recrystallisation behaviour of an fe-mn-c-si-al twip

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Recrystallisation behaviour of an Fe-Mn-C-Si-Al TWIP Lieven Bracke, Nieves Cabañas-Poy 1 Tata Steel R&D, PO Box 10000, 1970CA IJmuiden, The Netherlands a [email protected], b [email protected] Keywords: TWIP steel, austenite, grain size, recrystallisation Abstract. The static recrystallisation behaviour of cold rolled and annealed TWinning Induced Plasticity (TWIP) steels is important for its industrial production. The recrystallisation kinetics have been determined for an Fe-Mn-C-Si-Al TWIP steel using hardness measurements and microstructure analysis: it has been shown that recrystallisation progresses rapidly with increased annealing temperature. Recrystallisation was faster at higher cold reductions, and a smaller final grain size was observed at lower annealing temperatures. This indicates that the mechanism is nucleation dominated at lower temperatures; grain growth at higher temperatures appears similar for all reductions. The recrystallisation results in a crystallographic texture where the main components of the cold rolling texture are preserved in the final texture after annealing, although some randomisation was observed. Introduction Fully austenitic high Mn steels have been developed recently to meet the automotive industry’s need for high strength and improved formability [1,2,3]. These enhanced mechanical properties allow both downgauging and more complex forming operations for automotive parts. Industrial production of these novel materials requires an extensive knowledge of the annealing response after cold rolling in terms of recovery, recrystallisation, grain growth and (Fe,Mn) 3 -carbide precipitation. The desired microstructure has a fine grain size for increased strength, and contains no carbides in order to maintain optimum ductility. In the open literature, only a limited amount of data is available for this class of materials. A lab study on a 60% cold rolled Fe-18Mn-0.6C-1.5Al TWIP alloy [4] showed that recrystallisation during a 600s annealing cycle starts at 600°C and is completed by 700°C. Only a very limited softening stage attributed to recovery was found. At annealing temperatures between 700°C and 840°C, there was only a limited amount of grain growth due to grain boundary pinning by (Fe,Mn) 3 -carbides. Above 840°C, the dissolution of these particles led to appreciably faster grain coarsening. The (Fe,Mn) 3 -carbide precipitation nose was found at 800°C for an annealing time of 195s. Very fast recrystallisation kinetics have been observed in a 50% cold rolled Fe-22Mn-C-N TWIP alloy [5] using continuous annealing cycle simulations with holding times up to 120s, again with only a very limited recovery stage. In this material, it was shown that the deformation texture is retained during recrystallisation. It was argued that this is a direct consequence of random sampling of recrystallisation nuclei from the deformed matrix, statistically leading to retention of the crystallographic texture. The high driving force for nucleation in combination with the absence of a preferred orientation, lead to a near site-saturated nucleation mechanism. Grain growth was very limited because of direct impingement of growing grains. No (Fe,Mn) 3 -carbides were observed in this material, probably due to the relatively short annealing times employed. Contrary to Fe-Mn based TWIP steels, the annealing response of AISI316L stainless steel is very sluggish [6, 7], with full recrystallisation of 40% cold rolled samples occurring only after annealing at 900°C for 7200s. A striking similarity with the Fe-22Mn-C-N TWIP alloy is that the cold rolled texture is retained after recrystallisation. This study reports on the annealing response of Fe-Mn-C-Al-Si TWIP steel as a function of the annealing cycle and the amount of cold reduction. Materials Science Forum Vols. 715-716 (2012) pp 649-654 Online available since 2012/Apr/12 at www.scientific.net © (2012) Trans Tech Publications, Switzerland doi:10.4028/www.scientific.net/MSF.715-716.649 All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without the written permission of TTP, www.ttp.net. (ID: 128.104.46.196, University of Wisconsin-Madison, Madison, United States of America-29/09/13,22:01:36)

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Page 1: Recrystallisation Behaviour of an Fe-Mn-C-Si-Al TWIP

Recrystallisation behaviour of an Fe-Mn-C-Si-Al TWIP

Lieven Bracke, Nieves Cabañas-Poy

1 Tata Steel R&D, PO Box 10000, 1970CA IJmuiden, The Netherlands

[email protected],

[email protected]

Keywords: TWIP steel, austenite, grain size, recrystallisation

Abstract. The static recrystallisation behaviour of cold rolled and annealed TWinning Induced

Plasticity (TWIP) steels is important for its industrial production. The recrystallisation kinetics have

been determined for an Fe-Mn-C-Si-Al TWIP steel using hardness measurements and

microstructure analysis: it has been shown that recrystallisation progresses rapidly with increased

annealing temperature. Recrystallisation was faster at higher cold reductions, and a smaller final

grain size was observed at lower annealing temperatures. This indicates that the mechanism is

nucleation dominated at lower temperatures; grain growth at higher temperatures appears similar for

all reductions. The recrystallisation results in a crystallographic texture where the main components

of the cold rolling texture are preserved in the final texture after annealing, although some

randomisation was observed.

Introduction

Fully austenitic high Mn steels have been developed recently to meet the automotive industry’s

need for high strength and improved formability [1,2,3]. These enhanced mechanical properties

allow both downgauging and more complex forming operations for automotive parts. Industrial

production of these novel materials requires an extensive knowledge of the annealing response after

cold rolling in terms of recovery, recrystallisation, grain growth and (Fe,Mn)3-carbide precipitation.

The desired microstructure has a fine grain size for increased strength, and contains no carbides in

order to maintain optimum ductility. In the open literature, only a limited amount of data is

available for this class of materials. A lab study on a 60% cold rolled Fe-18Mn-0.6C-1.5Al TWIP

alloy [4] showed that recrystallisation during a 600s annealing cycle starts at 600°C and is

completed by 700°C. Only a very limited softening stage attributed to recovery was found. At

annealing temperatures between 700°C and 840°C, there was only a limited amount of grain growth

due to grain boundary pinning by (Fe,Mn)3-carbides. Above 840°C, the dissolution of these particles

led to appreciably faster grain coarsening. The (Fe,Mn)3-carbide precipitation nose was found at

800°C for an annealing time of 195s. Very fast recrystallisation kinetics have been observed in a

50% cold rolled Fe-22Mn-C-N TWIP alloy [5] using continuous annealing cycle simulations with

holding times up to 120s, again with only a very limited recovery stage. In this material, it was

shown that the deformation texture is retained during recrystallisation. It was argued that this is a

direct consequence of random sampling of recrystallisation nuclei from the deformed matrix,

statistically leading to retention of the crystallographic texture. The high driving force for nucleation

in combination with the absence of a preferred orientation, lead to a near site-saturated nucleation

mechanism. Grain growth was very limited because of direct impingement of growing grains. No

(Fe,Mn)3-carbides were observed in this material, probably due to the relatively short annealing

times employed. Contrary to Fe-Mn based TWIP steels, the annealing response of AISI316L

stainless steel is very sluggish [6, 7], with full recrystallisation of 40% cold rolled samples occurring

only after annealing at 900°C for 7200s. A striking similarity with the Fe-22Mn-C-N TWIP alloy is

that the cold rolled texture is retained after recrystallisation.

This study reports on the annealing response of Fe-Mn-C-Al-Si TWIP steel as a function of the

annealing cycle and the amount of cold reduction.

Materials Science Forum Vols. 715-716 (2012) pp 649-654Online available since 2012/Apr/12 at www.scientific.net© (2012) Trans Tech Publications, Switzerlanddoi:10.4028/www.scientific.net/MSF.715-716.649

All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without the written permission of TTP,www.ttp.net. (ID: 128.104.46.196, University of Wisconsin-Madison, Madison, United States of America-29/09/13,22:01:36)

Page 2: Recrystallisation Behaviour of an Fe-Mn-C-Si-Al TWIP

Experimental procedures

The starting material used for this work was a Fe-Mn-C-Si-Al fully austenitic hot rolled strip

with a thickness of 3mm, produced via a semi-industrial route. The stacking fault energy (SFE) of

the material was calculated to be 27mJ/m². The hot rolled microstructure was fully recrystallised

and was free of (Fe,Mn)3-carbides. Cold rolling to different final thicknesses was performed on a

laboratory rolling mill. A number of continuous annealing simulation cycles were performed on

small samples under a protective atmosphere. The soaking temperature was varied between 550 and

900ºC. The heating rate applied was +5°C/s and the soaking time at temperature was 270s. The

cooling rate was -30°C/s to prevent carbide formation during cooling. Microstructure analysis was

performed using a Zeiss Ultra55 FEG-SEM operated at 15kV. Sample preparation consisted of

mechanical polishing down to 1µm, followed by electrolytical polishing. No etching was applied. In

addition to microstructural characterisation, the progress of recrystallisation and grain growth was

followed using Vickers hardness measurements with a load of 5kg.

Results and discussion

The evolution of the hardness during annealing after 50% cold rolling is illustrated in Figure 1

and some corresponding microstructures are shown in Figure 2. Combining these results allows

identification of the different stages during annealing. At temperatures between 550°C and 600°C,

(Fe,Mn)3-carbides start to form, without significantly changing the cold worked structure. The slight

increase of hardness in this temperature interval might be related to the carbide formation, but it

could also be a consequence of experimental scatter. At temperatures above 600°C limited softening

attributed to recovery occurs, while in the temperature interval between 625°C and 650°C,

recrystallisation becomes the main softening mechanism. It is only from this point on that the

mechanical twins induced by cold rolling start to disappear. At a temperature of about 725°C, the

structure is already fully recrystallised, which is followed by grain growth during annealing at

higher temperatures.

200

250

300

350

400

450

500

550

500 600 700 800 900

Temperature (°C)

Hardness (HV)

Carbides

Recovery

Recrystallisation

t = 270s

Grain growth

Figure 1 Vickers hardness (HV5) measurements on samples annealed at different

temperatures, indicating the different stages of the annealing response (annealing time: 270s

for all).

650 Recrystallization and Grain Growth IV

Page 3: Recrystallisation Behaviour of an Fe-Mn-C-Si-Al TWIP

(a) 600°C, 270s (b) 650°C, 270s

(c) 725°C, 270s (d) 900°C, 270s

Figure 2 SEM micrographs of samples annealed at different temperatures (a) (Fe,Mn)3-

carbide precipitation in unrecrystallised matrix, (b) Partially recrystallised structure, (c) Fully

recrystallised structure, (d) Fully recrystallised structure after grain growth (annealing time:

270s for all). The black arrows indicate (Fe,Mn)3-carbides; the white arrows indicate slip lines

which are probably deformation twins.

The softening of the Fe-Mn-C-Si-Al TWIP steel of this study progresses rapidly with increased

annealing temperature, which is similar behaviour to that reported for Fe-18Mn-0.6C-1.5Al [4] and

Fe-22Mn-C-N [5] TWIP steels. The main difference between the different materials is that the

softening starts at a slightly higher temperature for the current Fe-Mn-C-Si-Al TWIP steel. The

sluggish recrystallisation response – related to the formation of annealing twins – as reported for a

cold rolled AISI316 austenitic stainless steel [6,7] has not been observed, even though a large

amount of annealing twins was formed.

The (Fe,Mn)3-carbides dissolved completely in the temperature interval between 800°C and

850°C. It seems that grain growth is enhanced once these carbides have fully dissolved, but this

should be verified in more detail. However, the observations are similar to those in the Fe-18Mn-

0.6C-1.5Al TWIP alloy [4].

The evolution of the crystallographic texture during recrystallisation is shown in Figure 3. As

expected for a material with a low SFE, the cold rolled starting texture is of the Brass type [5, 7, 8].

During recrystallisation, the main texture components are preserved, but the intensity of the texture

weakens considerably from 6.2 times random for the cold rolled condition to 3.1 times random for

the fully recrystallised material. The Fe-22Mn-C-N TWIP steel also showed retention of the texture

components [5], but in that case the intensity of the main texture components was maintained. In the

Fe-Mn-C-Si-Al TWIP steel, the fraction of twin boundaries in the recrystallised condition was about

30% (measured by EBSD), which could explain the randomisation of the texture [9]. No

Materials Science Forum Vols. 715-716 651

Page 4: Recrystallisation Behaviour of an Fe-Mn-C-Si-Al TWIP

comparative data is available for the Fe-22Mn-C-N TWIP steel. Contrary to the observations during

recrystallisation of a 95% cold rolled AISI 316 austenitic stainless steel [7], no new important

texture components emerged in the Fe-Mn-C-Si-Al TWIP steel. This difference is likely to be a

consequence of the much lower amount of cold deformation applied to the former. As such, no

shear bands were present on which any new components might be expected to nucleate.

Figure 3 ϕϕϕϕ2 = 45° and ϕϕϕϕ2 = 65° sections of the ODF for different stages of the recrystallisation

process.

Figure 4 shows that the onset temperature for recrystallisation decreases with increasing amount of

cold reduction. This clearly illustrates the well known fact that an increasing amount of stored

deformation energy increases the driving force for nucleation of new grains. The effect of cold

rolling on the final grain size after recrystallisation annealing at 750°C and 900°C is shown in

Figure 5. The fact that the grain size after recrystallisation at 750°C is reduced with increasing cold

reduction, indicates that more nuclei have formed, and that this higher nucleation density is not

annihilated by grain growth. Note that the grain growth is probably limited by the presence of

carbides, but that does not change the conclusion that the recrystallisation mechanism is nucleation

dominated. For the samples annealed at 900°C, the final grain size is identical regardless of the prior

amount of cold reduction, indicating that grain growth predominantly defines the microstructure at

this annealing temperature.

600

625

650

675

700

725

750

10% 20% 30% 40% 50%

Cold reduction

Onset T of ReX (°C

)

Figure 4 The effect of different levels of cold reduction on the onset temperature for

recrystallisation.

652 Recrystallization and Grain Growth IV

Page 5: Recrystallisation Behaviour of an Fe-Mn-C-Si-Al TWIP

0

2

4

6

8

10

12

10% 20% 30% 40% 50%

Cold reduction

Grain size (µm)

750°C

900°C

growth dominated

nucleation dominated

Figure 5 The effect of cold reduction on the grain size after annealing at 750°C and 900°C.

As mentioned earlier, the ideal final microstructure for this material would be fine-grained for a

high strength, and essentially free of (Fe,Mn)3-carbides to maintain ductility. The results presented

indicate that the smallest grain sizes can only be obtained in the presence of a small fraction of

(Fe,Mn)3-carbides, so a compromise has to be found for the optimised process.

Summary and conclusions

The annealing response of a cold rolled, fully austenitic Fe-Mn-C-Si-Al TWIP steel has been

described in detail.

It has been shown that recrystallisation progresses rapidly in the temperature interval between

625°C and 725°C. Grain growth was limited, which was at least partially due to the presence of

(Fe,Mn)3-carbides. Once these particles had dissolved (above 800ºC), grain growth was more

dominant.

The rolling texture was essentially retained during recrystallisation, although some randomisation

occurred. This could be caused by the formation of annealing twins. The onset of recrystallisation

occurred at lower temperatures for starting materials with a higher degree of cold reduction. The

resulting recrystallised structure was also finer grained, indicating a nucleation dominated

mechanism.

The results indicated that the optimised processing has to bring a compromise between a fine

grain size for strength and a (Fe,Mn)3-carbide free microstructure for ductility reasons.

Acknowledgements

The authors would like to thank Mr. M. Doll (internship from Lyon University), Mr. F. Twisk

and Dr. M. Aarnts for the experimental work carried out at IJmuiden Technology Centre. The

authors gratefully acknowledge Mr. J. Patel and Dr. J. Butler (Swinden Technology Centre) for their

input. HSD TWIP steels are jointly developed by Corus Staal BV and Salzgitter Flachstahl GmbH.

References

[1] C. Scott, N. Guelton, S. Allain, M. Faral, in: Proceedings of MS&T ’05, Conference, Pittsburgh,

PA, USA, 2005

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[3] M. Schäperkötter, H. Eichholz, J. Kroos, M, Niemeyer, R. Schmidt-Jürgensen, K.H. Spitzer,

Proceedings of the Super High Strength Steel Conference, Rome, Italy (2005)

Materials Science Forum Vols. 715-716 653

Page 6: Recrystallisation Behaviour of an Fe-Mn-C-Si-Al TWIP

[4] S. Kang, Y.-S. Jung, J.-H. Jun, Y.-K. Lee, Materials Science and Engineering A, 527, 3 (2010),

p. 745

[5] L. Bracke, K. Verbeken, L. Kestens, J. Penning, Acta Materialia, 57 (2009), p. 1512

[6] C. Donadille, R. Valle, P. Dervin, R. Penelle, Acta Metallurgica, 36, 6 (1989), p. 1547

[7] S.D. Chowdhury, S. Das, B. Ravikumar, P.K. De, Metallurgical and Materials Transactions A,

37A (2006), p. 2349

[8] G. Wasserman, Zeitschrift für Metallkunde, 54 (1963), p. 54

[9] D.P. Field, R.C. Eames, T.M. Lillo, Scripta Materialia, 54 (2006), p. 983

654 Recrystallization and Grain Growth IV

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Recrystallization and Grain Growth IV 10.4028/www.scientific.net/MSF.715-716 Recrystallisation Behaviour of an Fe-Mn-C-Si-Al TWIP 10.4028/www.scientific.net/MSF.715-716.649