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Real-Time PCR (qPCR), a performing method to check for the presence of banned substances Renaville R. Progenus sa Gembloux, Belgium

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  • Real-Time PCR (qPCR),

    a performing method to check

    for the presence of banned

    substances

    Renaville R.

    Progenus sa

    Gembloux, Belgium

  • What do we know?

    The product market is moving to a worldwide market

    The interpretation of the Halal guidelines is not necessary the same

    everywhere

    For some people, Halal is associated to a brand and not to a concept

  • A product formulation can be simple or complex from dozen of

    suppliers. How to control all of these suppliers?

    Different pork DNA/proteins detection kits exist but their performances

    varies widely.

    Suspicions of frauds or contaminations of Halal products by pork

    tissues are frequently reported

    Which is the acceptable cutoff values to be claim free or not free of

    pork?

    Is it 0.1% or 0.01 % or 0.0001 or 0.00000 ……??

  • If not free, which is the percentage of

    pork in the product?

    How much the detection test cost?

    Is the product Free or Not Free of Pork?

    Can I use the test directly

    at the supermarket or only laboratory

    is able to do it?

    Faced to this situation ( various choice of food, cosmetic or pharmaceutical

    products), the consumer is completely powerless.

    In the respect of the Halal guidelines, particularly concerning risk of contamination

    by pork products, the consumer has 4 central questions

  • How to be sure of my process and the

    respect of Halal/HACCP/ISO/BRC guidelines?

    How to guarantee my products?

    How to control my suppliers?

    Is a problem (contamination, trace) is

    discovered on one of mine product,

    which corrective measures I will introduce

    to solve the problem?

    I change the supplier

    I change my process

    For the manufacturer, the questions are:

    How much the detection test cost?

  • How to determine the cutoff values to decide

    what is a fraud, a contamination or a trace?

    How to guarantee to our population the highest security

    of the products and the respect of Halal precepts?

    What standards should be applied in our Halal guidelines

    and how to control the respect of these standards?

    Are we adopt only a repressive position in a case of

    contamination or a constructive position by helping

    the manufacturer to adopt corrective solutions?

    For the authorities, the questions are:

    Which method give us the highest guarantee of

    enforcing these standards?

    How the informations are diffused between

    laboratories, between laboratories and authorities

    and finaly, between authorities and the consumers?

    How much the detection test cost?

  • S

    S

    S

    ave = Yes no pork DNA is used as standard reference

    minimal risks of contamination (one step test)

    functional and easy

    Kit is certified Halal by HCQ (NL)

    imple = Yes one step ready to use

    direct quantification without additionnal manipulations

    ure = Yes highest sensibility (0.0001%),

    highest specificity (Suidea and Vertebrate)

    robustness (different forms of food, pharmaceutical

    and cosmetic products)

    direct quantification

    For the detection of pork DNA, the Assets of the

    Progenus TagPro Pig DNA Quantification kit are

    To be recommended to or by authorities, a detection kit must to meet

    the requirements of the 3 S theory.

  • Detect protein

    Cheaper for single detection

    Low Sensitivity (0.1% exogenous protein detected)

    Risk of false positives or negatives

    Risk of cross-reactivity with proteins of other species

    Affected by food thermic treatment

    Results not always reliable

  • The results is obtained in just 15

    minutes

    Disadvantages of this method:

    • Poor Precision

    • Low sensitivity (max 0.1 %)

    • Low resolution

    • Results are not expressed as numbers

    • Not always adapted for cooking products

    • Risks of false negatives/positives

    + - ? +

  • Near infrared spectroscopy determine inter-

    species differences in the expression of myosin light

    chain (MLC) isoforms to identify meat

    Disadvantages of this method:

    • Only on food sample

    • Low sensitivity (max 0.5 – 1 %)

    • Results are not expressed as numbers

  • FP1M

    FP4 Contrôle négatif

    Cassoulet Contrôle

    porcFP1

    MFP4 Contrôle

    négatif

    Cassoulet Contrôle

    porc

    Chicken cassoulet contamined by pig DNA

    Pig DNA

    control

    Negative

    control

    Disadvantages of Traditional PCR:

    • Poor Precision

    • Low resolution

    • Non-Automated method

    • Results are not expressed as numbers

    • Ethidium bromide for staining is not very

    quantitative

    • Post-PCR processing

    • Risk of lab contaminations by ethidium

    bromide

    Measures the amount of accumulated PCR product

    at the end of the PCR cycles.

    This method is highly specific with

    good sensitivity (0.01 %)

  • Advantages of Real-Time PCR:

    • Increased dynamic range of detection

    • No post-PCR processing

    • ready to use

    • highest sensitivity at the present time (0.00001%)

    • highest specificity

    • quantification of DNA

    This method measures PCR amplification as it occurs.

    This method is quantitative, because data is collected

    during the exponential growth phase of PCR

    The fluorescence is measured during each cycle and the

    amount of fluorescence expressed is proportional

    to the amount of product.

    .

  • Item ELISA Immuno Chroma

    NIR PCR qPCR qPCR Progenus solution

    Target Proteins Proteins Proteins DNA DNA DNA

    Sensibility 0.1 % 0,1 % 0.5% 0.01 % 0.001 % 0.00001 %

    Specificity Not always Not always Pork Pork Pork Suidea

    Robustness ± ±

    Only food Yes Yes Yes

    Expression of the results

    Values Signal

    Signal

    Signal

    Ct Value Ct Value

    Quantification Standard curve

    No No Semi-quantitative

    Standard curve

    Internal quantification marker in the

    same tube

    Risk of false negative/positive results

    Yes Yes Yes No No No

    Rapidity -2 hours 15 minutes 1 hour 4 hours 2h30-3h 2h00

  • • To produce an One step ready to use kit with minimal

    manipulation

    • Development of an internal qualibration control (vertebrate)

    • No use of pork DNA to construct standard curve

    • Quantification of pork DNA in the sample

    by comparison with the total vertebrate DNA

    in the sample

    • Direct detection and quantification of pork

    DNA in the sample

    Our objectives in the development of a qPCR kit were:

    Our strategic process to develop the kit is:

    • bioinformatics analyze of the target genome

    • specific probes design

    • specificity, sensibility, robustness validation

    • practical validation

  • Using our process (bioinformatics analyzes, probe design, specificity, sensibility

    and robustness validation, and practical validation) , we develop not only Pork

    detection kit but alsoalso other kits

    All GMO detection (soon)

    Chicken, turkey, ….

    Campillobacter spp, E.coli spp, E-Coli H104,….

    Avian influenza A/H1N1

    …..

  • 30 samples collected in different supermarkets

    All samples were labelised Halal certified

    qPCR method to detect the Pork DNA

    The results were:

    16 samples were free of pork

    12 samples were contaminated (less than 0.1 %)

    2 samples were used from fraud (more than 20%)

    Conclusion : without high scientific method, it is difficult to certify a product.

    and then, the scientific data are a valuable information for

    Halal certification

  • Item Progenus TagPro detection kit

    Provider 1 Provider 2 Provider 3 Provider 4

    Sure Highest

    Simple One step Ready-to-use

    Needs preparation

    Needs preparation

    Needs preparation

    One step Ready-to-use

    Save IPC + Vertebrate IPC + EPC IPC + EPC

    IPC + EPC

    IPC + EPC

    Rapidity 2 hours 2h30-3h00 2h30-3h00 2h30-3h00 2h30-3h00

    Competitivity < 5 copies < 5 copies 10 copies 10 copies < 5 copies

    Sensibility 0.00001 % 0.001 % 0.01 % 0.01 % 0.001 %

    Specificity Suidea + Vertebrate Pig Pig + Animal ( ?) Pig + Animal (?) Pig

    Quantification Direct & Immediate

    Standard curve 16 points

    Standard curve 16 points

    Standard curve 16 points

    Standard curve 16 points

    Coverage Food, pharmaceutics,

    cosmetc

    Food, pharmaceutics,

    cosmetc

    Food, pharmaceutics,

    cosmetc

    Food, pharmaceutics,

    cosmetc

    Food, pharmaceutics,

    cosmetc

    Training Free / / / /

    Support Free

    / / / /

    ERP Free / / / /

    Price Lower with quantification

  • Elisa versus qPCR Progenus TagPro

    Detection cost

    Quantification cost

    Number of kits

    used in

    sanitary

    control

    >

    80 % (2012) 20 % (2012)

    20 % (2015) 80 % (2015)

    For example: last week, FDA recommends qPCR as the standard method for

    quality control in vaccine production.

    (5-6 standards +

    blanco + sample) x

    2 tubes/point = 16

    test reactives/

    analyse

    (1 positive, 1

    negative controls +

    1 samples) = 3 test

    reactives/ analyse

  • This service issue from the qPCR test, responds to the Halal certification’s needs

    in terms of:

    Progenus qPCR test applied to Halal certification is not only a scientific result

    but also a flexible, complete and high-quality service for the consumer,

    manufacturer and authorities.

    Security

    our qPCR kit is able to detect and to directly quantify

    the target with high specificity and sensibility

    Position adopted by FDA, for example, clearly indicates that qPCR

    is the method that must be recommended for control in routine in

    many cases

    Progenus qPCR detection test is integrated in a global service

  • Proof

    More and more products are certified Halal. Unfortunately, daily

    experiment shows that it is necessary to prove it.

    Scientific control must guarantee the product but also to

    detect the errors. Our qPCR kit is able to do it

    Responsibility

    To the consumers, producers and authorities are responsible

    of the food quality and security.

    our qPCR kit is efficient to control the critical points of industrial

    process, logistic and distribution network.

    Respect of values

    qPCR analyze helps allay consumers' concerns about the correct and not

    misleading information on the product label.

  • « Made in » with quality is important in manufacturing

    In front of the trafic products, it is extremely important to be sure that the product is the

    real product in the real packaging with the real brand

    Our goals: Develoment of a Partneship to input a control certification of the manufacturing and packaging process and its terms of reference

  • Proof Respect Reponsi- bility

    Security

    Food of animal origine

    Food additives

    Preparation, processing, packaging,

    transportation, storage

    Additional labelling

    requirements

    ERP

    Control, marketing and development

    Communication network (laboratories, authorities, …)

  • CONCLUSIONS

    Scientific control by using an efficient method (qPCR Progenus DNA quantification kit)

    provides additional important information to certification.

    It offers tailored solutions, in keeping with the special characteristics of each industry

    certification organism, authorities.

    It contributes to a high certification level.

    It offers a competitive price for simultaneous detection and quantification of pork DNA.

    It provides data that are filtered and transformed into certification, management or

    business information, then forwarded to the ERP available for all partners.

  • 26

  • 27

    Quality control is the real scientific tool of regulation value chains in compliance with the requirements of consumers

    Mission of Progenus

  • 28

  • 29

  • The cycle at which the

    amplification plot crosses this

    threshold (= cycle threshold or

    Ct) is proportional to the initial

    amount of target sequence. Baseline

    The fluorescence is measured during each cycle

    and the amount of fluorescence expressed is

    proportional to the amount of product.

  • We use the software, BioXpress developped in our laboratory

    for aligment of available sequences (more than 16 109 informations in our data bank)

    for identification of a sequence specific for Suidea (for example, to control of the absence

    of cross reaction between our probes and donckey)

    for identification of a common sequence of all knowed vertebrate species

    to design specific probes for Suidea and vertebrate

  • Analysis of 16 million of informations

    Selection of DNA

    fragments what we

    want and

    rejection of all

    false positives

    DNA fragments

    that could be

    assimilated

    Mixed meat containing 0.0001% pork (ct = 38,5 )

    TagPro Sensibility

  • Validation by using our own electronic PCR method

    of the theorical qPCR conditions (salt, temperature, cycles, …)

  • Species Suidea probe

    Vertebrate probe

    Species Suidea probe

    Vertebrate probe

    Pig + + Fishes - +

    Wild boar + + Dairy milk - +

    Warthog + + Eggs - +

    Cattle - + Wheatmeal - -

    Sheep - + Potato - -

    Goat - + Tomato - -

    Horse - + Aubergine - -

    Donkey - + Mushrooms - -

    Chicken - + Garlic - -

    Duck - + Onions - -

    Birds - + Olives - -

    Dog - + Artichoke - -

    Cat - + Rocket - -

  • The performance is dependent of the quality of input material (probes,

    primers) but also of sample DNA preparation methods.

    Dilution Ratio of

    pork meat

    TagPro Provider 1 Provider 2 Provider 3 Provider 4

    1 + + + + +

    10 + + + + +

    100 + + + + +

    1 000 + + + + +

    10 000 + + + + +

    100 000 + + + + +

    1 000 000 + - - - -

    10 000 000 + - - - -

    The PIG PCR limit of detection is 5 copies of DNA.

  • Copy number/PCR Eff.

    107 106 105 104 103 102

    Operator 1

    15.00 18.35 22,10 25.26 29.26 31.68

    97.45

    Operator 2

    15.46 18.64 22,33 25.41 29.14 32.46

    96.06

    Operator 3

    15.18 19.00 22,22 25.63 29.02 32.29

    96.84

    Oper.ator 4

    15.47 19.12 22,26 25.71 29.06 32.00

    100.50

    Robustness 98.86

    6 dilutions of a standard Pork DNA

    4 different operators

  • Standard curve versus direct quantification

  • Mixed meat containing 0.0001% pork (ct = 38,5 ± 1) Mixed meat containing 10 % pork (ct = 22 ± 1)

  • Positive pig result in coconut oil certified Halal

    Vertebrate

    DNA IPC

    control

    PIG DNA

    Halal certified product

  • From a test

    to a kit

  • The kit contains three PCR systems:

    -one for the detection of a Suidea specific gene

    -one for the detection of a Vertebrate gene

    -one for the detection of an internal positive control (IPC)

    The three PCR systems are present in

    a ready-for-use PCR mastermix allowing

    the realization of the

    three assays in a single reaction.

    Suidea +

    Vertebrate +

    IPC PCR system

    One reaction’s tube

    per analyse

    Adding 20 µl

    of the mastermix

    solution

  • The kit contains three PCR systems labeled with three different dyes in order to allow the

    simultaneous quantification of the three targets.

    dye

    Suidea detection FAM

    Vertebrate detection Vic

    IPC detection Cy-5

  • Complex matrice Simple matrice

    Automated extraction (limited raw material volume

    in the sample)

    IPC 5µl

    Manual extraction (more raw material volume

    in the sample)

  • +

    + 711

    possible combinaisons

    to produce the same biscuit

    11suppliers/ingredient 7 different ingredients

    More complex and

    sophisticated is a

    product, more

    difficult is to

    control

    the suppliers and

    the inputs

    CONCLUSION

    ………… to a complex network