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Page 1: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

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Page 2: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref. Description 1 Grease Nipples x 2 – At

ends of Chute Ram (Hydraulic Flap Kit Where Fitted)

2 Silage/Straw Outlet On/Off Flap (Oil)

Ref. Description 3 Grease Nipples x 4 –

Swivel mechanism 4 Rotor Shaft Bearing

Housing

Ref. Description

5 PTO – UJ & Sliding Members

6 Top Drum Mounting Pivot (Extended Drum Only)

Ref. Description 7 PTO – Guards -

Monthly 8 Oil Drum Guard Hinge

- Monthly

9 Pivot Shaft

For More Detailed Information See Pages 6 to 7

1.

2.

5.

3.

4.

6.

7.

7.

8.

2.

9.

Page 3: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

EC Declaration of Conformity conforming to EEC Directive 2006/42/EC

Teagle Machinery Ltd. Blackwater

Truro

Cornwall TR4 8HQ

United Kingdom

declares in sole responsibility that the

Tomahawk 404 & 505 Shredder

Tomahawk 404M & 505M Hammer Mill Tomahawk 4040 & 5050 Silage Feeder

to which this certificate applies conforms to the essential Health and Safety requirements of

EEC Directive 2006/42/EC & 2004/108/EC.

To effect correct application of the essential Health and Safety requirements stated in

the EEC Directives, the following harmonised standards were consulted:

BS EN ISO 12100-1 BS EN ISO 12100-2

BS EN ISO 13857:2008

Signed: Duncan Wilson (Engineering Director)

Dated: 15

th August, 2011

Person authorised to compile Technical File Duncan Wilson,

Teagle Machinery Blackwater, Truro

Cornwall, TR4 8HQ United Kingdom

Machine Serial No. . . . . . . . . .

Page 4: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

SAFETY FIRST!

1. READ THE INSTRUCTION BOOK THOROUGHLY before attempting to operate or carry out any maintenance on the machine. If you do not understand any part of this manual, ask your dealer for assistance.

2. ALWAYS CARRY OUT SAFE

MAINTENANCE. Never clean, adjust or maintain the machine until the engine has been stopped, the machine come to rest, the PTO disengaged and the key removed.

3. NEVER WORK UNDER A MACHINE

RAISED ON THE 3-POINT LINKAGE unless it is securely supported.

4. NEVER OPERATE THE MACHINE WITH ANY

PARTS OR GUARDS MISSING. Check that all guards including the PTO shaft guards are in good condition and in place before operating the machine.

5 OPERATE SAFELY. Before starting work, check

that there are no persons or animals in the immediate vicinity of the machine or tractor. Always maintain full control of the tractor and machine. Ensure that you know how to stop the tractor and machine quickly in case of emergency.

6. SECURE THE PTO GUARD BY MEANS OF CHECK CHAINS to suitable points on the tractor and machine to prevent the outer plastic shield from rotating.

7. NEVER STAND BETWEEN THE MACHINE AND

THE TRACTOR WHEELS. 8. DO NOT WEAR LOOSE OR RAGGED CLOTHING 9. BEWARE OF DUST. Under dusty conditions,

keep the cab windows and doors closed. The use of a dust mask conforming to EN149 is strongly recommended.

10. BEWARE OF HIGH NOISE LEVELS. Some

tractor/implement combinations give noise levels in excess of 90dB at the operator's ear. Under such circumstances, ear defenders

should be worn. Keep cab windows and doors closed to reduce noise level.

Throughout this handbook, the term `tractor' is used to refer to the power source used to drive the machine. It does not necessarily refer to a conventional agricultural tractor.

HEALTH AND SAFETY AT WORK

Our equipment is designed so as to conform with current Health & Safety Regulations and therefore poses no significant hazard to health when properly used. Nevertheless, in the interests of all concerned, it is essential that equipment of our manufacture is used in accordance with the instructions that are supplied or are available from our Technical Staff. Legislation requires that all operators are instructed in the safe operation, cleaning and maintenance of equipment and machines. This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it.

Your supplier is responsible for carrying out any necessary pre-delivery inspection, fitting the machine onto the tractor and test running. The supplier must also give instruction in the safe use, maintenance and adjustment of the machine. In the interests of safety, please ensure that the instructions referred to above are brought to the attention of all your employees who are to use the equipment. We recommend that the use of this equipment is restricted to capable trained operatives. Persons under the age of sixteen should not operate the machine and should be kept away from where it is being used.

WARRANTY

The standard warranty is for 12 calendar months against faulty materials and workmanship. Components supplied as part of the original machine, but manufactured by another company, e.g. PTO shafts, wheels etc., are subject to the original manufacturer's conditions and warranty.

Where repairs are carried out under warranty:- a) Claims for the fitting of non original parts will not be

considered unless prior agreement has been obtained. b) The repairer must be advised that the work is to be the

subject of a warranty claim beforehand.

c) Any claim must be submitted within four weeks of the repair.

d) The damaged parts must be retained for inspection and

returned carriage paid if required. The right to withdraw warranty is reserved if:- a) Non-original parts are fitted. b) The machine has been abused, badly maintained or used for purposes other than that for which it was designed.

Page 5: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

INDEX INSTRUCTIONS

Specifications 2

Explanation of pictograms 2

Safety 3

Left and right hand 3

Use of the Tomahawk 3

Preparation of the tractor 4

Fitting the machine onto the tractor 4

Operation 5 Silage 5 Straw 5

Use on the public highway 6

Maintenance 6 Blades 6 Hammers (404M & 505M only) 6 Drum removal 6 Drum mountings 6 Screen replacement (404M & 505M only) 6 Rotor removal 7 PTO shaft 7 Slip clutch 7 Belt adjustment 7 Lubrication 7

Stationary use 7 Disposal 7

Optional extras 8 Castor Wheels 8 Giraffe chute 8 Drum Extension 8

FAULT FINDING CHART 9 PARTS LISTS

Mainframe, backplate and associated parts 10 404 and 505 components 12 Short chop kit 13 404M and 505M components (hammers - pre April 2009) 14 404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame latch kit 25 Comer PTO shaft - combined slip and overrun clutch 26 Decals 27 Bondioli & Pavesi PTO Shaft - combined slip and overrun clutch 28 Lower chute kit 30 Castor wheel kit 30 Silage giraffe chute kit 32 Straw giraffe chute kit 33 Rope operated flap kit 34 Strawberry chute kit 35 Internal deflector kit 36 Hose kit - lower chute 36 Vertical hose adaptor kit 37 Swivelling giraffe chute kit 38 Hydraulic giraffe rotation kit 39 Hydraulic flap kit 40 Flexible deflector kit 41 Drum cut-out guard kit 41

1

Page 6: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

404 404M 4040 505 505M 5050

Width - chutes closed 1.98m 1.98m 2.00m 1.98m 1.98m 2.00m

Width - operating 2.06m 2.06m 2.48m 2.13m 2.13m 2.48m

Operating width with Giraffe Chute 2.28m 2.28m 2.64m 2.28m 2.28m 2.76m

Length 2.30m 2.3m 2.30m 2.30m 2.3m 2.30m

Height lowered * 2.10m 2.10m 2.10m 2.38m 2.38m 2.38m

Drum diameter 1.57m 1.57m 1.57m 1.83m 1.83m 1.83m

Upper chute discharge height * 1.09m 1.09m 1.14m 1.09m 1.09m 1.14m

Lower chute discharge height * 0.4m 0.4m 0.4m 0.4m 0.4m 0.4m

Straw Giraffe chute height * 1.84m 1.84m 1.84m 1.84m 1.84m 1.84m

Unladen weight 583kg 647kg 633kg 675kg 737kg 725kg

Tractor power required 37kW 37kW 45kW 37kW 37kW 45kW

Sound Power Level 93dbA 93dbA 93dbA 93dbA 93dbA 93dbA

Specifications

* Heights listed are with the machine on the ground. When operating these heights can be increased by up to 1m depending on the tractor to which the machine is attached.

EXPLANTAION OF PICTOGRAMS

2

Allow rotor to stop before removing blockage with tool provided

Please read instruction book before using the machine.

Blockage removal tool

Page 7: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

SAFETY

In addition to the standard safety guidelines listed at the beginning of this handbook, the following special safety items apply to the

Tomahawk.

1 NEVER put your hands inside the delivery chutes. In the event of a blockage, clear it using the tool provided (stored across the top

of the rotor bearing housing). First, stop the engine, remove the key, disengage the PTO and wait for the rotor to come to rest.

2 NEVER enter the drum unless the machine Is resting on the ground, the engine stopped, the key removed, the PTO disengaged and the rotor come to

rest.

3 Never insert anything inside the flaps or drum while the machine is running.

4 Do not allow anyone to ride on the machine or tractor linkage.

5 Do not allow persons or animals to stand in front of the outlet chutes whilst the machine is running.

6 Never put your hand over a hydraulic leak. Oil under pressure may enter the blood stream.

7 The shredding of dusty or mouldy material can cause dust having adverse health effects. Operator exposure to such conditions should be avoided where possible. When circumstances prevent this, either use a tractor with a suitable forced air cab filtration system or use an adequate respirator. Respirators must comply with the relevant Standard and be approved by the Safety Inspectorate. Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequate.

8 If a hydraulic top link is used, ensure that the top of the Tomahawk is clear of the cab with the machine fully raised and the top link in the fully contracted position.

9 When lifting the machine on the three point linkage, always check the clearance between the upper front of the Tomahawk and the rear of the cab, particularly the window if it is open, as the machine is lifted.

10 If the machine is to be lifted by means other than the standard 3 point linkage then it should be lifted using the loop provided on the top of the machine. When lifting the machine it will hang with the drum horizontal. Upon lowering the rear of the frame will touch the floor first and the machine will tilt forwards until the front foot of the frame touches the floor.

LEFT AND RIGHT HAND In this Handbook and Parts List, the terms Right and Left Hand apply to the machine when viewed looking towards the rear of the tractor. USE OF THE TOMAHAWK

Tomahawk 404 and 505 straw models are designed to shred round bales of dry straw and hay only. Tomahawk 404M and 505M hammer mill models are designed to chop round bales of dry straw and hay only. Tomahawk 4040 and 5050 silage models are designed to chop round bales of straw, hay, silage and roots.

Optional chutes available are: 1 Low level chute on the left hand side, suitable only for dry materials (standard on 404 / M and 505 / M models). 2 Giraffe high level straw chute, suitable only for dry materials. 3 Giraffe high level silage chute, (only available

on 4040 and 5050 models) suitable for all materials the machine is designed to handle.

The various delivery options are shown in Figs. 1 - 3.

Fig. 1 Standard machine Fig. 2 Silage Giraffe

Fig. 3 Straw Giraffe

3

Page 8: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Material can be delivered from two chutes simultaneously or from one chute at a time. By fitting the optional high level straw or silage Giraffe Chute, material can be discharged over gates or barriers etc. The extra discharge height is also useful when it is necessary to spread over a greater distance. Where equipped with a right hand silage chute (4040 and 5050 models only) and it is necessary to deliver material over a substantial distance, the hinged plate fitted in the chute base may be swung up into a hor-izontal position to act as a deflector - as shown in fig-ure 3. The machine must never be run with either of the two chute blanking plates removed unless the correct chute is fitted onto the aperture in question. Unapproved chute modifications should not be carried out, otherwise Safety Regulations may be infringed. PREPARATION OF THE TRACTOR The PTO power required to drive the Tomahawk is typically about 45KW (60 HP). However, the suitability of any particular tractor will depend upon, a) the strength/capacity of the 3 point linkage, b) its stability and c) operating conditions. Front end weights may be considered necessary depending upon circumstances. Castor wheels are available as an optional extra where stability is a particular problem. A Quick Hitch A-Frame built into the machine, so this can be used as an option to the normal 3 point linkage. In either case, stabilisers or adjustable check chains must be fitted. Do not use the A-Frame quick-hitch system if the optional castor wheels are fitted. The normal 3-

point linkage system must be used if castor wheels are attached to the machine.

The machine is designed to use the standard 540 R.P.M. PTO shaft. However speeds of up to 1000 R.P.M may be used if specific circumstances necessitate this. The higher speed will cause an increase in power consumption. The Tomahawk uses the tractor hydraulic system to power the drum rotation motor. A rotational speed of approximately 7 - 10 R.P.M. is required for the shredding of wet material (4040 and 5050 models on-ly). Where the tractor does not incorporate a means controlling the hydraulic flow, it may be necessary to fit a separate flow control valve to achieve the cor-rect drum speed. For dry materials, drum speeds of up to 15 - 20 RPM may be used to improve the feed rate if necessary. The hydraulic motor requires a double acting spool valve or a single acting valve with an unrestricted return. Whichever is used, the hydraulic supply must be independent of the 3 point linkage. Some tractors may require a separate linkage isolating valve to achieve this. If a hydraulic top link is used then an additional valve will be required to operate it. FITTING THE MACHINE ONTO THE TRACTOR Unbolt the round metal guard from the front of the main shaft bearing housing and fit the slip clutch end

of the PTO shaft onto the machine. Ensure the clamp bolts are tightened fully, check that there is no free play on the splines of the shaft otherwise damage will occur. Refit the metal guard. These bale shredders are designed for use either on the normal category 2, 3 point linkage or on a 'Quick Hitch A Frame'. If the 3 point linkage is to be used, the implement lifting frame and the adjustable upper link should both be in the lower positions. The upper position should be used where the machine is to be mounted on an A Frame. These two positions take into account the height of the A Frame. Fit the machine onto the tractor in the usual manner and fit the stabilisers or tighten the check chains. Using the multi-hole tie bar at the top of the lifting frame, angle the frame such that it is vertical, or leaning away from the tractor. The top link pin should be in the lower of the two holes at this stage. The angle of the machine may be adjusted in use to give the required feed rate. A steeply sloping drum will generally produce a faster feed and vice versa. This adjustment is greatly facilitated by the use of a hydraulic top link. Fit the PTO shaft and with 'Position Control' selected, lift the machine fully on the linkage, continuously checking that the PTO shaft does not come to within 25 mm. (1 inch) of bottoming. With the shaft in its most extended position, there should not be less than half of the original overlap between the sliding members. If necessary, cut the PTO shaft to the correct length. If a hydraulic top link is used, check the PTO for bottoming throughout the full range of adjustment of the top link. Connect the hydraulic hoses into the spool valve connections of the tractor. The connections and valve operation must be such that the drum rotates in an anticlockwise direction when viewed from the rear. This ensures that a) the belt drive operates safely and effectively and that b) the bale is fed into the rotor in the correct manner. In use, the drum rotates, feeding the bale into the rotating blades. The output (and power requirement) can be increased by tilting the machine forwards slightly, thereby increasing the pressure of the bale against the blades. It is essential to get the relationship between the tractor PTO shaft and the Tomahawk splined shaft correct to give a satisfactory PTO shaft life. The correct geometry exists when the angle between the tractor shaft and the PTO shaft is the same as the angle between the Tomahawk splined shaft and the PTO shaft (see Fig. 4). Any significant deviation from this situation will adversely affect the life of the drive line and may cause the machine to vibrate.

4

Page 9: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Fig. 4 Correct PTO Geometry The geometry will vary from one tractor to another but the basic layout is obtained by adjusting the angle of tilt using linkage geometry and height of lift. Once the correct top link lengths/ positions/working heights have been established for a particular tractor, these should always be used when the machine is shredding. OPERATION The Tomahawk will shred string, but putting twine or netwrap through the machine is not recommended as it will eventually be spread on the land and pollute the next crop of silage or hay. The strings or net should be removed from the bale as it is being loaded into the machine. Bales can be loaded into the machine in two ways, using a loader or by hand. If a loader is used, simply load the bale into the drum such that it is fully inserted, but without ramming it against the end plate. It may also be possible to load straw bales by hand with the machine lowered onto the ground. SILAGE (4040 and 5050 models only) Minor adjustments to the machine are required when switching from silage to straw and vice versa as outlined below. Place the locking pin across underneath the end of the lower flap. This prevents the lower on/off flap from being forced open by the pressure of the silage. Remove or fully hinge down the straw plate in the base of the right hand chute. It is essential that the base of the silage delivery chute slopes steeply to prevent blockage. If silage is to be discharged via the giraffe chute, open the blanking disc at the front of the machine by slackening the two wing nuts and sliding it fully towards the tractor (see Fig. 5). This will allow more air into the rotor and ensure more positive delivery. STRAW If it is necessary to use the bottom chute, remove the locking pin from underneath the end of the lower flap so that the flap becomes operational again. If it is necessary to spread the straw over any significant distance from the right hand chute, raise the bottom

hinged plate to a horizontal position (4040 and 5050 models only). On 404M, 4040, 505M and 5050 models close the blanking disc at the front of the rotor (see Fig. 5).

Fig. 5 Blanking Disc Adjustment A large air flow into the front face of the rotor when

straw is being chopped will cause an excessive amount of material to be blown out through the rear of the drum. The feed rate may also be very low. Raise the machine on the linkage until the PTO shaft working geometry described under 'Fitting the Machine onto the Tractor' is obtained. Open the flap on the side(s) to which the shredded straw is to be delivered and adjust the deflector(s) to give the desired spread width. Never run the machine with no flaps open, as a severe blockage and possible damage is liable to occur. Engage the PTO with the tractor engine on low idle and increase the speed rapidly when the clutch has engaged fully. Once the rotor is turning at 540 RPM, operate the spool valve so that the drum starts rotating and shredding is commenced. When it is necessary to stop shredding part way through a bale, always stop the drum rotation a few seconds before the rotor, so that the shredded material in the area around the outside of the rotor has time to be blown clear of the machine. Failure to do this may result in a blockage occurring when the machine is restarted. The length of chop will vary with the condition of the bale. Fresh clean straw will tend to result in a longer chop length than that which is old, slightly damp, weathered or caked together in the bales. The power consumption will also vary with the material being shredded. In general, materials producing a short chop length will require a relatively high power input.

Adjust As Necessary

5

Page 10: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

The length of chop can be adjusted on 404 and 505 models. For a shorter chop length the bearing housing should be moved towards the rear of the machine. This creates a greater overlap between the knife sections on the rotor and the static knife sections in the rotor ring. Conversely a longer chop length is gained by moving the bearing housing towards the front of the machine. To move the bearing housing, loosen the four bearing housing retaining nuts and slide the bearing housing and rotor in the desired direction in the slotted holes, then retighten the nuts. The length of chop can be adjusted on 404M and 505M models by changing the size of screen fitted. A smaller hole diameter creates a finer chop and a bigger hole diameter provides a longer chop. IMPORTANT: The machine is fitted with a slip clutch on the rotor shaft. If this slips repeatedly, it should not be tightened until the machine has been examined to check that there is no fault or blockage. Refer to 'Maintenance' for the correct clutch setting. USE ON THE PUBLIC HIGHWAY If the machine is to be transported along the public highway (any road where the public have access) behind the tractor it will be necessary to comply with local road traffic legislation as the machine is likely to obscure the rear light units of the tractor. Failure to comply with road traffic legislation may lead to prosecution by local law enforcement agencies and could also result in a road traffic accident. MAINTENANCE BLADES When carrying out maintenance work on the blades, wedge the rotor to prevent it from turning. Always keep your hands away from the edges of blades particularly new ones, as they are extremely sharp. A leather glove will give some protection against minor cuts. IMPORTANT: When replacing blade retaining bolts, clean the threaded section and treat with a threadlocking compound. The bolt should be tightened to a torque of 150Nm (112lb/ft). HAMMERS (404M & 505M ONLY) Hammers will wear with use and are designed to give four different cutting surfaces before needing replacing. Before removing the hammers note the size and position of the spacers. Remove the bolt retaining the hammers and either turn them or reposition them using the unused pivot hole. Refit the bolt making sure the spacers and blade bushes are replaced in the correct order. DRUM REMOVAL This operation requires two persons.

To remove the drum, dismantle the belt guards then slacken and remove the belts. Swing the motor assembly around so that it is well clear of the drum and restrain it in that position. Turn the drum so that the large hole in its periphery is at the top. Suspend the drum from the spiral bar inside the hole using a strong rope or chain attached to a fore end loader. Remove the two lower rear drum retainers and roller guards so that is it possible to slide the drum rearwards. Slacken the two bolts holding the top bearing channel in place and carefully remove it, ensuring that the loader is just taking the weight of the drum as the bolts are loosened. Raise the drum slightly and slide it rearwards, away from the machine. Reassembly is a reverse of the above procedure. DRUM MOUNTINGS The lower rollers which support the drum are mounted on eccentric hexagonal bosses - see Fig. 6. By rotating these bosses, it is possible to centralise the drum and adjust the clearance between the drum and back plate at the bottom. The roller at the top of the drum can be adjusted by moving the channel in its slots. No adjustment is normally required as the rollers are correctly positioned during factory assembly. The clearance between the drum and back plate should be 10 - 15mm.

Fig. 6 Eccentric Drum Mountings

SCREEN REPLACEMENT (404M & 505M ONLY) Undo the six bolts retaining the screen to the back plate. Rotate and slide the screen towards the rear of

the machine until it clears the rotor. Select the screen to give the desired chop length and fit in the reverse order of the above.

6

Page 11: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

ROTOR REMOVAL First, remove the drum and as described previously. Undo the eight bolts securing the rotor sealing ring / screen and lower segment to the housing assembly and remove. Suspend the rotor from a lifting device so that it can be removed safely. Wedge the rotor to prevent rotation and unscrew the bolt in the centre of the rotor. The rotor is located on a taper and will usually require a sharp blow to be administered to the end of the shaft to dislodge it. Care should be taken not to damage the tapped hole in the rear of the shaft. Refitting is a reverse of the above PTO SHAFT Check once a week that the clamp bolts on the rotor shaft are tight and that there is no free play on the splines. SLIP CLUTCH If the clutch slips repeatedly for no apparent reason, it should be adjusted as follows. 1. Remove the large metal guard fitted over the clutch. 2. Insert a piece of wood through the top discharge chute and position it such that it prevents the rotor from turning. 3. Insert a steel bar through the rear PTO yoke and use a spring balance to obtain the correct torque setting. The clutch should just slip at a torque of 1200 Nm (900 lb.ft.) - equal to a force of 1200N at 1 metre (300 lb. at 3 feet) from the centre of the yoke. Adjust the clutch as necessary using the eight spring loaded clamp bolts. If the clutch linings show signs of damage or excessive wear, they should be replaced. When new they are 3mm (1/8") thick. BELT ADJUSTMENT The belt tension should be sufficient for slip not to occur, but over tightening should be avoided. Tensioning is carried out by means of an adjuster attached to the motor bracket. If the belts slip persistently, check that the drum is not fouling on the back plate.

If the belts turn over in their grooves or appear to run out of alignment, the position of the motor pulleys should be adjusted by means of the large nuts on the threaded pivot shaft.

LUBRICATION A good quality semi-solid grease should be applied to the following grease points: These frequencies are based on typical daily use for bedding purposes. Continuous use for special applications may necessitate more frequent lubrication.

STATIONARY USE

When used as a stationary machine it should always be attached to the power source to prevent separation of the drive shaft. If it is necessary for the operator to be anywhere other than on the tractor seat, then means must be provided to stop the tractor from the operating position. If the Tomahawk is to be installed as a permanent stationary machine it is subject to the regulations which apply to stationary machinery. The person installing the machine along with its power source is responsible for ensuring the installation complies with all relevant legislation. DISPOSAL At the end of the machine’s working life, the method of disposal must be within the legislation laid down by the local authority or the National Environment Agency. The machine is composed of ferrous materials, synthetic paints and rubber compounds.

7

Greasing / Oil See Separate Chart

PTO and Clutch Lubricate as Chart, Dismantle Clutch at Start of Season

Main Rotor Shaft Bearing Housing

Weekly

PTO Shaft Joints 2 Weeks

PTO Shaft Sliding Members

2 Weeks

Motor Housing Pivot Shaft

Monthly

PTO Guard Bearings Monthly

Page 12: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

8

OPTIONAL EXTRAS CASTOR WHEELS The castor wheels fit onto the rear of the mainframe and socket into brackets permanently attached onto the machine. For parking purposes, the machine is raised just clear of the ground and the wheel assemblies removed. The Tomahawk is then lowered onto the ground and parked in a similar manner to a standard machine. This is indicated in Fig. 7.

Never park the Tomahawk on a raised support with the castor wheels still attached. Never use a quick-hitch A-Frame in conjunction with a castor wheel kit. The loading on the tractor linkage is such that the

latch may become detached with a serious risk of personal injury.

Fig. 7 Optional Castor Wheels

The castor pivot shafts should be greased once a week with a good quality semisolid grease. The tyres should be inflated to a pressure not exceeding 89 psi (6.25 bar).

LEFT HAND (LOWER) CHUTE This option provides the chute, on/off flap, deflector and control linkage. In the event of the Lower Chute being removed, the machine must not be operated without the blanking plate being bolted securely in place.

GIRAFFE CHUTE Two Giraffe chute options are available: a) A silage chute suitable for all types of material (see Fig.2). b) A straw chute suitable for dry materials where a greater discharge height/distance is required (see Fig.3). Included in both kits are the deflector, on/off flap and operating linkage.

In the event of the Giraffe Chute being removed, the machine must not be operated without the blanking plate being bolted securely in place. The flap pivot bar and operating linkage should not be removed until the engine has been

switched off, the PTO disengaged and the rotor come to rest. DRUM EXTENSION This is a factory fitted option and it is intended only for holding bales of straw. Where the Tomahawk Silage Feeder (4040 & 5050) equipped with a drum extension is also used for feeding silage, only one bale of silage should be loaded in the machine at any time.

Page 13: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Symptom Fault Possible Solutions

Drum does not turn

Hydraulic connections to tractor faulty or not connected

Belt slack Drum fouling back plate Motor not turning Rollers seized Material jammed between drum and back plate/shield Bale out of shape

Rectify Tighten belt Adjust drum away from back plate using eccentric adjusters Check connections and tractor hydraulics. Check that motor turns by hand with belt slack and hoses disconnected. If motor is seized, reverse flow to release. Consult your dealer if this fails Replace bearings or complete rollers Clear material and adjust drum further from back plate if problem continues Check belt tension

Slow discharge

Blades blunt or worn Insufficient pressure between bale and rotor Drum speed too slow Drum rotating in wrong direction Rotor not close enough to face of bale Bale not turning in drum Rotor speed low Bale jammed in drum or not feeding into rotor

Hammers / blades worn (404M & 505M only)

Sharpen or replace blades. Blade condition is critical for performance Tilt drum at steeper angle - shorten top link Consult dealer for advice if hydraulic flow cannot be controlled using tractor valve See handbook for recommended speeds Reverse hose connections Slacken retaining bolts and slide bearing housing/rotor towards bale. Check rotation by hand before turning under power Fit bale grippers in drum Check that slip clutch is not slipping - indicated by hot clutch assembly Check tractor tachometer or simply increase engine speed (try 1000rpm PTO if necessary) Remove bale grippers if fitted, peel layer off outside of bale before loading

Turn or replace worn hammers

Replace blades

Poor delivery from Giraffe Chute

Rotor speed low See above - Rotor Speed Low

High power consumption

Excess pressure of bale upon rotor Blunt blades causing long material to hang on rotor

Lengthen top link Sharpen knife sections

Rotor won't start Bale jammed hard against rotor Clutch setting too low

Lower machine, lengthen top link and rotate drum one or two turns Check setting and adjust

Insufficient de-livery from bot-tom chute when both chutes are

Drum speed too low Increase hydraulic flow rate Check belt tension etc Consult dealer regarding motor size. It may be possible to fit a faster motor

TOMAHAWK FAULT FINDING CHART

9

Page 14: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404 / 4040 505 / 5050 Qty Associated Parts Part Number Qty 1 Backplate Welded Assy SC1850 SC1950 1 Bolt M12 x 25 Cup Square FAS9282P 8 Locknut M12 FAS2334 8 Bolt M10 x 25 Cup Square FAS9262P 4 Locknut M10 FAS2333 4 2 Lower Wheel Assy - Spindle SC1044 SC1044 2 Spring Washer M16 FAS2356P 2 Threaded Spindle SC1036 SC1036 2 Plain Nut M16 FAS2305P 2 Lower Bearing Mounting Bush SC1006 SC1006 2 Brg & Ring Assy Less Bush SC1014 SC1014 2 Bearing 6307 2RS BRG1038 BRG1038 2 Tyre SC1007 SC1007 2 3 Lower Wheel Assy - Bolt SC1051 SC1051 2 Setscrew M16 x 50 FAS2705P 2 Lower Bearing Mounting Bush SC1006 SC1006 2 Spring Washer M16 FAS2356P 2 Brg & Ring Assy Less Bush SC1014 SC1014 2 Bearing 6307 2RS BRG1038 BRG1038 2 Tyre SC1007 SC1007 2 4 Mainframe SC1200 SC1300 1 Grease Nipple 1/4” BSF BRG5004 1 5 Drum Retainer R.H. SC1356 SC1356 1 Setscrew M16 x 60 FAS2707P 1 Plain Nut M16 FAS2305P 1 6 Roller Guard R.H. SC1202 SC1202 1 Bolt M12 x 35 Cup Square FAS9284P 2 Locknut M12 FAS2334 2

10

MAINFRAME, BACKPLATE AND ASSOCIATED PARTS

Page 15: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404 / 4040 505 / 5050 Qty Associated Parts Part Number Qty 7 Adjustable Link SC1215 SC1215 1 Bolt M20 x 50 FAS9730P 1 Locknut M20 FAS2336 1 Adjustable Link Pin SC1293 1 Spring Tension Pin 8 x 40 FAS4131 1 Lynch Pin 8mm FAS6102 1 8 PTO Support SC1389 SC1389 1 Setscrew M10 x 25 FAS2654P 1 Locknut M10 FAS2333 1 9 A Frame SC1214 SC1214 1 Bolt M20 x 60 FAS9732P 2 Locknut M20 FAS2336 2 Clevis A Frame SC1478 SC1478 1 Bolt M20 x 60 FAS9732P 2 Locknut M20 FAS2336 2 10 Where A Frame SC1214 Is Fitted Link Pin c/w Nut & Washer TRM0731 TRM0731 2 Spring Washer 1” FAS2378P FAS2378P 2 Plain Nut M24 x 1.5 Fine FAS4708P FAS4708P 2 Where Clevis A Frame SC1478 Is Fitted Lift Pin MB2502 MB2502 2 Lynch Pin 11mm FAS6105 FAS6105 2 11 Blockage Removal Tool SC1247 SC1247 1 12 PTO Guard SC1139 SC1139 1 Plain Washer M10 Form G FAS2344GP 2 Locknut M10 FAS2333 2 KIT Lower Chute Blanking Plate SC1399 SC1399 1 (Comprising Items 13 - 15) 13 Flap Pivot Bar SC1216 SC1216 2 Setscrew M8 x 20 FAS2627P 2 Locknut M8 FAS2332 2 14 Lower Flap Locking Pin SC1230 SC1230 1 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 15 Lower Chute Blanking Plate SC1805 SC1805 1 Setscrew M8 x 35 FAS2631P 2 Plain Nut M8 FAS2302P 2 16 Roller Guard L.H. SC1203 SC1203 1 Bolt M12 x 35 Cup Square FAS9284P 2 Locknut M12 FAS2334 2 17 Drum Retainer L.H. SC1355 SC1355 1 Setscrew M16 x 60 FAS2707P 1 Plain Nut M16 FAS2305P 1 18 Lower Belt Guard SC1204 SC1204 1 Setscrew M10 x 25 FAS2654P 2 Spring Washer M10 FAS2354P 2 Plain Washer M10 FAS2344P 2 KIT Giraffe Chute Blanking SC1398 SC1450 1 (Comprising Items 13, 19 And 20) 19 Blanking Plate - Giraffe SC1812 SC1812 1 Bolt M10 x 200 FAS2073P 1 Locknut M10 FAS2333 1 Bolt M8 x 20 Cup Square FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 20 Backplate Stiffener SC1229 SC1307 1 Setscrew M10 x 25 FAS2654P 2 Locknut M10 FAS2333 2

11

Page 16: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404 505 Qty Associated Parts Part Number Qty Bearing Housing & Shaft Assembly SC1390 SC1390 1 (Comprising Items 1 - 5) 1 Shaft Retainer Nut SC1394 SC1394 1 2 Ball Bearing 6211RS BRG1073 BRG1073 2 3 Bearing Spacer SC1393 SC1393 1 4 Bearing Housing SC1391 SC1391 1 Grease Nipple 1/4” BSF BRG5004 1 5 Rotor Shaft HT (20 Spline) SC1392 SC1392 1 6 Bearing Housing Bolts SC1260 SC1260 2 Washer 40 x 13 x 5.0 FAS2399P 4 Locknut M12 FAS2334 4 Rotor Complete Less Shaft SC1080 SC1080 1 (Comprising Items 7 - 11) 7 Rotor Less Shaft SC1066 SC1066 1 Key 1/2” x 5/16” x 85mm FAS8115 1 Washer 51 x 20 x 10 FAS2409P 1 Setscrew M20 x 40 FAS2728P 1 8 Knife Section - Rotor SC1100 SC1100 40 Setscrew M8 x 20 FAS2627P 64 Setscrew M8 x 35 FAS2631P 8 Plain Nut M8 FAS2302P 16 Locknut M8 FAS2332 72 Knife Section - Rotor Ring SC1100 SC1100 36 Setscrew M8 x 20 FAS2627P 72 Locknut M8 FAS2332 72

12

404 AND 505 COMPONENTS

Page 17: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404 505 Qty Associated Parts Part Number Qty 9 Blade - Single Bend SC1012 SC1012 2 10 Blade - Double Bend SC1013 SC1013 2 11 Wind Paddle SC1030 SC1030 4 Special Bolt H.T. M10 x 42 SC1194 16 Locknut M10 FAS2333 16 12 Rotor Ring Removable SC1601 SC1703 1 Bolt M10 x 20 Cup Square FAS9261P 6 Bolt M10 x 25 Cup Square FAS9262P 2 Locknut M10 FAS2333 8 KIT Straw Chute SC1851 SC1951 1 (Comprising Items 13 - 22) 13 On/Off Flap - Straw SC1853 SC1853 1 14 Linkage Boss Plate SC1814 SC1814 1 Bolt M8 x 20 Cup Square FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 15 Flap Pivot Bar SC1216 SC1216 1 Setscrew M8 x 16 FAS2625P 1 Locknut M8 FAS2332 1 16 Flap Link SC1209 SC1209 1 Setscrew M12 x 30 FAS2678P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 17 Handle - Silage Outlet SC1802 SC1802 1 Bolt M12 x 110 FAS9692P 1 Locknut M12 FAS2334 1 Setscrew M10 x 20 FAS2652P 2 Locknut M10 FAS2333 2 18 Straw Chute Welded Assy SC1852 SC1952 1 Bolt M10 x 25 Cup Square FAS9262P 4 Bolt M10 x 20 Cup Square FAS9261P 3 Plain Washer M10 FAS2344P 4 Locknut M10 FAS2333 7 19 Straw Deflector SC1704 SC1704 1 Setscrew M12 x 25 FAS2677P 1 Disc Spring 34 x 12.2 x 1.5 SPR7012 2 Locknut M12 FAS2334 1 20 Deflector Backing Strip SC1045 SC1045 1 Bolt M8 x 25 Cup Square FAS9242P 2 Locknut M8 FAS2332 2 21 Deflector Strip SC1041 SC1041 1 22 Straw RH Chute Extension SC1976 SC1976 1 Bolt M8 x 20 Cup Square FAS9241P 4 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 4

SHORT CHOP KIT KIT Short Chop - 404 & 505 SC1099 SC1099 (Comprising Item 23 (Not Pictured) c/w Associated Components) 23 Knife Section SC1100 SC1100 14 Setscrew M8 x 35 FAS2631P 28 Plain Nut M8 FAS2302P 56

13

Page 18: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404M 505M Qty Associated Parts Part Number Qty Bearing Housing Assembly SC1390 SC1390 1 (Comprising Items 1 - 5) 1 Nut SC1394 SC1394 1 2 Ball Bearing 6211RS BRG1073 BRG1073 2 3 Bearing Spacer SC1393 SC1393 1 4 Bearing Housing SC1391 SC1391 1 Grease Nipple 1/4” BSF BRG5004 1 5 Rotor Shaft HT (20 Spline) SC1392 SC1392 1 6 Bearing Housing Bolts SC1260 SC1260 2 Washer 40 x 13 x 5.0 FAS2399P 4 Locknut M12 FAS2334 4 7 Rotor Guard Lower SC1809 SC1809 1 Plain Washer M10 FAS2344P 4 Locknut M8 FAS2332 4 8 Rotor Guard Upper SC1808 SC1808 1 Plain Washer M12 Form G FAS2345GP 2 Wing Nut M12 FAS1392 2 Hammer Mill Rotor Assembly SC1658 SC1658 1 (Comprising Items 9 - 18) 9 27mm Spacer SC1667 SC1667 4 10 10mm Spacer SC1666 SC1666 4 11 12mm Spacer SC1665 SC1665 8 12 17mm Spacer SC1656 SC1656 4 13 Hammer Bush SC1654 SC1654 16 14 Hammer SC1672 SC1672 16 Bolt M20 x 150 FAS9743P 8 Spring Washer M20 FAS2357P 8

404M AND 505M COMPONENTS (HAMMERS)

14

Page 19: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404M 505M Qty Associated Parts Part Number Qty 15 Blade - Double Bend SC1013 SC1013 2 16 Blade - Single Bend SC1012 SC1012 2 17 Rotor Bare - Hammer Mill SC1671 SC1671 1 Key 1/2” x 5/16” x 85mm FAS8115 1 Washer 51 x 20 x 10 FAS2409P 1 Setscrew M20 x 40 FAS2728P 1 18 Wind Paddle - Mill Rotor SC1659 SC1659 4 Special HT Bolt M10 x 42 SC1194 16 Locknut M10 FAS2333 16 19 Screen - 21mm Dia. Holes SC1660 SC1660 1 404 Screen - 10mm Dia. Holes SC1674 SC1674 opt Bolt M10 x 20 Cup Square FAS9261P 4 Screen - 13mm Dia. Holes SC1673 SC1673 opt Locknut M10 FAS2333 4 Screen - 15mm Dia. Holes SC1676 SC1676 opt Screen - 18mm Dia. Holes SC1695 SC1695 opt 505 Screen - 28mm Dia. Holes SC1677 SC1677 opt Bolt M10 x 20 Cup Square FAS9261P 6 Screen - 36mm Dia. Holes SC1661 SC1661 opt Locknut M10 FAS2333 6 Screen - 120 x 40mm Slots SC1662 SC1662 opt 20 Lower Ring Segment SC1651 SC1761 1 Bolt M10 x 25 Cup Square FAS9262P 2 Bolt M10 x 20 Cup Square FAS9261P 2 Locknut M10 FAS2333 4 KIT Straw Chute SC1851 SC1951 1 (Comprising Items 21 - 30) 21 On/Off Flap - Straw SC1853 SC1853 1 22 Linkage Boss Plate SC1814 SC1814 1 Bolt M8 x 20 Cup Square FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 23 Flap Pivot Bar SC1216 SC1216 1 Setscrew M8 x 16 FAS2625P 1 Locknut M8 FAS2332 1 24 Flap Link SC1209 SC1209 1 Setscrew M12 x 30 FAS2678P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 25 Handle - Silage Outlet SC1802 SC1802 1 Bolt M12 x 110 FAS9692P 1 Locknut M12 FAS2334 1 Setscrew M10 x 20 FAS2652P 2 Locknut M10 FAS2333 2 26 Straw Chute Welded Assy SC1852 SC1952 1 Bolt M10 x 25 Cup Square FAS9262P 4 Bolt M10 x 20 Cup Square FAS9261P 3 Plain Washer M10 FAS2344P 4 Locknut M10 FAS2333 7 27 Straw Deflector SC1704 SC1704 1 Setscrew M12 x 25 FAS2677P 1 Disc Spring 34 x 12.2 x 1.5 SPR7012 2 Locknut M12 FAS2334 1 28 Deflector Strip SC1041 SC1041 1 29 Deflector Backing Strip SC1045 SC1045 1 Bolt M8 x 25 Cup Square FAS9242P 2 Locknut M8 FAS2332 2 30 Straw RH Chute Extension SC1976 SC1976 1 Bolt M8 x 20 Cup Square FAS9241P 4 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 4

15

Page 20: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404M 505M Qty Associated Parts Part Number Qty Bearing Housing Assembly SC1390 SC1390 1 (Comprising Items 1 - 5) 1 Nut SC1394 SC1394 1 2 Ball Bearing 6211RS BRG1073 BRG1073 2 3 Bearing Spacer SC1393 SC1393 1 4 Bearing Housing SC1391 SC1391 1 Grease Nipple 1/4” BSF BRG5004 1 5 Rotor Shaft HT (20 Spline) SC1392 SC1392 1 6 Bearing Housing Bolts SC1260 SC1260 2 Washer 40 x 13 x 5.0 FAS2399P 4 Locknut M12 FAS2334 4 7 Rotor Guard Lower SC1809 SC1809 1 Plain Washer M10 FAS2344P 4 Locknut M8 FAS2332 4 8 Rotor Guard Upper SC1808 SC1808 1 Plain Washer M12 Form G FAS2345GP 2 Wing Nut M12 FAS1392 2 Mill Rotor Assembly c/w Knives SC1756 SC1756 1 (Comprising Items 9 - 15) 9 Rotor Blade SC1689 SC1689 40 10 Blade Bush Mill Rotr - 20.5mm SC1753 SC1753 40 11 Bush Mill Rotor - 11mm SC1754 SC1754 8 M12 x 170 Skt Hd Scw 12.9 FAS9558 8 Spring Washer 1/2” FAS2374P 8 Washer 40 x 13 x 5 FAS2399P 8

404M AND 505M COMPONENTS (BLADES)

16

Page 21: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404M 505M Qty Associated Parts Part Number Qty 12 Blade - Double Bend SC1013 SC1013 2 13 Blade - Single Bend SC1012 SC1012 2 14 Mill Rotor Bare SC1755 SC1755 1 Key 1/2” x 5/16” x 85mm FAS8115 1 Washer 51 x 20 x 10 FAS2409P 1 Setscrew M20 x 40 FAS2728P 1 15 Wind Paddle Mill Rotor SC1699 SC1699 4 Special HT Bolt M10 x 42 SC1194 16 Locknut M10 FAS2333 16 16 Screen - 21mm Dia. Holes SC1660 SC1660 1 404 Screen - 10mm Dia. Holes SC1674 SC1674 opt Bolt M10 x 20 Cup Square FAS9261P 4 Screen - 13mm Dia. Holes SC1673 SC1673 opt Locknut M10 FAS2333 4 Screen - 15mm Dia. Holes SC1676 SC1676 opt Screen - 18mm Dia. Holes SC1695 SC1695 opt 505 Screen - 28mm Dia. Holes SC1677 SC1677 opt Bolt M10 x 20 Cup Square FAS9261P 6 Screen - 36mm Dia. Holes SC1661 SC1661 opt Locknut M10 FAS2333 6 Screen - 120 x 40mm Slots SC1662 SC1662 opt 17 Lower Ring Segment SC1651 SC1761 1 Bolt M10 x 25 Cup Square FAS9262P 2 Bolt M10 x 20 Cup Square FAS9261P 2 Locknut M10 FAS2333 4 KIT Straw Chute SC1851 SC1951 1 (Comprising Items 18 - 27) 18 On/Off Flap - Straw SC1853 SC1853 1 19 Linkage Boss Plate SC1814 SC1814 1 Bolt M8 x 20 Cup Square FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 20 Flap Pivot Bar SC1216 SC1216 1 Setscrew M8 x 16 FAS2625P 1 Locknut M8 FAS2332 1 21 Flap Link SC1209 SC1209 1 Setscrew M12 x 30 FAS2678P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 22 Handle - Silage Outlet SC1802 SC1802 1 Bolt M12 x 110 FAS9692P 1 Locknut M12 FAS2334 1 Setscrew M10 x 20 FAS2652P 2 Locknut M10 FAS2333 2 23 Straw Chute Welded Assy SC1852 SC1952 1 Bolt M10 x 25 Cup Square FAS9262P 4 Bolt M10 x 20 Cup Square FAS9261P 3 Plain Washer M10 FAS2344P 4 Locknut M10 FAS2333 7 24 Straw Deflector SC1704 SC1704 1 Setscrew M12 x 25 FAS2677P 1 Disc Spring 34 x 12.2 x 1.5 SPR7012 2 Locknut M12 FAS2334 1 25 Deflector Strip SC1041 SC1041 1 26 Deflector Backing Strip SC1045 SC1045 1 Bolt M8 x 25 Cup Square FAS9242P 2 Locknut M8 FAS2332 2 27 Straw RH Chute Extension SC1976 SC1976 1 Bolt M8 x 20 Cup Square FAS9241P 4 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 4

17

Page 22: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 4040 5050 Qty Associated Parts Part Number Qty Bearing Housing & Shaft Assembly SC1390 SC1390 1 (Comprising Items 1 - 5) 1 Shaft Retainer Nut SC1394 SC1394 1 2 Ball Bearing 6211RS BRG1073 BRG1073 2 3 Bearing Spacer SC1393 SC1393 1 4 Bearing Housing SC1391 SC1391 1 Grease Nipple 1/4” BSF BRG5004 1 5 Rotor Shaft HT (20 Spline) SC1392 SC1392 1 6 Bearing Housing Bolts SC1260 SC1260 2 Washer 40 x 13 x 5.0 FAS2399P 4 Locknut M12 FAS2334 4 7 Rotor Guard Lower SC1809 SC1809 1 Plain Washer M10 FAS2344P 4 Locknut M8 FAS2332 4 8 Rotor Guard Upper SC1808 SC1808 1 Bolt M12 x 25 Cup Square FAS9282P 2 Plain Washer M12 Form G FAS2345GP 2 Wing Nut M12 FAS1392 2 9 Guard Ring SC1813 SC1813 1 Setscrew M8 x 16 FAS2625P 5 Locknut M8 FAS2332 5

18

4040 AND 5050 COMPONENTS

Page 23: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 4040 5050 Qty Associated Parts Part Number Qty Silage Rotor c/w Blades SC1117 SC1117 1 (Comprising Items 10 - 12) 10 Silage Rotor Bare SC1225 SC1225 1 Key 1/2” x 5/16” x 85mm FAS8115 1 Washer 51 x 20 x 10 FAS2409P 1 Setscrew M20 x 40 FAS2728P 1 11 Knife Section Thick / Long SC1220 SC1220 10 Setscrew M8 x 25 FAS2629P 20 Hardfaced Knife Section SC1280 SC1280 opt Locknut M8 FAS2332 20 12 Silage Rotor Blade SC1105 SC1105 6 Bolt M12 x 25 Cup Square FAS9282P 18 Locknut M12 FAS2334 18 13 Ring Raised Section SC1823 SC1908 1 Bolt M10 x 20 Cup Square FAS9261P 6 Bolt M10 x 25 Cup Square FAS9262P 2 Locknut M10 FAS2333 8 KIT Silage Chute 4040 SC1854 SC1954 1 (Comprising Items 14 - 22) 14 On/Off Flap Silage SC1856 SC1856 1 15 Linkage Boss Plate SC1814 SC1814 1 Bolt M8 x 20 Cup Square FAS9241P 2 Plain Washer M8 FAS2343P 2 Locknut M8 FAS2332 2 16 Flap Pivot Bar SC1216 SC1216 1 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 17 Flap Link SC1209 SC1209 1 Setscrew M12 x 30 FAS2678P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 18 Handle - Silage Outlet SC1802 SC1802 1 Bolt M12 x 110 FAS9692P 1 Locknut M12 FAS2334 1 Setscrew M10 x 20 FAS2652P 2 Locknut M10 FAS2333 2 19 Silage Chute Welded Assy SC1855 1 Bolt M10 x 25 Cup Square FAS9262P 3 Bolt M10 x 20 Cup Square FAS9261P 3 Plain Washer M10 FAS2344P 3 Locknut M10 FAS2333 6 SC1955 1 Bolt M10 x 25 Cup Square FAS9262P 4 Bolt M10 x 20 Cup Square FAS9261P 3 Plain Washer M10 FAS2344P 4 Locknut M10 FAS2333 7 20 Hinged Plate SC1239 SC1239 1 Straw Plate Pin SC1152 1 ‘R’ Pin 3mm FAS6003P 1 21 Hinged Plate Pivot Pin SC1238 SC1238 1 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 22 Deflector - Curved SC1177 SC1177 1 Bolt M12 x 25 Cup Square FAS9282P 1 Setscrew M12 x 25 FAS2677P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 6 Wing Nut M12 FAS1392 1 Locknut M12 FAS2334 2

19

Page 24: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404 / 4040 505 / 5050 Qty Associated Parts Part Number Qty 1 Guard - 380mm Square Mesh SC1518 1 Setscrew M12 x 30 FAS2678P 2 Guard - 450mm Square Mesh SC1102 1 Locknut M12 FAS2334 2 Guard - 185mm Square Mesh SC1244 opt Guard - 220mm Square Mesh SC1306 opt Guard - 300mm Extension SC1385 SC1323 opt Guard - Plastic Mesh Kit SC1366 SC1320 opt 2 Spring SPR4416 SPR4416 2 3 Guard Spring Handle SC1040 SC1040 2 KIT Extension Drum 300mm Bolted SC1840 SC1917 opt (Comprising Items 4 - 8 And 13) KIT Extension Drum 600mm Bolted SC1841 SC1914 opt (Comprising Items 4 - 8 And 13) KIT Extension Drum 900mm Bolted SC1843 opt (Comprising Items 4 - 8 And 13) KIT Extension Drum 1200mm Bolt’d SC1531 opt (Comprising Items 4 - 8 And 13) 4 Drum Extension - 300mm SC1838 SC1918 opt Setscrew M10 x 25 FAS2254P 20 Drum Extension - 600mm SC1839 SC1913 opt Plain Washer M10 FAS2344P 40 Drum Extension - 900mm SC1842 opt Locknut M10 FAS2333 20 Drum Extension - 1200mm SC1530 opt

20

DRUM, GUARD AND ASSOCIATED PARTS

Page 25: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 404 / 4040 505 / 5050 Qty Associated Parts Part Number Qty Twin Roller Mounting Bracket SC1362 SC1362 opt (Comprising Items 5 - 8) 5 Twin Roller Bracket SC1364 SC1364 1 Grease Nipple 1/4” BSF BRG5004 1 6 Pivot Pin SC1365 SC1365 1 Spring Tension Pin 8 x 30 FAS4130 2 7 Twin Roller Channel SC1363 SC1363 1 Strengthener Drum Mtng. SC1031 2 Bolt M16 x 60 Structural FAS9707P 2 Locknut M16 FAS2305 2 Setscrew M12 x 80 FAS2688P 1 Plain Nut M12 FAS2304P 1 8 Brg & Ring Assy Less Bush SC1014 SC1014 (Single Roller) 1 (Double Roller) 2 Bearing 6307 2RS BRG1038 BRG1038 Tyre (Ring) SC1007 SC1007 9 Spacer Top Drum Mounting SC1222 SC1222 1 Top Drum Mtng. (Single) c/w Tyre SC1221 SC1221 1 (Comprising Items 8 And 10) 10 Top Drum Mounting SC1212 SC1212 1 Strengthener Drum Mtng. SC1031 2 Bolt M16 x 60 Structural FAS9707P 2 Locknut M16 FAS2305 2 Setscrew M12 x 80 FAS2688P 1 Plain Nut M12 FAS2304P 1 KIT Standard Drum 1250mm Long SC1837 SC1919 1 (Comprising Items 8, 10 And 11) KIT Extended Drum 1550mm Long SC1615 SC1707 opt (Comprising Items 5 - 8, 11 And 13) KIT Extended Drum 1850mm Long SC1616 SC1708 opt (Comprising Items 5 - 8, 11 And 13) KIT Extended Drum 2000mm Long SC1715 opt (Comprising Items 5 - 8, 11 And 13) KIT Extended Drum 2450mm Long SC1508 opt (Comprising Items 5 - 8, 11 And 13) KIT Extended Drum 2780mm Long SC1716 opt (Comprising Items 5 - 8 And 11) 11 Drum - 1250mm Long SC1807 SC1902 1 Drum - 1550mm Long SC1825 SC1909 opt Drum - 1850mm Long SC1826 SC1910 opt Drum - 2000mm Long SC1714 opt Drum - 2450mm Long SC1510 opt Drum - 2780mm Long SC1720 opt 12 Serrated Bale Grip SC1146 SC1146 1 Setscrew M10 x 30 FAS2655P 3 Locknut M10 FAS2333 3 13 Frame Extension SC1246 SC1246 opt Socket C/Sink M12 x 30 FAS9382 4 Setscrew M12 x 30 FAS2678P 6 Locknut M12 FAS2334 10

21

Page 26: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description 505/505M/5050 Qty Associated Parts Part Number Qty KIT 2.78m Extended Drum SC1730 (Comprising All Items) 1 Drum Support Frame SC1479 1 Setscrew M12 x 40 FAS2680P 2 Setscrew M12 x 35 FAS2679P 6 Plain Washer M12 FAS2345P 16 Locknut M12 FAS2334 8 2 Intermediate Adjuster Assembly SC1480 1 Setscrew M12 x 35 FAS2679P 4 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 4 Setscrew M12 x 80 FAS2688P 1 Plain Nut M12 FAS2304P 2 3 Front Guard Plate SC1482 1 Setscrew M8 x 25 FAS2629P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 4 Height Adjuster Assembly SC1484 1 Setscrew M16 x 35 FAS2702P 2 Plain Washer M16 FAS2346P 2 Locknut M16 FAS2335 2

EXTENDED 2.78m DRUM KIT

22

Page 27: Ref....404M and 505M components (knives - post April 2009) 16 4040 and 5050 components 18 Drum, guard and associated parts 20 Extended 2.78m drum kit 22 Drum motor and drive 24 A Frame

Ref Description Part Number Qty Associated Parts Part Number Qty Roller Assembly SC1485 (Comprising Items 5 & 6) 5 Roller Boss SC1486 2 6 Nylon Roller SC1487 2 Ball Bearing 6307 2RS BRG1038 4 Bolt M16 x 100 FAS9715P 2 Locknut M16 FAS2335 2 7 Rear Roller Mount SC1481 1 Grease Nipple 1/4” BSF BRG5004 1 8 Axle Pivot Pin SC3296 2 Spring Tension Pin 8 x 40 FAS4131S 2 9 Rear Guard Plate SC1483 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 Twin Roller Mounting Bracket SC1362 (Comprising Items 10 - 13) 10 Pivot Pin SC1365 1 Spring Tension Pin 8 x 30 FAS4130 2 11 Twin Roller Bracket SC1364 1 Grease Nipple 1/4” BSF BRG5004 1 12 Twin Roller Channel SC1363 1 Strengthener Drum Mtng. SC1031 2 Bolt M16 x 60 Structural FAS9707P 2 Locknut M16 FAS2305 2 Setscrew M12 x 80 FAS2688P 1 Plain Nut M12 FAS2304P 1 13 Brg & Ring Assembly Less Bush SC1014 2 Bearing 6307 2RS BRG1038 Tyre (Ring) SC1007 14 Spacer Top Drum Mounting SC1222 1 2.78m Drum Bolt Together Assembly SC1729 (Comprising Items 15 - 17) 15 Drum 2.78m Long SC1727 1 16 Extension Drum Sheet Bolt On SC1728 2 Setscrew M10 x 30 FAS2655P 4 Setscrew M10 x 25 FAS2654P 40 Plain Washer M10 Form G FAS2344GP 88 Locknut M10 FAS2333 44 17 Drum Extension 30cm SC1918 1

23

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24

Ref Description 404 / 4040 505 / 5050 Qty Associated Parts Part Number Qty 1 Belt B5630 (B220) BEB0220 2 Belt B6360 (B248) BEB0248 2 Motor Mounting Assembly 200cc SC1444 SC1444 1 For Fitment To 404 / M And 505 / M (Comprising Items 2 - 6) Motor Mounting Assembly 400cc SC1836 SC1836 1 For Fitment To 4040 And 5050 (Comprising Items 2 - 5 And 7) 2 Idler Pulley (2 Belts) SC1126 SC1126 1 Bolt M16 x 70 FAS9709P 1 Washer 45 x 17 x 3 FAS2411P 1 Locknut M16 FAS2335 1 3 Drive Pulley 2 Groove (1”) SC1125 SC1125 1 Setscrew M8 x 30 FAS2630P 1 Drive Pulley 2 Groove (25mm) SC1844 SC1844 1 Washer 30 x 9 x 5 FAS2408P 1 Key 1/4” x 1/4” x 1.1/4” (1”) FAS8113 1 Key 8 x 7 x 30 (25mm) FAS8134 1 4 Idler Pulley Spacer SC1145 SC1145 1 5 Motor Mounting Bracket SC1213 SC1213 1 1” BSF Half Nut FAS1818P 2 1” BSF Plain Nut FAS1808P 1 6 Hydraulic Motor 200cc (1”) HYD5202 HYD5202 1 Setscrew M12 x 40 FAS2680P 2 Hydraulic Motor 200cc (25mm) HYD5232 HYD5232 1 Locknut M12 FAS2334 2 (For Fitment To 404 / M And 505 / M) Bonded Seal 1/2” BSP HYD4204 2 3/8” BSP x 1/2” BSP M/M HYD1115 2 Seal Kit - Adan HYD4881 HYD4881 1 (Allen Key Headed Bolts On End Of Motor) Seal Kit - Geolink / M&S HYD4884 HYD4884 1 (4 Bolt Mounting Flange On Motor) Seal Kit - M&S MPN HYD4885 HYD4885 1 (2 Bolt Mounting Flange On Motor) Seal Kit - SAM Hydrauliks HYD4891 HYD4891 1 (25mm Diameter Motor Output Shaft)

DRUM MOTOR AND DRIVE

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25

Ref Description 404 / 4040 505 / 5050 Qty Associated Parts Part Number Qty 7 Hydraulic Motor 400cc (1”) HYD5203 HYD5203 1 Setscrew M12 x 40 FAS2680P 2 Hydraulic Motor 400cc (25mm) HYD5234 HYD5234 1 Locknut M12 FAS2334 2 (For Fitment To 4040 And 5050) Bonded Seal 1/2” BSP HYD4204 2 3/8” BSP x 1/2” BSP M/M HYD1115 2 Seal Kit - Adan HYD4881 HYD4881 1 (Allen Key Headed Bolts On End Of Motor) Seal Kit - Geolink / M&S HYD4884 HYD4884 1 (4 Bolt Mounting Flange On Motor) Seal Kit - M&S MPN HYD4885 HYD4885 1 (2 Bolt Mounting Flange On Motor) Seal Kit - SAM Hydrauliks HYD4891 HYD4891 1 (25mm Diameter Motor Output Shaft) 8 Drum And Pulley Guard SC1304 SC1304 1 Setscrew M10 x 25 FAS2654P 2 Spring Washer M10 FAS2354P 2 Plain Washer M10 FAS2344P 2 9 Guard Link SC1206 SC1206 1 Setscrew M10 x 25 FAS2654P 1 Plain Washer M10 FAS2344P 2 Locknut M10 FAS2333 2 10 Strap - Reusable (480 x 24) FAS9001 FAS9001 2 11 In Line Check Valve 3/8” F/F HYD5005 1 Bonded Seal 3/8” BSP HYD4202 2 (Where Fitted) 3/8” M/F 90 Deg Swe Elbow HYD1735 1 3/8” x 3/8” BSP M/M Union HYD1012 1 12 Hyd. Hose 3/8” x 2743mm L HYD2152 HYD2152 2 13 Quick Release Coupling Male HYD1901 HYD1901 2 Bonded Seal 1/2” BSP HYD4204 2 14 Belt Tension Rod SC1217 SC1217 1 1/2” BSW Plain Nut FAS1304P 1 Tensioner Nut 1/2” BSW TRM0284 1 ‘R’ Clip 3mm FAS6003P 1

A FRAME LATCH KIT

Ref De-scription 404 / 4040 505 / 5050 Qty KIT Locking Plate AF0117 AF0117 1 (Comprising All Items) 1 Countersunk Screw M12 x 40 FAS2426P FAS2426P 2 2 Locking Plate AF0112 AF0112 1 3 Locking Plate Adjuster AF0113 AF0113 2 4 Spring Washer 1/2” FAS2374P FAS2374P 2 5 Plain Nut M12 FAS2304P FAS2304P 2

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COMER PTO SHAFT - COMBINED SLIP AND OVERRUN CLUTCH

Ref Description Part No. Qty

PTO Shaft Complete

6 Spline Tractor - 20 Spline Machine PTO8125

21 Spline Tractor - 20 Spline Machine PTO8127

1 Cross Journal Kit PTO2321 2

2 Outer Yoke PTO1915 1

3 Spring Tension Pin 10 x 80 FAS4147 1

4 Outer Profile Tube PTO1998 1

5 Outer Guard Bearing Ring PTO2768 1

6 Anchor Chain MB0592 2

7 Guard Clip PTO2707 4

8 Inner Profile Tube PTO2706 1

9 Spring Tension 10 x 70 FAS4145 1

10 Inner Yoke PTO1918 1

11 Flanged Yoke PTO2070 1

Ref Description Part No. Qty

12 Bush PTO2071 1

13 Clutch Plate PTO2058 4

14 Overrun Clutch Body PTO2072 1

15 Inner Plate PTO2073 2

16 Intermediate Plate PTO2074 1

17 Pressure Plate PTO2075 1

18 Bolt M10 x 100 FAS9669 8

19 Spring SPR7112 8

20 Locknut M10 FAS2333 8

21 Inner Circlip 1300 - 72 FAS7112 2

22 Retaining Washer PTO2077 2

23 Hub 1

1 3/8” - 6 Spline PTO2788

1 3/4” - 20 Spline PTO2905

24 Ratchet Tooth PTO1911 3

26

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Ref Description Part No. Qty

25 Ratchet Spring PTO1912 3

26 Inner Guard Bearing Ring PTO2769 1

27 Locknut M12 Fine FAS4714 2

28 Bolt M12 x 95 Fine FAS4725 2

29 Pull Back Collar Set PTO2771 1

30 Yoke Assembly 1

540rpm - 6 Spline PTO2775

1000rpm - 21 Spline PTO2784

31 Clamp Plate Assembly 1

1 3/8” - 6 Spline PTO2789

1 3/4” - 20 Spline PTO2904

Ref Description Part No. Qty

32 Clutch Assembly c/w Clamp 1

1 3/8” - 6 Spline PTO2930

1 3/4” - 20 Spline PTO2931

33 T60 Guard Complete PTO2936 1

* Spring length to give correct slip clutch setting

Maximum torque setting is 32.5mm

Minimum torque setting is 35.2mm

DECALS

Description 404 404M 4040 505 505M 5050 Qty “Read Instruction Book” DL1006 DL1006 DL1006 DL1006 DL1006 DL1006 1 Severed Fingers DL1033 DL1033 DL1033 DL1033 DL1033 DL1033 1 Arrow - Red On Clear DL1052 DL1052 DL1052 DL1052 DL1052 DL1052 2 Blockage Removal Tool DL1070 DL1070 DL1070 DL1070 DL1070 DL1070 1 Serial Number Plate DL2030 DL2032 DL2031 DL2035 DL2039 DL2036 1 Pop Rivet FAS9069 FAS9069 FAS9069 FAS9069 FAS9069 FAS9069 2 “Teagle” Yellow Cut Letters DL1352 DL1352 DL1352 DL1352 DL1352 DL1352 1 White Swish LH DL1341 DL1341 DL1341 DL1341 DL1341 DL1341 1 White Swish RH DL1342 DL1342 DL1342 DL1342 DL1342 DL1342 1 “Teagle” Red Cut Letters DL1339 DL1339 DL1339 DL1339 DL1339 DL1339 2 “Tomahawk” Red Cut Letters DL1340 DL1340 DL1340 DL1340 DL1340 DL1340 2 Model Descriptor Standard DL1343 DL1344 DL1345 DL1346 DL1347 DL1348 2 Model Descriptor XL DL1349 DL1350 DL1351 2

27

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BONDIOLI & PAVESI PTO SHAFT - COMBINED SLIP AND OVERRUN CLUTCH

PTO Shaft Complete

6 Spline Tractor - 20 Spline Machine PTO8125

21 Spline Tractor - 20 Spline Machine PTO8127

1 Pull back collar kit PTO4114 1

2 Yoke assembly

540rpm 6 spline PTO4115 1

1000rpm 21 spline PTO4116 1

3 Cross journal Kit PTO4054 2

4 Outer yoke PTO4117 1

5 Spring tension pin 10 x 80 FAS4147 1

6 Outer profile tube PTO4024 1

7 Inner profile tube PTO4025 1

8 Spring tension pin 10 x 70 FAS4145 1

9 Inner yoke PTO4118 1

10 Clutch assembly 1 3/4” - 20 Spline PTO4119 1

11 Bolt M10 x 75 FAS9664 8

Locknut M10 FAS2333 8

Ref Description Part No. Q’ty Ref Description Part No. Q’ty

28

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12 Flanged yoke PTO4120 1

13 Friction disc 160 x 97 x 3.2 PTO4121 4

14 Drive plate PTO4122 1

15 Inner plate PTO4123 1

16 Domed seal plate PTO4124 1

17 Overrun clutch body PTO4125 1

18 Grease nipple M6 x 1 BRG5030 1

19 Pressure plate PTO4126 1

20 Spring washer PTO4127 1

21 External circlip 68 x 2 FAS 1

22 Overrun hub 1 3/4” - 20 Spline PTO4128 1

23 Ratchet tooth c/w springs PTO4129 3

24 Tapered pin and nut PTO4130 1

25 Outer guard bearing ring PTO4022 1

26 Anchor chain MB0592 2

27 Inner guard bearing ring PTO4023 1

28 Guard complete PTO4021 1

Ref Description Part No. Q’ty Ref Description Part No. Q’ty

*

* Approximate setting distance to give

correct slip clutch setting is 19.2 mm.

29

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30

Ref Description Part Number Qty Associated Parts Part Number Qty KIT Lower Chute 404 - 5050 SC1311 (Comprising All Items) 1 Handle Link - Lower Outlet SC1815 1 Tension Spring SPR4419 1 Setscrew M12 x 25 FAS2677P 2 Locknut M12 FAS2334 2 2 Drop Link SC1604 1 ‘R’ Pin 2.5mm FAS6002P 2 3 Flap Pivot Bar SC1216 1 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 4 Lower Flap Locking Pin SC1230 1 Setscrew M8 x 20 FAS2627P 1 Wing Nut M8 FAS1390 1 5 On / Off Flap - Straw SC1210 1 6 Lower Outlet Chute SC1701 1 Bolt M8 x 20 Cup Square FAS9241P 4 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 4 Decal - Severed Fingers DL1033 1 7 Straw RH Chute Extension SC1976 1 Bolt M8 x 20 Cup Square FAS9241P 4 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 4 8 Straw Deflector SC1219 1 Setscrew M12 x 25 FAS2677P 1 Disc Spring 34 x 12.2 x 1.5 SPR7012 2 Locknut M12 FAS2334 1

LOWER CHUTE KIT

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Ref Description Part Number Qty Associated Parts Part Number Qty KIT Castor Wheels 404 - 5050 SC1234 (Comprising All Items) 1 Castor Wheel Beam (Imperial Shaft) SC1242 2 Wrapped Bush SWB4816 BRG2027 4 (Metric Shaft) SC1477 Grease Nipple 1/4” BSF BRG5004 4 2 Adjustable Link Pin SC1293 2 Spring Tension Pin 8 x 40 FAS4131 2 Lynch Pin 8mm FAS6102 2 3 Castor Wheel Mount - LH (Pictured) SC1240 1 Setscrew M12 x 25 FAS2677P 10 Castor Wheel Mount - RH SC1241 1 Locknut M12 FAS2334 10 4 Castor Wheel Axle SC1130 2 Setscrew M20 x 40 FAS2728P 2 Washer 51 x 20 x 10 FAS2409P 2 5 Wheel Spacer SC1131 4 6 Castor Wheel 500 x 8 SC1128 2 7 Castor Wheel Fork (Imperial Shaft) SC1243 2 Setscrew M12 x 30 FAS2678P 2 (Metric Shaft) SC1476 Washer 50 x 13 x 5 FAS2383P 2

CASTOR WHEEL KIT

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Ref Description 4040 5050 Qty Associated Parts Part Number Qty KIT Silage Giraffe Chute SC1226 SC1305 (Comprising All Items) 1 Silage Giraffe Chute SC1811 SC1903 1 Setscrew M10 x 20 FAS2652P 5 Locknut M10 FAS2333 5 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 Decal - Severed Fingers DL1033 1 2 Deflector Giraffe SC1806 SC1806 1 Plain Washer M16 FAS2346P 1 Setscrew M12 x 25 FAS2677P 2 Bolt M12 x 25 Cup Square FAS9282P 1 Disc Spring 34 x 12.2 x 1.5 SPR7012 6 Locknut M12 FAS2334 2 Wing Nut M12 FAS1392 1 3 On / Off Flap - Giraffe SC1803 SC1803 1 4 Flap Pivot Bar SC1216 SC1216 1 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 5 Flap Link SC1209 SC1209 1 Setscrew M12 x 25 FAS2677P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 6 Handle & Link - Giraffe Chute SC1804 SC1804 1 Bolt M12 x 110 FAS9692P 1 Locknut M12 FAS2334 1 Setscrew M8 x 20 FAS2627P 2 Locknut M8 FAS2332 2 7 Linkage Boss Plate SC1814 SC1814 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2

SILAGE GIRAFFE CHUTE KIT

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Ref Description Part Number Qty Associated Parts Part Number Qty KIT Straw Giraffe Chute - 404 & 505 SC1227 (Comprising All Items) 1 Giraffe Chute - Short SC1608 1 Setscrew M10 x 20 FAS2652P 5 Locknut M10 FAS2333 5 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 Decal - Severed Fingers DL1033 1 2 Straw Giraffe Deflector SC1283 1 Setscrew M12 x 25 FAS2677P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 3 On / Off Flap - Giraffe SC1803 1 4 Flap Link - Straw Giraffe SC1609 1 Setscrew M12 x 25 FAS2677P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 5 Link Locating Bar SC1610 1 Plain Washer M12 FAS2345P 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 Lynch Pin 8mm FAS6102 1 ‘R’ Pin 2.5mm FAS6002P 1 6 Flap Pivot Bar SC1216 1 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1

STRAW GIRAFFE CHUTE KIT

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Ref Description Part Number Qty Associated Parts Part Number Qty KIT Rope Operated Flap 404 - 5050 SC1284 (Comprising All Items) 1 Deflector Components Rope SC1288 1 2 13” Tension Spring SPR5027 1 3 Spring Anchor SC1266 1 Bolt M10 x 25 Cup Square FAS9262P 2 Locknut M10 FAS2333 3 4 Cleat SC1287 1 Screw M5 x 25 C/Sink FAS2428P 2 Locknut M5 FAS2328 2 5 6mm Diameter Rope ROP1020 1 ‘S’ Hook 1/4” Dia. x 2” x 1” ROP2050 1 Rope Grip SC1286 1 Rope Pulley TM0320 2 M5 x 30 CSK Socket Screw FAS9515P 1 Locknut M5 FAS2328 1 6 Cleat Mounting Plate SC1290 1 7 Frame Mounting Mount SC1289 1 Bolt M20 x 50 FAS9730P 1 Locknut M20 FAS2336 1 Setscrew M10 x 25 FAS2654P 2 Plain Washer M10 FAS2344P 1 Locknut M10 FAS2333 2

ROPE OPERATED FLAP KIT

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Ref Description Part Number Qty Associated Parts Part Number Qty KIT Strawberry Chute 4040 & 5050 SC1233 (Comprising All Items) Kit Strawberry Chute Must Be Ordered In Conjunction With KIT Lower Chute - SC1311, Unless Already Fitted. 1 Hinged Finger Plate SC1252 1 Setscrew M12 x 30 FAS2678P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 2 Strawberry Chute Lower SC1235 1 Bolt M8 x 20 Cup Square FAS9241P 4 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 4 Decal - Severed Fingers DL1033 1 3 End Flap SC1253 1 Setscrew M12 x 25 FAS2677P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 4 Deflector Plate SC1187 1 5 Curved Deflector SC1185 1 Bolt M12 x 25 Cup Square FAS9282P 1 Setscrew M12 x 30 FAS2678P 2 Plain Washer M16 FAS2346P 1 Disc Spring 34 x 12.2 x 1.5 SPR7012 6 Locknut M12 FAS2334 2 Wing Nut M12 FAS1392 1 6 Fingers SC1186 1 Bolt M8 x 20 Cup Square FAS9241P 2 Locknut M8 FAS2332 2 7 Equal Delivery Plate - Silage SC1857 1 Setscrew M10 x 20 FAS2652P 1 Locknut M10 FAS2333 1

STRAWBERRY CHUTE KIT

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Ref Description Part Number Qty Associated Parts Part Number Qty KIT Hose c/w 2m 7” Hose 404 - 5050 SC1273 (Comprising All Items) 1 Hose Adaptor - 180mm Dia. SC1262 1 Bolt M8 x 20 Cup Square FAS9241P 4 Locknut M8 FAS2332 4 2 Hose 7” I.D. x 2m long SC1272 1

Ref Description Part Number Qty Associated Parts Part Number Qty KIT Internal Deflector 4040 & 5050 SC1371 (Comprising All Items) 1 Internal Deflector Plate SC1372 1 Bolt M10 x 25 Cup Square FAS9262P 2 Locknut M10 FAS2333 2 2 Pivot Angle SC1373 1 Bolt M10 x 25 Cup Square FAS9262P 2 Locknut M10 FAS2333 2

36

INTERNAL DEFLECTOR KIT

HOSE KIT - LOWER CHUTE

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Ref Description Part Number Qty Associated Parts Part Number Qty KIT Vertical Hose (Less Hose) 404 - 5050 SC1277 (Comprising All Items) 1 Vertical Hose Adaptor SC1369 1 Setscrew M10 x 20 FAS2652P 4 Locknut M10 FAS2333 4 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 Decal - Severed Fingers DL1033 1 2 Link Locating Bar SC1610 1 Plain Washer M12 FAS2345P 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 ‘R’ Pin 2.5mm FAS6002P 1 Lynch Pin 8mm FAS6102 1 3 On / Off Flap - Giraffe SC1803 1 4 Flap link - Straw Giraffe SC1609 1 Setscrew M12 x 25 FAS2677P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 5 Flap Pivot Bar SC1216 1 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1

37

VERTICAL HOSE ADAPTOR KIT

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Ref Description 404 / 4040 505 / 5050 Qty Associated Parts Part Number Qty

KIT Swivelling Giraffe Chute SC1861 SC1964 (Comprising All Items) 1 Flap Pivot Bar SC1216 SC1216 1 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 2 Flap Operating Link SC1609 SC1609 1 Setscrew M12 x 25 FAS2677P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 3 Link Locating Bar SC1610 SC1610 1 Plain Washer M12 FAS2345P 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 4 Locknut M8 FAS2332 2 ‘R’ Pin 2.5mm FAS6002P 1 Lynch Pin 8mm FAS6102 1 4 On / Off Flap - Giraffe SC1803 SC1803 1

SWIVELLING GIRAFFE CHUTE KIT

38

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Ref Description 404 / 4040 505 / 5050 Qty Associated Parts Part Number Qty 5 Swivel Giraffe Base SC1858 1 Setscrew M10 x 20 FAS2652P 5 Locknut M10 FAS2333 5 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 Decal - Severed Fingers DL1033 1

SC1965 1 Setscrew M10 x 20 FAS2652P 7 Locknut M10 FAS2333 7 Setscrew M8 x 20 FAS2627P 1 Locknut M8 FAS2332 1 Decal - Severed Fingers DL1033 1 6 Swivel Chute Upper SC1859 SC1859 1 Setscrew M12 x 30 FAS2678P 1 Locknut M12 FAS2334 1 7 Deflector - Swivel Giraffe SC1275 SC1275 1 Setscrew M12 x 25 FAS2677P 2 Disc Spring 34 x 12.2 x 1.5 SPR7012 4 Locknut M12 FAS2334 2 8 Clamp Segment SC1862 SC1862 2 Setscrew M10 x 35 FAS2656P 10 Locknut M10 FAS2333 10 9 Spacer Segment - Small SC1863 SC1863 1 10 Spacer Segment - Large SC1864 SC1864 1 11 Drive Guard SC3710 SC3710 1 Setscrew M10 x 20 FAS2652P 1 Plain Washer M10 FAS2344P 1 KIT Rotation Motor For Chute SC1966 SC1966 (Comprising Items 12 - 16) Hydraulic Motor c/w Gear SC3775 SC3775 (Comprising Items 12 - 14) 12 Hydraulic Motor - 200cc 25mm Shaft HYD5232 HYD5232 1 Setscrew M12 x 35 FAS2679P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 Bonded Seal 1/2” BSP HYD4204 2 1/2” x 1/4” M/M Union HYD1114 2 Key 8 x 7 x 30 FAS8134 1 Seal Kit - SAM Hydraulics HYD4891 1 13 Gear 25mm Bore SC4208 SC4208 1 Setscrew M8 x 25 FAS2629P 1 Spring Washer M8 FAS2353 1 Plain Washer 30 x 9 x 5 FAS2408 1 14 Spacer 25mm SC4209 SC4209 1 15 Pair Of 15mm Clamps HYD1960B HYD1960B 2 Clamp Top HYD1960C 1 Setscrew M8 x 60 FAS9636P 1 16 Hydraulic Hose HYD2026 HYD2026 2 1/4” x 1/2” BSP M/M Union HYD1114 4 1/4” x 2490mm Bonded Seal 1/2” BSP HYD4204 4 Quick Release Coupling-M HYD1901 2

39

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Ref Description Part Number Qty Associated Parts Part Number Qty KIT Hydraulic Flap D / A 404 - 5050 SC1374 (Comprising Items 2, 4 - 8 & 10) KIT Hydraulic Flap Swivel Giraffe SC1442 (Comprising Items 2, 4 - 7 & 9 - 10) KIT Hydraulic Flap RH - 404 SC1625 (Comprising Items 3 - 8 & 10) KIT Hydraulic Flap RH - 505 SC1725 (Comprising Items 1, 4 - 8 & 10) 1 Hydraulic Flap RH - 505 SC1724 1 Bolt M12 x 70 FAS9686P 1 Locknut M12 FAS2334 1 2 Lever SC1267 1 Bolt M12 x 70 FAS9686P 1 Locknut M12 FAS2334 1 3 Hydraulic Flap RH - 404 SC1624 1 Bolt M12 x 70 FAS9686P 1 Locknut M12 FAS2334 1 4 Headed Pin 3/4” x 71mm FAS6442 1 Lynch Pin 8mm FAS6102 1 5 Lever Pivot SC1268 1 Bolt M10 x 55 FAS9660P 2 Locknut M10 FAS2333 2 6 30mm Hydraulic Cylinder CYL1035 1 Seal Kit HYD4850 1 Grease Nipple 1/4” BSF BRG5004 2 7 Pivot Bush Chute SC3297 1 Bolt M12 x 80 FAS9688P 1 Plain Washer M12 FAS2345P 1 Locknut M12 FAS2334 1 8 Hydraulic Hose 1/4” x 1525mm HYD2014 2 9 Hydraulic Hose 1/4” x 3200mm HYD2039 2 10 Quick Release Coupling Male HYD1901 2 1/4” x 1/2” BSP M/M Union HYD1114 2 Bonded Seal 1/2” BSP HYD4204 2

HYDRAULIC FLAP KIT

40

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Ref Description 4040 5050 Qty Associated Parts Part Number Qty KIT Flexible Deflector SC1294 SC1294 (Comprising All Items) 1 Deflector Rubber Flap SC1296 SC1296 1 Bolt M8 x 30 Cup Square FAS9243P 2 Setscrew M8 x 25 FAS2629P 2 Plain Washer M8 FAS2343P 2 2 Deflector Clamp SC1295 SC1295 1 Locknut M8 FAS2332 4

Ref Description 404 / 4040 505 / 5050 Qty Associated Parts Part Number Qty KIT Drum Cut-Out Guard SC1833 SC1912 (Comprising All Items) 1 Cut-Out Guard SC1832 SC1911 1 Setscrew M10 x 20 FAS2652P 2 Locknut M10 FAS2333 2

41

FLEXIBLE DEFLECTOR KIT

DRUM CUT-OUT GUARD KIT

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NOTES

42

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NOTES

43

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