0300-01 Terminal Golden crosshead screw 12901-224C-00 Relay DC12V 30A 1 RL11004-3000-10 HF bead 30UH φ12 φ5 11.5mm 2 L12 L111502-0504-00 Jack Pitch 2.0MM 5PIN Bend 90degree 1 CN1


18


MAIN BOARD

1001-1015-10 Common mode choke 5MU 60A φ47 22mm*18mm 1 L61001-4000-10 Inductor 40UH 40A core:ETD-49 φ0.1*80*14TS 1 L41001-3001-10 HF inductor 35UH φ25 φ0.3*20*2 1 L41413-0001-00 Phone Jack 6P4C RJ11 Black 1 JK11404-0004-00 RCA Jack 4 Jacks white red golden 1 J11401-0001-03 Fuse holder 3PIN 1 for F11601-253G-00 Fuse 25A/32V 6 F1

POWER BOARD

0701-2104-02 Resistor SMD 100KΩ 1/8W ±5% 0805 1 R1540701-2113-02 Resistor SMD 11KΩ 1/8W ±5% 0805 1 R1710701-2153-02 Resistor SMD 15KΩ 1/8W ±5% 0805 1 R1750701-2222-02 Resistor SMD 2.2KΩ 1/8W ±5% 0805 1 R1320701-2472-02 Resistor SMD 4.7KΩ 1/8W ±5% 0805 1 R460701-2432-02 Resistor SMD 4.3KΩ 1/8W ±5% 0805 1 R1020701-2103-02 Resistor SMD 10KΩ 1/8W ±5% 0805 3 R149 R36 R340701-2123-02 Resistor SMD 12KΩ 1/8W ±5% 0805 1 R350701-2102-02 Resistor SMD 1KΩ 1/8W ±5% 0805 2 R155 R1560701-2202-02 Resistor SMD R0805 2KΩ 1/8W ±5% TR 1 R1380701-2473-02 Resistor SMD 47KΩ 1/8W ±5% 0805 2 R19 R200701-2623-02 Resistor SMD 62KΩ 1/8W ±5% 0805 1 R1206S321046000 E-capacitor SMD 0.1uF/50V 0805 NPO ±5% 1 C106S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 C14306S321046000 Capacitor SMD 0.1uF/50V 0805 NPO ±5% 8 C79 C81 C82 C84 C117 C132 C80 C151 1003-1010-08 Inductor SMD 100MH 100MHZ 4A 2 L1 L204PT-4148-01 Diode SMD 1N4148 DO-213AA 10 D1803N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 1 Q3303P1-5401-04 Transistor SMD MMBT5401LT1 PNP SOT-23 1 Q3203P1-1023-01 Transistor DIP 2SA1023 TO-92 PNP TR 2 Q19 Q2003P1-B649-07 Transistor DIP 2SB649A 1.5A 180V 20W PNP TO-126 1 Q1701TI-L494-09 IC PWM SMD TL494C SO-16 1 U181501-0509-04 Clubfoot pin DIP PITCH 2.54mm 5PIN Bend 90 degree 1 CN71501-0409-02 Clubfoot pin DIP PITCH 2.54mm 4PIN Bend 90 degree 1

LED BOARD

2004-0017-00 LED φ3 White with blue light 82100-0035-05 FFC 5PIN 2.0 UL1007 28AWG L=100mm 2.0 105 12000-0017-00 LED DIP Red with red ligth Φ3MM 2P 1 LED1012004-0014-00 LED DIP Φ3.0MM Blue with blue light 1 LED1000701-6102-02 Resistor SMD 1KΩ 1/2W ±5% 2010 2

2102-0153-02 FFC 2PIN UL1007 red black 28AWG L=320mm 5mm 1

2102-0154-02 FFC 2PIN UL1007 red black 28AWG L=40mm 5mm 11502-0504-00 Jack DIP Pitch 2.0MM 5PIN Bend 90 degree 106S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 2 C1 C2 04PT-4148-01 Diode SMD 1N4148 DO-213AA 2 D1 D2

SIGNAL BOARD

Resistors

0701-2104-02 Resistor SMD 100KΩ 1/8W ±5% 0805 1 R640701-2103-02 Resistor SMD 10KΩ 1/8W ±5% 0805 4 R3 R33 R30 R310701-2100-02 Resistor SMD 10Ω 1/8W ±5% 0805 4 R117 R118 R193 R1980701-2102-02 Resistor SMD 1KΩ 1/8W ±5% 0805 2 R55 R580701-2222-02 Resistor SMD 2.2KΩ 1/8W ±5% 0805 2 R105 R1060701-2203-02 Resistor SMD R0805 20KΩ 1/8W ±5% TR 1 R20701-2472-02 Resistor SMD 4.7KΩ 1/8W ±5% 0805 5 R40 R41 R42 R43 R440701-2431-02 Resistor SMD 430Ω ±5% 1/8W 0805 1 R45


19


SIGNAL BOARD

0701-2681-02 Resistor SMD 680Ω 1/8W ±5% 0805 2 R116 R1990701-2152-02 Resistor SMD 1.5KΩ 1/8W ±5% 0805 1 R560701-2101-02 Resistor SMD 100Ω 1/8W ±5% 0805 3 R49 R191 R1920701-2303-03 Resistor SMD 30K 1/8W ±1% 0805 1 R290701-2221-02 Resistor SMD 220Ω ±1/8W 5% 0805 1 R1130701-2331-02 Resistor SMD 330Ω 1/8W ±5% 0805 1 R480701-2473-02 Resistor SMD 47KΩ 1/8W ±5% 0805 1 R57

Capacitors

06D211076100 E-capacitor DIP 100uF/50V ±20% 6.3*11 105 Blk 5MM 2 C93 C9406S321026000 Capacitor SMD 1000pF/50V 0805 NPO ±5% 1 C10006S321016000 Capacitor SMD 100pF/50V 0805 NPO ±5% 2 C61 C6206S321046000 Capacitor SMD 0.1uF/50V 0805 NPO ±5% 8 C57 C59 C60 C63 C75 C77 C91 C9206S132253000 ceramic capacitor SMD 2.2uF/16V 1206 X7R ±10% 2 C104 E106D344727400 MET Capacitor DIP 472/100V ±5% TR 5MM 2 C55 C5606S123326000 Capacitor SMD 332/50V ±10% X7R 0805 1 C6406D214764102 E-capacitor DIP 47uF/25V ±20% 5*11 105 Black 5MM TR 1 C4306D211074100 E-capacitor DIP 100uF/25V ±20% 6.3*11 105 Blk 5MM 1 C58

Semiconductors

0100-C081-08 IC TLC081 SOP-8 Op-Amp 1 U82601-4N35-00 Optocoupler 4N35 DIP6 1 U1701LM-M555-08 IC SMD LM555 Timer SOP-8 1 U70100-74AH-00 IC 74AHC1G04 Inverter SOT-235 1 U160100-2010-00 IC IR2010S High/Low side driver SOL-16 1 U1003P1-5401-04 Transistor SMD MMBT5401LT1 PNP SOT-23 1 Q3001TC-WH04-00 IC TC7WH04F Triple Inverter 1 U904ZL-2512-00 Diode SMD MUR120 1A 2512 1 D801LM-M311-08 IC SMD LM311 Comparator SOP-8 1 U1104PT-4148-01 Diode SMD 1N4148 DO-213AA 5 D2 D3 D4 D7 D4904WY-51AV101 Zener diode SMD 5.1V DO-213AA 0.5W 1 DZ1

Miscellaneous

1505-1009-04 Clubfoot pin DIP PITCH 2.54mm 10PIN Bend 90 degree 2 CN6

MECHANICAL

ZL-A0001A-15 6.5PC Pole φ7.5*φ3.0*6.4mm LASK-5 2PL-L0007-000 Cliper 30*36*0.8mm 1PL-L0006-000 Cliper 30*28*0.8mm 10JY222A18A01X Mica 22*18*0.1MM 1JY233A22A001 Mica 33*22*0.1mm 1JY297A22A001 Mica 97*22*0.1mm 1JY264A22A001 Mica 64*22*0.1mm 1JY242A22A001 Mica 42*22*0.1mm 1ZA-H00040100 Snap buttom φ7.5 M3.5*4 4LS1AM0250401 Screw Plating black zinc 2.5*4 4JY217A12A10A ceramic plate 17*12*1.0mm white 6LS1AA0301501 Screw PA3*15 plating black zinc 2LS1FJ0200801 Screw KA2*8 plating black zinc 2LS5KJ0301007 Screw 3*10MM Plating nickel 3LS5KP0300807 Screw 3*8MM Plating nickel 8LS1AP0300607 Screw 3*6MM Plating nickel 6LS1AM0300607 Screw PM3*6 Plating nickel 2KT-200012200 CAP White PVC for RCA 2KT-200021300 CAP Red PVC for RCA 2LS1AY0301201 Screw PM3*12MM plating zinc 4XG-0017-2601 Bottom plate 325*182*1.2mm, H1-144 silver painting 1


20


MECHANICAL

HG-0005-2601 Rear plate 214*70*1.2mm, H1-144 silver painting with silkscreen 1

MK-0004-2601 Front plate 214*70*1.2mm, H1-144 silver painting with silkscreen 1

KG-100100500 Snap buttom T07-003-01 φ11*φ14*10.8 Black ABS 4LS1AA0200501 Screw PA2*5 Black zinc 1LS1FM0300011 Screw KM 3*6MM Black zinc 5CP-B00011400 Lens 40*10.8*5.7mm PC plastic cold grey10C 1GD-600011400 Reflector board 270*53.5*13mm clear blue PC plastic 1

SG-0016-2601 Top plate 360*227*62mm dia- casting aluminum alloy, H1-144 silver painting with silkscreen 1

SR-1600-0117 Heatsink 325*216*59mm Alum. Hair with painting 1BA-20001-000 wire harness Φ3*100MM White 1DQ8069032084 Washer Φ6.9*Φ3.2*0.8MM 3JD-A01970515 Round mat Φ5.0*2.0 Black EVA One side with glue 6


21

22


Features• Floating channel designed for bootstrap operation

Fully operational to 200VTolerant to negative transient voltage, dV/dt immune

• Gate drive supply range from 10 to 20V• Undervoltage lockout for both channels• 3.3V logic compatible

Separate logic supply range from 3.3V to 20VLogic and power ground ±5V offset

• CMOS Schmitt-triggered inputs with pull-down• Shut down input turns off both channels• Matched propagation delay for both channels• Outputs in phase with inputs

• Also available LEAD-FREE

Packages

HIGH AND LOW SIDE DRIVERProduct Summary

VOFFSET 200V max.

IO+/- 3.0A / 3.0A typ.

VOUT 10 - 20V

ton/off 95 & 65 ns typ.

Delay Matching 15 ns max.

DescriptionThe IR2010 is a high power, high voltage, high speed power MOSFET and IGBTdrivers with independent high and low side referenced output channels, ideal for AudioClass D and DC-DC converter applications. Logic inputs are compatible with standardCMOS or LSTTL output, down to 3.0V logic. The output drivers feature a high pulsecurrent buffer stage designed for minimum driver cross-conduction. Propagation de-lays are matched to simplify use in high frequency applications. The floating channelcan be used to drive an N-channel power MOSFET or IGBT in the high side configura-tion which operates up to 200 volts. Proprietary HVIC and latch immune CMOS tech-nologies enable ruggedized monolithic construction.

IR2010(S) & (PbF)

14-Lead PDIP

16-Lead SOIC

www.irf.com 1

Typical Connection

(Refer to Lead Assignments for correct configuration). This/These diagram(s) show electrical connections only.

Please refer to our Application Notes and DesignTips for proper circuit board layout.

Data Sheet No. PD60195-D

Applications• Audio Class D amplifiers• High power DC-DC SMPS converters

• Other high frequency applications


23

4 www.irf.com

IR2010(S) & (PbF)

Functional Block Diagram

Lead DefinitionsSymbol Description

14 Lead PDIP 16 Lead SOIC (Wide Body)

IR2010 IR2010S

Part Number

Lead Assignments

VDD Logic supply

HIN Logic input for high side gate driver output (HO), in phase

SD Logic input for shutdown

LIN Logic input for low side gate driver output (LO), in phase

VSS Logic ground

VB High side floating supply

HO High side gate drive output

VS High side floating supply return

VCC Low side supply

LO Low side gate drive output

COM Low side return


24

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:

SCALE: 1:1UNIT: MMSIZE: A4REV: 2.0

DRAWN BY: CHECKED BY:APPROVED BY:

DATA:DATA:DATA:

SING

infinity REF-1600

ECN NO DESCRIPTON DATAAPPROVED

REM

5

67

84

U2BJRC4560

R1720K

R15

47K

C17

100P

R16

47K

C21104

C20

104

+12V

-12VR522K

C10

22U/50V

C11

22U/50VC922U/50V

L310R/100MHZ

C1410P

SUB

R273K

RJ45 IN

ROU

LOU

R820K

C40100P

3

21

U4AJRC4560

R19647K

R19447K

C44 102

5

67

84

U4BJRC4560

R19547K

R128100R

R144100R

R89100R

R90

100R

+12V

-12V

C48 104

C51 104

DIAG R77 47K

C22 100PR7547K

R6847K

123456789

RJ1

C25222

123456789

RJ1

RJ45 OUT

-6

+57

U6B

JRC4560

R93150K

R94150KC53

153C54

103

C52183

R9556K

R96

100K

3

21

U5AJRC4560

R815K1

1 3

2

VR2AB50K

R825K146

5

VR2BB50K

C46154

C47333

+12V

-12V

SIG

R91

1K

R9247K

C4522P

C412.2U/50V

MODL

1 1

3 3

2 2

4

JK1

RJ-11

+12V

+12V

3

21

U1A

JRC4560

R1347K

R9

47K

C15

100P

5

67

84

U1BJRC4560

R1447K

R11

47K

C16100P

C19104

C18104

+12V

-12V

R21

10K

R22

10K

3

21

U2AJRC4560

R50470R

C30471

13

2VR1AB20K

3

21

U3AJRC4560

C3222p

R2547K

R510R

C722U/50V

R2347K

R53 1k

5

67

84

U3BJRC4560

C3322p

R2647K

R520R

C822U/50VR24

47K

R54 1k

R62100K

R63100K

C3

22U/50VR120K

R422K

C4

22U/50V

R372.4K

R385.1K

C31

22U/50V

R47

100R

C1210P

C1310P

RCA IN

+12V

-12V

-12V

-2

+31

48U6A

JRC4560 +12V

R874.7K

SUB

R39 4.7K

RADIO

1 1

22

J1ARCA-4CH

3 3

44

J1BRCA-4CH

55

66

J1CRCA-4CH

77 88

J1DRCA-4CH

ROU

LOU

R18047K

R18147K

1 3

2

VR4AC500K

R647K

R747K

C36100P

C37100P

R1972.2K

C123124

R74100R

R86100R

C90104

C108104

R125100R

R101100R

C115104

C118104

C120104

C121104

R190100R

R189100R

R187100R

R188100R

Q15551

R7147K

R7610K

R7015K

32

A4

K1

LCR1LCR0202

RA

DIO

R181K

R803.9K

R83100K

R84100K

5

67

84

U5BJRC4560

R324.7K

+12V

R60220R

Q35551

R5910K

R61200K

D51

4148C3547U/16V

4N35

C38100P

OUTPUT

R101K

SHEET: 1/4

25


1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

POWER

infinity REF-1600


+12V

-12V

C135474

104/250VCL102

R16

922

R/ 1

/2W

C1474700U/80V

C1484700U/80V

11

22

33CN3

POWER

R159100R

R163100R

Q19A1023

Q20A1023

R157

2.2K

R1582.2K

D18IN4148

D19IN4148

R1551K

R1561K

C111

W2200/35V

PGND

REM

+12V

C112

W2200/35V

D31MUR1620C

D32MUR1620CT

Q21IRF48N

Q25IRF48N

Q22IRF48N

Q26IRF48N

R160100R

R164100R

D29FR104

D28FR104

C110

W2200/35V

Q23IRF48N

Q27IRF48N

R161100R

R165100R

Q24IRF48N

R162100R

C125103

R16722R/ 1/2W

Q28IRF48N

R166100R

C126103

R16822R/ 1/2W

D30MUR1620C

D33MUR1620CT

D26FR104

D27FR104

C128104

C29104C131

100U/16V

C28104

C130100U/16V

C127470/35V

C27104

C26104

R6910K/1W

C119104

C139104

C140104

C134470U/35V

C133470U/35V

Vin1

GN

D2

Vout 3U15 L7812

Vout 3

GN

D2

Vin1

U14 L7912

Φ47F1=F2=Φ1.0*8 4TSS1=S2=Φ0.8*5 22TSS3=S4=Φ0.8*1 8TS

+VCC

-VCC

D22FR104

D21FR104

Vin1

GN

D2

Vout 3U13 L7812

C129100/16V

C116104

1 2

L11

30UH

1 2

L12

30UH

C109

W2200/35V

P+12V

R1766.8K

R1776.8K

2

4

9

8

6

1

3

7

10

14

5

11

12

13

L8T54

D20FR104

COM

22 1 1

F1A25A

44 3 3F1B

25A

66 5 5F1C25A

C1454700U/80V

C1464700U/80V

L2

10R/100MHZ

L1

10R/100MHZ

D23

FR104

D24FR104

D25FR104

+12V.BIAS

R66330R

R67330R

DZ25.1V

DZ35.1V

C138104 C49

47U/25V

C5047U/25VC137

104

+5V

-5V

C85104

C86104

C76104

R1342.2K

R1352.2KQ29

MMBT222

D6IN4148

C13622U/25V

SD

SD

+12V.D

+1

-2

FED

3

DT

4

C5

R6

GN

D7

OP1

8

+16

-15

REF

14

CO

N13

VC

C12

OP2

11

E210

E19

TL494CN U18 TL494

R154100K

R17515K

C143

102

R14910K

C117104

C132104

C151C104R35

12K

R46

4.7K

R17111K

C82104

Q325401

C79104R20

47KR1382K

R3410K

Q335551

R3610K

C81104

C80104

UVP

OVP

DC

PO

C84104

R1947K

R132

2.2K

R1025.6K

R179100R

C149471

R178100R

C150471

Q17B649

D176A10

R18420K

D37IN4148

L610MH/60A

C152474

C122104

PREM

PREM

D5IN4148

S3=S4=Φ0.8*1 6TS

17

CN5QIN-OU

16CN5PIN-OU

6

CN5FIN-OU

7 CN5GIN-OU

12

CN6L*

11CN6K

*

1

CN6A*

2

CN6B*R

EM

D15IN4148

D364148

1

CN7AIN-OU

1

CN8AIN-OU

2

CN8BIN-OU

2

CN7BIN-OU

5

CN7EIN-OU

5

CN8EIN-OU

4

CN8DIN-OU

4

CN7DIN-OU

3

CN7CIN-OU

3

CN8CIN-OU

6CN8FIN-OU

6 CN7FIN-OU

7

CN7GIN-OU

7

CN8GIN-OU

8CN8H

IN-OU

8CN7H

IN-OU

C24222

D404148

D394148

D414148

D384148

494F

ED

SHEET: 2/4

26


1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

8

7

6

54

3

2

1U9

7W04

+12V.BIAS

C92104

D8MUR120

C93100U/50V

C94100U/50V

C91104

Q305401

1

25

4

6

3

NC

NC

U17

4N35

R424.7K

R434.7K

123456789

10111213141516

U102010

R11810R

R11710R

PWM

R404.7K

+5V

C63104

R19310R

C57104

R116680R

R48330R

R19810R

E12.2U/16V

C75104

DZ15.1V

R220K

-5V

C55 472

C56472

R3010K

8

7

6

54

3

2

1

U8081C

C100102

R551K R105

2.2K

R3110K

D2IN4148

SD

R64100K

+5V

SIG

CO

M

R199680R

C77

104

R1062.2K

R191100R

D3IN4148

R192100R

C1042.2U/16V

+5V.BLAS

R44

4.7K

D4IN4148

R49

100RC

OM

12

5

3 4

U16AO4G

COM

C62100PC61

100P

C59104

C60104

R41

4.7K

R113

220R+1

2V1O

U

R581K

R45430R

8 7 6 54321

U11LM311

C64332

R3310K

R5747.5K

R561.5K

R2930K

TRIG 2

Q3 R 4

CVolt 5THR6

DIS7

VC

C8

GN

D1 U7

555C4347U/25V

-VCC

C58100U/25V

D49IN4148

+5V.BLAS

COM+12V.D

D?

IN4148

R310K 1

234567891011121314151617181920

CN6

CN-20P-180

SIG

-5V

+5V+12V.D+12V1OU

PWM+12V.BIAS

SD

COM

-VCC

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

AMP

infinity REF-1600


27


1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

DW GNO:

PART NO:

PART NAME:

PRODUCT MODE:



DATA:DATA:DATA:

AMP

infinity REF-1600


+12VD16

4004

+VCC

-VCC

C1053.3U/100V C103

224C102224

R14247R/5W

R1394.7R/2W

C1016.8U/100V

L4

40Q1050N20

Q950N20

PRO

TREL

Q1350N20

Q1450N20

+SP

R14122R1/2W

1 2

4 5

3

RL1

12V/30A

C963.3U/250V

R1270.1

R12

6

0.1

R12

4

0.1

CX1222

C10610U/100V

R1312.2K

L5

20R1302.2K

R136220

C65104

Q1150N20

Q1250N20

R10910R

R10810R

R10710R

R11210R

R11110R

R11010R

D9IN4148

D11IN4148

D13IN4148

D12IN4148

D10IN4148

D14IN4148

PWM

R12012K/1W

1234

CN2

CN4

C97222

R1194.7R

C99

474/100V

C98

474/100V

D35MUR120

D34MUR120

R1852.2K

R1402.2K

C124471

C14110U/100V

C23222

1234567891011121314151617181920

CN6

CN-20P-180

SIG

-5V

+5V+12V.D

PWM

SD

COM

CO

M

INPUT

R10382K

R9833K

R9747K

R10420K

C88220U/25V

C89104

SW2JUC-31F/80C

+12V PROTREL

DC

PR Q75551

Q85551

Q65551

Q55551

C87220U/25V

R200

5.1K

Q375551

Q365551

DCPO

Q25551

Q45551

R1475.6K

R14510K

R1462K R148

10K

LED2

+12V.D

D474148

494FED

R65

220R

C34

104

Q345551

R7810K

D42

4148

R855.6K

DIAG

R170220R

POW

ER

+12V

Q385551

R9910K

R137

10K

D46

4148

494FED

D45

4148

Q395551

Q405551

R17275K

R1511K

R1521K

R17375K

C39

47U/50V C42

100U/25V

D48

4148

D1

4148

D444148

D434148

SPEAKER OUT

SHEET: 4/4

28


reference series 1600a - bcae1.com - ref1600a.pdf · reference series 1600a 1 channel power...

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