reducing-falls-installing-roof-trusses-factsheet.pdf

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Personal Fall Arrest System (PFAS)

A PFAS is designed to safely stop a fall before theworker strikes a lower level. It includes three

major components:A. An anchorage to which the other components

of the PFAS are rigged.

B. A full body harness worn by the worker.

C. A connector, such as a lanyard or lifeline , link-ing the harness to the anchorage. A rip-stitchlanyard, or deceleration device, is typically apart of the system.

For more information on the requirements for aPFAS, refer to 29 CFR 1926.502(d).

Remember that for fall arrest systems, workersmust use full-body harnesses. Body belts cancause serious injury during a fall and so OSHAprohibits their use as part of fall arrest systems.

Risks During Truss InstallationAccidental falls are the leading cause of death forconstruction workers and installing roof trussescan be particularly dangerous for two reasons: (1)truss construction usually occurs high above theground and (2) trusses are not stable until theyare properly restrained and braced.

Roof trusses are the highest part of a houseframe, so residential construction workersinstalling them can fall and be seriously injured oreven killed. Although personal fall arrest systems(PFAS) are the most widely used form of fallprotection in residential construction, they mightnot be suitable when workers begin installing roof truss sections because there may not be a stableplace to attach an anchor. Trusses are designed tosupport weight from the top down. Until trussesare properly restrained and braced, they are weakif pulled from the side (i.e., subjected to lateralforce) as can occur when a truss-mounted fallprotection system bears the full weight of a fallingworker.

PFAS need strong anchor points that can hold thesudden weight of a falling worker. No anchor witha single connection point, such as a strap anchoror a bolt-on anchor, will protect a falling workerwho is attached to a single truss.

Other systems, such as scaffolds, lifts and ladderscan be used to protect workers until a fully inter-connected, multi-truss section has been appropri-ately braced and secured.

OSHA requires fall protection measures for resi-dential construction activities 6 feet or moreabove lower levels. As a result, employers mustplan ahead to ensure they have the right systemsin place, and that all workers are properly trainedbefore the job begins.

Fact SheetReducing Falls During ResidentialConstruction: Installing Roof TrussesEvery year, residential construction workers experience numerous fatal injuries due tofalls. Installing roof trusses presents several challenges for protecting workers fromthese falls. This fact sheet highlights some of the hazards of truss installation and listssome practical methods that employers can use to protect workers who install trusses.


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How to Reduce RisksDuring Initial Truss Installation Guardrails, nets, or PFAS (conventional fallprotection) may not be practical for all phases of

truss installation. Instead, employers should planto use other methods, such as ground assembly,scaffolds, aerial lifts, or ladders to keep workerssafe.

Ground assembly: By assembling a truss sectionon the ground, employers can greatly reduce therisk of falls for workers. A section of trusses canbe sheathed while still on the ground. Peakanchors and lifelines can be pre-installed beforethe section is lifted into place. Many builders findit efficient to pre-assemble truss sections on theground and then lift them with a crane so thatworkers can secure the section to the buildingframe.

Lifts: Depending on the building layout and thetasks involved, lifts (e.g., aerial, scissor) may beoptions for setting trusses. Lifts provide a stable,elevated platform from which workers can oper-ate. Workers must follow all safety proceduresand conduct all operations from inside the liftbasket. For other requirements for using lifts,refer to 29 CFR 1926.453, Aerial Lifts.

Scaffolds: When properly constructed and used,internal and external scaffolds can provide suit-able protection for truss-setting tasks. For exam-ple, bracket scaffolds placed on the inside or out-side of a building provide large, stable walkingand working areas for workers. To ensure safe useand appropriate load limits for bracket scaffoldsystems, workers should always follow the manu-facturer’s instructions or consult a qualified per-son. For other requirements for scaffolds, refer to29 CFR 1926 Subpart L, Scaffolds.

Ladders: For certain truss-setting jobs, platformand stepladders can provide a stable work plat-form for workers. They can be particularly helpfulwhen set up inside a building. Workers should

always use a ladder safely by following therequirements spelled out in 29 CFR 1926 SubpartX, Stairways and Ladders.

Spreader: An engineered spreader, when installedin accordance with the manufacturer’s instruc-tions, distributes the force of a PFAS across multi-ple trusses. The roof trusses do not need to besheathed to use a spreader. These engineeredanchorage devices are reusable and can be unin-stalled and reinstalled quickly. A qualified person should decide if the spreader is suitable for use as an anchor.

After a Complete Truss Section Is Fully Installed Once the assembled truss section has been setand secured, it can be used as an attachmentpoint for an anchorage device. From this point on,PFAS can be used to protect workers while theyinstall additional trusses and roof sheathing.

Truss Section Multiple (typically four) individual trusses thatare interconnected and fully sheathed. A truss

section that has been restrained, braced andsheathed in accordance with the manufacturer’sinstructions can provide a suitable structure toestablish an anchor point.

Anchors: Fixed anchors provide a secure pointwhere workers can tie off their lifelines as part of a PFAS. Anchors for a PFAS must meet the 5,000-pound strength requirement or maintain a safetyfactor of at least two under the supervision of aqualified person – 29 CFR 1926.502(d)(15). See

If a worker falls while using a single truss as an anchor point, the whole truss assembly can collapse.Such a structural failure puts workers’ lives and entire buildings at risk.


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29 CFR 1926 Subpart M, Fall Protection for moreinformation and additional requirements.

Different types of anchors for these systemsinclude, but are not limited to:• Peak anchors

• Strap anchors• Bolt-on anchors

Once a group of trusses has been properlyrestrained and braced, a roof peak anchor can pro-vide a usable tie-off point for a lifeline. Multiplepeak anchors and lifelines can protect severalworkers. After confirmation from the manufactur-er, some peak anchors may be strong enough toserve as tie-off points for two lifelines. Peakanchors can also be useful for fall protection dur-ing later roofing tasks or while setting another

truss section.

Written Fall Protection PlansIf the employer does not use ladders, scaffolds,or aerial lifts, and can demonstrate that it is notfeasible or would create a greater hazard to useconventional fall protection equipment (guardrails,safety nets, or PFAS) when working at heights of6 feet or greater, the employer must develop awritten site-specific fall protection plan in accordwith 29 CFR 1926.502(k). The plan must beprepared by a qualified person as defined by 29CFR 1926.32(m). This person could be the owner,the supervisor, or a worker who has extensiveknowledge, training and experience with fall pro-tection and is able to solve problems relating tofall protection. States with OSHA-approved StatePlans may have additional requirements forwritten fall protection plans.

The site-specific fall protection plan mustdocument at each location why the use ofconventional fall protection equipment is notfeasible or will create a greater hazard. The planmust also describe the alternative methods thatthe employer will use so that workers areprotected from falls. Workers and theirsupervisors must be trained on the proper useof those other fall protection methods.

Conventional fall protection equipment can reduceor eliminate the chances of a fatal fall. Written site-specific fall protection plans ensure that protectioncontinues, even when conventional fall protectionmethods are determined to not be feasible.

OSHA standard:29 CFR 1926 Subpart M – Fall ProtectionAvailable online athttp://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=10922

OSHA Residential Fall Protection Web Pagehttp://www.osha.gov/doc/residential_fall_protection.html

OSHA Compliance Guidance:Compliance Guidance for ResidentialConstruction – STD 03-11-002 (dated 12/16/2010)Available online athttp://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=DIRECTIVES&p_id=4755

State Plan Guidance: States with OSHA-approvedState Plans may have additional requirements forResidential Roofing within State Plans. For moreinformation on these requirements, please visit:http://www.osha.gov/dcsp/osp/statestandards.html.

Help for Employers: OSHA’s On-site ConsultationProgram offers free and confidential advice tosmall and medium-sized businesses in all statesacross the country, with priority given to high-hazard worksites. On-site Consultation servicesare separate from enforcement and do not resultin penalties or citations. Consultants from stateagencies or universities work with employers toidentify workplace hazards, provide advice oncompliance with OSHA standards, and assist inestablishing safety and health managementsystems. To locate the OSHA On-site ConsultationProgram nearest you, call 1-800-321-6742 (OSHA)or visit http://www.osha.gov/dcsp/smallbusiness/ index.html

NIOSH Prevention Through DesignProgram

Available online athttp://www.cdc.gov/niosh/topics/ptd


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This is one in a series of informational fact sheets highlighting OSHA programs, policies orstandards. It does not impose any new compliance requirements. For a comprehensive list ofcompliance requirements of OSHA standards or regulations, refer to Title 29 of the Code of FederalRegulations. This information will be made available to sensory-impaired individuals upon request.The voice phone is (202) 693-1999; teletypewriter (TTY) number: (877) 889-5627.

DOC FS-3477 9/2011

U.S. Department of Laborwww.osha.gov (800) 321-OSHA (6742)

For assistance, contact us. We can help. It’s confidential.

OccupationalSafety and HealthAdministration

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