real, relevant, surprising and fresh: cisco brand (animated)

Jin Wang

CSE

June 7, 2017

万物互联的哲学实践和技术实现

思科如何助力制造企业实现互联网+

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 2

https://en.wikipedia.org/wiki/Manufacturing

https://zh.wikipedia.org/wiki/制造业


Koren Y (2010). The global manufacturing revolution: product-process-business integration and reconfigurable systems, John Wiley & Sons.

Internet


富足社会文化下的经济波动 Asset-light 硬资产的价值

新型的信仸关系 On-Demand

Sharing Economy

产品以18个月为周期易用的数字化包成为用户底线 Software define Everything

& Products become Apps Internet of Everything

Digitization & IoE Apple-ization

标准的硬件，变化的软件开放的平台让别人创造价值满足核心需求的有限选择用软件来规避硬件过时

Change

Trends

原生数字化一代更高的教育程度个性化不易依附技术性链接关系多样化、多元化

Millennials


美国“工业互联网”

德国“工业4.0” －Cyber Physical System

－Industry Internet

Network

中国

“互联网＋中国制造2025” － Deep Integration

Between Information

Technology and

Industrialization

核心

智能制造

一条主线

信息技术与制造技术深度融合的数字化网络化智能化制造为主线


整合 | 自动化

流程

控制 | 管理

物体

协作 | 参与

人员

汇聚 | 分析

数据

Networked Connections of People, Process, Data, Things

Internet

of

Everything

Process

Things

People

Data


互

联网

网络

思维和精神

万物都应该互连

万物都可以互连互连的节点应

具备计算能力

对象建立关系

关系产生价值

万物互连智能节点

交互关系


状态识别

实时分析

自主决策

精准执行

学习提升

获取信息

拥有知识

决策模型

做出判断

快速反应

原则

Levels

智能运营 (企业运营模式创新)

智能制造 (企业生产模式创新)

智能产品与服务 (企业销售和服务模式创新)

创新与创造 (企业决策模式创新)

智能产品、智能服务

智能装备、智能产线、

智能车间、智能工厂

智能管理、智能运维、

智能物流与供应链

智能研发、智能决策

1

2

3

4


智能化

改造

全网络

覆盖

数字化

补缺


12


Gbps Link for Failover Detection

Firewall (Active)

Firewall (Standby)

FactoryTalk Application Servers

Cisco ASA 5500

Cisco Catalyst Switch

Network Services

Cisco Catalyst 6500/4500

Cisco Cat. 3750 Switch Stack

Patch Management Terminal Services Application Mirror

AV Server

Drive

HMI

Cell/Area #2 (Ring Topology)

Layer 2 Access Switch

Controller Cell/Area #1

(Redundant Star Topology)

Drive

Controller

HMI Distributed I/O

Cell/Area Zone Levels 0–2

Manufacturing Zone Level 3 Distribution and Core

Demilitarized Zone (DMZ) Firewalls

Enterprise Network Levels 4–5

Web Apps DNS FTP

Internet

Controller

HMI

I/O I/O

WGB

I/O

Drive

WGB

Controller

I/O I/O

A P

A P

WGB

X WGB

Roaming I/O Cell/Area Zone (Wireless Topology)

A P

A P

Controller

Drive

HMI

Distributed I/O

Cell/Area #3 (Linear Topology)

融合的全厂以太网（CPwE）

• 工厂一线的控制环境成为安全的软肋

• 生产控制基础架构成为攻击的重点：

• Stuxnet: Siemens

Controls (via USB)

• Shamoon: Schneider

(Telnet) client

• Others: Flame, Duqu

,etc.

• 所有IT的防御手段都不足以应对OT安全问题


Level 5

Level 4

Level 3

Level 2

Level 1

Enterprise Network

Site Business Planning & Logistics Network

Enterprise Zone

DMZ

Manufacturing Zone

Cell/Area Zone

Site Manufacturing Operations and Control

Area Supervisory Control

Basic Control

Process Sensors Drives Actuators Robots

FactoryTalk

Client HMI Magelis

HMI

Engineering

Workstation

Operator

Interface

Batch

Control

Discrete

Control

Drive

Control

Continuous

Process

Control

Safety

Control

FactoryTalk

App Server

FactoryTalk

Directory

Engineering

Workstation

Domain

Controller

Terminal Server RDP Server App Server Patch Mgmt.

E-Mail, Intranet, etc.

Level 0

First Level –

Secured Connectivity

Zone Segmentation

Controlled Conduits

Second Level –

Secured Visibility & Control

Application Control

Threat Control

Third Level –

Converged Security &

Depth

Policy Driven

Response

Deeper Vision /

Control

v v


Plant Floor Zone DMZ Cisco

Cloud

VPN

ASA

ISE

IE / Stratix

Deep Packet

Inspection

Cell Based

Secure Access

Isolated to Individual Machine

Identity

Context Aware Policy

Content Aware Policy

Remote Access Policy

Perimeter Defense

Encryption Services

Secure Clients

Identity

Confidentiality


通用汽车－工厂自动化网络

业务驱动

基础架构

• 节约 $53M 网络运营成本

• 通过增加联机时间每年获得格外的汽车生产利润$76.3M

• 备件库存节约$5.4M

• 166% ROI

• 宕机时间比传统工厂减少75%

效果

Agility Cost Uptime $

标准，现代化的工厂网络架构增加联机时间，降低成本，促进新业务发展

方案

IoT Data

Visibility

挑战

Long Tire Assembly Search Times by Operators Increased Cycle Times, Decreased Labor Optimization, and Noncompliance with Production Schedules. High Scrap Rate Associated with Lost Carriers.

解决方案 Implement LBS Solution to Track All Carriers in Real-time Using T2 Tags and Cisco Unified Wi-Fi network Allow Material Handlers/Truckers and Managers to Search for Component by ID, Tread Number, Material Code (FIFO)) 商业价值

Continuous Real-time Visibility Across Entire Plant

20% Reduction of Breaker Component Tire Loss

Increase in tire machine utilization ensuring increased production and overall equipment efficiency (OEE)

Factory Wireless at Continental Tire 马牌轮胎工厂无线案例


智能化

改造

全网络

覆盖

数字化

补缺


INTERNET OF THINGS

APPLICATIONS

Cloud Fog


INTERNET OF THINGS INTERNET OF THINGS

APPLICATIONS

Fog Computing

Management and Automation

Network Connectivity

Security Cyber and Physical

Data Analytics

Application Enablement

Platform

APPLICATIONS

Cloud Fog


Fog

上传下达

标准接口

ITE

PLC PAC WirelessHART FCS Smart Meter

智能设备

智能仪表

传感器与变送器

C

Analyze Notify Collect Act

Biz App Optimize

Cloud

Big Data Visualize

网

联

互

Cloud

Challenge

Solution

Business Outcomes

300% Internal Rate of Return (IRR)

increased production and overall equipment efficiency (OEE) by 10%

Enable connectivity Mazak machines for predictive maintenance and MaaS business model

Cisco-enabled iSmart Machines with imbedded network switch, security and MTConnect Agent

© 2013 Cisco and/or its affiliates. All rights reserved. Cisco Confidential 25 Cisco Confidential

REPLACE

BEARINGS

CELL 07

Big Data and Analytics at FANUC 发那科大数据和数据分析案例

Watch Video

• Data Collection

• Edge Compute

• Predictive

Analytics

• Proactive Part

Replacement

http://video.cisco.com/detail/videos/featured-videos/video/4289320896001/fanuc-embraces-iot-through-cisco-intercloud?autoStart=true&linkBaseURL=http://video.cisco.com/detail/videos/featured-videos/video/4289320896001/fanuc-embraces-iot-through-cisco-intercloud?autoStart=true

http://video.cisco.com/detail/videos/featured-videos/video/4289320896001/fanuc-embraces-iot-through-cisco-intercloud?autoStart=true&linkBaseURL=http://video.cisco.com/detail/videos/featured-videos/video/4289320896001/fanuc-embraces-iot-through-cisco-intercloud?autoStart=true


DEVNET – Cisco IoT Big Data Platform


制造业万物互联

万物互联数字平台

分析可视化收集行动

现场设备

即服务

机器

运行状态

安全

卷帘

物理

访问

资产

跟踪

HMI PLC

业务可视性灵活制造

停机时间接近于零

能源管理

超过

2.5 亿

不到

14%

2014 年，有超过

2.5 亿次针对工厂的攻击

只有不到 14% 的工厂

与企业实现了联网 82% 82% 的制造商

受高技能员工

短缺问题困扰

重新配置时间加快

20 倍库存减少 50%

设备综合效率提高

10% 20x 50% 10%


Analytics & Big Data Supply Chain Collaboration

Connected Machines & Fog Compute

Factory Security

Factory Network

Factory Wireless

Co

nn

ecte

d F

acto

ry

Infr

astr

uctu

re

Com

pu

te

Ap

ps

Factory Virtualization Data Center and Cloud

Factory Collaboration

互

联

网


“我们的目光所及，只能在不远的前方，但是可以看到，

那里有大量需要去做的工作。” --- A.M.图灵

总结－智能制造三步走

• 第一步：全网络覆盖

• 企业网络延伸，万物互联；

• 第二步：数字化补缺

• 全数字化业务，各个环节打通；

• 第三步：智能化改造

• 改造生产要素为智能节点，让这些智能节点互动起来；

real, relevant, surprising and fresh: cisco brand (animated)

Documents