reduce energy consumption by 57% - system p4, … i. product design award 2007 • o 786 if product...
TRANSCRIPT
II. product design award
2007 •
O 786
iF product design award
2007 igus® system P4
Discover the advantages www.igus.eu/best/P4
Low maintenance:tribo-optimisedplastic rollers
Low vibration:offset operation ofupper and lower run
Robust:steel mounting
brackets
Secure guidance:comb style auto-glide crossbars
Find a video online www.igus.eu/P4_movie
Low noise:special roller- / e-chain®
links -design
System P4 Introduction Advantages
Reduce energy consumption by 57% -system P4, profile-rol e-chain®
System P4 - safe, low noise, abrasion-resistant energy supply system on long travels up to 800 m and more.With the low-maintenance igus® system P4, a secure energy supply system can be implemented on longtravels up to 800 m for cranes or conveyor systems. The upper run and lower run roll staggered on eachother. Thus the tribo-optimised plastic rollers don’t overrun, but roll on a continuous, wide roll-through surface.The P4 profile-rol e-chain® is safely guided by the comb-shaped autoglide crossbars and the special troughsystem. Systems of this type should be designed by our system design engineers, please contact us aboutthis.● Long travels up to 800 m and more, high fill weights up to 30 kg/m● For very long travels and high travel speeds up to >10 m/s● Identical pitch of the e-chain® link with or without roller● Smooth, low noise operation● Integrated captive roller in the side part● autoglide crossbars for a safe guiding in very long travels● Large modular tool box system with interior separations of the system E4
Typical industries and applications● Cranes ● Warehousing ● Plant construction ● Materials handling
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:14 Uhr Seite 786
Ea
I
i
+ =
787
01999 2004 2008
v m
/s
6.0
3.0
2828R3838R4040R5050R
4040RHD5050RHD
P4.32P4.42P4.56P4.80
10
01 2
dB
(A)
4040
R
P4.
56
76
80
82
84
86
78
chainflex®System P4
System P4 | igus® profile-rol e-chain® tests
Better cables, stronger, rolling e-chains®
Rolling instead of gliding
Stronger e-chains®
Optimised cables
Gliding applicationStandard
100%
chainflex®
-17%
E4.1
-17%
rol e-chain®
-37%
System P4
-57%
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
Travel speed igus®
P4 profile-rol e-chain®
1) First rol e-chain® from 1999,Lab test, v = 2,0 m/s
2) Outdoor test, v = 6,0 m/seach 1 m measurement distance
System P4 Energy efficiency Save up to ca. 57% energy
Reduce energy consumption
by 57%Sample calculations online
www.igus.eu/energyefficiency
Energy efficient polymer e-chains® and cables - reduce energy consumption by 57%With the right materials and clever design, the energy consumption can be drastically reduced, as now provenby current tests and sample calculations in the e-chain® and cable laboratory at igus®. igus® e-chains® andchainflex® cables reduce the required drive power and extend the application‘s service life.
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:14 Uhr Seite 787
• •
•
•
hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]
P4.32 32 100 - 200 132 - 232 54 150 - 250 500P4.42 42 100 - 200 154 - 254 64 100 - 350 600P4.56 56 187 - 400 257 - 470 84 250 - 350 800P4.80 80 187 - 400 263 - 476 108 250 - 350 800
790794798802
788
System P4 | Features | Accessories
Tribo-optimised plastic rollers for all
igus® P4 systems
Wear optimised
Long cycle life
Improved rolling
Lower noise and vibration
Same pitch for roller links / e-chain® links
Extension link for heavy fill weights
2 inner heights available (56, 80 mm)
50% higher fill weight possible
Maximum rigidity
Divides cross section into
compartments (electric/hydraulic)
Aluminium guide trough system
Special geometry in combination with
autoglide cross bars allows for offset
upper and lower run
Strong installation kits for long cycle life
igus® aluminium trough segments resist
corrosion
Robust igus® pivoting mounting brackets
available
Optimised interior separation programme,
cables last up to 4 times longer
Offset operation of upper and lower run,
resulting in continuous roll-through surface
Series Inner height Inner width Outer width Outer height Bend radius Travels Page
max. [m]
System P4 - profile-rol e-chain®
safe, low noise, abrasion-resistant on long travels
System P4 Selection table
More information www.igus.eu/P4
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:14 Uhr Seite 788
789
≤ 10 [m/s]
≤ 50 [m/s2]
-40°C – +120°C
VDE 0304 IIC UL94 HB
igus® P4 rol e-chain® in suitable super alu trough. High speeds, longest travels, smooth running - giving longest lifetime
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
System P4 Technical data Overview
Speed rolling
Acceleration rolling
Material - permitted temperature °C, igumid G
Flammability class, igumid G
Technical data
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:14 Uhr Seite 789
CI
≈ 2,71
≈ 3,04
≈ 3,34
P4.32.
P4.32.
P4.32.
10
15
20
.R.0
.R.0
.R.0
Ba[mm]
Bi[mm]
132
182
232
100
150
200
| 075*| 100*| 125*| 150 | 200 | 250 | 300*
| 075*| 100*| 125*| 150 | 200 | 250 | 300*
| 075*| 100*| 125*| 150 | 200 | 250 | 300*
32
790
P4.32
Weight[kg/m]
R Available bend radii[mm]
*Radius available upon request, please consult igus® for delivery time.
Supplement Part No. with required radius (R). Example: P4.32.15.150.0
Part No.e-chain®
System P4 Series P4.32 Product rangeprofile-rol e-chain® with comb style autoglide crossbars, medium inner height
More information www.igus.eu/P4.32
P4.32 | Crossbars every link - removable along the inner and outer radius
P4.32 crossbars every link
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:14 Uhr Seite 790
as
11----- 11 li
) -P-ACL
A
M
A
=
• •
791
P4.32
R 075* 100* 125* 150 200 250 300*
H2 125 125 125 125 125 125 125
D2 425 500 635 760 1015 1400 1625
K2 728 840 1064 1232 1624 2072 2464
CL 100 150 263 376 596 835 1054
S/2
S
D2
K2
S/2
HR
I
H2 R
BaBi
Ba + 6
≤29 mm 32 54
2 x
54 +
3
System P4 - aluminium guide trough systemSpecial geometry in combination with autoglide cross bars allows for offset upper
and lower run Strong installation kits for long cycle life Aluminium trough segmentsresist corrosion and seawater More information www.igus.eu/P4
Total length of guide trough
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
CL = Offset fixed point Moving end Fixed end
Guide trough without glide barGuide trough with glide bar
Rolling applications | Long travels up to max. 500 m | Fill weight 6,0 kg/m
Note: for long travel (gliding) applications, please consult igus®.
In case of travels <10 m we recommend an unsupported e-chain®.
System P4 Series P4.32 Dimensions
Inner height 32 mm
Pitch 56 mm/link
Links/m 18 (1008 mm)
Chain lengthS/2 + K2
*Radius available upon request, please consult igus® for delivery time.
System P4 principleOffset operation of upper and lower run,
rresulting in continuous roll-through surface
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:14 Uhr Seite 791
iX I IA IX I IN
(: = =
32.2.1 32.3.1 32.4.1 32.5.1
32
3210.X32.1.1
16
16
3,4
5
3
12
32.1
32.1.1
3
12
3
7
3
7
32.2
32.2.1
3
8
32.3
32.3.1
X -1
3,4
3200.X
3210.X
12
3
7
32.5
32.5.1
050 3200.050 3210.050
075 3200.075 3210.075
100 3200.100 3210.100
115 3200.115 3210.115
125 3200.125 3210.125
150 3200.150 3210.150
175 3200.175 3210.175
200 3200.200 3210.200
225 3200.225 3210.225
250 3200.250 3210.250
792792
P4.32
More information www.igus.eu/P4.32
System P4 Series P4.32 AccessoriesInterior separation | New generation
Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembledLockable full-width shelves
As standard separators are assembled every 2nd e-chain® link!
Standard separator,
wide base
unassembled
assembled
Standard - for any applicationSeparator with a wide base for maximum holding strength
in the e-chain®.
For even faster installationWide on one side for high holding strength, narrow on opposite
side for easy cable fitting.
For thin cablesSeparator with a narrow base for a large number of thin cables
side by side. Saves space in e-chains®.
Locks securely in 5 mm incrementsNotch separator for exact positioning in e-chains®.
Recommended for side-mounted applications.
Horizontal separationFull-width shelf locks securely into separators at both ends,
giving a fixed width. Separators can be moved freely over
the shelf in horizontal direction. Can be fitted at one height.
Separator for
QuickLock crossbar
unassembled
assembled
Separator,
narrow base
unassembled
assembled
Notch separator
for notch crossbar
unassembled
assembled
Full-width shelf,
lockable
unassembled
assembled
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:14 Uhr Seite 792
0 @ mJ_, ••
..I I. 41 1,.• 4I I. 41 1,.• ..I I. Al lr
00
0.
A
793
P4.32
Bi
Bi +
32
A =
Bi -
20
32
9
3580
32,5
12,560
9060
P4.32100.5.VS.E45 P4.32100.4.VS.E45
10.
15.
20.
P4.32100.54.10.VS.E45
P4.32100.54.15.VS.E45
P4.32100.54.20.VS.E45
80
130
180
Bi[mm]
100
150
200
A[mm]
The mounting brackets for P4 e-chains® consist of a steel mounting bracket at the moving end and a polymer mounting
bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. There is a fixed end module
integrated that can be clamped directly into the trough without drilling any holes. In addition it includes a C-profile for the
strain relief.
WidthIndex
Part No. full set forFixed end and moving end
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
System P4 P4.32 AccessoriesMounting brackets | pivoting
Mounting brackets pivoting | Recommended for rolling applications on long travels
Fixed end Moving end
Polymer Steel
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 793
CI
≈ 3,95
≈ 4,22
≈ 4,47
P4.42.
P4.42.
P4.42.
10
15
20
.R.0
.R.0
.R.0
Ba[mm]
Bi[mm]
154
202
254
100
150
200
| 100 | 125 | 150 | 200 | 250 | 300 | 350
| 100 | 125 | 150 | 200 | 250 | 300 | 350
| 100 | 125 | 150 | 200 | 250 | 300 | 350
42
794
P4.42
Weight[kg/m]
R Available bend radii[mm]
Supplement Part No. with required radius (R). Example: P4.42.15.150.0
Part No.e-chain®
System P4 Series P4.42 Product rangeprofile-rol e-chain® with comb style autoglide crossbars, medium inner height
More information www.igus.eu/P4.42
P4.42 | Crossbars every link - removable along the inner and outer radius
P4.42 crossbars every link
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 794
as
11----- 11 li
) -P-ACL
A
M
A
=
• •
795
P4.42
R 100 125 150 200 250 300 350
H2 140 140 140 140 140 140 140
D2 520 785 940 1280 1620 1960 2265
K2 930 1206 1407 1876 2345 2814 3216
CL 195 335 470 765 1045 1330 1615
S/2
S
D2
K2
S/2
HR
I
H2 R
BaBi
Ba + 6
≤38mm 42 64
2 x
64 +
3
System P4 - aluminium guide trough systemSpecial geometry in combination with autoglide cross bars allows for offset upper
and lower run Strong installation kits for long cycle life Aluminium trough segmentsresist corrosion and seawater More information www.igus.eu/P4
Fixed end
Guide trough without glide bar
System P4 principleOffset operation of upper and lower run,
rresulting in continuous roll-through surface
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
CL = Offset fixed point Moving end
Guide trough with glide bar
Total length of guide trough
Rolling applications | Long travels up to max. 600 m | Fill weight 7,0 kg/m
Note: for long travel (gliding) applications, please consult igus®.
In case of travels <10 m we recommend an unsupported e-chain®.
System P4 Series P4.42 Dimensions
Inner height 42 mm
Pitch 67 mm/link
Links/m 15 (1005 mm)
Chain lengthS/2 + K2
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 795
1 11.
NEL N=MI=INILMF
-91=111 41- aL
MM\M M\M ilk WM\
i 0 i
I X I g I 0
r: , =
42.2.1 42.3.1 42.4.1 42.5.1
42
3210.X42.1.1
7,5
7,5
21
21
3,4
5
3
14
42.1
42.1.1
14
3
4
42.2
42.2.1
3
7
42.3
42.3.1
X -1
3,4
3200.X
3210.X
14
3
4
42.5
42.5.1
050 3200.050 3210.050
075 3200.075 3210.075
100 3200.100 3210.100
115 3200.115 3210.115
125 3200.125 3210.125
150 3200.150 3210.150
175 3200.175 3210.175
200 3200.200 3210.200
225 3200.225 3210.225
250 3200.250 3210.250
796796
P4.42 System P4 Series P4.42 AccessoriesInterior separation | New generation
Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembledLockable full-width shelves
As standard separators are assembled every 2nd e-chain® link!
Standard separator,
wide base
unassembled
assembled
Standard - for any applicationSeparator with a wide base for maximum holding strength
in the e-chain®.
For even faster installationWide on one side for high holding strength, narrow on opposite
side for easy cable fitting.
For thin cablesSeparator with a narrow base for a large number of thin cables
side by side. Saves space in e-chains®.
Locks securely in 5 mm incrementsNotch separator for exact positioning in e-chains®.
Recommended for side-mounted applications.
Horizontal separationFull-width shelf locks securely into separators at both ends,
giving a fixed width. Separators can be moved freely over
the shelf in horizontal direction. Can be fitted at 3 different
heights.
Separator for
QuickLock crossbar
unassembled
assembled
Separator,
narrow base
unassembled
assembled
Notch separator
for notch crossbar
unassembled
assembled
Full-width shelf,
lockable
unassembled
assembled
More information www.igus.eu/P4.42
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 796
0 -
A
797
P4.42
Bi
Bi +
54
97,5
60
A =
Bi -
12
32
9
3580
32,5
12,560
P4.42100.5.VS.E45 P4.42100.4.VS.E45
10.
15.
20.
P4.42100.54.10.VS.E45
P4.42100.54.15.VS.E45
P4.42100.54.20.VS.E45
80
130
180
Bi[mm]
100
150
200
A[mm]
WidthIndex
Part No. full set forFixed end and moving end
The mounting brackets for P4 e-chains® consist of a steel mounting bracket at the moving end and a polymer mounting
bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. There is a fixed end module
integrated that can be clamped directly into the trough without drilling any holes. In addition it includes a C-profile for the
strain relief.
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
System P4 P4.42 AccessoriesMounting brackets | pivoting
Mounting brackets pivoting | Recommended for rolling applications on long travels
Fixed end Moving end
Polymer Steel
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 797
ID
Weight[kg/m]
≈ 6,72
≈ 7,03
≈ 7,39
≈ 7,79
≈ 8,19
≈ 8,49
P4.56.
P4.56.
P4.56.
P4.56.
P4.56.
P4.56.
18
20
25
30
35
40
.R.0
.R.0
.R.0
.R.0
.R.0
.R.0
Ba[mm]
Bi[mm]
257
270
320
370
420
470
187
200
250
300
350
400
| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*
| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*
| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*
| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*
| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*
| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*
56
798
P4.56
Extension link for heavy fill weights50% higher fill weight possible Maximum rigidity Divides cross section into compartments (electric/hydraulic) 2 inner heights (56, 80 mm) Available upon request.
More information www.igus.eu/P4
R Available bend radii[mm]
*Radius available upon request, please consult igus® for delivery time.
Supplement Part No. with required radius (R). Example: P4.56.20.250.0
Part No.e-chain®
System P4 Series P4.56 Product rangeprofile-rol e-chain® with comb style autoglide crossbars, large inner height
More information www.igus.eu/P4.56
P4.56 | Crossbars every link - removable along the inner and outer radius
P4.56 crossbars every link
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 798
as
) -s-ACL
A
M
A
=
• •
799
R 150* 200 250 300 350 400* 450* 500*
H2 ** 180 180 180 180 180 ** **
D2 ** 1140 1470 1700 1950 2255 ** **
K2 ** 1820 2275 2639 3003 3458 ** **
CL ** 550 800 1000 1200 1450 ** **
S/2
S
D2
K2
S/2
HR
I
H2 R
BaBi
Ba + 8,25
≤50mm 56 84
2 x
84 +
4
P4.56
System P4 - aluminium guide trough systemSpecial geometry in combination with autoglide cross bars allows for offset upper
and lower run Strong installation kits for long cycle life Aluminium trough segmentsresist corrosion and seawater More information www.igus.eu/P4
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
CL = Offset fixed point Moving end Fixed end
Guide trough without glide barGuide trough with glide bar
Total length of guide trough
Rolling applications | Long travels up to max. 800 m | Fill weight 13 kg/m
Note: for long travel (gliding) applications, please consult igus®.
In case of travels <10 m we recommend an unsupported e-chain®.
System P4 Series P4.56 Dimensions
Inner height 56 mm
Pitch 91 mm/link
Links/m 11 (1001 mm)
Chain lengthS/2 + K2
*Radius available upon request, please consult igus® for delivery time. **Values upon request
System P4 principleOffset operation of upper and lower run,
rresulting in continuous roll-through surface
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 799
iX Ig IX IN _ ,t =
min.16 56.2.1 56.3.1 56.4.1
56
521.X56.1.1
1414
2828
4,5
56.5.1
5
min.16
4
18
56.1
56.1.1
18
4
8
56.2
56.2.1
4
8
56.3
56.3.1
X -1
4,5
520.X
521.X
18
4
8
56.5
56.5.1
050 520.050 521.050
065 520.065 521.065
075 520.075 521.075
100 520.100 521.100
125 520.125 521.125
150 520.150 521.150
175 520.175 521.175
200 520.200 521.200
225 520.225 521.225
250 520.250 521.250
300 520.300 521.300
450 520.450 521.450
800800
P4.56 System P4 Series P4.56 AccessoriesInterior separation | New generation
More information www.igus.eu/P4.56
Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembledLockable full-width shelves
Note: please observe a lateral spacing to the side links! e-chain®: 16 mm
As standard separators are assembled every 2nd e-chain® link!
Standard separator,
wide base
unassembled
assembled
Standard - for any applicationSeparator with a wide base for maximum holding strength
in the e-chain®.
For even faster installationWide on one side for high holding strength, narrow on opposite
side for easy cable fitting.
For thin cablesSeparator with a narrow base for a large number of thin cables
side by side. Saves space in e-chains®.
Locks securely in 5 mm incrementsNotch separator for exact positioning in e-chains®.
Recommended for side-mounted applications.
Horizontal separationFull-width shelf locks securely into separators at both ends,
giving a fixed width. Separators can be moved freely over
the shelf in horizontal direction. Can be fitted at 3 different
heights.
Separator for
QuickLock crossbar
unassembled
assembled
Separator,
narrow base
unassembled
assembled
Notch separator
for notch crossbar
unassembled
assembled
Full-width shelf,
lockable
unassembled
assembled
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 800
A
801
P4.56
Bi
Bi +
70
106,5
40 51,5
Bi -
14
A =
Bi -
20
44
12
4045
1570
100
1570
P4.56100.5.VS.E45 P4.56100.4.VS.E45
18.
20.
25.
30.
35.
40.
P4.56100.54.VS.E45
P4.56100.54.VS.E45
P4.56100.54.VS.E45
P4.56100.54.VS.E45
P4.56100.54.VS.E45
P4.56100.54.VS.E45
160
180
230
280
330
380
Bi[mm]
180
200
250
300
350
400
A[mm]
The mounting brackets for P4 e-chains® consist of a steel mounting bracket at the moving end and a polymer mounting
bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. There is a fixed end module
integrated that can be clamped directly into the trough without drilling any holes.
WidthIndex
Part No. full set forFixed end and moving end
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
System P4 P4.56 AccessoriesMounting brackets | pivoting
Mounting brackets pivoting | Recommended for rolling applications on long travels
Fixed end Moving end
Polymer Steel
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 801
0
≈ 8,85
≈ 9,13
≈ 9,46
≈ 9,83
≈ 10,19
≈ 10,46
P4.80.
P4.80.
P4.80.
P4.80.
P4.80.
P4.80.
18
20
25
30
35
40
.R.0
.R.0
.R.0
.R.0
.R.0
.R.0
Ba[mm]
Bi[mm]
263
276
326
376
426
476
187
200
250
300
350
400
| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500
| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500
| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500
| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500
| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500
| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500
80
802
P4.80
Extension link for heavy fill weights50% higher fill weight possible Maximum rigidity Divides cross section into compartments (electric/hydraulic) 2 inner heights (56, 80 mm) Available upon request.
More information www.igus.eu/P4
Weight[kg/m]
R Available bend radii[mm]
*Radius available upon request, please consult igus® for delivery time.
Supplement Part No. with required radius (R). Example: P4.80.20.250.0
Part No.e-chain®
System P4 Series P4.80 Product rangeprofile-rol e-chain® with comb style autoglide crossbars, large inner height
More information www.igus.eu/P4.80
P4.80 | Crossbars every link - removable along the inner and outer radius
P4.80 crossbars every link
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 802
• • • • I
) -P-ACL
A
M
A
=
803
R 150* 200* 250 300 350 400* 450* 500
H2 180 180 180 180 180 180 180 180
D2 955 1310 1610 1974 2060 2625 2910 3275
K2 900 1400 1800 2300 2700 3200 3600 4100
CL ** ** 600 800 970 1160 ** 1530
S/2
S
D2
K2
S/2
HR
I
H2 R
BaBi
Ba + 8,25
≤72mm 80 10
8 2 x
108
+ 4
P4.80
System P4 - steel guide trough systemSpecial geometry in combination with autoglide cross bars allows for offset upper
and lower run Strong installation kits for long cycle life Stainless steel troughsegments resist corrosion and seawater Available upon requestMore information www.igus.eu/P4
CL = Offset fixed point Moving end Fixed end
Guide trough without glide barGuide trough with glide bar
Total length of guide trough
Rolling applications | Long travels up to max. 800 m and more | Fill weight 30 kg/m
Note: for long travel (gliding) applications, please consult igus®.
In case of travels <10 m we recommend an unsupported e-chain®.
System P4 Series P4.80 Dimensions
Inner height 80 mm
Pitch 100 mm/link
Links/m 10 (1000 mm)
Chain lengthS/2 + K2
*Radius available upon request, please consult igus® for delivery time. **Values upon request
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
System P4 principleOffset operation of upper and lower run,
rresulting in continuous roll-through surface
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 803
X : i
X a x
- x
I N t = ...
min.16
5
80
521.X
4040
80.1.1 80.2.1 80.3.1 80.4.1 80.5.1
4,514
1414
14
56
min.16
4
18
80.1
80.1.1
18
4
8
80.2
80.2.1
4
8
80.3
80.3.1
X -1
4,5
520.X
521.X
18
4
8
80.5
80.5.1
050 520.050 521.050
065 520.065 521.065
075 520.075 521.075
100 520.100 521.100
125 520.125 521.125
150 520.150 521.150
175 520.175 521.175
200 520.200 521.200
225 520.225 521.225
250 520.250 521.250
300 520.300 521.300
450 520.450 521.450
804804
P4.80
Standard separator,
wide base
unassembled
assembled
Separator for
QuickLock crossbar
unassembled
assembled
Separator,
narrow base
unassembled
assembled
Notch separator
for notch crossbar
unassembled
assembled
Full-width shelf,
lockable
unassembled
assembled
System P4 Series P4.80 AccessoriesInterior separation | New generation
More information www.igus.eu/P4.80
Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembledLockable full-width shelves
Note: please observe a lateral spacing to the side links! e-chain®: 16 mm
As standard separators are assembled every 2nd e-chain® link!
Standard - for any applicationSeparator with a wide base for maximum holding strength
in the e-chain®.
For even faster installationWide on one side for high holding strength, narrow on opposite
side for easy cable fitting.
For thin cablesSeparator with a narrow base for a large number of thin cables
side by side. Saves space in e-chains®.
Locks securely in 5 mm incrementsNotch separator for exact positioning in e-chains®.
Recommended for side-mounted applications.
Horizontal separationFull-width shelf locks securely into separators at both ends,
giving a fixed width. Separators can be moved freely over
the shelf in horizontal direction. Can be fitted at 5 different
heights.
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 804
0*
0*
A
805805
Bi
Bi +
76
100
40 45
Bi -
14 15
70
A =
Bi -
17
44
12
4045
1570
100
P4.80100.5.VS.E45 P4.80100.4.VS.E45
P4.80
18.
20.
25.
30.
35.
40.
P4.80100.54.VS.E45
P4.80100.54.VS.E45
P4.80100.54.VS.E45
P4.80100.54.VS.E45
P4.80100.54.VS.E45
P4.80100.54.VS.E45
160
180
230
280
330
380
Bi[mm]
180
200
250
300
350
400
A[mm]
The mounting brackets for P4 e-chains® consist of a steel mounting bracket at the moving end and a polymer mounting
bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end.
WidthIndex
Part No. full set forFixed end and moving end
Fixed end Moving end
Polymer Steel
System P4 P4.80 AccessoriesMounting brackets | pivoting
Mounting brackets pivoting | Recommended for rolling applications on long travels
Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
igus® GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu
07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:15 Uhr Seite 805