red meat waste management

5
red meat

Upload: israel-tomala

Post on 21-Oct-2015

28 views

Category:

Documents


2 download

TRANSCRIPT

red meat

1

11

1213

1415

Arrival and stunning Bleeding area

2

Cleaning area

7

19

20

1817 16 22

23

21

107

9

8 76 5

Final inspection

and weighing

Eviceration area

Removal of red organs

Removal of white organs

4

3

hygienic by-product and waste handling systemsfor pig processing line

MariMatic www.marimatic.com

improved profitability

Our approach is to look at things from the customers’ point

of view. We are familiar with your field of activity and your

problems. We understand why problems arise, and we have

solutions applicable to your processes. Our aim is to reduce

your production costs and hence improve your profitability.

Possibilities for Taifun Vacuum Conveying Systems on Pig Processing Line

1. Central vacuum cleaning system

for cleaning floors and machinery

2. Collection of blood from the bleeding area

3. Disposal of hair and toenails from

the dehairing machine

4. Removal of waste from the bung dropping unit

5. Disposal of ear canal and eyes

6. Disposal of genitals

7. Collection of trimmings and blood from floor chutes

8. Trimmings from white organs removal

9. Trimmings from red organs removal

10. Conveyance of ears to further processing

or ear disposal

11. Removal of saw dust from floor chute

12. Conveyance of leaflard

13. Restfat removal unit linked to the

fat collection or waste disposal system

14. Spinal cord and brain removal unit

linked to the waste disposal system

15. Conveyance of diaphragm trimmings to be

processed for human consumption or pet food

16. Conveyance of condemned organs to waste

17. Conveyance of organs for pet food

18. Conveyance of white organs to the gut room

for further processing

19. Conveyance of rejected parts from carcasses

20. Trimmings from final inspection

21. Gut room – stomach contents

22. Gut room – condemned material to waste

23. Gut room – waste from gut cleaning machine

improved line efficiency

Using Taifun vacuum conveying technology, there is no more

need to move waste and by-products through the production

area in bins. There will be no load peaks, as the vacuum

system feeds materials in even batches, leaving the area

free of accumulating waste and by-products.

1

23

45

6

7

8

9 10

1112

1314

1516

17

18

19

20

2

2

taifun vacuum conveying systemsfor cattle processing line

“During 23 years of specialize in vacuum conveying

systems we have in our opinion, an impressive

reference list and have gained a lot of experience,

through out the world.”

Possibilities for Taifun Vacuum Conveying Systemson Cattle Processing Line

Suction point

Piping can be installed

horizontally or vertically,

under the floor level or

above the roof.

return on investment

Improved logistics and the reduction in bins and washing

equipment will lower your production costs.

The solids content of wastewater is decreased and, as

a result, the environmental load is reduced with significant

savings in effluent costs and water consumption.

excellent ergonomics and improved hygiene

Taifun vacuum conveying systems are both highly efficient

and hygienic, and offer the very best in terms of safety and

ergonomics. The disposal funnels can be located where the

work is carried out, reducing the need for operatives to lift or

stretch out for anything. Hygiene is improved, as the waste

is removed from working area immediately it is generated

– automatically and instantly.

1. Central vacuum cleaning system

for cleaning floors and machinery

2. Collecting drip blood from the bleeding area

3. Head masks (high risk)

4. Blood and trimmings from transfer area

5. Genitals and tail end

6. Skin (separate system)

7. Blood from head removal (high risk)

8. Saw dust (high risk)

9. Spinal cord removal (high risk)

10. Trimmings from organ removal

11. Carcass fat

12. Restfat removal

13. Pluck fat from pluck sorting room

14. Gut fat from gut room

15. Trimmings and neck cleaning

16. Carcass trimming

17. Small trimmings from carcass inspection

18. Organ inspection to high risk offal

19. Organs for pet food from organ inspection

20. Intestines to high risk offal

MariMatic www.marimatic.com

ejectors

The ejector is compressed air driven, has no moving parts, is

completely made of stainless steel, can withstand water, moister

and even solids, is easily cleanable and requires minimum

maintenance. The energy usage of ejector driven systems is

related to the amount of product and transport distance.

technical possibilities with vacuum conveying, central cleaning, fat, rest fat and spinal cord systems

spinal cord and rest fat systems

Spinal cord and rest fat systems can be provided as separate

units or they can be integrated into the vacuum conveying

system. These systems are equipped as standard with ejectors

– this to avoid filters, water usage and maintenance.

washing – rinsing system

An integrated self-cleaning automatic washing system further

enhances operations and hygiene, and simplifies maintenance.

The automatic washing system will be switch on after

production. Warm water is fed into each suction point and funnel

and then sucked through the pipeline to the separator. Additional

detergent can be added either automatically or manually. Also

the separator is rinsed with a rotary washing nozzle. Washing

balls can be sucked through the pipes for mechanical cleaning.

For even higher demands of hygiene we have developed

a High Hygienic CIP cleaning system.

Taifun Spinal Cord unit integrated

with a vacuum conveying system.

taifun family of products

• Vacuum conveying systems

for waste and by-products

• Food waste vacuum conveying systems

• Spinal cord and rest fat removal systems

• Fat conveying systems

• Central cleaning systems

• High hygienic product vacuum

conveying systems

• Fat removal systems

• Mobile vacuum systems

High hygienic

food materials

Pet food

Blood collecting

By-products/Waste

High risk material

MariMatic www.marimatic.com

MariMatic Oy designs, manufactures and

markets Taifun vacuum conveying and

vacuum cleaning systems for industrial

use, responding to requirements of the

food industry and professional kitchens

for handling and conveying different types

of materials, ranging from waste and by-

products to final products.

MariMatic Oy

P.O.Box 510 Pohjantähdentie 17

FI-01451 Vantaa, Finland

Phone +358 207 508 510

Fax +358 207 508 511

MariMatic Oy

Oude Vaart 4

7694 TB Kloosterhaar

The Netherlands

Phone +31 655 326 553

MariMatic www.marimatic.com

Copyright © MariMatic Oy, Finland, whose property this

documentation remains. No part thereof may be disclosed,

copied, duplicated or in any other way made use of, except

with the approval of Marimatic Oy, Finland.

The data published correspond, under reservation of all

our rights, to the most recent information at the moment of

publication and are subject to future modification. MariMatic

recerves the right to modify the construction and the execution

of its products at any time. No rights can be derived from this

publication.

Taifun is a registered trademark of MariMatic Oy.

profitable co-operation for a cleaner environmentSuccess requires new approaches. Co-operation with MariMatic,

a vacuum technology professional, offers you many advantages.

MariMatic Oy has specialized in Taifun vacuum conveying

technology since 1983, providing waste & by-product handling

and conveying solutions for a wide range of businesses globally.

Over 500 Vacuum Conveying Systems have been supplied for fish

processing plants, abattoirs, poultry processing plants, vegetable

processing plants, professional kitchens and other industries.