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Corporate Office707 Chiranjiv Towers, 43 Nehru Place

New Delhi 110 019Tel : +91 11 46561359, Fax : +91 11 46561358

Mobile : 0 81302 81114Email : [email protected]

Website : www.stpltd.com

Real Estate

SL Name of Products Product Brief Page No

1.0 Users' Product Index

2.0 Company Profile 1

3.0 Waterproofing & InsulationInsulation

ShaliXPS Extruded Polystyrene Thermal Insulation 7

Liquid MembraneShaliCryl LM Single Component UV Resistant Acrylic Liquid Membrane 9

ShaliCryl LM HI Heavy Duty Reinforced, Heat Insulation Acrylic Liquid Membrane 11

ShaliPrime WB Acrylic Polymerised Water Based Architectural Primer 13

ShaliUrethane BTD Single Component Elastomertic Bituminous Polyurethane Liquid Membrane 15

ShaliUrethane LHM Single Component Elastomeric Modified Polyurethane Waterproofing Membrane 17

ShaliUrethane LM Single Component PolyUrethane Waterproofing Liquid Membrane 19

Liquid WaterproofingShaliPlast LW+ Integral Liquid Waterproofing Compound For Concrete and Plaster 21

ShaliPlast LW++ Integral Waterproofing-cum-Corrosion Inibiting Compound for Reinforced Concrete Mortar 23

ShaliCryl 215 Single Component UV Resistant Elastomeric Exterior Coating 25

Other MembraneShaliPVC Geomembrane for Tunnels / Basement and Protected Roof 27

SuperTene High Performance Self-Adhesive Membrane 29

SuperThermoLay APP Modified Waterproofing Membrane with Polyester Reinforcement 31

SuperThermoLay AR Polyester Reinforced APP Modified Anti-root WP Membrane 33

TarFelt APP APP Modified Polyester Reinforced Waterproofing Membrane 35

Bituminous ProductsShaliBond APP Adhesive for Bituminous Waterproofing Membrane 37

ShaliTex Primer Bituminous Primer for Waterproofing and Damp-proofing 39

Chemical ProductsShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 41

ShaliCrete E Acrylic Polymer Coating 43

ShaliCrete P Acrylic Polymer Coating 47

ShaliCrete R Acrylic Polymer Coating 51

Other ProductsShaliDrain High Density Polyethylene Dimple Sheets For Water Draining 55

ShaliGeoText As protection / separation layer over any waterproofing layer

Product Guide Index - Business Verticle


4.0 Road SurfacingBituminous Products

SEJ Boards Bitumen Saturated Joint Filler Board 57

5.0 Pipeline ProductsShaliPoxy 400 Two Component High Solid Food Grade Epoxy Coating 59

6.0 Repairs & RehabilitationPlastiSeal Crack Sealer 61

ShaliCrete URP Modified SBR Latex Based URP for Bonding, Repair and Concrete Rendering 63

ShaliFix BS Cementitious Ready Mix Mortar for Setting Preformed Block Sets 67

ShaliFix EP Three Component Epoxy Putty 69

Shalimar Dam-it Non-Shrink Fast Setting Hydraulic Cementitious Product 71

ShaliSBR Latex Bonding Admixture For Adhesion & Repairs of Concrete Structures 73

7.0 GARAGrout

ShaliGrout 73 Single Component Free Flow Non-shrink High Strength / Fluidity Grout 75

ShaliGrout IP Single Component Injection / Pressure Grout for Cement / Mortar / Concrete 77

AdmixtureShaliPlast HP High Range Water Reducing Plasticizer 79

ShaliPlast SP High Range Water Reducing Cum Retarding Admixture 81

ShaliPlast P Water Reducing Admixture 83

ShaliPlast PCE High Performance Super Plasticiser 85

8.0 Other Powder ProductsShaliTile Glue Fast Setting Dry Set Tile Adhesive Mortar 87

ShaliTile Grout Single Component Tile Joint Filler 89

ShaliTile Grout E Three Component Epoxy Based Tile Joint Filler 91

ShaliTile Grout K Three Component Epoxy Based Kota Stone / Tile Joint Filler 93

9.0 Sealants & AdditivesCPRX Compound Rubberised Bituminous Adhesive 95

ShaliBond BS / CS Cold Applied Bituminous Adhesive For Fixing Roofing Felts 97

ShaliJet Sealing Compound Coal Tar Sealing Compound 99

ShaliSeal CPM Cementitious Polymerised Mortar For Sealing / Crack Filling / Repair 101

ShaliSeal PS Two Component Polysulphide Pouring Grade Sealant 103

ShaliSeal PU 2K Two component Polyurethane Sealant 105

ShaliTex Sealing Compound Bituminous Based Sealing Compound 107

TarPlastic Cold Applied Bituminous Compound With Mineral Filler 109


10.0 Epoxy FlooringShaliFloor SL UL 1C Single Component Cementitious Self Levelling Undelay 111

ShaliFloor TC 2HBE Two Component High Build Epoxy Top Coat 113

Protective CoatingCoal Tar Products

ShaliMastic HD / LC Single Component Hi / Low-Build Anti-corrosive Coal Tar based Coating 115

ShaliPoxy CTE Anti-Corrosive / Protective Flexible Coal Tar Epoxy Coating 117

TarStilTar P / R Coal Tar Based Economical Anti-Corrosive Coating 119

11.0 Other ProductsShaliBond Concrete Two Component Epoxy Bonding Adhesive / Primer for Concrete 121

ShaliCure Acrylate Acrylic Curing and Sealing Compound 123

ShaliCure PA Paraffin Based Concrete Curing Compound 125

ShaliCure SS Hardening, Curing and Sealing Compound 127

ShaliSlip Solvent Based Mould Release Agent 129

ShaliSlip WB Water Based Emulsified Concentrated Chemical Mould Release Agent 131

SL Usage Area / Product Product Brief Page No

1.0 Company's Profile2.0 Concreting

Admixture & GroutsShaliPlast HP High Range Water Reducing Plasticizer 79ShaliPlast LW+ Integral Liquid Waterproofing Compound For Concrete and Plaster 21ShaliPlast LW++ Integral Waterproofing-cum-Corrosion Inibiting Compound for Reinforced Concrete Mortar 23ShaliPlast P Water Reducing Admixture 83ShaliPlast PCE High Performance Super Plasticiser 85ShaliPlast SP High Range Water Reducing Cum Retarding Admixture 81

Curing CompoundShaliCure Acrylate Acrylic Curing and Sealing Compound 123ShaliCure PA Paraffin Based Concrete Curing Compound 125ShaliCure SS Hardening, Curing and Sealing Compound 127

Form WorkShaliSlip Solvent Based Mould Release Agent 129ShaliSlip WB Water Based Emulsified Concentrated Chemical Mould Release Agent 131

Repair for VoidsShaliBond Concrete Two Component Epoxy Bonding Adhesive / Primer for Concrete 121ShaliSBR Latex Bonding Admixture For Adhesion & Repairs of Concrete Structures 73

3.0 Raft & Retaining Wall WaterproofingCementitious Waterproofing

ShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 41ShaliCrete P Acrylic Polymer Coating 47

Liquid MembraneShaliUrethane BTD Single Component Elastomertic Bituminous Polyurethane Liquid Membrane 15ShaliUrethane LHM Single Component Elastomeric Modified Polyurethane Waterproofing Membrane 17

Pre-formed MembraneShaliPVC Geomembrane for Tunnels / Basement and Protected Roof 27SuperTene High Performance Self-Adhesive Membrane 29SuperThermoLay APP Modified Waterproofing Membrane with Polyester Reinforcement 31

4.0 Sunken /Wet Area WaterproofingShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 41ShaliCrete E Acrylic Polymer Coating 43ShaliFix EP Three Component Epoxy Putty 69ShaliGrout 73 Single Component Free Flow Non-shrink High Strength / Fluidity Grout 75ShaliGrout IP Single Component Injection / Pressure Grout for Cement / Mortar / Concrete 77ShaliUrethane BTD Single Component Elastomertic Bituminous Polyurethane Liquid Membrane 15

5.0 Brick Work & PlasterShaliCrete URP Modified SBR Latex Based URP for Bonding, Repair and Concrete Rendering 63ShaliFix BS Cementitious Ready Mix Mortar for Setting Preformed Block Sets 67ShaliPlast LW+ Integral Liquid Waterproofing Compound For Concrete and Plaster 21

Product Guide Index - Users' Guide


6.0 FlooringBase Screed

ShaliCrete URP Modified SBR Latex Based URP for Bonding, Repair and Concrete Rendering 63ShaliFloor SL UL 1C Single Component Cementitious Self Levelling Undelay 111ShaliFloor TC 2HBE Two Component High Build Epoxy Top Coat 113

Tile AdhesiveShaliCrete URP Modified SBR Latex Based URP for Bonding, Repair and Concrete Rendering 63ShaliTile Glue Fast Setting Dry Set Tile Adhesive Mortar 87

Tile GroutsShaliTile Grout Single Component Tile Joint Filler 89ShaliTile Grout E Three Component Epoxy Based Tile Joint Filler 91ShaliTile Grout K Three Component Epoxy Based Kota Stone / Tile Joint Filler 93

7.0 Terrace / Roof WaterproofingLiquid Waterproofing

ShaliCryl LM Single Component UV Resistant Acrylic Liquid Membrane 9ShaliUrethane BTD Single Component Elastomertic Bituminous Polyurethane Liquid Membrane 15ShaliUrethane LHM Single Component Elastomeric Modified Polyurethane Waterproofing Membrane 17ShaliUrethane LM Single Component PolyUrethane Waterproofing Liquid Membrane 19

Preformed MembraneSuperTene High Performance Self-Adhesive Membrane 29SuperThermoLay APP Modified Waterproofing Membrane with Polyester Reinforcement 31TarFelt APP APP Modified Polyester Reinforced Waterproofing Membrane 35

CementitiousShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 41

8.0 Chajjas & BalconiesShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 41

9.0 Terrace Garden/ Podium SlabsShaliDrain High Density Polyethylene Dimple Sheets For Water Draining 55ShaliGeoText As protection / separation layer over any waterproofing layer

ShaliPVC Geomembrane for Tunnels / Basement and Protected Roof 27ShaliUrethane LHM Single Component Elastomeric Modified Polyurethane Waterproofing Membrane 17SuperTene High Performance Self-Adhesive Membrane 29SuperThermoLay AR Polyester Reinforced APP Modified Anti-root WP Membrane 33

10.0 Swimming Pool / Water Bodies ShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 41ShaliFix EP Three Component Epoxy Putty 69ShaliGrout 73 Single Component Free Flow Non-shrink High Strength / Fluidity Grout 75ShaliGrout IP Single Component Injection / Pressure Grout for Cement / Mortar / Concrete 77ShaliPlast LW+ Integral Liquid Waterproofing Compound For Concrete and Plaster 21ShaliUrethane LHM Single Component Elastomeric Modified Polyurethane Waterproofing Membrane 17


11.0 PlantersShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 41ShaliUrethane BTD Single Component Elastomertic Bituminous Polyurethane Liquid Membrane 15

12.0 Over Head Water TanksShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 41ShaliFix EP Three Component Epoxy Putty 69ShaliGrout 73 Single Component Free Flow Non-shrink High Strength / Fluidity Grout 75ShaliGrout IP Single Component Injection / Pressure Grout for Cement / Mortar / Concrete 77ShaliPlast LW+ Integral Liquid Waterproofing Compound For Concrete and Plaster 21ShaliPlast LW++ Integral Waterproofing-cum-Corrosion Inibiting Compound for Reinforced Concrete Mortar 23ShaliPoxy 400 Two Component High Solid Food Grade Epoxy Coating 59ShaliFloor TC 2HBE Two Component High Build Epoxy Top Coat 113

13.0 Exterior Waterproofing Coating / PaintIn Normal Rain Fall Area

ShaliCryl 215 Single Component UV Resistant Elastomeric Exterior Coating 25ShaliCryl LM Single Component UV Resistant Acrylic Liquid Membrane 9ShaliCryl LM HI Heavy Duty Reinforced, Heat Insulation Acrylic Liquid Membrane 11ShaliPrime WB Acrylic Polymerised Water Based Architectural Primer 13

In Heavy Rain Fall AreaShaliCrete R Acrylic Polymer Coating 51

14.0 ETP /STP TanksProtective / Anti-corrosive Treatment

ShaliMastic HD / LC Single Component Hi / Low-Build Anti-corrosive Coal Tar based Coating 115ShaliPoxy CTE Anti-Corrosive / Protective Flexible Coal Tar Epoxy Coating 117TarStilTar P / R Coal Tar Based Economical Anti-Corrosive Coating 119

15.0 Lift /Utility AreaShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating 41ShaliGrout 73 Single Component Free Flow Non-shrink High Strength / Fluidity Grout 75ShaliGrout IP Single Component Injection / Pressure Grout for Cement / Mortar / Concrete 77

16.0 Other ProductsCrack Repair

PlastiSeal Crack Sealer 61Shalimar Dam-it Non-Shrink Fast Setting Hydraulic Cementitious Product 71ShaliSeal CPM Cementitious Polymerised Mortar For Sealing / Crack Filling / Repair 101

Expansion JointsSEJ Boards Bitumen Saturated Joint Filler Board 57ShaliSeal PS Two Component Polysulphide Pouring Grade Sealant 103ShaliSeal PU 2K Two component Polyurethane Sealant 105

Thermal InsulationCPRX Compound Rubberised Bituminous Adhesive 95ShaliXPS Extruded Polystyrene Thermal Insulation 7


OthersShaliBond APP Adhesive for Bituminous Waterproofing Membrane 37ShaliBond BS / CS Cold Applied Bituminous Adhesive For Fixing Roofing Felts 97ShaliJet Sealing Compound Coal Tar Sealing Compound 99ShaliTex Primer Bituminous Primer for Waterproofing and Damp-proofing 39ShaliTex Sealing Compound Bituminous Based Sealing Compound 107TarPlastic Cold Applied Bituminous Compound With Mineral Filler 109

History STP Limited, (formerly known as Shalimar Tar Products Limited) has been pioneer of Waterproofing in India. Established in 1935, STP has a proven track record of 80 years and enjoys trust of its customers as a company providing “Total Solution, Total Protection”. STP commands tremendous brand image build assiduously through timely delivery of quality product at competitive price through continuous R&D duly backed by highly educated technical service team with vast experience.

Vision To be a research-led trusted partner of its customers through timely delivery of quality product at competitive prices in niche / volume market. To introduce products preferably, solvent free, facilitating improvement in the quality of life of people. To be a solution provider to difficult / critical waterproofing / protecting coating areas.

Geographical Presence STP has pan-India presence with:

� 4 Regional Offices - Delhi, Kolkata, Mumbai and Bangalore.

� 6 Factories.

� 26 Branch Offices covering practically all major cities of India

� 15 Depots / Godowns,

Duly backed up by host of distributors, dealers and applicators.

STP in 1935

Page No : 1

Business Verticals Presently, STP is engaged in the following business verticals:

� Waterproofing & Insulation � Road Surfacing � Protective / Anti-Corrosive Coatings � GARA (Grouts, Admixtures, Retarders & Accelerators) � Repair / Rehabilitation � Epoxy Flooring � Sealants & Adhesives

R&D and Tech Service Cell STP is aiming to be research-led company, serving niche / volume market by producing quality product at competitive rates. With this perspective, STP has set up in 2012-13 a central state of art R&D facility, Avishkar, near Kolkata, West Bengal Avishkar is adequately manned and is focused on taking STP to the next business trajectory.

Avishkar’s mission is to enrich STP with “value added, niche / volume quality products” by becoming a “knowledge base centre” in West Bengal and a” leading research laboratory” in India in the field of core business areas of STP.

Avishkar’s vision is to give at least 3 new high value / volume product every year with at least one green product.

STP strives to be the preferred quality supplier in all its products by offering technical support. Our Technical Service Cell offers on-the-spot support to customers at their different sites all over the Country. This helps us understand customer requirements better and offer customised solutions. Our team of qualified and experienced professionals are continuously on the move to help our customers get best value from our products and thereby facilitating timely completion of projects.

Page No : 2

Factories

Goa Plant

STP’s Construction Chemical Division operates from a ISO 9001 and OHSAS 18001 factory at Goa and manufactures a staggering array of products including Admixtures, Grouts, Waterproofing compounds, Epoxy Flooring and Coating, Floor Hardeners, Tile Adhesives, Sealants and repair compound. The company has entered wide acclaim for its high performance Epoxy Floorings and Chemical Waterproofing Products.

Jamshedpur Plant

STP’s factory at Jamshedpur in Jharkhand has ISO 9001 and ISO 14001 and OHSAS 18001 certification and manufacturers Coal Tar Enamel, Coal Tar Pitch, Outerwrap, Coal Tar Tape and Synthetic Primer of Various Types

Ambattur Plant STP’s factory at Ambattur Industrial Area in Chennai an ISO 9001 unit, manufacturers various grades of blown grade Bitumen, Waterproofing membranes and Bitumen based products such as CPRX Compounds, TarPlastic, TankMastic etc.

Page No : 3

Kosi Kotwan Plant

STP’s factory at Kosi Kotwan, an ISO 9001 unit, manufacturers various grades of blown grade Bitumen, Waterproofing membranes and Bitumen based products such as CPRX Compounds, TarPlastic, TankMastic etc

Hooghly Plant STP’s factory at Hooghly manufacturers various grades of blown grade Bitumen, Waterproofing membranes and Bitumen based products such as CPRX Compounds, TarPlastic, TankMastic etc

Panoli Plant

Construction Chemical plant of STP’s associate company, STP InfraCare Private Limited, at Panoli and manufactures a staggering array of products including Admixtures, Grouts, Waterproofing compounds, Epoxy Flooring and Coating, Floor Hardeners, Tile Adhesives, Sealants and repair compound.

Page No : 4

Certificates

Plants are ISO 9000, ISO 14000 and OHSAS certified

Membrane Plant

APP Plant

Page No : 5

Page No : 6

ShaliXPS Extruded Polystyrene Thermal Insulation

Description

ShaliXPS extruded polystyrene rigid board is a high performance insulation material with a proven track record facilitating considerable saving of electricity, thus facilitating green building concept. ShaliXPS can be used widely for various climatic conditions. It has been successfully used for a varied range of temperature and under high humid condition in various part of the country. ShaliXPS has a high compressive strength to enable it to use it for over deck, floor, machine/plant room, etc. The high thermal resistance property of ShaliXPS is a result of arresting / millions of tiny closed air cell separated from each other in a unit block. ShaliXPS is having a skin formed on top and bottom faces facilitating protection and providing excellent barrier to absorption of water, moisture, dew. ShaliXPS keeps its R (Resistivity or Resistance to heat flow) value retained even after its long exposure to high humidity, ground water, freeze thaw cycle and other extreme climatic conditions. It conforms to ASTM C 578 – Type IV. .

Characteristics Compressive Strength @ 10% defection, kPa

250 Water Absorption (% by volume), max

≤ 1 %

Thermal Conductivity (k)¹, W/mK 0.028 Thermal Resistance (R) (50mm), m²K/W

1.73

Service Temperature, OC, max +80 Density, kg/m3 30 - 36Water Affinity Water Resistant Water Capillarity NoneFire Classification (building material)

B2 Water Absorption by submersion, % by volume

0.2

Properties shown are representative values for 50 mm thick material and tested at 24 (±) 1 OC mean temperatures ShaliXPS with higher compressive strength (like 300 kPa, 350 kPa, 400 kPa, 450 kPa, 500 kPa) is also available on request for special application other than the uses recommended here.

Application

• Thermal insulation of roof / terrace / exterior walls / underdeck / cold storages / auditorium in commercial / residential buildings and plant room.

• Protection of waterproofing layer for retaining walls / other areas. Advantages

• Preferred thermal insulation material for Green Buildings. • Can be used for different kind of areas in the building like roof, walls, floors. It is also

used for roofs with different shapes, size, construction materials. • Completely closed cell structure • Resistant to moisture, and water absorption • High Thermal Resistance • Excellent compressive strength • Dimensionally stable • Does not age and rot • Fire Retardant • Reusable and can be recycled • Light weight and durable • Easy to cut handle and install • Resistant to freeze thaw cycle

Page No : 7

Application Methodology • Clean surface with broom / wire brush to remove all loose dust dirt and any other foreign

materials • In case of conventional roofing system, ShaliXPS shall be laid on the roof surface by adhering

with CPRX Compound. • Membrane like PVC, TPO and EPDM shall be laid over ShaliXPS as a waterproofing layer. • In case of trafficable roof, membrane shall be protected with a suitable finish to avoid damage. • In case of invertible roofing system, L a y ShaliXPS over Polymer Modified Bituminous

Membrane and other waterproofing system by adhering the ShaliXPS slabs to be laid only on perimeter. Use CPRX Compound or double side bituminous adhesive tapes.

• Rest of the roof area shall be covered with ShaliXPS slabs by simply laying it free over the membrane/waterproofing system

• In case the roof is not covered totally on the same day, the last row of ShaliXPS shall be fully adhered with CPRX Compound to ensure no displacement of the ShaliXPS slab.

• A layer of Geo-textile of 150 / 200 gsm shall be loosely laid with an overlap of 50 mm and all overlap joints shall be sealed totally with an adhesive.

• Finally a suitable protection of PCC or tiles either loosely laid or fixed with a cement mortar bed shall be applied.

Health & Safety

• Clean hands with water after application. • No irritation skin and odourless.

Packaging

Available in several grades in different thicknesses and compressive strength. It is available either in square or shiplap edge finish and also available in thicknesses in , 30, , 50 and 75 mm. The normal size of slab is 2.4 x 0.6 m or 2.4m x 1.2m.

The standard packing is:

Thickness (mm) 2400 x 600mm (1.44 m²) 2400 x 1200mm (2.88 m²)

Per/Pack Area (m²) Per/Pack Area (m²)

30 16 23.04 8 23.04

50 10 14.4 5 14.4

75 6 8.64 3 8.64

Storage Store in a cool dry place under shed away from fire and heat.

Page No : 8

ShaliCryl LM Single Component UV Resistant Acrylic Liquid Membrane

Description

ShaliCryl LM (formerly known as ShaliCryl RWP) is a single component UV resistant, highly unique elastomeric heavy duty monolithic / seamless terrace waterproofing liquid membrane system. ShaliCryl LM is specially developed with high mechanical strength, elastic and resilient acrylic polymers, selected fillers, light fast and weather durable pigments, microfibers, additives and best quality fungicidal in water medium. Membrane is formed in-situ on the applied surface. ShaliCryl LM is three-layer system with coats in 3 different colours ensuring proper build-up of the thickness. It has UV cross linking technology which makes it a reliable waterproofing system. Due to unique cross linking mechanism, ShaliCryl LM becomes more durable with age and is widely used in all advanced countries for waterproofing.

Characteristics

Appearance Red, Blue & Grey

Theoretical Coverage, m2,

Coat, L for 350 µ DFT 2

Solid Content,% 69±1 Hardness (Shore A) @ 14 days 80

Viscosity @ 27 OC CPS 6000±500 Dirt Pick Resistance Excellent

Tensile Strength, N / mm2 1.10 Specific Gravity 1.38±0.02

Elongation at break,%, 14 days 130 - 140 pH 9.01

Water permeability, penetration @ 5 bar pressure

6 Wet Adhesion strength (with concrete and metal)

Excellent. No bond failure

Application

• Flat / slopped roof with light foot traffic.

• Over brick bat coba.

Advantages

• User / environment friendly and non-polluting.

• Resistant to UV / Abrasion & and dirt pickup

• Provide higher DFT of 1 - 1.25 mm in three coats application.

• Forms high mechanical strength, elastic & resilient coating enabling it to withstand structural movements.

• Higher tensile strength, tear resistance & bond strength with cementitious substrate.

• No additional protective coating is required for roof subjected to light foot traffic.

• Can easily be applied by brush & roller.

Application Methodology

• Clean surface of all loose gravel, dirt and foreign matter with high-pressure wash. Before application surface should be totally dry, free from moisture, oil, grease, mill scale or rust.

• Do not apply during rains.

• Prior to application, repair torn flashings, loose brick, faulty covings or parapet walls to provide even surface. Large blisters and surface breaks shall be slit and opened for the release of entrapped moisture then cemented with Shalimar Dam-It wherever necessary.

• In case of old terraces with brick-bat- coba / screeds, ensure that substrate is firm and sound. Repair damage / hollow portions ,sharp edges with ShaliFix RMC Surface cracks must be filled with PlastiSeal or ShaliSeal CPM in case of wider cracks.

• Bitumen based waterproofing treatments must be completely removed by mechanical scarification or by any other effective mechanical method.

• Apply one coat of ShaliCrete E / ShaliSBR Latex and allow it to dry for 2-3 hr.

• Sequence of the colour (Red, blue and Grey) can be decided depending on the desired top coat colour.

Page No : 9

• Ensure that the colour of the first and the third coat are the same, in case of only two colours are being used. This would ensure correct consumption of material that will deliver a total DFT of 1 mm or more.

• Ensure all corners / gaps / joints / protrusions / outlets are coated with two extra coats.

Health & Safety

• Use goggles and hand gloves during application.

• Clean hands with warm soap water after application.

Packing

Available in 5 kg and 20 kg container.

Storage

Keep in cool and dry place under the shed away from heat.

Self Life

12 months in unopened air tight condition.

STP’s Businesses

Waterproofing & Insulation

Road Surfacing

Pipeline Coating

Repairs & Rehabilitation

GARA (Grouts & Admixtures)

Other Powder Products

Sealant & Additives

Epoxy Flooring

Protective / Anti-Corrosive Coating

Other Products

Visit us at : www.stpltd.com or Email at : [email protected]

2782013

Page No : 10

ShaliCryl LM HI Heavy Duty Reinforced, Heat Insulation Acrylic Liquid Membrane

Description

ShaliCryl LM HI is a single component highly elastomeric UV resistant, heavy duty monolithic, water based waterproofing liquid membrane system. ShaliCryl LM HI has high mechanical strength, elastic and resilient acrylic polymers, selected fillers, light fast durable pigments, microfibers and additives which imparts excellent weather resistance. The latest ceramic micro technology provides solar energy reflecting property enhancing cooling effect inside rooms. The microspheres in the coating reflects most of the solar energy back to the atmosphere, which only allows very little radiation energy to penetrate through roof. Low thermo-conductivity of the fillers and microsphere provides very effective thermal insulation.

Characteristics

Appearance White Specific Gravity 1.38 ± 0.02

Solid Content,% 70 ± 1 Hardness (Shore A), @ 14 Days 80

Viscosity @ 27°C, cps 6000 ± 500 Dirt Pick up Resistance Good Elongation at break,%, @ 14 Days 160 - 170 Wet Adhesion strength (With

Concrete and Metal) Excellent, No bond failure

Tensile Strength, N / mm2, @ 14 Days 1.00 - 1.10 Thermal Conductivity, W/mk 0.09

Theoretical coverage for 600µ DFT m2 / L 1.2 Total Sunlight reflective

Index,% 90

Theoretical Power Saving, % 40 Application

• Effective heat insulation coating for both horizontal and vertical surfaces. • Provides seamless elastic film over building roofs / terraces –flat, slope and or inclined. • Waterproofing of roof terrace including corrugated roof, slabs, chajjas, balconies, parapet

walls. • Being liquid, suitable for waterproofing of complicated geometrical structures like domes,

arches, paraboloids, and steeps rising on flashings. • Very effective for crack repair in cementitious surfaces and waterproofing of vertical wall

surfaces and over existing cementitious waterproofing treatments like brick-bat coba, concrete screeds, acrylic coatings etc.

Advantages

• User friendly, easy to apply, environmentally safe and non-polluting. • Resistant to UV, Abrasion & dirt pickup. • The film can be washed with water after complete drying. • Excellent heat insulation property which reduces the considerable room temperature. • Very good coating for energy saving purpose. • Forms high mechanical strength, elastic & resilient coating enabling it to withstand structural

movements. • Higher tensile strength, tear resistance & bond strength with cementitious substrate. • No additional protective coating is required for roof subjected to normal foot traffic. • Can be coated on both sides of the roof top and ceiling to have better effect. • Considered to be a Green Product.

Page No : 11


• Clean surface of all loose gravel, dirt and foreign particles with high-pressure wash. Before application surface should be totally dry, free from moisture, oil, grease, mill scale or rust.

• Do not apply during rains. • Prior to application, repair torn flashings, loose brick, faulty covings of parapet walls to provide

even surface. Large blisters and surface breaks shall be slit and opened for the release of entrapped moisture then repaired with ShaliCrete URP wherever necessary.

• In case of old terraces with brick-bat- coba / screeds, ensure that substrate is firm and sound. Repair damage / hollow portions, sharp edges with ShaliFix RMC. Surface cracks must be filled with PlastiSeal or ShaliSeal CPM in case of wider cracks.

• Bitumen based waterproofing treatments must be completely removed by mechanical scarification or by any other effective mechanical method.

• Apply one coat of ShaliPrime WB allow it to dry for 2 - 3 hr. • Apply first coat of ShaliCryl LM HI @ 415ml /m2. Place one layer of ShaliGeoText40/50gsm

when the coat is still wet.. • Apply second coat of ShaliCryl LM HI @ 415 ml / m2 and allow it to dry • Finally apply the third coat of ShaliCryl HI 415 ml/m2 to get a 1 mm dry film thickness. • For vertical wall apply ShaliCryl LM HI @ 210 ml / m2/ in two coats over primer coat to get

300 plus micron DFT • Ensure all corners / gaps / joints / protrusions / outlets are reinforced with 50 gsm fiber glass

or 40/50 gsm ShaliGeoText with one extra coat. Health & Safety

• Use goggles and hand gloves during application. • Clean hands with warm soap water after application. • Dispose empty can as per local rules.

Packing

The material is available in 5 Liter and 20 Liter container.

Storage

Keep in cool and dry place under the shed away from heat. Self Life

12 months in original unopened sealed condition.

STP’s Businesses Waterproofing & Insulation

Road Surfacing Pipeline Coating

Repairs & Rehabilitation GARA (Grouts & Admixtures)

Other Powder Products Sealant & Additives

Epoxy Flooring Protective / Anti-Corrosive Coating

Other Products


3612014

Page No : 12

ShaliPrime WB Acrylic Polymerised Water Based Architectural Primer

Description

ShaliPrime WB is an acrylic polymerized, water based primer designed to provide sound base for wall coatings. ShaliPrime WB has good alkali resistance properties.

Characteristics

Colour White Flash Point, OC Non flammable Drying Time, hr 2 Solid content, % 56 - 58 Specific Gravity @ 30 OC 1.35 – 1.39 Viscosity, cP 16000 - 18000 Theoretical coverage, m2 / L (1:1 dilution with water)

8 - 10 DFT micron 30

Application

As a primer or base coat for subsequent application of top coat for exterior or interior finish. Advantages

• Easy to apply. • Excellent hiding property • Fast Drying • Excellent coverage

Application Methodology • Clean surface thoroughly and remove all foreign material, including oil and grease. • Remove laitance with a wire-brush. • For previously painted surface, ensure all peeled off or flaked paint is removed. • Dust down the entire surface. • Dilute ShaliPrime WB with fresh water at the ratio 1:1. • Apply uniform coat of ShaliPrime WB with brush, roller or by spraying. • Do not apply ShaliPrime WB when humidity is over 95% or when ambient temperature is not

above 3 OC of dew point. Health & Safety

• Use goggles and hand gloves during application. • Clean hands with warm soap water after application. • Dispose empty container as per local rules.

Packing

Available in 4 L, 20 L and 200 L drums. Storage

Keep in cool and dry place in air tight containers under shed away from heat.

Page No : 13

Page No : 14

ShaliUrethane BTD 1K Elastomeric Modified Polyurethane Liquid Membrane

Description ShaliUrethane BTD is high performance, water based, cold applied, single component elastomeric in-situ coating. ShaliUrethane BTD is UV resistant. This unique system is ready to use PU modified emulsion. It complies with ASTM C-836.

Characteristics

Appearance of dry film White / Grey Green / Black

Drying Time, minute @ 27 OC, 55% RH

40-50 for each coat depending on

climatepH Alkaline UV Resistance GoodSpecific Gravity @ 30 OC 1.35 ± 0.01 Instant Hardness (Shore A) 35-40Theoretical Coverage @ 1.2 mm DFT

2.20 kg/m2 Elastic Recovery @ 150% elongation, %

70-75

Elongation, % > 500 Temperature Resistant, OC - 20 to + 100Water Absorption, % 0.5 – 0.8 Application Temperature,

OC < 5

Application

• Roof / Terrace including corrugated roofs and difficult geometrical shapes like domes. • Podium. • Car parking.

Advantages

• User friendly, Non-toxic, Green product. • Better elongation. • Better flexibility than TarFelt LM. • Can be applied on moist surface also. • Excellent water vapour barrier. • Ideal for waterproofing of terrace / roof garden / industrial floors.


• Remove dust, flakes, or other foreign particles by jet or dry air and clean the surface mechanically or by grinding to make it smooth before application.

• Prime the surface with the mixture of ShaliUrethane BTD and water in 50 : 50 ratio and apply @ 400 gms / m2.

• Allow it to dry completely. Slightly damp surface will help coating.

• Apply ShaliUrethane BTD by brush or roller on primed surface @ 1 kg / m2 as first coat.

• Spread polyester fleece / 50 gsm non-woven Geo Textile over the first coat with 50 mm overlap in both directions.

• Allow the first coat to dry with polyester fleece / non-woven 50 gsm Geo Textile on top.

• Apply second coat of ShaliUrethane BTD @ 1 kg / m2 or as required to get thickness of 1.5 mm.

• Do not apply if rain is expected within 24 hours.

Health & Safety

• Use mask, nose cover and hand gloves during application. • Clean hands with soap water after application.

Page No : 15

Packing Available in 25 kg and 250 kg pack.

Storage Store in a cool dry place under shed away from heat.

Self Life

One year in original unopened sealed condition.






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0342015

Page No : 16

ShaliUrethane LHM Single Component Elastomeric Modified Polyurethane WP Membrane Description

ShaliUrethane LHM is a single component modified polyurethane elastomeric liquid membrane for waterproofing treatment. It forms a seamless membrane by reaction with atmospheric moisture. It conforms to ASTM C-898-2009, C-836-2012. ShaliUrethane LHM is used for horizontal / vertical applications. For horizontal or vertical applications, please use horizontal or vertical grades of ShaliUrethane LHM respectively.

Characteristics

Application Roller/Airless Spray Colour Black Tack free time, hr 8 -10 Final cure time, hr, solid 24 - 36 Solid content, % > 85 ± 2 Loss of weight, % 15 ± 2 Hardness, Shore A 30 ± 2 Tensile strength, MPa 0.8 ± 0.1 Elongation, % > 500 Extension after heat

aging, mm 6.4 with no

cracking Crack bridging at low temperature at minus 9 OC, mm

Passed over 1.5 Swelling in water Nil

Service temp, range, OC - 40 to 70 VOC Content, gm/kg 150 ± 20 Theoretical Coverage Kg/m2 for 1 mm DFT

1.4 * Chemical stability Resistant to most mild acids and alkalies

Adhesion to primed concrete, Pull strength MPa

2.5 ± 0.2

* Maximum depending upon surface condition.

Application • Tunnels. • Roof / Terraces. • Terrace garden. • Podium. • Retaining walls. • Planter boxes.

Advantages

• Easy to apply • Easily repairable • Exhibits good waterproofing character with high elongation property • Excellent adhesion to concrete • Resistance to Root Growth


• Remove all loose gravel, dirt, oil, grease and foreign matter by jet or dry air and clean the surface mechanically or by grinding to make it smooth before application. Ensure that the prepared surface is moisture free.

• Ensure that the minimum slope gradient of 1 in 100 (1 in 80 for large roof slopes) is maintained.

• Stir ShaliUrethane LHM by a slow speed mixture (400 – 500 rpm) fitted with a suitable mixing paddle to ensure a homogenous mix. After stirring, wait for the product to settle in order to let entrapped air escape.

• Apply a coat of ShaliPrime PUM @ 8 -10 m2 / L and allow it to dry.

Page No : 17

• Apply ShaliUrethane LHM @ 1.4 kg/m² for 1000 microns DFT (theoretical coverage depending on surface conditions) by roller / airless spray. Preferably, apply the entire quantity in two coats. STP recommends use of ShaliGeoText 50 gsm as reinforcement in between two layers.

• Sprinkle fine sand @ 200 gsm over the final coating when the surface is still tacky, i.e. after around 12 hrs - 15 hrs of the coating of top layer. After complete curing of surface, remove excess/loose sand by brush.

• Apply vertical grade of ShaliUrethane LHM on all parapet, projection, etc, In case height of parapet is upto 450 mm, treatment shall be taken up to the top of parapet, otherwise, if height is more than 450 mm, the treatment shall be terminated at a height of 300 mm above the finished roof level.

• Ensure final curing time of 36 hrs before allowing / carrying out any further work. • Apply ShaliGeoText 250 gsm over fully cured sand sprinkled applied surface. Before laying

minimum 50 mm screed protection. • Use the material within 4 hours of opening of the container. • Skin formation may happen on the top of material during humid condition. In that event, cut

skin from the periphery of the container and remove it and then stir it as mentioned above.

Health & Safety • Avoid contact with skin / eyes, and avoid swallowing. • Ensure adequate ventilation and avoid inhalation of vapours. • Wear suitable protective clothing, gloves and eye protection. • In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and

water. Do not use solvent to clean the contacted area. • In case of contact with eyes, wash immediately with plenty of clean water and seek medical

advice. • If swallowed seek medical attention immediately. Do not induce vomiting.

Packing

Available in 22 kg packing. Storage

Store in a cool dry clean place at 4 to 27 OC in original sealed containers. During storage, an easily Removed protective skin of ShaliUrethane LHM may form on top, which does not affect performance of the product.

Shelf Life

6 Months when stored in original sealed container in a cool dry place under shade, away from heat and moisture






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3012014

Page No : 18

ShaliUrethane LM Single Component UV Resistant PolyUrethane Waterproofing Liquid Membrane

Description

ShaliUrethane LM is a single component modified polyurethane elastomeric liquid, which forms ultra violet resistant seamless UV resistant waterproofing membrane, through curing in reaction with the atmospheric moisture. This conforms to ASTM C-836 and ASTM C-898.

Characteristics

Application Roller/ airless spray Solid Content, % > 85 ± 2 Drying Time, hr 24 Tensile N/mm 2 to 5

DFT, micron > 1000 Elongation, % > 500 Water Absorption, % < 0.5 Hardness Shore D, number 40 – 55

UV Resistance Good Weight loss, % 15 ± 2

Application

• Pitched / slope / folded roof.

• Shell.

• Dome.

• Swimming pool.

• Water reservoirs.

Advantages

• UV resistant.

• Easy to apply.

• Easily repairable.

• Exhibits good waterproofing character.

• Excellent adhesion to concrete.

• Barrier coat against water ingress.


• Clean surface by oil free compressed air, sandblasting, wire brushes or other mechanical means to ensure removal of all rust, oil, grease, dirt, or any other loose particle prior to application of primer.

• Ensure that the surface is moisture free before application.

• Ensure that the substrate temperature is in the range of 8 OC – 40

OC.

• Ensure that the humidity level at the time of application is 55 % max.

• Apply ShaliUrethane LM @ 1.2 kg/m2 for 1000 microns per coat by roller / airless spray and

allow it to dry for 24 hr.

Cleaning & Maintenance

Clean all tools immediately after use with xylene. Do not allow it to harden.

Health & Safety

• Do not allow ShaliUrethane LM to come in contact with the skin and eyes, or be swallowed.

• Wear suitable protective clothing, gloves and eye protection.

• In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and water. Do not use solvent to clean the contacted area.

• In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice.

Page No : 19

• If swallowed seek medical attention immediately - do not induce vomiting. In case of fire use

dry chemical or carbon dioxide extinguishers.

Packing

Available in 25 kg drums.

Storage

Store in a cool dry place under shed away from heat.

Shelf Life

12 months in original unopened sealed conditions.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 20

ShaliPlast LW+ Integral Liquid Waterproofing For Cement Plaster And Concrete (PCC) Description

ShaliPlast LW+ (formerly known as ShaliPlast LW) is special type of integral liquid water proofing compound composed of wetting agent, plasticiser, polymers and additives. It is an admixture for concrete, mortar and plasters. It contains additives and polymers which makes the concrete cohesive and less of capillaries. It meets the requirements of IS 2645- 2003 and IS 9103- 2000 standards.

Characteristics

Colour Wine Colour Non Volatile Content, % 15 ± 1 Specific Gravity @ 30 O C 1.08 ± 0.01 Chloride content, % < 2 pH 9 - 13 Setting Time, minutes 40 - 550 Water Permeability Pass Dosage, ml / 50 kg cement 200

Application

• Used in basement, roof slab, screed. • Water tank, terrace, floors that must be water tight. • External plastering, bathroom and balconies. • Mass concrete foundation walls

Advantages

• Reduces Permeability • Easily dispensable / compatible • Reduces capillary • Avoid shrinkage crack development • Facilitates better workability • Enhance durability


• Cement, sand and aggregates are charged in the mixer and dry mix for 2 minuts • Add 75-80 % of water and mix for 3 minutes. • ShaliPlast LW+ is added as per the recommended dosage into the remaining part of the

water and the mix is added to concrete mixer & mixed for another 2 minutes. • Place the concrete or apply plaster, as needed. • Cure the applied mortar or concrete as per good construction practices

Health & Safety

• Use nose cover, goggles and hand gloves during application. • Clean hands with soap water after application.

Packing

Material is available in 1 L, 5 L and 20 L. Storage

Material should be stored in a cool dry place under shed away from heat. Shelf Life


Page No : 21

Page No : 22

ShaliPlast LW++ Integral Waterproofing-cum-Corrosion Inhibitor For Reinforced Cement Concrete (RCC)

Description ShaliPlast LW++ (formerly known as ShaliPlast LW+) is revolutionary liquid waterproofing compound which protects concrete internally from water ingress as well as saves the re-bars of reinforced concrete and mortar against chloride induced corrosion. The unique bi-polar compound migrates through concrete during curing process and puts a passive layer over re-bars to stop chloride corrosion. It meets the requirements of IS 2645, IS 9103 and ASTM C 1582M.

Characteristics

Appearance Light yellow free flowing liquid

Specific Gravity @ 30 OC 1.09 ± 0.01 Water permeability Pass

pH 9 - 13 Non Volatile, % 18 ± 1 Application

• Used in RCC floors, walls and slabs. • Mass concrete casting making dyke walls • Bridges and Marine structures • Deicing areas.

Advantages

• Corrosion resistant & highly impermeable • Easily dispersible & compatible with RCC • Highly compressive strength • Reduces shrinkage crack development • Provides greater workability • Increase durability of concrete


• Dry mix cement, sand, aggregate in concrete mixer for 2 minutes. • Add 75-80% of required water into the mix and mix for 3 minutes. • Add ShaliPlast LW++ in the ratio of 200 ml per bag of cement in remaining water and then

wet mix for 2 minutes after adding such dosed water. • Place the concrete or apply plaster, as needed • Cure the applied mortar or concrete as per good construction practices. • For Air entraining agent, a pre-blend trial must be done to decide the doses of air entraining

agent as ShaliPlast LW++ with air entraining agent increases air producing efficiency. • Compatible with all types of Portland cement including SRC (Sulphate Resistance Cement)

and not compatible with high alumina cement. Health & Safety

• Use mask, hand gloves, goggles during application. • Clean Hands with soap water after application.

Packing

Available in 20 L container.

Page No : 23

Storage

Store in cool and dry place under shed away from heat. Shelf Life







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3092013

Page No : 24

ShaliCryl 215 Single Component UV Resistant Elastomeric Exterior Coating

Description

ShaliCryl 215 is an unique elastomeric high build coating based on a revolutionary acrylic polymer with quick-set capabilities to resist moisture attack. ShaliCryl 215 has inherent waterproofing properties. ShaliCryl 215 provides durability, flexibility, and excellent weather resistance. Having an unique UV cross-link curing mechanism, ShaliCryl 215 becomes more durable with age. It is easy to apply and is environmentally safe and non-polluting. ShaliCryl 215 forms a thick impermeable layer with a high crack bridging property of upto 2 mm.

ShaliCryl 215 is available in white and dark bases and well as factory made wide range of attractive colour ShaliCryl 215 is available in two grades – ShaliCryl 215 P and ShaliCryl 215 E

Characteristics ShaliCryl 215 P ShaliCryl 215 E Appearance Wide range of coloured

viscous liquid Wide range of coloured

viscous liquid Appearance after drying Coloured film with sheen Coloured film with mat finish UV Resistance Excellent Excellent Specific Gravity 1.30 1.36 Solid, % 58.00 54.00 Tensile strength at 14 days,MPa, ASTM D2370

0.72 0.50

Elongation at 14 days, % ASTM D2370

300 200

Hardness at 14 days /Shore A 70 - 72 70 - 75 Viscosity, cps at 30 OC 20000 ± 2000 7000 - 9000 Theoretical Coverage, m2/L * 3.25 3.25 Dust pick up resistance Good Good Accelerated Weathering Test.Q Panel, ASTM D G 23 Type D

1000 hrs - No defects 800 hrs - No defects

Adhesion strength, MPa, ASTMD 4541

1.5 MPa - Concrete failure 1.5 MPa - Concrete failure

Rapid Chloride PermeabilityASTM C 1202 - 97

Very low Very low

* Consumption shall vary based on the surface condition and finish

Application

• Exterior Walls. • UV protection layer over Liquid Membrane / chajjas

Page No : 25

Advantages

• User friendly, environmentally safe, non-polluting, Green Product. • Excellent waterproofing properties. • Very good UV resistance. • Long durability and good elongation. • Easy Application by brush / roller / spray.


• Remove all defects like cracks, blisters loose/defective plaster and gaps, if any and followed by a wash with a jet of air / water. Repair structural defects before application of ShaliCryl 215.

• Fill all cracks up to 5mm with PlastiSeal / Shalimar Dam-it. Fill cracks above 5mm and all separation gaps with Polymer Mortar made up of ShaliSBR Latex / ShaliCrete URP and cement / sand.

• In case of extremely high rainfall areas and in coastal town, coat rain beating walls with ShaliSBR Latex / ShaliCrete URP.

• Prime the prepared surface with ShaliCryl 215, by diluting ShaliCryl with potable water in the ratio of 1:3 and applying a coat of the mix of around 200 ml/m2 and allow it to dry for 4-6 hours. Alternatively prime the surface with ShaliPrime Penetration.

• Apply the first coat of ShaliCryl 215 on the primed surface and allow it to dry for 5 to 6 hours. If required potable water of maximum 10% by volume may be added to ShaliCryl 215 to achieve a brush-able consistency

• Apply the second coat of ShaliCryl 215 after the first coat is dried up. • Ensure final curing time of 48 hours before allowing / carrying out any further work, if any. • Theoretical consumption of ShaliCryl 215 for 200 micron DFT film would be around 330

ml/m2 for application of two coats and a primer coat depending upon the surface porosity and finish. In case of use of ShaliPrime Penetration the consumption of ShaliCryl 215 shall be lower.

Health & Safety

• Use mask and hand gloves during application. • Clean hands with soap water after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately

with plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.

• Prevent swallowing. In case of unlikely swallowing, seek medical attention immediately. Do not induce vomiting.

Packing

Available in 5 L and 20 L container. Bulk packing is available on request.

Storage Keep in cool and dry place, under the shed, away from heat.

Shelf Life

12 months in unopened air tight condition.

Page No : 26

ShaliPVC Geomembrane for Tunnels / Basement and Protected Roof

Description

ShaliPVC is a non-reinforced geomembrane, opaque, polyvinyl chloride membrane suitable for tunnels / basement and protected roof with signal layer (twin color). ShaliPVC is not resistant to UV.

Characteristics

Tensile Strength, N/mm2 • Longitudinal • Transverse

≥ 16 ≥ 16

Elongation, % • Longitudinal • Transverse

≥ 275 ≥ 275

Puncture Resistance • Static Indentation • Dynamic Indentation

L – 2 I – 2

Root Resistance Fulfilled Cold Resistance, (-)20 OC No crack Oxidation Resistance Fulfilled

Resistant under water pressure

Waterproof at 6 bar / 72 hr

Tear Strength N/mm ≥ 80 Oxidation Resistance Fulfilled

Application

For Waterproofing of Tunnel / Basement and Protected Roof.

Advantages

• Easy to handle , install and repair. • Excellent Impermeability to water ingress. • Efficient hot air welded seam. • Very High Level of water tightness.


• Remove all loose gravels, dirt, oil, grease and other foreign particles by jet or dry air and clean the surface mechanically or by grinding to make it smooth before application.

• PCC / Cementetius coving of 75 mm radius shall be provided at all junctions between vertical and horizontal faces.

• Lay ShaliGeo text loosely as a base layer with an overlap of 50 mm. • Lay ShaliPVC of desired thickness loosely laid on Horizontal Surface over Geotextile and with the help

of Roundels on Vertical surface. • Provide overlap joints of 75 mm in both longitudinal and transverse direction of the ShaliPVC and

sealed properly with hot air welding only. • We recommend ShaliGeo Text on laid PVC and then protection screed on top of Geotextile in

horizontal surface . • Terminate ShaliPVC at the top of parapet wall with termination strip and fix it by screw at 300 mm c/c. • All termination strip shall be sealed with water lock sealant and topped up by ShaliSeal PU.

Health & Safety

• Use hand gloves and goggles during application. • Clean hand with soap water after application.

Page No : 27

Packing

Available in 2 m x 20 m roll in 2 mm thickness.

Storage

Store rolls horizontally on pallets or shelving in a dry area under shed at ambient temperature and away from source of ignition






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1712014

Page No : 28

SuperTene High Performance SBS Modified Self‐Adhesive Membrane Description

SuperTene is a self adhesive waterproofing membrane consisting of self adhesive SBS (Styrene Butadiene Styrene) modified / bitumen compound covered on the top side with high density cross - laminated polyethylene film and on the underside with an easy - to- peel silicon film.

Characteristics

Total Thickness, mm 1.5 / 2.0 Puncture Resistance 160 mm Compound Elongation, % 300 Cold Flexibility, OC -25 Adhesion to, N / mm • Primed Concrete • Other Surfaces

4.9 5.2

Service Temperature, OC -40 / +80 Vapour Transmission Rate, grm/m2/hr 0.05

Application

• Highly recommended for waterproofing / damp-proofing of vertical foundation / walls. • Waterproofing of structural concrete and masonry walls, pitch roof split slab concrete

construction, both above and below ground. • Waterproofing of Insulated roofs, wet areas like bathrooms, kitchens etc., parking areas,

balconies, terraces, windows, garages. • Waterproofing in general at all such place where the use of fire is not possible or is prohibited.

Advantages

• Cold applied, does not require heat, chemical bonding agents or special tools. • Easy and quick installation. • Permanent flexibility and protection. • Effective water and vapour barrier. • Strong resistance to chemicals like chlorides, sulphates, alkalis, dilute acids, ozone and

atmospheric pollutants.

Application Methodology • Clean the surface from all loose, dust, dirt, foreign material and particularly oil and grease

marks • Apply primer on the concrete substrate. Primer is not necessary for non porous / non-

absorbent surface. • Place the membrane on the primed surface and remove the film by peeling of the release

paper not more than 30 cms at a time, while unrolling SuperTene. • Press down the membrane from the middle to the outer edges. This will help to remove any

entrapped air ensuring good adhesion to the substrate. • SuperTene should always be protected to avoid damage caused by other trades, backfilling

equipments and materials. Screeds, toppings and tiles should be laid as soon as possible, preferably the same day the membrane is applied. Under no circumstances should the membrane be left exposed for extended period.

Health & Safety

• Use goggles, hand gloves and shoes during application. • Clean hands with a mild solvent and thereafter wash with warm soap water.

Page No : 29

Packaging

Available in two widths of 1 m x 20 m Roll and 1.1 m x 20 m Roll. Storage

Keep in cool and dry place under shed away from heat.






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1192014

Page No : 30

SuperThermoLay Spun Bonded Non-woven Polyester Reinforced APP Modified WP Membrane Description

SuperThermoLay is an uniquely formulated pre-fabricated plastomeric waterproofing membrane with spun bonded polyester mat at its core. SuperThermoLay has an excellent resistance to weather and ageing. The core of 160 gsm spun bonded non-woven polyester mat offers an excellent tensile strength, elongation and a superior lap joint strength. The polymer modification of bitumen with Atactic Polypropylene (APP) results in an excellent resistance to hot and cold temperatures. SuperThermoLay forms an impervious, flexible waterproofing layer which can withstand normal movement of structure without showing any deterioration and serve for a prolonged period of time. SuperThermoLay is normally used in protected roofing and waterproofing applications in a single layer system and is also recommended as base layer in multilayer system in various applications, including damp-proofing. SuperThermoLay, with cold flexibility up to -2 OC is supplied in following variants:

• Plain finish with thermo-fusible polyethylene film on both surfaces, • Mineral / natural grey slate finish with thermo-fusible polyethylene film on one surface,

and mineral / natural gray slate on the other surface. Characteristics

Property 3 mm and above Below 3 mm Penetration @ 25 OC 25 ± 5 15 ± 5 Softening Point, OC ≥150 ≥145 Heat Resistance, 120 OC, 2 hr No flow No flow Tensile / Lap Joint Strength, N / 5 cm • Longitudinal • Transverse

650 ± 150 450 ± 100

>250 >120

Tearing Strength, N • Longitudinal • Transverse

300 ± 100 250 ± 100

>250 >90

Cold Flexibility, OC - 2 0 Water Absorption, % 0.2 0.2 Elongation, % @ 23 OC • Longitudinal • Transverse

40 ± 10 50 ± 10

>30 >30


L – 3 I – 3

L – 3 I – 3

Application

SuperThermoLay membranes are ideal for a wide range of waterproofing applications including roofs, reservoirs, basements, basement roof, sunken slabs, terrace garden, car parking, tunnels and bridge decks.

Advantages

• Total impermeability. • Excellent resistance to ageing and weathering. • Outstanding bond-ability and seam integrity.

Page No : 31

• Stability at high temperatures. • High resistance to impact and puncture. • Simple, single-layer installation reduces labour and error. • Excellent cold flexibility.


• Clean the surface thoroughly to make it smooth and free of any foreign material. • Apply a coat of ShaliTex Primer @ 0.3 L per sqm and allow it to dry. In areas of high humidity,

the prime surface should be left over-night. • On the primed surface, start laying of membrane at lowest point of the slope roof and

progress to the higher point. Unroll the membrane half-way, align the side laps and fix SuperThermoLay membranes by using a LPG torch and applying uniform pressure with a roller/wet cloth to ensure to remove entrapped air, if any. Instead of propane torch, you may apply ShaliPrime APP, if so desired and wherever torching is not permitted or not advisable. If ShaliPrime APP is applied, ShaliTex Primer need not be applied.

• Flame should be moved in shape of “L” applying about 75 percent of the heat to the roll and 25 percent to the substrate including the lap area of previously installed membrane. The flame should be moved across the width and upto the lap edge while membrane is slowly unrolled and adhered to the under lying surface.

• Heat both layers of membrane at the overlap and use round tipped hot trowel to seal overlap. Excess compound should be smoothened and pressed into seam using hot trowel. Overlap joint shall be provided of 75 mm in longitudinal direction and 100 mm in transverse direction

• For UV protection on non-trafficable roof, SuperThermoLay waterproofing membrane shall be finally coated with Super Silver Shield.

• For trafficable roof SuperThermoLay Waterproofing system shall be protected with PCC dosed with ShaliPlast LW of 50mm thick / tiles loosely laid or fixed, over a separation layer of spot bonded ShaliGeoText 120 / 150 gsm

Health & Safety

• Use goggles, hand gloves, gum boots and nose mask during application. • Clean hands with warm water after application.

Packing

For 2 mm - 1 m x 15 m, for 3 / 4 mm - 1 m x 10 m

Storage Keep in cool and dry place under shed away from heat.






Other Products


1192014

Page No : 32

SuperThermoLay AR Polyester Reinforced APP Modified Anti-Root WP Membrane Description

SuperThermoLay AR is an uniquely formulated pre-fabricated plastomeric Anti-root waterproofing membrane with spun bonded polyester mat at its core. SuperThermoLay AR has an excellent resistance to weather and ageing. The core of 160 gsm spun bonded non-woven polyester mat offers an excellent tensile strength, elongation and a superior lap joint strength. The polymer modification of bitumen with Atactic Polypropylene (APP) results in an excellent resistance to hot and cold temperatures along with resistance to penetration of root through the membrane. In fact roots of plant gets diverted without puncturing the membrane when SuperThermoLay Garden is in use. SuperThermoLay AR forms an impervious, flexible waterproofing layer which can withstand normal movement of structure without showing any deterioration and serve for a prolonged period of time. SuperThermoLay AR is an excellent choice for waterproofing and normally used in protected roofing and waterproofing applications particularly in the areas where root growth is foreseen

Characteristics

Penetration @ 25 OC 25 ± 5 Softening Point, OC ≥150Tensile / Lap Joint Strength, N / 5 cm • Longitudinal • Transverse

650 ± 150

500 ± 150

Tearing Strength, N • Longitudinal • Transverse

350 ± 100 300 ± 100

Elongation, % @ 23 OC • Longitudinal • Transverse

45 ± 10 50 ± 10


L – 3 I – 3

Heat Resistance, 120 OC, 2 hr No flow Cold Flexibility, OC - 0±2Water Absorption, % 0.2

Application

SuperThermoLay AR membrane are ideal for a wide range of waterproofing application and recommended for Terrace Garden, Planter Boxes, Podium garden.

Advantages • Total impermeability. • Excellent resistance to ageing and weathering. • Outstanding bond-ability and seam integrity. • Stability at high temperatures. • High resistance to impact and puncture. • Simple, single-layer installation reduces labour and error. • Excellent cold flexibility. • Anti Root Property • Recyclable • Free from any hazardous and toxic material


• Clean the surface thoroughly to make it smooth and free of any foreign material. • Apply a coat of ShaliTex Primer @ 0.3 l/m2 and allow it to dry. In areas of high humidity, the

prime surface should be left over-night.

Page No : 33

• On the primed surface, start laying of membrane at lowest point of the slope roof and progress to the higher point. Unroll the membrane half-way, align the side laps and fix SuperThermoLay AR membranes by using a LPG torch and applying uniform pressure with a roller/wet cloth to ensure to remove entrapped air, if any.

• Instead of propane torch, you may apply ShaliPrime APP, if so desired and wherever torching is not permitted or not advisable. If ShaliPrime APP is applied, ShaliTex Primer need not be applied.

• Flame should be moved in shape of “L” applying about 75 percent of the heat to the roll and 25 percent to the substrate including the lap area of previously installed membrane. The flame should be moved across the width and up to the lap edge while membrane is slowly unrolled and adhered to the under lying surface.

• Heat both layers of membrane at the overlap and use round tipped hot trowel to seal overlap. Excess compound should be smoothened and pressed into seam using hot trowel. Overlap joint shall be provided of 75 mm in longitudinal direction and 100 mm in transverse direction

• For UV protection on non-trafficable roof, SuperThermoLay AR waterproofing membrane shall be finally coated with Super Silver Shield.

• For trafficable roof SuperThermoLay AR Waterproofing system shall be protected with PCC dosed with ShaliPlast LW of 50mm thick / tiles loosely laid or fixed, over a separation layer of spot bonded ShaliGeoText 120 / 150 gsm

Health & Safety

• Use goggles, hand gloves, gum boots and nose mask during application. • Clean hands with warm water after application.

Packing

Rolls are available in 1 m x 10 m in 3 mm and 4 mm thickness.







Other Products


2232014

Page No : 34

TarFelt APP APP Modified Waterproofing Membrane Description

TarFelt APP is an uniquely formulated, cold applied, pre-fabricated, economic elastomeric waterproofing membrane with polyester mat core TarFelt APP has an excellent resistance to weather and ageing. The core of 100 grm non-woven polyester mat offers an excellent tensile strength, elongation and superior lap joint strength. Our unique polymer modification of bitumen with Atactic Polypropylene (APP) facilitates an excellent resistance to hot and cold temperatures. TarFelt APP forms an impervious, flexible waterproofing layer which can withstand normal movement of structure without showing any deterioration and serve for a prolonged period of time. TarFelt APP is normally used in protected roofing and waterproofing applications in a single layer system and is also recommended as base layer in multilayer system in various applications, including damp-proofing.

Characteristics

Softening Point, OC > 145 Heat Resistance, 120 OC, 2 hr No flow Tensile Strength, N/5 cm • Longitudinal • Transverse

> 250 > 120

Elongation @ break, % • Longitudinal • Transverse

> 30 > 30

Tearing Strength, N/7.5 cm • Longitudinal • Transverse

> 250 > 90

Penetration @ 25 OC, dmm 15 ± 5 Cold Flexibility, 0 OC Does not break

Application

• TarFelt APP membrane is ideal for a wide range of waterproofing applications including roofs, reservoirs, basements, basement roof, sunken slabs, tunnels, terrace garden and car parking.

• TarFelt APP may be used as a virtual self-adhesive waterproofing membrane in combination with ShaliBond APP and can be applied to the surface without any torching or application of heat.

Advantages

• Total impermeability. • Excellent resistance to ageing and weathering. • Outstanding bond-ability and seam integrity. • Stability at high temperatures. • Very high resistance to impact and puncture. • Simple, single-layer installation reduces labour and error. • Good cold flexibility.


• Clean the surface thoroughly to make it smooth and free of any foreign material. • Ensure the clean surface is free from damp and wet condition. • Apply ShaliBond APP uniformly on the substrate, approx. @ 500 grm/m2 (theoretical, depend

upon surface condition) by trowel / brush and allow the solvent to evaporate. • Unroll TarFelt APP over the tacky surface and bond it to the surface by applying uniform

pressure.

Page No : 35

• For membrane to membrane lap joint area, one membrane has to be rubbed by wire brush before applying the adhesive for better adhesion.

• Cut 1” deep grove 300 - 450 mm above the roof surface on the parapet wall and seal the edge of TarFelt APP inside the groove with polymer modified mortar..

• Seal all the corners of membrane with the ShaliBond APP for getting better result. • Allow 3-4 days for full dry. • For UV protection, TarFelt APP waterproofing membrane shall be finally coated with Super

Silver Shield for non trafficable roof. For trafficable roof, TarFelt APP Waterproofing system shall be protected with PCC of 50 mm thick / tiles loosely laid or fixed over a layer of 120 – 150 gsm ShaliGeoText, spot bonded to TarFelt APP membrane with ShaliBond APP.

Health & Safety

• Use goggles, hand gloves, gum boots and nose mask during application. • Clean hands with warm water after application. • Closed spaces should be properly ventilated.

Packing

Rolls are available in 1 m x 20 m in 1.5 / 2 / 3 / 4 mm thicknesses.







Other Products


1192014

Page No : 36

ShaliBond APP Adhesive for Bituminous Waterproofing Membrane

Description

ShaliBond APP is pressure applied, synthetic rubberized adhesive with bonding strength designed specifically for cold application of modified bitumen membranes. ShaliBond APP has superior bonding strength and high flexibility to accommodate temperature related expansion and contraction. ShaliBond APP may be used to fix TarFelt APP / SuperThermoLay over existing bituminous membrane.

Characteristics

Color Viscous black Specific Gravity @ 27 OC 0.97 ± 0.01

Lap Shear Strength (membrane to membrane) after 7 days

> 3 Mpa Theoretical coverage rate (for both adhering substrates), m

2/L

2

Drying time @ 27 OC,

55% RH, minute 5 - 10 Bond strength with concrete

after 7 days Membrane failure but

no bonding failure Flash Point,

OC > 23 Application Temperature,

OC 10 - 45

Solid content, % 60 ± 1 Viscosity @ 27 OC 5000 – 5500 Cps

Application

• ShaliBond APP is used to fix TarFelt APP / SuperThermoLay / any other bituminous waterproofing membrane on any substrate including over existing bituminous waterproofing membrane.

Advantages

• Cold applied adhesive for bituminous membrane. No torching or heating required.

• Bonds TarFelt APP / SuperThermoLay / AquaShield over concrete, metal or existing bituminous membrane.

• Seal pores on concrete surfaces.

• Facilitates application of TarFelt APP / SuperThermoLay / AquaShield in areas where torching / heating is prohibited, in smaller areas where torching is difficult, uneconomical, inconvenient or hazards and in difficult geometrical shapes.

• Easy to apply by brush / spray.


• Remove dust, flakes, oil, grease or other foreign particles by jet or dry air and clean the surface smooth before applying ShaliBond APP.

• Stir ShaliBond APP thoroughly before use. Use STP Thinner, if required, for viscosity adjustment.

• Apply ShaliBond APP on both the surface by trowel or brush.

• Allow for solvent to evaporate and then bond two sides having ShaliBond APP by applying pressure on it.

• For membrane to membrane lap joint area, one membrane has to be rubbed by wire brush before applying the adhesive for better adhesion.

• Allow 3-4 days for full dry.

Cleaning

Clean all tools immediately with STP cleaner after use.

Page No : 37

Health & Safety

• Inflammable and non-toxic.

• Use goggles and hand gloves during application

• Clean hands with water after application.

• If swallowed seek medical attention immediately – Do not induce vomiting.

Packing

Available in 20 L and 200 L drums.

Storage


Shelf Life

1 year in original unopened sealed condition.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


2002013

Page No : 38

ShaliTex Primer Bituminous Primer For Waterproofing And Damp-proofing Description

ShaliTex Primer is a solvent based bituminous primer that seals pores in surfaces such as concrete and improves the adhesion of bituminous materials that are to be applied to the substrate. It is suitable for brush or spray application. It conforms to the requirement of IS: 3384-1986.

Characteristics

Consistency Brushable & Sprayable

Setting time at ambient temperature, hr

24

Theoretical Coverage, L/m2 0.30 Service Temperature 5 – 50 OC Water Content 0.20 %

Specific Gravity 0.90 Flash Point 40 OC Min Application

• Priming bituminous, concrete or masonry surfaces prior to laying membrane promotes bonding, whether self-adhesive or otherwise.

• Applied in canal lining joints and concrete floor joints prior to pouring of the bitumen sealing compound for bonding.

Advantages

• Seal pores on surfaces such as concrete. • Improves the adhesion of bituminous material that is to be applied to the substrate.


• Ensure not to apply when temperature is less than 5 OC or during foggy period. • Before applying the primer make the concrete surfaces free from dust and sand particles by

brooming and allow it to dry. Concrete should be cured and should be eight days old. • ShaliTex Primer should be thoroughly stirred before use and applied to the substrate by

means of brush, roller or spray at the rate of 0.30 L/m2. • Allow it to dry for 24 hr.

Health & Safety

• Lid of container should be firmly fixed, when not in use • ShaliTex Primer is inflammable and hence keep away from heat. • Use goggles and hand glove during application. • Clean hands with warm soap water after application.

Packing

Available in 20 L & 200 L drum.

Storage


Page No : 39

Page No : 40

ShaliCem EWP Two Component Cementitious Elastomeric Waterproofing Coating Description

ShaliCem EWP is ready to use two component coating based on cement with carefully graded aggregates in combination with selected admixtures and synthetic resins. ShaliCem EWP is highly recommended to waterproof concrete.

Characteristics

Pot Life @ 30 OC 1 hr Mixed Density 1.80 approx. Adhesion to Concrete Excellent Application Temperature > 10 OC - <40 OC Theoretical Coverage, kg/m2

2.5 Kgs for 1.5 MM thickness

Recoating time @ 30 OC Minimum 12 hr and maximum 24 hr

Application

• All masonry surfaces both inside and outside. • Basements, tunnels, machinery pits, cisterns, reservoirs. • Roofs and Terraces. • Swimming pools, Toilets, water retaining structures.

Advantages

• UV Resistant. • Exhibits good water proofing character. • High Flexibility.


• Ensure that structure is sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and/ or the overall performance of ShaliCem EWP.

• Chemically remove any efflorescence, form oil, mould etc. • Repair any cracks, honeycombed pockets or holes by Shalimar Dam-It or PlastiSeal. • Ensure to dampen walls for an hour before application and keep damp allowing moisture to

soak in. Wet dense concrete at least twice, not less than 30 minutes apart. Surface must be damp during application. Do not allow standing water.

• Prime the area with slurry by mixing one part of ShaliCrete E with two parts of neat cement i.e. in the ratio 1 : 2.

• Add Component B into a suitable container containing and thereupon, add Component A slowly whilst mixing thoroughly mix it preferably in a Jiffy Mixer.

• Crush any globules formed to make uniform paste and continue mixing. • Apply ShaliCem EWP on clean and dampen surface with stiff fibre brush. Scrub well into the

damp wall filling all pores and finish with final stroke in one direction. Keep a wet edge. • Apply second coat when the first coat is touch dry. • Allow to dry for 24 hr before moist curing. Do not apply water through a hose or pressurized

nozzle. • Light spray of water may be required between coats in hot/ dry climates. • Apply 15 – 25 mm PCC to protect the treated surface, if traffic is expected on such surface. • When surface becomes hard enough, fog spray with clean water keeping wall damp for 3

days. Hotter the weather, more critical the curing. Light spraying of water is recommended more frequently and for several days.

Health & Safety

• Use mask, nose cover and hand gloves during application.

Page No : 41

• Clean hands with soap water after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with

plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.


Packing

Available in 10 kg unit packed in 20 kg box.


Shelf Life







Other Products


1202013

Page No : 42

ShaliCrete E Acrylic Polymer Coating Description

ShaliCrete E is a multifunctional acrylic polymer emulsion for enhancing properties of concrete, mortar, grout, cement slurry etc. through better bonding, waterproofing and improvement in several other properties. ShaliCrete E is used for permanently bonding plaster to ensure durable finish of exterior walls, bonding new concrete to old concrete, making mortar for repairing and for waterproofing. ShaliCrete E is highly durable in wet condition as well.

Characteristics

Appearance Free Flowing white liquid dries to a

colourless coating

Flexural Strength, kg/cm2 Refer chart

Specific Gravity @ 27 OC 1.01 Bond Strength Refer chart Solid Contents 32 ± 2 Theoretical Coverage, m2/kg Refer chart Resistant to UV Excellent

Application

• Toilets, sunken slabs, swimming pools, kitchen, water tanks, sewers, channels, aquariums and terrariums.

• Foundations, repairing walls, planters and concrete terraces, sealing and repair of asbestos panels, pipes and surfaces.

• Durable and aesthetic exterior finish with cement paint. • Repair mortar for precast structural concrete members, toppings, patches, cracks etc. • Joining old concrete to new concrete.

Advantages

• Easy to use. • Improves bond strength, facilitating tough and hard wearing surface. • Allows trapped vapour to escape thus preventing peeling / blistering. • Reduces cracking through increased mortar flexural strength. • Increases mortar, wears resistance under rubber wheeled traffic. • Increases mortar tensile strength. • Offers greater impact resistance. • Reduces permeability. • Non-flammable and does not give toxic gases when exposed to fire. • Not harmful to the health of the workman.


A. Surface Preparation

• Ensure that structure is at least 3 days old, sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and / or the overall performance of ShaliCrete E. Do not etch with acid.

• Remove chemically any efflorescence, form oil, mould etc. • Ensure to fill cracks / honeycombs / holes / faulty construction joints with mortar made of

ShaliCrete E, cement and super fine sand in the ratio 1 : 2 : 3 and allow it to touch dry. • Pre-wet / dampen all prepared concrete surface before application of ShaliCrete E. Do not

allow standing water.

B Slurry Preparation

• Mix ShaliCrete E with neat cement in the ratio as shown in table below till obtaining homogeneous, lump free mixture with better brushable consistency:

Page No : 43

Application

SE:W:C:S

Dilution in

Water Application

Area

Coverage (SqM/Kg)

Strength (Kg/cm2)

Compressive Flxural Bond

Water- proofing coating

1:Nil:2:Nil No dilution

Waterproofing coating

2.5 Thickness approx. 1

mm (2 coats)

- - -

Cement slurry / Bond

1:Nil:2:Nil No dilution Bonding coat

2.5 Thickness approx. 1

mm (2 coats)

285 6 7.5

Mortar 1:Nil:2:5 No dilution

Polymer repair mortar

2.25 Thickness

2 mm (1 coat)

405 85 7.8

Concrete Add SE 10% by wt of cement

As required

Repair concrete and screed

Depending on mixed

design

Depending on mixed design

Additive to cement based paint

Add SE upto 10% by wt of

cement in cement

paint

As required

External coating for bonding

- NA NA Depends on paint

properties

Legends : SE=ShaliCrete E, W=Water, C=Cement, S=Sand

C. Waterproofing Compound

• Apply ShaliCrete E slurry by brush on the surface. Apply two or more coats depending on the surface condition.

• Ensure time interval of 5 -6 hr between two coats. • Do not apply slurry coat on standing water. • After 6 hrs of air drying the coated surface should be cured by means of spraying water for

next 24 hr. Do not leave coated surface dry during this period. Do not allow the coated surface to be submerged under water during this period.

• Allow to dry for 24 hrs after moist curing. Do not apply water through a hose or pressurized nozzle.

D. Bonding Agent

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete E and two parts of cement). • The applied bonding agent should be in tacky condition before topping with new concrete. E. Repair Mortar

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete E and two parts of cement) • Repair Mortar with a mixing ratio of 1:2:5 (one part of ShaliCrete E, two parts of cement and

five part of sand ) applied in specified area . • After the application of Repair Mortar to keep the surface moist for 12 - 24 hr.


Clean tools and equipment with water before the material hardens.

Page No : 44

Precaution Provide 15 – 25 mm protective plaster / screed over the ShaliCrete E membrane. Health & Safety

• Product should not come in contact with the skin and eyes, or be swallowed. • In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and

water. Seek medical advice if irritation persists. • In case of contact with eyes, rinse immediately with plenty of clean water and seek medical

advice. • If swallowed seek medical attention immediately - do not induce vomiting.

Packing

Available in 1 kg, 5 kg, 20 kg, 50 kg and 200 kg containers. Storage


Self Life 12 months in original unopened condition.






Other Products


1202013

Page No : 45

Page No : 46

ShaliCrete P Acrylic Polymer Coating Description

ShaliCrete P is an acrylic based bonding, repairing and waterproofing coating. ShaliCrete P is used for permanently bonding plaster to ensure durable finish of exterior walls, bonding new concrete to damp / dry concrete, making mortar for repairing and for waterproofing. It conforms to IS : 13435 Part 3.

Characteristics


colourless coating



Application

• Toilets, swimming pools, kitchen, sewers, channels, aquariums and terrariums. • Foundations, repairing walls, planters and concrete terraces, sealing and repair of asbestos

panels, pipes and surfaces. • Repair mortar for precast structural concrete members, toppings, patches, cracks etc.

Advantages

• Easy to use and UV stable. • Improves bond strength. • Reduces cracking through increased mortar flexural strength. • Increases mortar, wears resistance under rubber wheeled traffic. • Increases mortar tensile strength. • Offers greater impact resistance. • Reduces permeability. • Non-flammable and does not give toxic gases when exposed to fire. • Not harmful to the health of the workman.



• Ensure that structure is at least 3 days old, sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and / or the overall performance of ShaliCrete P. Do not etch with acid.


ShaliCrete P, cement and super fine sand in the ratio 1 : 2 : 3 and allow it to touch dry. • Pre-wet / dampen all prepared concrete surface before application of ShaliCrete P. Do not


B. Slurry Preparation

• Mix ShaliCrete P with neat cement in the ratio as shown in table below till obtaining homogeneous, lump free mixture with better brushable consistency:

Page No : 47

Application

SP:W:C:S

Dilution in

Water Application

Area

Coverage (SqM/Kg)

Strength (Kg/cm2)





2.5 Thickness approx. 1.1

mm (2 coats)

- - -




mm (2 coats)

310 11 10.6



2.25 Thickness 2.15 mm (1 coat)

455 98 10.8

Concrete Add SP 10% by wt of cement

As required


Depending on mixed

design



Add SP upto 10% by wt of

cement in cement

paint

As required



properties

Legends : SP=ShaliCrete P, W=Water, C=Cement, S=Sand


• Apply ShaliCrete P slurry by brush on the surface. Apply two or more coats depending on the surface condition.



• Allow it to dry for 24 hrs after moist curing. Do not apply water through a hose or pressurized nozzle.

D. Bonding Agent

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete P and two parts of cement). • The applied bonding agent should be in tacky condition before topping with new concrete. E. Repair Mortar

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete P and two parts of cement). • Repair Mortar with a mixing ratio of 1:2:5 (one part of ShaliCrete P, two parts of cement and




Page No : 48

Precaution Always take care that after coating protection of coating is required i.e. either 25 mm or at least 15

mm. Health & Safety




Packing

Available in 5 kg, 20 kg, 50 kg and 200 kg containers. Storage

Store in a cool dry place under shed away from heat. Self Life

12 months in original unopened condition.






Other Products


1962013

Page No : 49

Page No : 50

ShaliCrete R Acrylic Polymer Coating Description

ShaliCrete R is an acrylic based bonding, repairing and waterproofing coating. ShaliCrete R is used for permanently bonding plaster to ensure durable finish of exterior walls, bonding new concrete to damp / dry concrete, making mortar for repairing and for waterproofing.

Characteristics


colourless coating



Application

• Toilets, swimming pools, kitchen, sewers, channels, aquariums and terrariums. • Foundations, repairing walls, planters and concrete terraces, sealing and repair of asbestos

panels, pipes and surfaces. • Repair mortar for precast structural concrete members, toppings, patches, cracks etc.

Advantages

• Easy to use and UV stable. • Improves bond strength. • Reduces cracking through increased mortar flexural strength. • Increases mortar, wears resistance under rubber wheeled traffic. • Increases mortar tensile strength. • Offers greater impact resistance. • Reduces permeability. • Non-flammable and does not give toxic gases when exposed to fire. • Not harmful to the health of the workman.



• Ensure that structure is at least 3 days old, sound and free from dirt, soil, oil release agents, laitance and any other foreign materials which may impair the bond, penetration and / or the overall performance of ShaliCrete R. Do not etch with acid.


ShaliCrete R, cement and super fine sand in the ratio 1 : 2 : 3 and allow it to touch dry. • Pre-wet / dampen all prepared concrete surface before application of ShaliCrete R. Do not


B. Slurry Preparation

• Mix ShaliCrete R with neat cement in the ratio as shown in table below till obtaining homogeneous, lump free mixture with better brushable consistency:

Page No : 51

Application

SR:W:C:S

Dilution in

Water Application

Area

Coverage (SqM/Kg)

Strength (Kg/cm2)






mm (2 coats)

- - -




mm (2 coats)

290 8 8.2



2.25 Thickness 2.15 mm (1 coat)

420 92 8.5

Concrete Add SR 10% by wt of cement

As required


Depending on mixed

design



Add SR upto 10% by wt of

cement in cement

paint

As required



properties

Legends : SR=ShaliCrete R, W=Water, C=Cement, S=Sand


• Apply ShaliCrete R slurry by brush on the surface. Apply two or more coats depending on the surface condition.



• Allow to dry for 24 hrs after moist curing. Do not apply water through a hose or pressurized nozzle.

D. Bonding Agent

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete R and two parts of cement). • The applied bonding agent should be in tacky condition before topping with new concrete. E. Repair Mortar

• Bond coat with a mixing ratio of 1:2 (one part of ShaliCrete R and two parts of cement). • Repair Mortar with a mixing ratio of 1:2:5 (one part of ShaliCrete R, two parts of cement and




Page No : 52

Precaution Always take care that after coating protection of coating is required i.e. either 25 mm or at least 15

mm. Health & Safety




Packing

Available in 5 kg, 20 kg, 50 kg and 200 kg containers. Storage

Store in a cool dry place under shed away from heat. Self Life







Other Products


1202013

Page No : 53

Page No : 54

ShaliDrain 08 High Density Polyethylene Dimple Sheets For Water Draining

Description

ShaliDrain 08 is high strength one side dimpled structure, light in weight yet flexible strong and resilient. It is High Density Polyethylene (HDPE) draining system with 8 mm dimples for terrace gardens, tunnels, etc. which helps in fast and efficient drainage of surplus water. It can be laminated with Geo-textile (available on request). ShaliDrain 08 controls soil erosion, protects construction, allows water to drain while reducing water table pressure. It is mainly used for terrace gardens, vertical / horizontal drainage and soil erosion control.

Characteristics

Colour Black Roll Dimension 2 m x 20 m

Weight per M² 500 grm M² / roll 40

Sheet Thickness 500 micron Roll weight (kg) 20

Dimple height 8 mm Compressive Strength Up to 21,000 kg/M²

Application

• Drainage and protection of waterproofing system on foundation and underground work, tunnels, pipelines, roof deck gardens, dams, etc.

• Vertical drainage on sports and agricultural fields, tunnel and trenches, dams, roads and retaining walls.

• Horizontal drainage of parking areas, embankments, roof deck gardens, roads and industrial flooring.

• Insulation and paving support on roof decks, patios, thermal and sound insulation of flooring and walls.

Advantages

• Can be applied vertically or horizontally for fast & proper drainage of surplus water.

• Light weight and controls soil erosion.

• Ventilation to foundation and roots of plants.

• Easy Overlapping.

• Resistant to UV rays, ageing, weathering, soil, chemical and bacteria.


Installation may vary depending on job requirements. The following are general installation procedures:

• Preparatory work: Excavation should be completed prior to the installation.

• Alignment: Unroll and align ShaliDrain 08 rolls.

• Overlaps should be minimum of 4 inches (100 mm) wide. For water tight overlap, use ShaliPrime APP.

Health & Safety

• Use Goggles and Hand Gloves while application.

• Clean hands with warm soap water after application

Packing

Available in rolls of 2 M x 20 M.

Page No : 55

Storage

Keep under shed away from heat.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 56

SEJ Board Bitumen Saturated Joint Filler Board

Description

ShaliTex Expansion Joint Board is cane fibre soft board impregnated with Special Grade of Bitumen. It is a perfect base material for expansion joint filers. The board's compression and recovery characteristics conform to the U.K., U.S.A. and Indian Standards much above the required averages.

ShaliTex Expansion Joint Board displays excellent resistance to compression, with outstanding recovery characteristics. The boards are environment friendly as opposed to the environment destroying thermo Cole/plastic expansion joint boards.

Characteristics

Density kg/m3 300 Min Colour Black

Penetration of recovered bitumen 0.1 mm

Between 25 - 100 Water Absorption, % 20 Max

Bitumen Content, % 35 Min Recovery, % 70 Min

Compression, kgf / CM2

• Minimum

• Maximum

7

53

Extrusion, mm 6.5 Max

Loss in Bitumen, % 3 Max

Weathering To pass the test

Application

• Filling structural expansion & structural separation joints in block & in situ concrete construction including screed floors, motorways, roads, runways, pedestrian areas, bridges, curbs, basements, retaining walls, site slabs, subways & other structures etc.

• Filling all types of expansion joints in piers and lateral supports like abutments.

• Various other flat works and concrete floors

Advantages

• Permit free movement of the concrete slabs during expansion and contraction.

• To provide a waterproof seal.

• To resist entry of foreign matter into the joint space.

Application methodology

• Remove dust, flakes or foreign particles by jet or dry air and clean the surface.

• Apply appropriate primer like ShaliTex Primer, ShaliJet Primer, ShaliSeal PS Primer in the groove where SEJ Board is to be applied.

• Cut SEJ Board of appropriate width from the desired thickness and place the same in the groove in a way to flush with the external surface except for space required for ShaliBar / other sealants.

• In case of a new casting, SEJ Board of appropriate width is fixed with copper screws before pouring concrete. The width is designed to flush with the external surface except for space required for ShaliBar / other sealants.

• In highway construction, SEJ Board is placed appropriately 20 mm below surface of finish level of pavement and filled with ShaliTex Sealing Compound / ShaliJet Sealing Compound / ShaliSeal PS.

Health & Safety



Page No : 57

Packing

• Available in 12, 18 & 25 mm board normally in 8 ft x 4 ft. Other thickness may be catered to on request.

• It is available in a wide range of sizes, both as boards & strips in thicknesses of 12, 18 mm & 25 mm.

Storage

Keep in cool dry place under shed away from heat.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 58

ShaliPoxy 400 Two Component High Solid Food Grade Epoxy Coating

Description

ShaliPoxy 400 is WRAS Approved Food Grade Epoxy Coating for internal coating of pipes, vessels and other equipments used for portable water. It conforms to BS 6920:2000 and AWWA C 210.

Characteristics

Material Property Result Testing Method

Color Dark Brown / Light Yellow / White

NA

Ratio 3:1 By Volume NA

Pot Life @ 28 OC,55% RH,100 g 22 ± 3 min In House

Touch Dry @ 27 OC, 55% RH, hr Within 1 hr In House

Hard Dry @ 27 OC, 55% RH, hr 6-8 hours In House

Full Cure @ 27 OC, 55% RH, days 7 In House

Volume Solids ~ 100 % In House

Specific Gravity (Mixed) @ 27 OC 1.49 ± 0.02 In House

Film Thickness, micron 415 ± 15 SSPC- PA 2

Compressive Strength (MPa) 70 ASTM C 109

Theoretical Coverage, m2 / L 2.32 In House

Hardness (Shore D), minute 80 - 85 ASTM D 2240

Adhesion to Steel (psi) > 2000 ASTM D 4541

Long term contact with potable water for human consumption No Effect

NSF/ANSI-61

Application Temperature, OC 10 – 60 with RH ˜ < 75% NA

Scratch Resistance, No failure at 1.5 kg load IS:101 Application

• Internal coating for potable water pipelines. • Internal coating for potable water storage.

Advantages

• Excellent food grade properties • Excellent adhesion to the surface corrosion, protection properties. • Good temperature / abrasion resistance properties.

Page No : 59


• Prepare surface by mechanical grinding, shot blasting conforming to SA2½. • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush

or compressed air. • Stir drums of each component thoroughly for uniformity. For best result, use a variable speed

drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 400-600 rpm. Pre heat part-A @ 50-65 OC and Part-B @ 25-40 OC.

• Apply ShaliPoxy 400 by plural feed airless spray gun to the required thickness on the substrate.

• The tip pressure typically 2500-4000 psi (the tip pressure should be adjusted to achieve good atomization of the spray).

• Tip size typically 19-25 Thou orifice. • The coating repair should be done by brush application with the same material provided the

mixing quantity of Component A and component B should be done as per requirement of the repairing job because of the lower pot life of the material. Mixing will be done in a drill type mixer. For repairing job, heating of individual component is not required.


Clean all tools immediately after use with STP cleaner. Health & Safety

• Use mask, nose cover and hand gloves during application. • Clean hands with soap water after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with



Packing

Available in 200 L – 150 L Comp A and 50 L Comp B. Storage

Store in a cool dry place, under shade, away from heat. Shelf Life

1 year in original unopened sealed condition.

STP’s Businesses

Waterproofing & Insulation Road Surfacing

Pipeline Coating Repairs & Rehabilitation GARA (Grouts & Admixtures) Other Powder Products Sealant & Additives


Other Products

visit us at : www.stpltd.com or Email at : [email protected]

1552014

Page No : 60

PlastiSeal Crack Sealer

Description

PlastiSeal is a crack sealer that cures to remains flexible to accommodate thermal or structural movement in small cracks.

Characteristics

Physical Appearance White Thixotropic

Paste

Chemical Resistance – fully cured samples

• Water

• Gasoline

• Oil

• Salts (5% Calcium Chloride)

Excellent Excellent Excellent Excellent

Full cure, days 7

Application

• Internal and External masonry wall cracks

Advantages

• Flexible material that allows for small movement

• Remains flexible in all normal climates

• One part product allows a long pot life for ample installation period

• Waterproof


• Surface must be clean and sound. All oil, dirt, debris, paint and any other material that might be a bond breaker must be removed. The final step in cleaning should be the complete removal of all residues with a vacuum cleaner or pressure washing.

• Widen the cracks wherever possible in V Groove shape.

• The crack must be pre-dampended for proper adhesion of the PlastiSeal.

• Requires no pre –mixing.

• Use the material directly from the container.

• Place PlastiSeal directly into the damp crack with a spatula or putty knifes and level with the surface. For deeper cracks, penetration and shrinkage are observed. In such cases repeat the application till the crack is leveled. For hairline cracks wherever widening is not possible, thin Plastiseal with potable and soft water to enable penetration.


Clean tools and equipment with water before the material hardens

Health & Safety

• Use goggles and hand gloves and mask during application.


Packaging

Available in 1 kg pack.

Page No : 61

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 62

ShaliCrete URP Modified SBR Latex Based URP For Bonding, Repair & Concrete Rendering Description

ShaliCrete URP is a multipurpose, ready to use, economical SBR based bonding agent in liquid consistency used as universal repair product (URP), for bonding coat for concrete, repair additive for concrete / mortars, waterproofing applications, protective coating for cementitious substrates, cladding including tiles / marble bedding and external rendering, besides improving strength and weather resistance.

Characteristics Physical Appearance Milky white liquid Specific Gravity 1.00 approx Theoretical Coverage, • Mortar Modifier, kg • Bonding Agent, m2 / kg • WP Coating m2 / kg

7 / 50 kg cement bag

4 – 4.5 / coat 2 – 2.5 / 2 coats

Solid Content, % 36 + 2 Pot Life, 30 OC, minutes 30 - 40 pH 8 - 9

Application

• Repair & Rehabilitation of concrete. • Waterproofing mortars / concretes including terrace, toilets, chajjas, lift pits, balconies,

masonry walls and slopping RCC roofs. • Bedding for tiles / marbles. • Bonding slurry. • External rendering. • General reconstruction work and latex modified overlays and topping.

Advantages

• Easy application by brush. • Excellent concrete modifier. • Withstands chloride ion diffusion & sulphate/CO2 attack due to marine or industrial weather. • Improves bond strengths to hardened concrete. • Dense, impermeable, mortar for column & beam repairs. • Reduces rate of corrosion when applied on steel bars. • Reduces cracking through increased mortar flexural strength. • Increases mortar wear resistance under rubber wheeled traffic. • Increases mortar tensile strength.


• Ensure that concrete is 3 days old if ShaliCrete URP is used as a slurry bond coat. Do not place slurry coat on standing water.

• Ensure that the concrete is clean and rough. Remove all oil, dirt, debris, paint and unsound concrete.

• The surface must be prepared mechanically using a scrubber, bush hammer, shot blast or scarifier. which will give a surface profile of a minimum 3 mm and expose the large aggregate of the concrete.

• Use vacuum cleaner or pressure washing to ensure thorough cleaning and removal of all residue.

• Ensure all concrete possess an open surface texture with all curing compounds and sealers removed.

• Pre-wet all areas to reduce moisture loss. Do not place product on standing water.

Page No : 63

• To ensure durability and quality of repair or overlay, follow proper curing procedures. Maintain moist cure for 24 – 72 hrs to prevent surface cracking,

• As Bonding Agent – Mix ShaliCrete URP and cement in the ratio of 1 : 3 by weight. Apply a single coat by brush over the prepared surface. Do not dilute ShaliCrete URP for

using as primer. Apply fresh concrete / mortar over the bonding coat while it is tacky.

For Repairs –

Apply bonding coat by mixing ShaliCrete URP and cement in 1 : 3 by weight and apply by brush a single coat over the prepared surface.

Prepare mortar with 50 kg cement, 150 kg dry sand, 7-8 Kg of ShaliCrete URP and 10-12 L of water to make a trowel-able mix.

Apply repair mortar at a thickness of 15 mm or more, when the bond coat is still tacky. Finish with trowel for smoothness.

For Waterproofing –

Repair all cracks in the prepared surface thoroughly with PlastiSeal. Prepare slurry of cement and ShaliCrete URP in 4 : 1 proportion by weight with suitable

addition of water. Apply the first coat when the surface is in touch dry condition and allow it to dry for about

4 hrs. Apply second coat and allow it to air cure for at least 72 hrs. Protect the coating with a cement screed at least 25 mm thick, admixed with ShaliPlast

LW.

Repair of Structural Beams / Columns – Apply bonding coat by mixing ShaliCrete URP and cement in 1 : 3 by weight and apply

by brush a single coat over the prepared surface. Prepare polymer mortar with 50 kg cement, 100 kg dry sand, 200 kg 6 mm down size

washed aggregate, 8-10 Kg ShaliCrete URP and 10-15 L of water to obtain a flowable mix.

Execute structural repairs for columns & beams by applying polymer mortar. This can also be used for floor screed and PCC.

This is a dry pack method to build up the spalled areas of the cover zone concrete and has high compressive and tensile strengths.

Finish with trowel or wood batten. Note : Follow mixing using drill machine fitted with paddle or small mixer machine. Place

the topping on the slurry coat before the slurry coat dries out On large floor areas, use screed strips as guides in combination with vibratory

screeding to level. Compact and finish by hand or machine trowel. Slurry Application: Spread the slurry with a stiff bristle broom until the suggested

coverage rate is achieved Cleaning & Maintenance

Clean tools and equipment with water before the material hardens Health & Safety

• Use goggles and hand gloves and mask during application. • Clean hands with warm soap water after application.

Packaging

Available in 5 kg, 20 kg & 200 kg drum.

Page No : 64


Shelf Life







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Page No : 65

Page No : 66

ShaliFix BS Cementitious Ready Mix Mortar for Setting of Preformed Block Sets

Description

ShaliFix BS is cementitious ready mix mortar used for fixing and mounting AAC block, hollow blocks, bricks and precast masonry blocks.

ShaliFix BS is a polymer modified cementitious mortar with graded sand and additives.

Characteristics

Appearance Grey Powder Pull Off adhesion, MPa > 0.5 Compressive strength, MPa • 3 days • 7 days • 28 days

> 8.56 > 13.60 > 19.66

Bulk density gm/c 1.36-1.44 Pot Life at 27 OC, Minutes > 80 Mix Density, gm / cc 1.82 - 1.85 Mixing Ratio (Powder : Water) 3 : 1 by volume

Application

• Fixing together of Aerated Autoclave Concrete / block sets, hollow block sets, bricks and precise masonry blocks.

Advantages

• Ready to use. Requires water addition only • Self curing • Reduces mounting time of blocks • Excellent adhesion • Free flowing powder


• Ensure surface is thoroughly free from all laitance, loose materials, oil grease etc. • Ensure that surface is flat, structurally sound and free from any other contamination which would

reduce bond strength. • Surface must free from void, holes and cracks. • Mix ShaliFix BS with water in the ratio of 3 : 1 by volume, preferably with stirrer having speed of

400-500 rpm and allow it to stand for 2 – 3 minutes. • Pre wet all the blocks with water. • Apply ShaliFix BS uniformly. • After first unit is placed, apply ShaliFix BS on both side of the surface with uniform thickness and

continue mounting by checking line and level • Press block firmly to ensure good initial bonding. • Clean excess material, if any.

Cleaning

Clean all the tools with water before hardening.

Page No : 67

Health &Safety

• Use goggles, mask, nose cover and hand gloves during application. • Clean hands with warm water after application.

Packing

Available in 30 kg bag.

Storage


Shelf Life







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3282014

Page No : 68

ShaliFix EP Three Component Epoxy Putty Description

ShaliFix EP (formerly known as ShaliPoxy Putty) is a three component epoxy based putty made of resin, hardener and some special filler. It is a non-shrink epoxy based repair material.

Characteristics

Form Grey Paste Density, kg/L 1.65 Mix Ratio 0.24 : 0.14 : 0.62 Pot Life, hr @ 30 OC 2

Application

• Sealing of crack for concrete, metal and wooden surface. • Protection of concrete, steel, marine structure as protective coating. • Making up undulations of concrete surface before coating.

Advantages

• Excellent impact resistance • Good mechanical properties • Good bonding properties with concrete, Kota stone, steel etc. • Non-Shrink


• Ensure that concrete should be at least 28 days old. • Ensure that surface is sound and free from dust, laitance and other contaminants • Remove any oil, grease etc by acid etching or by burning. • Allow the surface to dry. • Mix Comp A, B & C in the ratio of 0.24 : 0.14 : 0.62 ratio by weight. • Mix thoroughly till the colour of the mix is uniform. • Mix only that quantity which can be applied within the pot life of the mixed material. • On the prepared surface, apply mixed material using spatula or trowel.

Health & Safety

• Use goggles and hand gloves during application. • Clean hands with warm soap water after application.

Packing

Available in 4 kg x 20 nos pack


Shelf Life 12 months in original unopened sealed conditions.

Page No : 69

Page No : 70

Shalimar Dam-it Non-Shrink Fast Setting Hydraulic Cementitious Product Description

Shalimar Dam-it is fast setting, hydraulic cement product formulated to stop leaks in concrete and masonry surfaces. It is particularly effective for stopping the flow of running water. Shalimar Dam-it is ready to use and requires only the addition of water before plugging and sealing cracks.

Characteristics

Physical Appearance Cementitious grey powder

Compressive strength, Kg / Cm2 • 1 day • 7 day • 28 day

170 280 320

Mixing ratio of water 0.18 Application

• Basement repairs • Manhole repairs • Concrete pipe and bell repairs • Anchoring bolts and hand rail setting

Advantages

• Plugs wet cracks in concrete and masonry surfaces to seal out water. • Stops water seepage at floor and wall junctions. • Stops running water, reducing damage. • Expands as it sets for a water tight repair.



• Prepare surface mechanically by using a scabbler or wire brush. • Use vacuum cleaner or pressure washing to ensure thorough cleaning and removal of all

residue. • Shalimar Dam-it does not requires any special bonding procedures. • Ensure the temperature ranges between 16 OC – 32 OC. • Add Shalimar Dam-it in appropriate amount of water for the batch size • Mix with a drill and “jiffy” mixer for about a minute. • Place the mix immediately on the leaking concrete / masonry surface. • In case of cracks, widen out and clean cracks to at least 15 mm x 15 mm deep, apply

Shalimar Dam-it to plug the prepared crack with a pointing trowel and slick off the surface. Prepare a cove at the junction. If more time is desired when preparing the cove, mix the Shalimar Dam-it with ice water.

• In case of running water, Dam up running water. Prepare all cracks properly and, if possible, relieve excess hydrostatic pressure by drilling a relief hole or by chiseling out the crack at its very lowest point. Mix an adequate quantity of Shalimar Dam-it. After mixing, immediately place the plug of Shalimar Dam-it in your hand and hold it until it suddenly begins to get warm. This will take 2 –3 minutes from the start of mixing. At this point, speed in working is essential. Force the Shalimar Dam-It plug into the hole or crack which is to be sealed off. Start filling cracks or holes at the top. To close the final opening and seal off a stream of water, make sure the Shalimar Dam-it plug is starting to warm up. At that moment force into the hole and exert pressure either with your hand or trowel for a full 5

Page No : 71

minutes or longer to assure setting of the plug. In some cases where thewater is extremely cool, it mat be necessary to hold the plug in place for a little longer.

• In case of Bolt and Hand Rail Anchoring, use a star drill to make a hole approximately 1 – ½”(38 mm) larger than the anchor. Mix enough Shalimar Dam-it to fill the area and pour and tamp it into place around the anchor.

• Finish Shalimar Dam-it to the desired texture to match the surrounding concrete. Do not • add additional water to the surface during the finishing operation. Use ShaliCem AWP as

final waterproofing coating for additional protection against water seepage and to improve the appearance and uniformity of the repair area.

• Shalimar Dam-it requires no special curing procedures. Cleaning & Maintenance


Health & Safety • Use goggles and hand gloves and mask during application. • Clean hands with warm soap water after application.

Packaging

Available in 1 kg and 25 kg Pack.

Storage

Keep in cool and dry place under shed away from heat. Shelf Life







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1202013

Page No : 72

ShaliSBR Latex Bonding Admixture For Adhesion & Repairs Of Concrete Structures

Description

ShaliSBR Latex is a carboxylated styrene butadiene copolymer latex admixture that is designed as an integral adhesive for slurry bond coats, mortars and concrete to improve strength and weather resistance. ShaliSBR Latex meets ASTM C 1059-86, Standard specification for Latex agents for bonding fresh to hardened concrete, Type II.

Characteristics

Physical Appearance Milky white liquid % Solid Content 42 % + 2

Application

• Toppings, patches and leveling courses on concrete structured members

• Thin sets, terrazzo, stucco and bonding slurries.

• General reconstruction work and latex modified overlays.

• Passivating coat on reinforcement.

Advantages

• Withstands chloride ion diffusion & sulphate/CO2 attack due to marine or industrial weather.

• Improves bond strengths to hardened concrete.

• Dense, impermeable, mortar for column & beam repairs.

• Reduces rate of corrosion while applied on steel bars.

• Reduces cracking through increased mortar flexural strength.

• Increases mortar wear resistance under rubber wheeled traffic.

• Increases mortar tensile strength.


• Ensure that concrete is 3 days old if ShaliSBR Latex is used as a slurry bond coat. Do not place slurry coat on standing water.


• The surface must be prepared mechanically using a scabbler, bush hammer, shot blast or scarifier which will give a surface profile of a minimum 3 mm and expose the large aggregate of the concrete.

• Use vacuum cleaner or pressure washing to ensure thorough cleaning and removal of all residue.

• Ensure all concrete possess an open surface texture with all curing compounds and sealers removed.

• Pre-wet all areas to reduce moisture loss. Do not place product on standing water.

• For bonding toppings with this product, STP strongly recommends using a slurry coat rather than using this product as a primer by itself.

• Prime all prepared surface areas with a slurry coat before applying the topping.

• Follow mixing using drill machine fitted with paddle or small mixer machine. Place the topping on the slurry coat before the slurry coat dries out.

• Slurry Application: Spread the slurry with a stiff bristle broom until the suggested coverage rate is achieved.

• Topping Application: For patching, spread with a trowel, come-a-long, or a square tipped shovel to a thickness that matches the surrounding concrete. Finish by hand trowelling.

Page No : 73

• On large floor areas, use screed strips as guides in combination with vibratory screeding to level. Compact and finish by hand or machine trowel.

• Proper curing procedures are important to ensure the durability and quality of the repair or over layment. To prevent surface cracking, a moist cure should be maintained for 24 hours, upto 3 days.

• Structural repairs for columns & beams can be executed using polymer mortar. This is a dry pack method to build up the spalled areas of the cover zone concrete and has high compressive and tensile strengths.

• Suggested Mix:

Mix Type Unit Cement Slurry Mortar

Cement kg 50 50

Sand zone II kg - 125

ShaliSBR Latex L 11.5 7 – 10

Water L 8 – 10 8 - 10



Health & Safety

• Use goggles and hand gloves and mask during application.


Packaging

Available in 5 L, 20 L & 200 L drum.

Storage


Shelf Life


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Road Surfacing

Pipeline Coating




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Epoxy Flooring


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1202013

Page No : 74

ShaliGrout 73 Single Component Free Flow Non-shrink High Strength / Fluidity Grout

Description

ShaliGrout 73 is a non-shrink high flow grout specially designed for use where high strength and high fluidity is required. It is formulated as a natural aggregate system with a shrinkage- compensating binder and is highly flow-able without sacrificing strength or performance capabilities. ShaliGrout 73 is formulated to provide consistency and exacting performance in critical grouting operations. This also can be used as a repair product in various types of application in the project.

Characteristics

Compressive Strength 70 mm cube, kg / Cm

2

• 1 day

• 3 days

• 7 days

• 28 days

480 550 650 730

Setting Time, 30 OC, Hrs.

• Initial

• Final

4 6

Water content per 25 kg bag, Ltr

• Flowable consistency

• Pourable consistency

4.125 4.000

Flow Table Flow Rate, Cms (BS Cone) 21-25 Yield for 25 Kg bag, M3 0.0125

Note : The above test results were acheived under Laboratory conditions. Tested at fluid

consistency of 3.75 L of water per 25 kg Grout.

Application

• Heavy duty grouting of machinery and equipment.

• Ball Mills in cement plants

• Petro chemical & fertilizer units

• Bridge Bearing plates

• Bearing plates & Textile machineries

• Anchor bolts and bars

• DG sets Base foundation

• Fence posts

Advantages

• Highly fluid and extremely placeable for easy field use.

• High strength for maximum load bearing.

• Non-Shrink with minimum positive expansion for high tolerance performance.

• Non-bleeding and non-segregating at a fluid consistency.

• Does not contain any chlorides or additives which may contribute to corrosion of base structure.

• Total shrinkage compensation, which provides a maximum bearing surface for the greatest overall support.

• Rapid strength gain to minimize turn around time for equipment regrouts.

• Excellent working time at high ambient temperatures.

• Economical Greater volumes of grout can be mixed and handled with less labour.


• Ensure that concrete surface is clean, sound, rough and is free from any standing water, oil, dirt, debris, paint, unsound concrete or other contaminants.

• Ensure that surface temperature & ambient temperature is not < 5 OC and > 40

OC.

• As a precautionary measure, remove all residue with a vacuum cleaner or pressure washing.

Page No : 75

• Pre-soak the concrete with water to ensure a saturated surface during the grouting process.

• Mix 25 kg ShaliGrout 73 with 4.125 L water for flow-able consistency. Where grouting is to be done for deeper thickness (Bolt pocket grouting), add about 9-10 kg of pea gravel per 25

kg of ShaliGrout 73. • Use requisite quantity of water to achieve desired flow level of ShaliGrout 73. Do not add

excess water as this may lead to bleeding & segregation. Do not add sand / cement to

ShaliGrout 73 as this may change its properties. • Pour grout immediately after mixing from the one side into a watertight shuttering around the

machine basement / structure. Ensure that the air dispensed by pouring grout escapes and air entrapment is avoided. The grouting should be continuous and maintain sufficient

pressure head to keep grout flowing. To prevent grouts from leaking out, use wooden or MS

shuttering material with a polythene sheets or coating of ShaliSlip. • When grouting base-plate, pour grout into the head box and allow to flow under the plate.

Straps pre-placed under the plate will aid in working the grout across. Grout should be placed at minimum of 25 mm thick and a maximum of 150 mm per lift when placed in a large mass.

• Bring all ShaliGrout 73 materials as well as foundation and base-plate as close to room temperature as possible. Cold temperatures will significantly reduce flow characteristics and

will enhance difficulty of base-plate grouting. Higher temperatures will increase initial flow but cut down on working time.

• Ensure proper curing of ShaliGrout 73 to achieve optimal durability / performance of grout. Wet cure the grout until forms are stripped. Then cure the grout with high solid curing compounds such as ShaliCure.


Tools and mixer may be cleaned with water before ShaliGrout 73 Has hardened, otherwise mechanical cleaning will be required

Health & Safety


• Clean hands with soap water after application.

• Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.


Packing

Available in 25 kg moisture resistant bags.

Storage

Store in cool dry place under the shed away from heat.

Shelf Life


Page No : 76

ShaliGrout IP Single Component Injection / Pressure Grout For Cement / Mortar / Concrete

Description

ShaliGrout IP is a plasticized and non-shrink cement / mortar admixture for pressure / injection grouting. By introducing into the cementitious grout, it reduces water cement ratio and facilitates volume expansion without segregation or bleeding. It may also be used to get water tight dense

structures. It complies with BS 8110 part 1, 1985, section 8.9.4.6

Characteristics

Compressive Strength 50 mm cube, kg/Cm

2

Increases due to reduced water cement

ratio

Setting time Does not effect

Chloride Content NIL

Expansion 1 to 4% unrestrained expansion to compensate for plastic shrinkage of cement. Time for expansion will be 15 minutes to 2 hours depending on temperature

Application

• Bed grouting

• Pre-stressed cable duct grouting

• Non shrink infilling & joints at RCC hume pipes

• Tunnel linings

• Water Tank pressure grouting

• Flat as well as slopping roof

• Stationery machine foundation grouting

Advantages

• Gaseous expansion to compensate plastic shrinkage of cement

• Reduced w/c ratio to ensure low permeability and increased cohesion

• Hydrophobic additives give better water tight structure

• Free of chloride

• Does not attack reinforcement or prestress cables


• Add ShaliGrout IP @ 1 % by weight of cement for neat cement on 2 % by weight of cement in case of concrete / mortar.

• For some special case, a higher dosage may be used in consultation with STP’s technical team.

• Over-dosing increases expansion and causes frothing.

• ShaliGrout IP is compatible with all kinds of Portland cement, including SRC (Sulphate Resistant Cement), but is incompatible with high alumina cement. It is strongly recommended not to use ShaliGrout IP with cement having high alumina content.

Health & Safety



Page No : 77



Packing

Available in carton containing 1 kg x 12 Nos.or in 20 kg bag.

Storage

Store in cool dry place under the shed away from heat.

Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

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1202013

Page No : 78

ShaliPlast HP High Range Water Reducing Plasticizer

Description

ShaliPlast HP (formerly known as ShaliCon 37) is a high range water reducing admixture based on modified Naphthalene sulphonate product. It may be added to the concrete at the job site or at the ready mix concrete plant. No chloride is used in its formulation, consequently, it is recommended for pre-stressed concrete. It produces self compacting concrete and can also be used to produce water-proofed concrete. ShaliPlast HP conforms to specification prescribed in IS 9103 & ASTMC - 494 Type A & F.

Characteristics

Colour Amber Brown Specific Gravity 1.15 ± 0.02

pH 7 – 8 Chloride Nil

Application

• High performance concrete

• Highly slump, flowable concrete

• Ready mix concrete

• Heavily reinforced concrete

• Pumping concrete

Advantages

• Produces low water cement ratio

• Aids in concrete placement and reduces labour cost.

• Substantial improvement in workability without increased water or the risk of segregation.

• Remarkable increase in both early and ultimate strengths.

• Improved durability, density and impermeability with better surface finish.

• Produces dense concrete and hence improves waterproofing characteristics.

• Chloride free


• Add ShaliPlast HP to the dosing water. It should not come into contact with dry cement.

• Charge all concrete material in the proper order into the mixer with about 70% of the mixing water and mix for three minutes. Add rest quantity of water with admixture to obtain the required slump and mix for three additional minutes.

• ShaliPlast HP is compatible with other admixture; however each admixture should be added to the mix separately.

• When ShaliPlast HP is used with an air entraining agent then the dosage rate of air entraining agent should be reduced. ShaliPlast HP

may react with the air entraining agent

increasing its air producing efficiency.

• Compatible with all types of Portland cement including SRC (Sulphate Resistance Cement) and not compatible with high alumina cement.

Dosage

0.4 – 2 % by weight of cement. Do not allow over dosing. Due to overdosing setting time will be extended rigorously. It is advisable to carry out a trial to establish the exact & optimal dosage rate depending upon set retardation required.

Health & Safety

• ShaliPlast HP is non-toxic.

Page No : 79

• Any splashes on the skin should be washed immediately with water.

• Splashes on the eyes should be washed immediately with water and seek medical advice.

Packing

Available in 20 kg & 200 kg drum.

Storage


Shelf Life


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Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


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1202013

Page No : 80

ShaliPlast SP High Range Water Reducing Cum Retarding Admixture Description

ShaliPlast SP (formerly known as ShaliCon 537) is a high range water-reducing admixture formulated specifically to extend the working time of concrete. It is based on Naphthalene Formaldehyde. ShaliPlast SP conforms to specification prescribed in IS 9103 & ASTM C 494, Type G

Characteristics Colour Amber brown Specific Gravity 1.18 ± 0.02 pH 7 – 8 Chloride Content Nil

Application

• High performance concrete. • Ready mix concrete. • Flowing concrete. • Heavily reinforced concrete. • Pumpable concrete. • Concrete for precast slabs.

Advantages

• Produces Flowing concrete with controlled delay of slumps loss and workability. • Reduces cracking and permeability of hardened concrete. • Reduces segregation and bleeding in the plastic concrete. • Significantly reduces concrete placement time and cost. • Long time workability retention. • Enable transport of concrete to distant places


• Add ShaliPlast SP to the dosing water. It should not come into contact with dry cement. • Charge all concrete material in the proper order into the mixer with about 70 % of the mixing

water and mix for the three minutes. Add rest quantity of water with admixture to obtain the required slump and mix for three addition minutes.

• Forms for walls or narrow sections must be watertight, strong and must have good bracing. • During the “Flowing period” the concrete will exert a higher pressure at the base of the form

than conventional concrete. Form work for slabs is the same as for conventional concrete. • Compatible with all types of Portland cement including SRC (Sulphate Resistance Cement)

and not compatible with high alumina cement. Dosage

0.5 – 2 % by weight of cement. Do not allow over dosing. Due to overdosing setting time will be extended rigorously. It is advisable to carry out a trial to establish the exact & optimal dosage rate depending upon set retardation required.

Health & Safety

• ShaliPlast SP is non-toxic. • Any splashes on the skin should be washed immediately with water. • Splashes on the eyes should be washed immediately with water and seek medical advice.

Page No : 81

Packing Available in 20 kg & 200 kg drum.


Shelf Life 9 months in original sealed condition.






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1202013

Page No : 82

ShaliPlast P Water Reducing Admixture

Description

ShaliPlast P (formerly known as ShaliCon WR®) is an admixture based on modified ligno

Sulphonate, which is completely free of any added chloride ions. It is a water-reducing, normal-set, admixture for concrete. It provides a more plastic and cohesive mix in the fresh concrete and better durability reduced, shrinkage and less permeability in the hardened concrete. ShaliPlast P conforms to specification prescribed in IS 9103 & ASTM C – 494 Type A admixture.

Characteristics

Colour Amber Brown Specific Gravity 1.14 + 0.02

pH 7 – 8 Chloride Content Nil

Application

• Ready mix concrete

• Light weight concrete

• Pre stressed concrete

• Expansive concrete

• Precast concrete

Advantages

• Provides easier handling and finishing.

• Increased strength.

• Reduction in w/c ratio.

• Improves workability.

• Provides increased durability.

• Reduces shrinkage and permeability.


• Add ShaliPlast P to the dosing water. It should not come into contact with dry cement.

• Charge all concrete material in the proper order into the mixer with about 70 % of the mixing water and mix for the three minutes. Add rest quantity of water with admixture to obtain the required slump and mix for three addition minutes.

• Compatible with other admixture; however each admixture should be added to the mix separately.

• When ShaliPlast P is used with an air entraining agent then the dosage rate of air entraining agent should be reduced. ShaliPlast P

may react with the air entraining agent increasing its

air producing efficiency.

• Compatible with all types of Portland cement including SRC (Sulphate Resistance Cement) and not compatible with high alumina cement.

Dosage

0.2 - 0.5 % by weight of cement. Do not allow over dosing. Due to overdosing setting time will be extended rigorously.

Health & Safety

• ShaliPlast P is non-toxic.

• Any splashes on the skin should be washed immediately with water.

• Splashes on the eyes should be washed immediately with water and seek medical advice.

Page No : 83

Packing

Available in 20 kg & 200 kg drum.

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


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1202013

Page No : 84

ShaliPlast PCE High Performance Poly-carboxylated ether based Superplasticiser

Description

ShaliPlast PCE (formerly known as ShaliPlast PCE 3000) is a third generation poly-carboxylated ether based super-plasticizer for concrete and mortar. It meets the requirements for super-plasticizers according to as per IS 9103 – 1999 and ASTM – C494 Type F.

Characteristics

Colour Light Browinsh Specific Gravity, 30 OC 1.08

pH 6 - 8 Chloride Content Nil

Dosages, by weight of cement, % 0.2 – 0.8*

* for concrete of high workability, very low water / cement ratio and for self compacting

concrete 1.0 – 2.0% by weight of cement. Actual dosage to be finalise on the basis of site

trial, variations in slump loss and setting characteristics are function of the amount of

admixtures used, cement characteristics and mix design selected. An increase in concrete

temperature will cause an increase in slump loss and a decrease in initial set time.

Application

ShaliPlast PCE is especially suitable for the production of concrete mixes which require high early strength development, powerful water reduction and excellent flow-ability.

• For ready mix concrete .

• Self Compacting Concrete(SCC)

• Precast concrete

• Fast track concrete

• In situ concrete requiring fast stripping time

Advantages

• Pronounced increase in the early strength development, resulting in very economical stripping times for precast and in situ concrete.

• Extremely powerful water reduction, resulting in high density, high strength and reduced permeability for water etc.

• Excellent plasticizing effect, resulting in improved flow-ability, placing and compacting behavior.

• Especially suitable for the production of Self Compacting Concrete.

• Improved shrinkage and creep behavior.

• It does not contain chlorides or other ingredients promoting corrosion of steel reinforcement. It is therefore suitable for reinforced and pre-stressed steel.

• It is compatible with all types of Portland cement including SRC (Sulphate Resistance Cement) and not compatible with high alumina cement. Always conduct trials before combining products in specific mixes and contact our Technical Service Department for information about specific combinations.


• Add ShaliPlast PCE to the dosing water or added with it in to the concrete mixer. It should not come into contact with dry cement.

• Dosing: Charge all concrete material in the proper order into the mixer with about 85% of the mixing water and mix for the three minutes. Add rest quantity of water with admixture to obtain the required slump and mix for three additional minutes further.

• Formwork: Forms for walls or narrow sections must be watertight, strong and must have good bracing. During the “Flowing period” the concrete will exert a higher pressure at the base of the form than conventional concrete. Form work for slabs is the same as for conventional concrete.

Page No : 85

Health & Safety

• Use goggles and hand gloves during application


Packing

Available in 5 L, 20 L and 200 L drums.

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


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1202013

Page No : 86

ShaliTile Glue Fast Setting Dry Set Tile Adhesive Mortar

Description

ShaliTile Glue is a factory blend of Portland cement, sand and special chemical additives which produce an excellent, fast setting dry-set mortar. ShaliTile Glue enables the contractor to set tile and grout within two hours so that he will have a finished installation which can be open to foot traffic in 24 hours.

ShaliTile Glue is used as a bond coat for setting absorptive, semi-vitreous and vitreous ceramic tiles for service in residential and commercial use for both floor and wall installations. It is used in mortar bed as thin as 2.5mm after the tiles have been properly embedded. ShaliTile Glue has excellent water and impact resistance, is water cleanable, non-flammable, good for exterior work and requires no soaking of tiles. ShaliTile Glue mortar is not affected by prolonged contact with water, but does not form a waterproof barrier. ShaliTile Glue provides a permanent installation with higher bond strength, and lower material and labor cost than conventional Portland cement mortar beds.

Characteristics

Texture Powder consist of Portland cement, graded sand, organic and inorganic

chemicals

Shear Bond Strength Kg / Cm

2,

• 2 hrs

• 4 hrs

• 24 hrs

10

20

30

Bulk Density, kg/m3 1650 kg m

3 approx Setting time, Minute 30 – 35

Application

• Suitable backings, when properly prepared, include plumb and true masonry concrete, cured Portland cement mortar beds, bricks, unglazed ceramic tiles, and marble.

Advantages

• Pre-packed product requiring only direct mixing at site

• High bond strength. Ideal for vertical / horizontal applications of granite, marble, etc.

• Excellent grab during open time

• Quick fixing, reduces labour costs

• Can be used in the interior and exterior of buildings


• Ensure that tiling surface is clean, dry, structurally sound, free of all grease, oil, dirt, dust, curing compounds, sealer, coatings, efflorescence, old adhesive residues and any other foreign matter. cleaning may be accomplished via mechanical sanding, scraping, or chipping.

• Roughen smooth steel troweled concrete floors to ensure a good bond. It is advisable to dampen dry porous concrete before installing tiles with STP Tile Glue mortar. Do not leave puddles or standing water on surfaces.

• Ensure that temperatures ranges between 4 OC - 38

OC .

• For ceramic tile substrates the surface must be prepared in accordance with the requirements for cementitious surfaces. It is also necessary to abrade the surface to ensure proper bonding.

• Expansion joints shall be installed in accordance with local building codes. Expansion joints, control joints and cold joints shall never be bridged with setting material.

• Add ShalliTile Glue to clean, potable water in the ratio of 3 : 1 by volume. Mix thoroughly until smooth mortar consistency is achieved.

Page No : 87

• If a mechanical mixer is used, do not use a high speed drill to mix mortar. Mix only enough mortar that can be used within 30 minutes. The proper mortar consistency is such that when applied with a notched trowel to the substrate, the ridges formed in the mortar will not flow or slump. Some stiffening of the mortar may occur prior to 30 minutes; re-stir occasionally. If after 30 minutes the material becomes hardened, do not add water, but discard the material.

• Spread mortar with flat side of trowel to key-in substrate; then, apply additional mortar to a depth sufficient to be notched with a suitable trowel that will leave only enough mortar to give 100% contact with back of tile and a subsequent mortar bed of 2.4mm to 4.8mm.

• With high lug tiles, “back buttering” may be required to ensure 100% coverage to back of tiles.

• During the setting of tile, it is advisable to occasionally remove a tile, to ensure good transfer of mortar to tile and for proper alignment. Do not adjust tiles in mortar after they have been set past 10-15 minutes.

NOTE: As a practical test it is recommended that three or more separate 30cm

2 areas of tile

be bonded to the properly prepared surface with the actual tile and bonding material that will be used on the finished installation. These should be allowed to cure for 24 hours and then removed with a hammer and chisel. At this point, one can determine if adequate bond has been obtained or if a problem exists.

Limitation

• ShalliTile Glue must not be applied directly over wood, asphalt sheeting, vinyl covered wall board, cement asbestos board, metal, glass, plastic, or gypsum mortar beds.

• Apply in temperature ranges above 4 OC (Do not allow mortar to freeze for the first 72 hours).

Lower temperatures may require longer set time before traffic is allowed.

• Some green or red marbles may warp when installed with setting materials containing water causing loss of bond and/or damage to the finish.

Health & Safety



• Ensure adequate ventilation and avoid inhalation of dust.


• Prevent swallowing. In case of unlikely swallowing, seek medical attention immediately. Do not induce vomiting

Packing

Available in 25 kg polythene bags

Cleaning

Water is all that is needed to remove uncured mortar.

Storage


Shelf Life


Page No : 88

ShaliTile Grout Single Component Tile Joint Filler

Description

ShaliTile Grout is composed of cement and some special organic ingredients to solve the problems of conventional material. It is designed to create strong and long lasting tile joints. ShaliTile Grout is available in different range of colours.

Characteristics

Physical Appearance Coloured powder Workable time after mixing with water @ 35

OC, minute

30

Application

• Tile joints upto 10 mm width.

• Suitable for external floor and wall cladding.

Advantages

• Low cost service life - mould resistant, tropical grade

• Easy to apply - just add water for a thixotropic, non-slump grout

• Can be used in submerged conditions

• Available in a range of attractive colours


• All tiles must be securely fixed in place and thoroughly cleaned before STP tile G ShaliTile Grout is applied.

• Tile joint filling should only be done 24 hr after fixing the tiles.

• Require 340 – 360 ml of water for 1 kg of ShaliTile Grout

• Add powder to water and mix until a uniform, lump-free, thick creamy paste is produced, allow standing for ten minutes prior to use.

• Apply to the spaces between the tiles using a sponge, spatula or a small piece of soft cloth.

• Work the mixture into the joints and around the edges.

• Remove surplus material from the face of the tiles with a dry cloth and run the tip of a gloved finger or suitable rounded tool along the grout to level it off and form a profile.

• When the grout is dry, clean the tiles with a damp sponge to remove any excess material. Do not allow the excess grout material on the tiles to cure which will make removing difficult.

Health & Safety



• Ensure adequate ventilation and avoid inhalation of dust.



Packing

Available in 1 kg pouches.

Page No : 89

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 90

ShaliTile Grout E Three Component Epoxy Based Tile Joint Filler

Description

ShaliTile Grout E (formerly known as Epoxy Tile Grout) is a three component, moisture insensitive epoxy for tile joints. This product supports the joint edges and reduces spalling of the edges caused by wheel traffic.

Characteristics

Mix Gravity 1.80 approx Compressive Strength At 72 hrs, kg/Cm

2

210

Pot Life @ 24 OC, min 30 Tensile Strength

At 7 days, kg/Cm2

46

Tack free time @ 24 OC, hrs 12 Chemical Resistance

after 72 hr at 24 OC

• CaCl2 (10%)

• Caustic (10%)

• Muriatic Acid (10%)

Excellent Excellent Excellent

Coverage in running Mtr for 5 kg unit

200 Running Mtr approx for

2 mm x 5 mm groove size

Application

• Tile joints

Advantages

• Moisture insensitive.

• Tough performance reduces floor joint repairs and maintenance.

• Does not allow the growth of fungus, bacteria etc


• Ensure that the groove to be filled is free from dust and other contaminants like oil grease etc.

• Ensure that the groove is not filled with standing water.

• Apply on bone dry surface.

• While mixing first mix component A (resin component) and component B (Hardener component) thoroughly and after ensuring that the components are mixed properly, add component C (Filler component) slowly and mix thoroughly till a homogeneous mix is achieved.

• Fill the grove with mixed material using spatula or by trowel or by any convenient method.

• Joints should be overfilled with the thoroughly mixed material and immediately level by using trowel or any other suitable method and wipe off any excessive mixed material on tiles using thinner. If Shalimar epoxy tile grout has completely hardened, a heat flame may be used to soften the material for easier removal. Ensure that the aesthetic look of the tile is not lost while heating with burner.

Health & Safety



• Ensure adequate ventilation and avoid inhalation of vapours as some people are sensitive to resins, hardeners and solvents.



Page No : 91

Cleaning

• Clean all tools immediately after use with xylene. Do not allow material to harden.

Packing

Available in 5 kg Unit.

Storage


Shelf Life


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 92

ShaliTile Grout K Three Component Epoxy Based Kota Stone / Tile Joint Filler

Description

ShaliTile Grout K (formerly known as Kota Stone Joint Filler) is a three component, semi-rigid epoxy for tile joints. This product supports the joint edges and reduces spalling of the edges caused by wheel traffic.

Characteristics

Mix Gravity 1.63 ± 0.03 Chemical Resistance after 72 hrs at 24

OC

• CaCl2 (10%)

• Caustic (10%)

• Muriatic Acid (10%)

Excellent Excellent Excellent

Compressive Strength,72 hrs, kg/Cm2 210

Tensile Strength at 7 days, kg/Cm2 46

Pot Life @ 24 OC, min 30

Tack free time @ 24 OC, hr 12

Application

• Tile joints specially Kota stone in industrial floors

• Crack filler repair for old floors.

Advantages

• Semi-flexible formula that allows for limited temperature and humidity movement of concrete.

• Tough performance reduces floor joint repairs and maintenance.

• Suitable for filling cracks in older floors to reduce the rate of deterioration


• Ensure that the groove to be filled is free from dust and other contaminants like oil grease etc.

• Ensure that the groove is not filled with standing water.

• While mixing first mix component A (resin component) and component B (Hardener component) thoroughly and after ensuring that the components are mixed properly, add component C (Filler component) slowly and mix thoroughly till a homogeneous mix is achieved.

• Fill the grove with mixed material using spatula or by trowel or by any convenient method.

• Joints should be overfilled with the thoroughly mixed material and immediately level by using trowel or any other suitable method and wipe off any excessive mixed material on tiles using thinner. If ShaliTile Grout K has completely hardened, a heat flame may be used to soften the material for easier removal. Ensure that the aesthetic look of the tile is not lost while heating with burner.

Health & Safety



• Ensure adequate ventilation and avoid inhalation of vapours as some people are sensitive to resins, hardeners and solvents.



Page No : 93

Cleaning

Clean all tools immediately after use with xylene. Do not allow material to harden.

Packing

Available in 5 kg unit, which contains resin hardener and filler.

Storage


Shelf Life

9 months in original unopened sealed condition

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 94

CPRX Compound Rubberised Bituminous Adhesive Description

CPRX Compound™ is a rubber based Bituminous Adhesive of brush-able consistency.

Characteristics

Color Brown Theoretical Coverage, L/m2 • On metal surface • On concrete surface

0.50 0.58

Consistency Brush-able Drying Time 24 hrs Specific Gravity 1.02 Dry film thickness per coat 120 micron

Application

CPRX Compound™ is recommended for the fixing of expanded/extruded Polystyrene (thermocole), insulex soft boards and fibre glass insulation slabs for all type of structures where bituminous adhesive is acceptable. • It may be used to stick insulation sheets on to concrete, timber, metal or other insulation sheets. • It is particularly suitable for use in cold storage to ensure good adhesion to walls and ceilings and may

also be used for sticking thermocole for insulation of refrigeration pipe work. • Special grades of CPRX Compound™ are available for fixing tiles, linoleum, etc.

Advantages

• Cold Adhesive, hence heating not required. • Brushable and easy to apply. • High bond strength.


• Thoroughly clean both surfaces which are to be stuck together to ensure removal of dust and other loose particles from concrete, plaster or other surfaces.

• Apply CPRX Compound™ by brush on both surfaces and leave the emulsion to “break” for 15-20 minutes. When the applied film turns dark brown to black, both the surfaces, which are to be stuck together, should be pressed firmly.

• Press firmly with even pressure over the whole area which is to be stuck to ensure that no air remains entrapped. The adhesive will hold the sheet in place immediately but no attempt should be made to pull the sheet before 24 hr. CPRX Compound™ requires 24 hr to obtain the full bond strength. So no further work should be done on the completed surface for at least 24 hr.

Health & Safety

• CPRX is a non toxic rubber based bituminous adhesive. • Not harmful if inhaled. • Use goggles and hand gloves during application. • Clean hands with warm soap water after application.

Packing

Available in 20 L and 200 L drums. Storage


Page No : 95

Page No : 96

ShaliBond® BS/CS Cold Applied Bituminous Adhesive For Fixing Roofing Felts Description

ShaliBond® BS/CS is a cold applied bituminous adhesive for fixing waterproofing membrane. It is manufactured from special grades of bitumen, suitably blended with other additives. It has semi-liquid consistency and is ready to use. ShaliBond® BS consists higher solvent than ShaliBond® CS.

Characteristics

Colour Black Dry Film Thickness 150 microns Viscosity in sec (10 mm cups) • BS • CS

15 20

Theoretical Coverage, kg/m2 • On metal surface • On concrete surface

0.50 0.70

Consistency Brushable Flash Point 40 OC

Drying Time 24 hr Specific Gravity 0.95 Application

Recommended for sticking roofing felts on metal, timber, tiles, asbestos, concrete and masonry surfaces, including roofs of trains, buses, tramcars, railway carriages, etc.

Advantages

ShaliBond BS/CS is cold applied adhesive and does not require any torching. Therefore, it is useful for applications where use of hot bitumen / torching is difficult or prohibited.

Application Methodology • Surfaces should be cleaned of all foreign materials and should be completely dry. • Apply ShaliBond BS/CS over the cleaned surfaces with a spatula or brush. • Allow approximately 10 minutes time before laying the felt and sticking the same by

application of uniform mild pressure. • For more effective waterproofing, seal overlaps and termination by affixing 6 inch flashings of

the membrane on overlapping area after application of ShaliPrime APP. Health & Safety

• Lid of the container should be firmly fixed, when not in use. • ShaliBond® BS/CS is inflammable and hence keep away from flame. • Use goggles and hand gloves during application. • Clean hands with warm soap water after application

Packing

Available in 1 kg, 4 kg, 18 Kg and 180 kg drums.

Storage

Keep in cool and dry place in air tight container under shed away from heat.

Page No : 97

Page No : 98

ShaliJet® Sealing Compound Coal Tar Sealing Compound

Description

ShaliJet® Sealing Compound is thermoplastic material. It flows in hot condition and settles to a plasto-elastic mass when cold. Being fuel / heat resistant, ShaliJet® Sealing Compound is used as sealant in construction of runways. It conforms to IS:1834 Grade B.

Characteristics

Colour Black Coverage, 100 meters of running joint of 25 mm depth, Kgs

• 12 mm

• 18 mm

• 25 mm

44 66 92

Aviation Fuel / Kerosene Resistance Test, change in Penetration after 7 days immersion in Aviation fuel / kerosene, at 25

OC, 100

g./ 0.1 mm / 5 sec., max.

15

Pour Point, OC, Max 175

Softening point OC , Min 85

Flow test @ 45 OC %,max 5 Penetration, 25

OC, 0.1 mm, 5 sec. 15 - 50

Change in mass, %, max 1 Extensibility, mm, min 6

Application

• Runway Joints

• Joints in garages, filling stations and other places of construction joints like in warehouse floors and secondary containment of walls and floors of artificial water ponds.

• Bridge / road joints.

Advantages

• Fuel spillage resistant.

• Jet exhaust heat resistant.

• Good adhesion to concrete / other surface.

• Low susceptibility to flow during hot weather condition.

• Resistant to sunlight / rain and cyclic temperature changes.

• Anti-corrosive and prevents root growth.

• Resistant to ingress of foreign substance


• Remove dust, flakes, oil, grease or other foreign particles by jet or dry air and clean the surface to make it smooth before applying ShaliJet Sealing Compound.

• Spray or brush, on the area where ShaliJet Sealing Compound is to be applied, ShaliJet Primer evenly throughout the joints and allow it to dry completely. 24 hrs is enough to dry the primer during normal weather condition.

• Cover the joint by plastic film if rain is expected after primer application.

• Cut ShaliJet Sealing Compound drum and heat it to 180 – 210 OC while slowly stirring the

material for uniformity. A 26 kg drum will take 2-3 hrs at 190 – 200 OC for complete melting

using hand stirrer. Do not overheat as this may cause frothing. If for any reason bubble appears during melting, keep the temperature around 180°C for a longer time with slow manual stirring till the bubble disappears.

• Upon primer drying completely, pour molten ShaliJet® Sealing Compound from one side of the joint allowing it to travel through the joint as much as practicable. While pouring, ensure that temperature of material is in the range of 190 - 200

OC.

• During the pouring process, to avoid spillage, place wooden boards on both sides of joint and pour from can with extended spout.

Page No : 99

Health & Safety.

• ShaliJet Sealing Compound is inflammable.

• Use goggles, gumboots, nose covers and hand gloves during application


Packing

Available in 26 kg and 260 kg drum.

Storage


STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 100

ShaliSeal CPM Cementatious Polymerised Mortar for Sealing / Crack Filling / Repair

Description

ShaliSeal CPM is designed as industrial grade sealing and repairing compound for upgrading or renovating new and existing floors and screeds. The polymer modified powdery material is ready to use for industrial, commercial or household purpose.

Characteristics

Appearance Gray, cement colour powder

Adhesive Strength Concrete-V tiles

2 MPa Cohesive Failure

Mixing ratio with water 100 : 33 Water Pressure Test EN 14891

Water Loss -0 cc in 7 days, Penetration -0.5

cc in 7 days Compressive Strength 14 MPa

Flexibility ISO 527, % 7

Application

• Old mortar / screed showing water seepage through cracks

• All kind of structural repair which requires hand application / brush

• Roof under the water tank on the roof top

• Basement vertical wall plastering

• Underlayment of medium duty flowing with small gravel dust.

Advantages

• Excellent crack bridging nature

• Very low shrinkage

• Very good adhesion with old and new mortar / concrete

• Resistant to carbon di oxide attack

• Good water vapour permeability


• Apply on clean, dry and sound concrete substrates that are free of all coatings, sealers, curing compounds, oils greases or any other contaminants.

• Ensure substrate is firm and fully cured. Concrete and sand / cement screeds must be sound, dry and fully cured (not subject to shrinkage) and any laitance or treatments must be removed by mechanical means such as grit blasting.

• Mix powder in water in the ratio of 3 : 1. • Slowly stir the mixture for a homogenous content for about 20 – 30 minutes. Stirring should

be done in a way to avoid induction of air bubbles. • Apply the mass by brush / trowel depending upon its use for filling or repairing purpose. Any

bags forming lumps must be removed from the stack. • Do not apply when the temperature is less than 5

OC or when the weather is foggy.

Health & Safety



Packing

Available in 20 kg poly bag.

Page No : 101

Storage

Keep in well ventilated dry place in packed condition under shed away from heat / direct sun light / high humidity.

STP’s Businesses


Road Surfacing

Pipeline Coating




Sealant & Additives

Epoxy Flooring


Other Products


1202013

Page No : 102

ShaliSeal PS PG Two Component Polysulphide Pouring Grade Sealant

Description ShaliSeal PS PG (Pouring Grade) is based on liquid polysulphide polymers which adhere to most of basic civil engineering materials like cementitious substrates, aluminum, glass, wood, mild steel etc. The product is used for sealing expansion joints, door-window surrounding joints & floor concrete to wall masonry separation joints etc. After mixing the base component & curing agent in given proportion rubber like material in pourable consistency is formed. It conforms to BS 5212: 1990 Part I -Type F and Type FB (Flame and Fuel Resistance). Also complies IS 12118 Part 1 – 1987. It conforms to BS:4254 and ASTM C 920.

Characteristics Pot Life, 25 OC Minimum 2 hrs Shore A hardness 7+2 Colour Grey Specific Gravity 1.55 – 1.65 Solid Contents, % 97 – 100 Movement Accommodation Factor, %

• Butt Joints • Lap Joints

± 25 ± 50

Service Temp, OC - 40 – 85 Application Temp, OC 5 – 50 Theoretical Coverage, rm, grm

55 For 2.5 mm x

12.5 mm

Full cure Upto 8 days in tropical

conditions Setting Time, 35 OC 6 hrs Service Temperature, OC - 40 OC to 85 OC

Application

• For expansion joints in industrial, commercial or residential buildings • Joints in concrete roads bridges, subways, flyovers & airport runway. • Concrete cracks repairs in slab. • Joints in water retaining structures like water tank, swimming pool, aqueducts, dams, canals

& reservoirs. • Atomic nuclear power station reactor domes. • Joints between pipe lines. • Roof light joints.

Advantages

• Excellent UV resistance after full cure is over. • Can withstand in fully submerged condition. • Good chemical & water resistance. • Adhesion compatible to most of substrate. • Suitable for potable water after full cure. • Very high thermal flexibility. • Very high service life. • Flame and Fuel Resistance

Application Methodology • Surface should be fully dry, clean and free from dust, laitance, oil and grease etc. • Clean with sand paper & wire brush, then dust and foreign particles to be removed.

Subsequently use masking tape at floor level beside both sides to get sharp edged neat and clean joint.

• Avoid adhesion of spill-over material beside the joint.

Page No : 103

• Use polyurethane Foam (PUF) strips (equivalent) in expansion, construction & control joints as back up material to avoid 3-face adhesion and to avoid contact between joint forming board & sealant.

• Use of primer on vertical side faces of the joint is optional to ensure strong bonding between substrate and sealant. Primer must be recommended for old concrete.

• Sealant application should start after 30 minutes but not later than 2 hrs after priming the surface.

• The Base and Accelerator compounds are packed in pre-weighed quantity as per the mixing ratio.

• Mix the material of individual container. • Transfer entire quantity of Accelerator to the base compound and mix it thoroughly to a

uniform and homogenous Grey colour. • Mixing can be done manually with spatula/palette knife or special flat stirrer attached to a low

speed electric mixer less than 500 rpm. Finishing and Cleaning

Finish the joint in concave shape by using wooden batten soaked in soap water or white sprit from time to time. Remove masking tape within 30 minutes before setting of sealant. Clean tools and tackles using solvent like Xylene etc.

Health & Safety

• Shaliseal PS PG and primer may cause sensitization by inhalation and skin contact. • Wear suitable clothing, gloves and eye/face protection. Barrier creams provide additional

skin protection. • Any skin contact occurs; remove immediately with a resin removing cream, followed by

soap and water. Do not use solvent. • In case of contacts with eyes, rinse with plenty of clean water and seek medical advice.

Use only in ventilated areas. • Fire: Primer is flammable. Do not expose flames or other sources of ignition. No smoking.

Containers should be tightly sealed when not in use. In the event of fire, extinguish with Co2 or foam.

Packing

Available in 4 kg Container packed 16 kg carton.


Shelf Life 12 Months in original unopened sealed condition.

Page No : 104

ShaliSeal PU 2K Two component Polyurethane Sealant Description

ShaliSeal PU 2K (formerly known as ShaliSeal PU II) is a coal tar free modified two part polyurethane sealant which cures to form a durable, flexible, watertight bond with most building materials and is capable of accommodating, dynamic joint movement. It is available in two forms : Gun Grade (GG) and Pouring Grade (PG). It conforms to BS 5212 : 1990 and US Federal Specification SS-S-200E.

Characteristics

Appearances Viscous grey liquid Pot life @ 23 OC, hr 2 - 3 Colour Grey resin, with

colourless hardener

Tack free setting time, @ 35 OC, hr

16 - 24

Solid content, %, by mass 100 Butt Joints, % 25 Hardener Shore ‘A’ @ 25 OC

15 ± 2 Application Temperature, OC > 5 < 40

Coverage Guide Joint Size 10 x 10 13 x 13 15 x 15 20 x 15 20 x 20 25 x 20 25 x 25 30 x 25 L / rmt 0.100 0.169 0.225 0.300 0.400 0.500 0.625 0.750

Application

• Air-field runways • Roads • Bridge decks • Docks and harbors • Parking and Cargo areas • Warehouses

Advantages

• Cold Applied – no heating required • Coal tar free • High movement accommodation • Excellent workability, easy to use. • High performance. • Fuel, oil and hydraulic fluid resistance.


• Ensure that all joints are completely dry and free from all traces of dirt, dust, grease, any previous sealants and foreign matter.

• Clean thoroughly the surface by wire brushing, either hand or machine operated, grit blasting or grinding.

• Ensure dried and cleaned bonding surface in all joints to be sealed. Preferably, all joints should be parallel and straight for better sealing.

• Repair spilled joint should be repaired with appropriate material, such as epoxy mortar. • Place into the base of the joint breaker or back up material to form correct cross section for

joint sealant and to prevent the sealant bonding to the base of the joint. • Prime the sealing slot surface with ShaliPrime Penetration Primer using clean dried brush.

Page No : 105

• Apply ShaliSeal PU 2K within 0.5 – 2 hr of application of primer, depending on climatic condition, when the primer is just touch dry and not when the primer is dried completely.

• If the primer is dried completely or left overnight without applying sealant then remove dried primer by grit blasting and reapply.

• Add Component A (Resin) in Component B (Hardener) and mix thoroughly for 5 mins, until homogenous mix is achieved, using a slow speed drill (400 – 500 rpm) fitted with a suitable mixing paddle.

• Apply ShaliSeal PU 2K by pouring or by gun. Joint Size

• ShaliSeal PU 2K can accommodate large continual cyclic movements. However joint spacing shall be taken into consideration for optimum performance.

• Width of joints depends very much on the spacing between joints and designed to ensure total movement does not exceed MAF 25%. In areas subjected to traffic, a maximum joint width of 30 mm is recommended, with a recess of 5 mm below flush.

• Sealant depth should not exceed joint width. A width : depth ratio of 1 : 1 to 1.5 : 1 subject to a minimum 10 mm depth of sealants is recommended

Cure Time

• Pot life is approximately 2 – 3 hr at 23 OC. However, the application time and rate of cure will depend upon the temperature of sealant and the ambient temperature at the time of application.

• At higher temperature, the rate of cure will be faster. Final cure, when full working properties are developed, occurs within two days at 25 OC although the sealant will normally bear traffic with 24 hours of application.

• Low temperatures retard cure. Do not apply when the temperature is below 5 OC. Health & Safety

• The product should not come in contact with the skin and eyes, or be swallowed. • Ensure adequate ventilation and avoid inhalation of vapours. • Wear suitable protective clothing, gloves and eye protection. • In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and

water. Do not use solvent to clean the contacted area. • In case of contact with eyes, rinse immediately with plenty of clean water and seek medical


Packing

Available in 3 units 3 L consisting of Comp A 2.4 L and Comp B 0.6 L.

Storage Store in properly ventilated room at a maximum temperature of 25 OC. Storage above this temperature may reduce the shelf life.

Shelf Life


Page No : 106

ShaliTex® Sealing Compound Bitumen Based Sealing Compound

Description

ShaliTex® Sealing Compound is bitumen based sealant for concrete joints resistant to high temperature variations providing waterproof sealing for all type of horizontal joints. It is conforming to IS 1834 – 1984, Grade A specification.

Characteristics

Colour Black Coverage, 100 meters of running joint of 25 mm depth, kg

• 12 mm

• 18 mm

• 25 mm

36 54 75

Aviation Fuel / Kerosene Resistance Test, change in Penetration after 7 days immersion in Aviation fuel / kerosene, at 25

OC, 100

g./ 0.1 mm / 5 sec., max.

Not Applicable

Pour Point, OC, Max 180

Softening point OC

, Min 85

Flow test , %, max. 5 Penetration, 25 OC, 0.1 mm, 5 sec. 15 - 50

Change in mass, %, max Not Applicable Extensibility, mm, min 6

Application

• Runway Joints

• Joints in garages, filling stations and other places of construction joints like in warehouse floors and secondary containment of walls and floors of artificial water ponds.

• Bridge / road joints.

Advantages

• Ability to withstand expansion without cracking

• Good adhesion to concrete / other surface.

• Low susceptibility to flow during hot weather condition.

• Resistant to sunlight / rain and cyclic temperature changes.

• Anti-corrosive and prevents root growth.

• Resistant to ingress of foreign substance.


• Remove dust, flakes, oil, grease or other foreign particles by jet or dry air and clean the surface to make it smooth before applying ShaliTex Sealing Compound.

• Spray or brush, on the area where ShaliTex Sealing Compound is to be applied, ShaliTex Primer evenly throughout the joints and allow it to dry completely. 24 hours is enough to dry the primer during normal weather condition.

• Cover the joint by plastic film if rain is expected after primer application.

• Cut ShaliTex Sealing Compound drum and heat it to 180 – 210 OC while slowly stirring

the material for uniformity. A 20 kg drum will take 2-3 hr at 190 – 200 OC for complete

melting using hand stirrer. Do not overheat as this may cause frothing. If for any reason bubble appears during melting, keep the temperature around 180

OC for a longer time with

slow manual stirring till the bubble disappears.

• Upon primer drying completely, pour molten ShaliTex Sealing Compound from one side of the joint allowing it to travel through the joint as much as practicable. While pouring, ensure that temperature of material is in the range of 190 - 200

OC.

• During the pouring process, to avoid spillage, place wooden boards on both sides of joint and pour from can with extended spout.

Page No : 107

Health & Safety.

• ShaliTex Sealing Compound is inflammable.

• Use goggles, gumboots, nose covers and hand gloves during application


Packing

Available in 18 kg and 200 kg drum.

Storage


STP’s Businesses

Waterproofing & Insulation Road Surfacing Pipeline Coating




Other Products


1202013

Page No : 108

TarPlastic™ Cold Applied Bituminous Compound With Mineral Fillers Description

TarPlastic® is a cold applied bituminous caulking compound with mineral fillers in a volatile solvent to retain its plasticity. It is available in a putty form. TarPlastic® remains plastic for a considerable length of time. The skin and interior harden to some extent after application. It conforms to the requirement of IS : 1580 – 1991.

Characteristics Penetration (cone, @ 25 OC, 200 grm, 5 sec) • Before setting • After setting

10 mm 8 mm

Colour Black Specific Gravity 1.2 Setting Time (for 3 mm) 72 hr

Application

It is ideal for use in situation where certain degree of expansion, contraction and vibration is expected, like around J Hooks used for fixing Asbestos / GI sheets. It can also be used for caulking various types of roofs and masonry walls, including

• Fully plugging gaps in tiles caused by sagging of battens or otherwise in case of tiled roofs.

• Filling minor cracks / gaps in terraced roofs or other locations.

Advantages

• Cold applied and ready to use. Does not require specialised handling for application. • Does not creep or flow when applied on vertical or sloping surfaces. • Remains plastic for a considerable time and, therefore, can accommodate a good degree of

expansion, contraction and vibration.


• In case of GI / Asbestos roof sheets, apply TarPlastic® into the overlapping joints with knife and spatula after cleaning rusted joints and applying a coat of ShaliTex® Primer.

• To fix “J” Hooks for Asbestos or other roofing sheets, top of the holding bolts should be covered with TarPlastic® and a limpet washer fixed as cover.

• Locate the cracks and then widen them to a V section, about 25 mm deep. • Brush out the loose particles from the crack and dust it clean. • Paint the cracks lightly with ShaliTex® Primer. • Press TarPlastic® into the painted crack by hand or with a trowel and finish overlapping the

crack by at least 25 mm on either side. Health & Safety

• Lid of the container should be firmly fixed, when not in use. • Inflammable and hence keep away from direct flame. • TarPlastic® shall have no harmful reaction, when it comes in contact with drinking water. • Use goggles, hand gloves and trowel during application. • Clean hands with warm soap water after application

Packing Available in 1 kg, 4 kg, 20 kg and 200 kg container.

Page No : 109

Storage Keep in cool and dry place in air tight container under shed away from heat.






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Page No : 110

ShaliFloor SLUL 1C Single Component Cementitious Self Levelling Underlay

Description

ShaliFloor SLUL 1C is a single component cementitious self-levelling underlay for smoothening uneven concrete floor in a durable way. ShaliFloor SLUL 1C does not provide a wearing surface, but facilitates installation of resilient and rigid wooden / PVC / carpet / file / marble floors.

Characteristics

Colour Grey Powder Recommended thickness range, mm 3 - 25 Density, gm/cc 1.95 Compressive Strength MPa

• 24 hr • 7 days • 28 days

12 18 25

Theoretical Coverage for 25 Kg bag • 4.0 m2 • 1.8 m2 • 0.61 m2

Thickness 3 mm

12 mm 25 mm

Setting Time, hr 3 Self-Levelling capacity, minute 20 Application

Underlay for wooden / PVC / Carpet / Tile / Marble floors. Advantages

• Rapid installation for floor coverings • Excellent adhesion to base concrete • Thickness of application ranges from 6 mm to 25 mm • Chloride free constituents • Very low linear shrinkage


• Ensure that concrete surface is sound, firm and 28 days cured with moisture content not exceeding 5%.

• Ensure that surface is sound and free from dust, laitance and other contaminants. • Remove dust, flakes or other foreign particles by jet or dry air and clean the surface mechanically

or by grinding to make it smooth before application. • Prime surface with ShaliSBR Latex. • Allow it to dry. • Mix 5.5 L of water in 25 Kg bag of ShaliFloor SLUL 1C by using a drill mixer till the

homogeneous mix is obtained. • Apply immediately on primed surface by brush or trowel. • Ceramic tiling can be installed after 3-4 hrs of curing, whereas polymer coating needs 28 days

cured. For covering with epoxy / PU, contact STP for suggestions. Health & Safety

• Use goggles and hand gloves during application • Clean hands with water after application.

Page No : 111

Packing

Available in 25 kg packing.

Storage

Keep in cool and dry place in air tight containers under shed away from heat. Shelf Life







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ShaliFloor TC 2HBE Two Component High Build Epoxy Top Coating Description

ShaliFloor TC 2HBE (Formerly known as ShaliPoxy FC) is high build Epoxy floor coating with high resistance to abrasion and provides dust free floor surface. The cured surface is hard and gives smooth finish. ShaliFloor TC 2HBE provides joint-less, monolithic, smooth, non-porous, hygienic floor, which is easy to clean and maintain. It has excellent resistance to abrasion. It cures to give a semi gloss finish. ShaliFloor TC 2HBE is tested by CFTRI as per 21 CFR 175-300 of US FDA Test method.

Characteristics Pot life @ 30 OC 4 hrs Time between coats 8 – 12 hrs Adhesion to concrete Excellent Tack Free time 4 – 6 hrs Water absorption Nil DFT 200 microns Curing Time • Foot Traffic • Vehicle Traffic • Full Cure

24 hrs 72 hrs 7 days

Theoretical Coverage, gms/m2

300 in two coats

ShaliFloor TC 2HBE resists Citric Acid 10%, Hydrochloric Acid 10%, Lactic Acid 10% and Sulphuric Acid 10%

Application • Area requiring hygienic monolithic floor like pharmaceutical Industries, operation theatres &

corridors in hospitals and nursing homes, laboratories, bottling plants, dairies & breweries, fermentation floors in tea garden, food processing – fisheries, meat processing, pickles etc.

• Nuclear plants, computer and control panel rooms • Industries mainly Electric and Electronic Industries, picture tube manufacturing plants, and

textile mills, portable water and food storage. • Automobile workshops • Oil Rigs.

Advantages

• Prevents bacterial growth • Easy to clean • Provides smooth monolithic surface when used on metallic surface and simultaneously

prevents corrosion. Application Methodology

• ShaliFloor TC 2HBE should be applied only if the moisture content of the floor is below 5% when applied over concrete, the surface must be sound, free from dust, laitance and other contaminants.

• For best bond, concrete surface must be textured by shot blasting / scarifying. • Remove oil and grease by washing with liquid detergent followed by acid wash or by burning. • Allow the floor to dry before priming. • Remove old painting using surface grinder. • Well prepared surface should be primed by brush or roller using ShaliPrime Epoxy at a rate of

250 grm/m2. • Allow the primer to dry for 6 to 8 hrs. • Stir the Component A and Component B separately. If settling is observed in the Component

A, loosen the settled material with the help of hand stirrer followed by power driven stirrer for

Page No : 113

quick homogenous mixing. Mix hardener gradually into the base under continuous stirring. • After mixing, apply ShaliFloor TC 2HBE by brush or roller to the required thickness on the

dried primer. • ShaliFloor TC 2HBE is a high build coating. It is advisable to apply two coats at right angles

to each other. This way the second coat will cover any blemishes of the first coat. Allow first coat to become tack free before the second coat is applied. (Generally second coat is applied after overnight curing of first coat.)

Limitations

• Do not apply ShaliFloor TC 2HBE on surfaces known to, or likely to, suffer from rising dampness, potential osmosis problems or having relative humidity greater than 75 %.

• Do not apply ShaliFloor TC 2HBE to asphalt, weak or infirm concrete, unmodified sand / cement screeds, PVC tiles or sheets, or substrates known to move substantially e.g. steel walkways.

• Do not apply ShaliFloor TC 2HBE at temperature < 10 OC or > 45 OC. • In common with all epoxy materials some light shade changes may be experienced over the

long term when placed in adverse exposure conditions. Any such change in shade is not regarded as being detrimental to performance.


• Clean all tools immediately after use with xylene. Do not allow material to harden. • Service life of a floor will be considerably extended by good housekeeping. Regular cleaning

may be carried out using a rotary scrubbing machine with a warm miscible cleaning agent at temperature up to 50 OC.

Health & Safety

• The product should not come in contact with the skin and eyes, or be swallowed. • Ensure adequate ventilation and avoid inhalation of vapours. • Wear suitable protective clothing, gloves and eye protection. • In case of contact with skin, rinse with plenty of clean water, then cleanse with soap and

water. Do not use solvent to clean the contacted area. • In case of contact with eyes, rinse immediately with plenty of clean water and seek medical


Packing

Available in 4 kg units packed in 16 kg cartons

Storage Store in a cool dry place under shade away from heat.

Shelf Life 12 months in original unopened sealed condition.

Page No : 114

ShaliMastic®-HD / LC Single Component Hi / Low‐Build Anti‐corrosive Coal Tar based Coating Description

ShaliMastic®-HD / LC is an anti-corrosive, heavy duty thermoplastic high build / low build coating based on specially processed coal tar pitch. ShaliMastic®-HD conforms generally to the American Bureau of Reclamations specification “Cold Applied Coal tar Compound CA50” whereas ShaliMastic®-LC conforms to IS: 290.

Characteristics

ShaliMastic HD ShaliMastic LC Colour Black Black Consistency Uniform, thixotropic mass,

applicable by brush Uniform, thixotropic liquid

applicable by brush Drying Time, hrs • Touch Dry • Thorough Dry

6 24

3 12

Flash Point 65 OC 65 OC Theoretical Coverage, m2/L • On metal surface • On concrete surface

3 2

10 8

Dry film thickness per coat 200 - 250 microns 40 – 60 micron Specific Gravity 1.30 1.14

Application

• Cold applied liquid product • Protection for buried / submerged surface or equipment. • Coating interior / exterior surfaces of metal or concrete tanks, culverts, steel pilings, filter

screens, sluice gates, tank bases, trestles etc. • Coating of interior / exterior of barges and under-water structures.

Advantages

• Unaffected by marine organisms, soil chemicals and soil bacteria. • Highly resistant to corrosion due to seal water / alkalies / acid. • Retains its pliability over a wide range of temperatures. • Provides an abrasion resistant tough coat which is 5-8 times thicker than a coat of ordinary

conventional anti-corrosive coatings. • Provides a void-less, joint-less continuous film capable of taking expansions and contractions

without cracking. • Acts as an excellent water resistant coating even under severe corrosive conditions.


• The base metal is thoroughly cleaned either by sand blasting, wire brushing or by any other means.

• Before application, ensure that surface is totally dry and free from moisture, oil, grease, mill scale, rust or any other foreign particles.

• A coat of Jet Set Primer Type A is recommended before application for better performance. The primer must be hard dry before application of ShaliMastic® HD / LC.

• ShaliMastic® HD / LC, being a thixotropic material, has to be stirred properly first. It is then applied using a brush. Two coats are recommended for concrete and three coats for metallic surfaces.

Page No : 115

• ShaliMastic®-HD should not be applied over shop-coating (particularly red oxide coating).

Health & Safety • ShaliMastic® HD / LC is inflammable. • Use goggles and hand gloves during application. • Clean hands with Isopropyl alcohol followed by warm soap water after application

Packing

Available in 26 kg and 260 kg container.

Storage Keep in cool and dry place under shed away from heat. Keep lid of container closed tightly when not in use.






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ShaliPoxy® CTE Anti-corrosive / Protective Flexible Coal Tar Epoxy Coating Description

ShaliPoxy® CTE is a two-component cold cure Coal Tar Epoxy polyamide coating to protect steel, concrete structures, timber and other construction materials in corrosive environment. ShaliPoxy®

CTE has excellent abrasion resistant coating system. ShaliPoxy® CTE is available in three grades – ShaliPoxy HB, ShaliPoxy LB and ShaliPoxy 500.

Characteristics

HB LB 500Colour Black /

Semi-gloss Black /

Semi-gloss Black /

Semi-gloss Application By brush / roller /

airless spray By brush / roller /

airless spray By brush / roller /

airless spray Solid % by volume 75 ± 5 65 ± 5 95 ± 5 Theoretical Coverage, m2 / L

4, DFT 200 micron 6, DFT 125 micron

7, DFT 100 micron 9, DFT 75 micron

2, DFT 500 ± 10% micron

Application Temp. OC • Minimum • Maximum

10 49

10 49

10 49

High Temperature Resistance, (Dry) OC • Continuous • Occasional

95 120

95

120

95

120

Low Temperature Resistance, OC • Continuous • Occasional

-10 -25

-10 -25

-10 -25

Pot Life, hrs, 30 OC 4 4 4 Drying Time • Touch, hrs, 30 OC • Recoat, hrs, 30 OC minimum • Recoat, days, 30 OC maximum

4 8 3

4 8 3

4 8 3

Salt Spray, 300 hrs, @ 200 micron DFT Excellent Excellent Excellent Chemical Resistance Excellent Excellent Excellent Usable temperature, OC Up to 75 Up to 75 Up to 75 Hardness (Shore D) 60 - 70 60 - 70 60 – 70 Hard Dry-Days 7 7 7 Cure - Days 3 3 3 Mixing ratio, by volume 4 : 1 4 : 1 4 : 1 Specific Gravity, Mix, 30 OC 1.55 ± 0.05 1.50 ± 0.05 1.75 ± 0.05 Flexibility Good Good Good Weatherability Good Good Good

Application

• Metal & Steel structure • Sheet & pipe piling • Dams, Barrage gates, Penstocks • Crude oil storage tanks • Foundation walls and sumps • Concrete and Steel surfaces in sewage treatment plant • Paper Mills • Chemical Plants • Underground structures.

Page No : 117

Advantages

• Flexible anti-corrosive / preventive coating for structures – MS or concrete – even where the structure is in continuous contact with water.

• Provides excellent resistance to impact, thermal shock and abrasion.. • Cures to a hard, smooth and flexible surface with excellent resistance to sea / salt water, oil,

acids, alkalis, crude oil and minerals. Application Methodology

• Prepare the surface by mechanical grinding or other suitable method. • Remove dust, flakes, oil, grease or other loose foreign particles by sand blasting, iron brush or

compressed air. • In case of new concrete, ensure the concrete is at least 28 days old. • Ensure the ambient temperature is not less than 10 OC and not more than 50 OC at the time of

coating. • Prime surface with ShaliPrime CT. • Stir drums of each component thoroughly for uniformity. Then mix component A and

component B in the ratio of 4 : 1 by volume and stir for homogeneousness. For best result, use a variable speed drill mixer with a spiral type blade at the bottom of stirrer rod. The speed may be 400-600 rpm.

• Place the spiral blade at the bottom of the container before starting the mixer. This will help avoiding inducting air into the mass. Slowly move the stirrer head up to the surface while stirring. Do not remove the blade while still it is spinning. This procedure is continued for 5 minutes up and down to have a homogeneous mixing. Allow the combined mix to sit for an induction time of 20 minutes. Stir again gently with a hand stirrer to ensure uniformity before application.

• For best results, apply two coats of ShaliPoxy CTE® by brush, roller or spray. First coat should be allowed to dry tack free before application of second coat. The second coat should be applied as per technical data. Wipe first coat with MIBK and wipe dry with cloth before second coat or it may also be applied directly. For airless spray, use standard equipment having tip size of 0.48 - 0.88 mm and tip pressure 110 – 160 kg / cm2.

• Clean equipments with STPThinner. Health & Safety

• Use mask and hand gloves during application. • Clean hands with soap water after application. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately

with plenty of clean water, then cleanse with soap and lukewarm water and seek medical advice. Do not use solvent to clean the contacted area.


Packing

Available in 20 L - 16 L Comp A and 4 L Comp B.

Storage Keep in cool and dry place, under shed, away from heat.

Page No : 118

TarStilTar® Gr A / Gr B Coal Tar Based Economical Anti-corrosive Coating

Description

TarstilTar Gr A / Gr B is Coal Tar based economical anti-corrosive coating. TarstilTar Gr A conforms to IS : 290/1961, Type A, and is recommended where a good quality quick drying product is desirable. TarstilTar™ Gr B conforms to IS : 290 / 1961 Type B.,

Characteristics

TarStilTar Gr A TarStilTar Gr B Colour Black Black Drying Time, hrs 4 24 Consistency Brushable Brushable Dry film thickness per coat 50 Micron 60 Micron Specific Gravity 1.13 1.15 Theoretical Coverage, m2/L • On metal Surface • On concrete Surface • On wooden surface

12 10 10

10 8 8

Flash Point, OC 60 75 Application

• TarstilTar Gr A is recommended for use on structural steel works, ship holds and other steel structures exposed to saline atmosphere and TarstilTar™ Gr B is mainly used for corrosion protection of boats, barges and other structures exposed to saline atmosphere, where cost is a prime consideration and drying time of little consequence.

• It is in fact the most economical protecting medium for all kinds of steel and wood work. Advantages

• Economical • Easy to apply


• The surface to be treated should be thoroughly cleaned and dried. All dirt scales and dust must be removed.

• Apply by brush to form a protective film on evaporation. • Two coats are normally recommended. The period of protection is, however, considerably

increased by the application of a third coat. • Each subsequent coat should be applied when preceding coat has become dry and hard. • Three coats of Tarstil Tar Special™ are generally recommended.

Health & Safety

• It is inflammable. Hence keep away from direct flame. • Use goggles and hand gloves during application • Clean hands with warm soap water after application.

Packing

Available in 20 L and 200 L container.

Page No : 119

Storage

Keep cool and dry place. Keep the lid of the container closed under shed away from heat.






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Page No : 120

ShaliBond Concrete Two Component Epoxy Bonding Adhesive / Primer for Concrete Description

ShaliBond Concrete (formerly Shalimar 352) is a 100 % reactive, two component material designed as a moisture insensitive adhesive and primer for bonding old concrete with new concrete.

Characteristics

Theoretical Coverage, grm/m2/coat • As primer • As Bonding Agent

200 - 250 250 - 300

Water Absorption, % < 0.2 Gel Time 30 minute DFT in microns 150-200

Application

• Bonding old concrete with new concrete / flooring. • Priming, Sealing • Bonding Toppings • General Adhesive • Floor and Joint

Advantages

• More flexible than high modulus systems to take additional movement. • Excellent adhesive for bonding together concrete, steel, or wood materials • Bonds fresh concrete toppings to harden old concrete slabs. • Protects concrete substances against chemical attack including most acids and caustics. • May be extended with sand or aggregate for thick applications and mortar repairs. • Designed for use at temperatures of 10oC and above


• Ensure that concrete surface is clean, sound, rough and is free from any standing water, oil, dirt, debris, paint, unsound concrete or other contaminants.

• Ensure that temperature is in the range of 16 OC – 32 OC. • Mix Comp B (Resin) to Comp A (Hardener) – not the reverse - for 2-3 minutes using drill and

mixing prop. • Apply ShaliBond Concrete by roller, squeegee or airless sprayer in a uniform fashion. Do

not allow the material to puddle. Extremely porous surfaces may require a second coat for proper ultimate performance.

• Shalimar 352 can be used as moisture insensitive primer where the concrete moisture is between 5 – 7 %


Clean tools and equipments with solvent such as Xylene, or toluene. Health & Safety



Page No : 121


Packing

Available in 2 kg x 10 kg carton box.

Storage Store in cool dry place under the shed away from heat.







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Page No : 122

ShaliCure Acrylate Acrylic Curing and Sealing compound Description

ShaliCure Acrylate (formerly known as ShaliSuper Rez-Sea) is a high solids copolymer that cures concrete and provides a protective coating for interior and exterior concrete including terrazzo surfaces. It bonds tenaciously to concrete forming an inert, impervious film that is resistant to the alkali from fresh cement, salts and many construction stains. It impregnates the top surface of a floor, making it highly resistant to the penetration of dirt and staining materials. ShaliCure Acrylate complies to ASTM C 309 Types 1 & 1D, Class B.

Characteristics

Drying time < 1 Hr Total solid, % 30 Alkali Resistance 48 hrs Exposure

Passes Salt spray, 500 hrs exposure Passes

Flash Point 43 OC Solvent Resistance Minimal Adhesion to Concrete Passes Adhesion to Asphalt Tile Passes Theoretical Coverage, m2 /L 4 - 6 in two coats

Application

• Industrial Floor Slabs • Parking Garages • Exterior Pavements and roads • Warehouses • Walls and Columns • Dry Shake Hardened Floors • Terrazzo Floors • Passenger and freight Terminals

Advantages

• Higher solids content for increased curing efficiency. • Provides a clear curing film for new concrete. • Seals all concrete surfaces – old or new and easy to clean. • Hardens new concrete by promoting a proper cure for improved abrasion resistance. • Dustproofs concrete by impregnating surface pores with tough durable film. • Protects fresh concrete from rain damage after drying. • Compatible with many paints, adhesives, and resilient floor coverings.


• For the best cure of freshly placed concrete, apply ShaliCure Acrylate as soon as possible after finishing operations and / or immediately after the disappearance of the “sheen” of surface moisture. Application should be made with a high pressure industrial sprayer, lambs wool applicator, short nap roller or brush. Do not cover more area than can be worked in 10 minutes as the ShaliCure Acrylate membrane will start to dry.

• When sealing old concrete, the surface must be clean and dry. Remove contaminants and stains such as waxes, grease and oil with strong soaps or caustics rather than acids. Badly worn or porous areas may need a second application to attain a uniform seal and surface gloss. Apply ShaliCure Acrylate with a high pressure industrial sprayer, lambs wool applicator, short nap roller or brush.

• Use 2 coats of ShaliCure Acrylate. • Do not apply to concrete surfaces or at ambient temperatures below 10 OC. • Do not apply over bleed water or free standing water.

Page No : 123

Health & Safety • Use mask, nose cover and hand gloves during application. • Clean hands with soap water after application. • Ensure adequate ventilation and avoid inhalation of product. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with



Packing

Available in 20 L and bulk pack. Storage








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Page No : 124

ShaliCure PA Paraffin Based Concrete Curing Compound

Description

ShaliCure PA is a liquid, membrane forming curing compound for concrete. It protects new concrete and reduces crazing, spalling and flaking on the surface. It is non-flammable paraffin – emulsion. It conforms ASTM C 309, Types 1 & 1D, Class B.

Characteristics

Physical Appearance Milky white liquid Theoretical Coverage, m2 /L • Textured Concrete • Smooth Concrete

4.9 – 7.4 7.4 – 8.6

Drying time < 1 hr

Application

• Interior and exterior concrete • Curing compound for fresh concrete • Sealing old concrete

Advantages

• Provides a transparent curing film for new concrete. • Seals concrete surfaces to protect from the effects of weathering. • Helps eliminate dusting and hardens concrete surface by promoting proper cement hydration. • Resistant to yellowing.


• Concrete surface must be clean and free of standing water. Remove any sealer or other material that may prevent absorption of the ShaliCure PA.

• Requires no pre-blending and should be used directly from the container. • Apply at a uniform coverage by spray or roller application. Product may be sprayed with a

hand held “pump-up” sprayer or with an airless industrial sprayer. • If roller applied, use a short napped, solvent resistant sleeve. • Allow the product to dry 4-6 hrs before exposure to traffic. • Do not apply to concrete surfaces at ambient temperature below 4 OC. Warm material to a

minimum temperature of 10 OC before use. • Do not apply over bleed water or free standing water. • Do not apply over concrete to receive concrete toppings, epoxy, or urethane based coatings

or adhesives. • For best cure of freshly placed concrete, apply ShaliCure PA as soon as possible after

finishing operations and / or immediately after the disappearance of the “sheen” of surface moisture.

• When applying on old concrete, the surface must be clean and dry. Remove contaminants and stains such as waxes, grease and oil with strong soaps or caustics rather than acids. Badly worn or porous areas may need a second application to attain a uniform seal and surface gloss. ShaliCure PA may be placed on top of a previous coat of the same product. The surface must be clean and dry for proper adhesion.



Page No : 125

Health & Safety

• Use mask, nose cover and hand gloves during application. • Clean hands with soap water after application. • Ensure adequate ventilation and avoid inhalation of the product. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with



Packing

Available in 20 L & 200 L drum. Storage








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Page No : 126

ShaliCure SS Hardening, Curing, and Sealing Compound Description

ShaliCure SS (formerly known as ShaliSil) is a sprayable sodium silicate based compound for surface application to harden, cure and seal concrete. It is used on all new concrete surfaces. It conforms to ASTM C 309.

Characteristics Physical Appearance Milky white liquid Theoretical Coverage

Fresh Concrete, m2/L 7.4 - 9.8 depending upon the texture of the substrateSpecific Gravity 1.24 + 0.02

Application

• Used to cure concrete Advantages

• Seals, hardens and cures in one operation • No solvent vapors when applying • Resists penetration of oil and chemicals and deteriorating actions of salts • Can be tiled over • Can also be used with wax based curing compounds


• Concrete surface must be clean and free of standing water. Remove any sealer or other material that may prevent absorption of the ShaliCure SS.

• Mix well the drums / cans before use. • Apply ShaliCure SS to a concrete surface in a continuous film. Best results will be achieved

with a hand or power sprayer although a soft bristle broom or squeegee, Brush may also be used. Brush out all sagged material immediately. Concrete abrasion resistance increases with additional coats of ShaliCure SS.


• Clean brushes, tools, equipment and flush sprayer with potable water immediately after use. Limitations

• Protect ShaliCure SS from freezing. In the event of freezing, thaw, stir or agitate before using.

• Protect metal, glass, wood, paint or brick from contact with ShaliCure SS. If accidentally misapplied, wash surface with potable water immediately.

• If excess ShaliCure SS is left on the concrete surface, a white residue may form. Health & Safety

• Use mask, nose cover and hand gloves during application. • Clean hands with soap water after application. • Ensure adequate ventilation and avoid inhalation of product. • Avoid contact with skin / eyes. In case of unlikely contact with eyes, rinse immediately with



Page No : 127

Packing









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ShaliSlip Shuttering Oil / Concrete Form Release Agent Description

ShaliSlip is shuttering oil / concrete form release agent that provides quick, easy and clean release of concrete from forms. It provides a smooth, flat surface, free of voids and defects. It will not transfer from forms and it leaves concrete surfaces unstained, ready for re-use almost instantly.

Characteristics

Physical Appearance Yellowish brown low viscous liquid

Theoretical Coverage

1 Ltr will cover approximately 20 to 36 m2 of forms

depending upon application method and substrate. Specific Gravity 0.83 + 0.02

Application

• Can be applied on metal, wood, plastic and fiberglass forms. • Precast moulds & plywood. • Equipment maintenance-scoots, buckets hoist and paving machines.

Advantages

• Acts as bond breaker and form cleaner. • Eliminates voids, defects, build-up of concrete and mortar & provides fair finished exposed

concrete. • Non-staining will not wash off. • Protects steel forms from rusting. • Cuts clean-up time. • Economical & easy to use. • Protects plywood forms from bulging due to water absorption, thus increases the number of

re-uses. • Stripping of forms / de-shuttering becomes easy without hooking, thus increases shutter’s life.


• Remove dust, flakes, or other foreign particles by jet or dry air and clean the surface mechanically or with wire brush to ensure removal of loose rust particles.

• Stir the container well for removal of settlement, if any. • Use ShaliSlip directly from container. • Apply brush, roller or pump-up type sprayer. Coated forms may be used ½ hour after

application of ShaliSlip.

Cleaning & Maintenance Clean tools and equipments with solvent such as xylene, acetone or toluene.

Health & Safety



Page No : 129

Packing

Available in 20 L and 200 L drum. Storage


Shelf Life







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Page No : 130

ShaliSlip WB Water Based Emulsified Concentrated Chemical Mould Release Agent Description

ShaliSlip WB (formerly known as ShaliSlip Emulsion) is a pale amber water based emulsified concentrated chemical mould release liquid which turns white on dilution with water to produce chemical release agent. It reacts with the alkali in the concrete to form thin water repellent skin on the surface of the mould which enables easy stripping from the hardened concrete.

Characteristics

Theoretical Coverage, with water 1:5 L, m2 70 - 150 Specific Gravity @ 25 OC 0.83 - 0.85 Application

• Can be applied on metal and wood moulds. • Precast moulds & plywood.

Advantages

• Water based, only requires addition of water for dilution. • Economical and easy to use • Protects plywood from bulging due to water absorption, thus increases the number of re-use • Stripping of forms and de-shuttering becomes easy without hooking, which increases shutter

life. • Acts as a bond breaker and form cleaner • Eliminates voids, face defects • Produces really fair faced finished concrete. Reduces clean-up time


• Thoroughly clean the surface from all old concrete mortar and rust stains, and remove all dirt, scales, oil, grease and foreign particles.

• Mix ShaliSlip WB concentrate in the proportion of 1 : 5 by volume with water and stir thoroughly. Stir, if the solution is settled.

• Apply ShaliSlip WB by brush, cloth or spray. Apply a thin coat of ShaliSlip WB. Excess could led to surface dusting of the concrete.

• Allow it to dry before placing concrete. Cleaning

Clean all tools immediately after use with clean water.

Health and Safety • Use hand gloves during application. • Clean hands with warm soap water after application. • Protect metal, glass, wood, paint and brick from contact with ShaliSlip Emulsion. If

accidently misapplied, wash with water immediately. Packing



Page No : 131







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