reduction in average cycle time

7/24/2019 Reduction in average cycle time

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03/01/161 03/01/161

Project Name : Cycle time reduction.Project Owner : s.n. parmar,ajay kumar

choudhari

DMAIC


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Project Progress Overview

D1. Map Project

D2. Approve Project

M1. CTQ Characteristics&

Standards

M2. Measre!ent S"ste!

Ana#"sis

M3. Data Co##ection

A1. $ase#ine Process

A2. Per%or!ance

'jective

A3. (denti%" Drivers o%

)ariation

(1. Screen %or )ita# *s

(2. Screen %or vita# *s

(3. De%ine (!proved

Process

C1. MSA on *s

C2. (!proved Process Capa'i#it"

C3. +sta'#ish Contro# P#an

Key Deliverables:, List of Customer(s) and

Project CTQs

, Team Charter, High Level Process Ma

(C!PI"), CAP Plan (!tional), Preliminar# C$A% if

alica&le

, Q'D CTQ Tree, !erational definition%

"ecification limits%

target% defect definition

for Project (s), Data Collection Plan, Measurement "#stem

Anal#sis

, $aseline of Current

Process Performance

, *ormalit# Test, "tatistical +oal

"tatement for Project, List of "tatisticall#

"ignificant ,s

, List of -ital 'e. ,s, Transfer 'unction(s)

, !timal "ettings for

,s, Confirmation

/uns/esults, Tolerances on -ital

'e. ,s

, M"A /esults on ,s, Post Imrovement

Caa&ilit#, "tatistical Confirmation

of Imrovements, Process Control Plan, Process !.ner "ignoff, 'inal C$A% if alica&le

Tollgates:Planned

Comleted

01ma#2031 34ma#2031 1-/d0/2013 2/0/2013 0/06/2013

,,,,,, 35March2030 mmdd#### mmdd#### mmdd####

Steps:

Tools: "urve# 'ocus +rous Intervie.s

A/MI% "ta6eholderAnal#sis

In!ut of 'rame Threat vs7 !ortunit#

Matri8 !ther 99999999999999

Data Collection Plan Continuous +age /:/ Attri&ute +age /:/

"amle "i;e Calculator !ther 99999999999999

$asic "tatistics Histogram Dot Plots

$o8 and


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Define

1. Blank

2. Project Charter3. Terms and Acronyms Used

4. ARMI & Commn!cat!on Plan"#hy not RA$IC

%. $IPC

'. Process Ma(


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Cstomer $am(le Comments)ey t(t Character!st!cs

Im(ortant to Cstomer *CT+,s-

Maheh !ar

C+

A$C 4td.

5e are %acin or CD !an%actrin c"c#e ti!e

is ver" hih 0 second (nstead o% 300 second

so 5e are not achievin Prodction on ti!e.

7edce c"c#e ti!e .

Aja" 8!ar chodhari

9enera# !anaer

A$C 4td.

Csto!er not received prodct on ti!e . 7edce c"c#e ti!e.

Cstomer

Define


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e/!n!t!ons0

Indicators Definition

Ters an# Acronys $se# Define


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KeyStakeholders

Defne Measure Analyze Improve Control

takeholders!C"OI I I I I

ponsor!#P A A I A A

$od o% production I i I I I

&uality head I / I I I

'' I A MA M M

(eam Mem)ers I / / I I

Message Audience Media Who When

Project tatus Leadershi > Mail $$ mail conference callsmeetings

$$ As er roject lan

Project Deliera)les orActiities M>M$>/"

> mail conference callsmeetings $$M>M$>/ >FIL

#hen Po(lat!n the $takeholder cons!der the ARMI0 A A((roer o/ team dec!s!ons R Resorce or s5ject matter e6(ert *ad hoc- M Mem5er o/ team I Interested Party 7ho 7!ll need to 5e ke(t

!n/ormed

CommunicationCommunicationPlanPlan

Define

ARMIARMIWorksheetWorksheet

A%MI & !ounication Plan


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SIPO! Define

SUPPLIER IN!" #$C%SS $!"!" C!S"$M%#

A'C -td. erehouse +aw material/PC0

production production

A'C -td. Mouldin*machine

Mouldin* /make)lank su)stract0


A'C -td. Dye la) Dye coatin* on

)lank su)stract


A'C -td. Disc dryer Dry the disc inthe dryer


A'C -td. sputter iler coatin* onthe disc


A'C -td. tore1)ondin*material

One su)stractdisc )ond on thedye coated disc.


A'C -td. scanner 2inal scannin*.At scanner


A'C -td. production 2inished disc production &uality


9/5003/01/16:

Measure

1. ata Collect!on Plan

2. Measrement $ystem Analys!s

3. Process Ca(a5!l!ty


10/5003/01/1610

& $perationalDefnition

De'ectDefnition

er'ormanceStandard

Specifcation(imit

$pportunity

(o reducecycle time.

Disc cycletime shouldnot )e more

than 344seconds.

More then 344c1s per disc.

344 sec. 5sl /344 sec.0 weekly

Mode of collecting Data

& Data "ype !nitDecimal

to )e!sed

Data*ase

Container

%+istingor ne,data)ase

I' Ne,,hendata)ase

,ould )eready-

lanstart

date 'orDC

(o reduce

cycle time

continuous seconds 6 "7cel (wo month

old data

yes 43148193

Data !ollection Plan

.ormula to )eused

Dataitemsneeded

%/uipment !sed

'ormeasure

ment

%/uipment

Cali)ration

In'ormation

#esponsi)ility

Any"raining

need

$peratorIn'ormati

on

(otalproduction 1total time.

Cycle time (imerclock weekly

'' yesMr.

mahant

Measure


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Measureent Syste Analysis

#ule #uleDescription

Accepta)le #esult

A++ ; o%

(olerance4.68; ok

'; Contri)ution/++ tddeiation0

4 ok

CNum)er o%distinctcate*ories

88< ok

$verall 0age result$k

Minita) Descriptive Stats

=a*e ++

;Contri)utionource #arComp /o% #arComp0(otal =a*e ++ 4.6 4.44

+epeata)ility 4.6 4.44 +eproduci)ility 4.4 4.44

oper 4.4 4.44Part!(o!Part 68>36.9 944.44

(otal #ariation 68>36.3 944.44

Process tolerance ? 9

tudy #ar;tudy #ar ;(olerance

ource tdDe /D0 / B D0/;#0 /#1(oler0

(otal =a*e ++ 4.


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MeasureMeasureent Syste Analysis


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Process !apability Measure

since value

12-23 henceit signifcant

e4ect onpopulation-

Data is not normal so that the processCapa)ility is not re/uire so DM$ calculate-


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Measure

PM (mo de/ect (er o(ortn!ty 8 1999999 9.%34:2'481999999

%34:2'4

(o total no o/ de/ect "total o((ortn!ty

2:1"%44 9.%34:2'4

$!ma leel 1.49


15/5003/01/161

1. CP /or Potent!al ;s

2. Ident!/y Potent!al ;s3. CP /or Potent!al ;s

4. Bas!c Analys!s /or Project

reduction in average cycle time

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